Shovel and Tipper Operating Cost Pwc _mines Calculation v3.0_14.07.2013

8/12/2019 Shovel and Tipper Operating Cost Pwc _mines Calculation v3.0_14.07.2013

1/23

UNITS Amount Correction

corrections aon15/07/2013

A PWC MINESRs. 7000000 8750000 8750000

Rs. 865200 1081500 1081500Rs. 157304 196630 196630Rs. 200000 300000 300000

A1 Rs. 8222504 10328130 103281302582033 154922

927746098 877891

A2Hrs. 4000 4000 400

Years 7 7Years 28000 28000 28000

A3 Rs/Hrs. 293.66 368.86 313.53

A4 Rs/Hrs. 224.88 313.01 313.01

A5 Rs/Hrs. 518.54 681.87 626.54589.65 571.2

A6 300T/Hr. 1.73 2.25 2.1

BRs/Hrs. 205.56 205.56 205.56Rs/Hrs. 1394.90 1394.90 1394.90Rs/Hrs. 72.75 72.75 72.75Rs/Hrs. 83.33 91.16 91.16

59.96 45.50 45.5B1 Rs/Hrs. 1816.50 1809.87 1809.87

B2 Rs/Hrs. 6.06 6.91 6.9C Rs/Hrs. 2335.04 2491.74 2436.41

C2 7.78 9.16 9.00.78 0.92 0.98.56 10.07 10.0

233.50 249.17 243.642568.55 2740.91 2680.0

Total cost per ton 8.56 10.07 10.00

TOTAL DELIVERY COST AFTER DEDUCTION OF SOLVAGE VALUE

Profit 10% per tonneSub Total per tonneProfit 10% per hourTotal per Hour Owning & Operating cost with profit

NET HOURLY OPERATING COST

Operating Cost per Tonne (B1 / 300)Hourly Ownership and Operating Cost ( A5 + B1)Ownership and Operating Cost/Tonne (A6 + B2)

a. Spares cost (Annually 10% of total cost)b. Fuel cost (26 ltrs x Rs. 53.65/ltr)c. Lubricants costd. Operator+helper cost per hour (daily wages500/6 hrs)e. Maintenance crew cost 1 persons(daily wages 355/6 hrs)

HOURLY OWNERSHIP COST ( A3 + A4 )

Ownership Cost per Tonne (A5/ 300)

OPERATING COST

HOURLY OWNERSHIP COST after deducting solvage value

HOURLY DEPRECIATION COST (A1/A2C)(Total delivery cost / Total number of hours operated in 7 years)

INTEREST, INSURANCE AND TAXES

{12% X (N + 1 / 2N) X Total delivery cost /hours operated per year}

DEPRECIATION PERIODa. Hours operated per yearb. No. of years of operation (N)c. Total number of hours operated in 7 years

b. Excist duty @ 12.36%c. CST @ 2% with C-Form (a+b)*2%d. Transportation costTOTAL DELIVERY COST (AS ON 2011)

Solvage value per HrSolvage Value 25% (Deduction)

ORIENT CEMENT:DEVAPUROWNING AND OPERATING COST OF SHOVEL(DEWOO, VOLVO, TATA & L&T 300)

DescriptionOWNERSHIP COSTa. Present cost - Ex works


2/23

UNITS Amount CorrectionsA PWC MINES

Rs. 2982000 3727500Rs. 368575.2 460719Rs. 67011.504 83764.38

A1 Rs. 3417586.704 42719831067996

51TOTAL DELIVERY COST AFTER DEDUCTION OF SOLVAGE VALUE 3203

A2Hrs. 3000 3000

Years 7 7Years 21000 21000

A3 Rs/Hrs. 162.74 203.43

A4 Rs/Hrs. 64.21 172.62

A5 Rs/Hrs. 226.95 376.05325.19

A6 75T/Hr. 3.03 4.34

BRs/Hrs. 200.00 257.14Rs/Hrs. 113.92 113.92

8.18 8.18Rs/Hrs. 438.95 438.95Rs/Hrs. 29.75 29.75Rs/Hrs. 83.33 59.17Rs/Hrs. 59.96 59.17

B1 Rs/Hrs. 934.09 966.28

B2 Rs/Hrs. 12.45 12.88C Rs/Hrs. 1161.05 1342.33

C2 15.48 17.221.55 1.72

17.03 18.94116.10 134.23

1277.15 1476.57

Per ton rate for Tipper 17.03 18.94Per ton rate for Shovel 8.56 10.07Total per ton rate 25.59 29.02

Extisting rate 31.65 31.65

Gap per ton 6.06 2.63Additional Misc. cost 2.53Gap as per our calculation 0.10Total Opportunity 22495827 374190

Note: The cost calculation may vary on the basis of interest paid, hours operated per year, spare cost, lub cost and HSD price increase.

Sub TotalProfit 10%

Profit 10% per tonne

b. Spares cost (10% of purchasing cost)Fuel required @ 1.10 KM/lt for 9 Kms (Avg 3 Kms per trip)c. Fuel cost ( Rs.53.65 INR/ltr)

Total per Hour Owning & Operating cost with profit

Hourly Ownership and Operating Cost ( A5 + B1)Ownership and Operating Cost/Tonne (A6 + B2)

Operating Cost per Tonne (B1 /75)



HOURLY OWNERSHIP COST ( A3 + A4 )HOURLY OWNERSHIP COST after deducting solvage valueOwnership Cost per Tonne

d. Lubricants coste. Operator cost per hour (daily wages 500/6 hrs)f. Maint. cost per hour (daily wages 355/6 hrs)NET HOURLY OPERATING COST

OPERATING COSTa. Tyre cost (Rs.180000 per 10 tyre / 1000 hrs life)

c. Total number of hours operated in 7 years

HOURLY DEPRECIATION COST (A1/A2c)(Total delivery cost / Total number of hours operated in 7 years)

b. No. of years of operation (N)

OWNING AND OPERATING COST OF TIPPERS

Solvage Value 25% ( Deduction)

DEPRECIATION PERIOD

Solvage value per Hr

a. Hours operated per year

c. CST @ 2% with C-Form(Ab*2%)

TOTAL DELIVERY COST

DescriptionOWNERSHIP COSTa. Present cost - Ex worksb. Excist duty @ 12.36%


3/23

D kmLt/dayRsRs

D1

E Rs/monthMT

E1 Rs/MT

F RsF1 Rs/MT

G RsG1 Rs/MT

H RsH1 Rs/MT

I RsI1 Rs/MT

J Rsk Rs

RsK1 Rs/MT

L Rs/MT

Additional cost incurred by Contractor to support loading & trans

P.F./ bonus / ESI contribution per month

weighment of tippers @ 6 trips in a dayDiesel consumption @ 1.1 Km/LtrsCost of diesel @ 53.65Addl. Monthlyl diesel cost

Total Monthly production from contractorAdditional diesel cost of idle running of tippers

Salary of trip counter, supervisor, mess crewMonthly production for one contractor

Liasening charges eg, RTO, ALC, LEO, Police, Insurance etc per month

Expenses for owners visit@ 1 times in a monthCost for owners visit per MT

Contribution per MT

Cost per MT of salary

Canteen and mess charges per monthCanteen and mess charges per MT

Two camper and tractor dozer hiring charges per monthTwo camper and tractor dozer hiring charges perMT

Office and misc. expensesTotal (J+K)Cost/MT

Total admininstration cost(D1+E1+F1+G1+H1+I1+K1)


4/23

corrections as on15/07/2013

6 36 Addl. Lead 6 Km (up+down)5.45 32.73

292.64 1755.8268476.91 45651.27

206250 206250 Handling of one ContractorLast year data

0.33 0.22

143000 143000TC- 5*8500, SUP- 6*13000,MC-3*7500

206250 2062500.693 0.693

60000 60000 Bonus-25000+PF-350000.29 0.29

48000 48000 20 Rs *30days*80 persons0.23 0.23

100000 1000002 camper*35000( incluid HSD)+ 1 TD *30000 ( incluid HSD)

0.48 0.48

50000 50000

Air ticket from Jaipur to Hyd

for 2 persons and Vehexpenses from Hyd toDevapur, local and back

0.24 0.24

33000 33000

RTO -16000, ALC + LEO+ RLC +Vizilance-3500, Police-7500,Insu. Of staff-6000

20000 2000053000 53000

0.26 0.26

2.53 2.42

ort operations


5/23

Shovel

Hrs Qty (lit) Hrs Qty (lit) Qty (lit) INREngine oil 250 30 4000 480 20 4500gear oil 1000 20 4000 80 1 225Hydrolic oil 2000 250 4000 500 200 34000

Grease 150 18 4000 480 18 3000

Tipper

Hrs Qty (lit) Hrs Qty (lit) Qty (lit) INREngine oil 250 20 3000 240 20 4500gear oil 1000 20 3000 60 1 225Hydrolic oil 2000 50 3000 75 200 34000Grease 1000 18 3000 54 18 3000

RateConsumption

Consumption Rate

Consumption for 4000 Hrs

Consumption for 3000 Hrs


6/23

Cost ( INR)

1080001800085000

80000291000 INR72.75 INR/hr

Cost ( INR)

540001350012750

900089250 INR

29.75 INR/hr


7/23

TipperLoan amount 2,877,988 Interest rate p.a. 12%Term in years 5

EMI (monthly rest) 64,019

Amortization schedule

Months Month Opening Interest Principal Closing

1 2877988 28780 35239 28427482 2842748 28427 35592 28071573 2807157 28072 35948 27712094 2771209 27712 36307 27349025 2734902 27349 36670 26982326 2698232 26982 37037 26611957 2661195 26612 37407 26237878 2623787 26238 37781 25860069 2586006 25860 38159 254784710 2547847 25478 38541 2509306

11 2509306 25093 38926 247038012 2470380 24704 39315 243106413 2431064 24311 39709 239135614 2391356 23914 40106 235125015 2351250 23513 40507 231074316 2310743 23107 40912 226983217 2269832 22698 41321 222851118 2228511 22285 41734 218677619 2186776 21868 42151 214462520 2144625 21446 42573 210205221 2102052 21021 42999 205905322 2059053 20591 43429 201562523 2015625 20156 43863 197176224 1971762 19718 44302 192746025 1927460 19275 44745 188271526 1882715 18827 45192 183752327 1837523 18375 45644 179187928 1791879 17919 46100 174577929 1745779 17458 46561 169921730 1699217 16992 47027 165219031 1652190 16522 47497 160469332 1604693 16047 47972 155672033 1556720 15567 48452 150826834 1508268 15083 48937 145933235 1459332 14593 49426 140990636 1409906 14099 49920 135998637 1359986 13600 50419 1309566

38 1309566 13096 50924 125864339 1258643 12586 51433 120721040 1207210 12072 51947 115526341 1155263 11553 52467 110279642 1102796 11028 52991 104980543 1049805 10498 53521 99628444 996284 9963 54056 94222745 942227 9422 54597 88763046 887630 8876 55143 83248747 832487 8325 55694 77679348 776793 7768 56251 720542


8/23

49 720542 7205 56814 66372850 663728 6637 57382 60634651 606346 6063 57956 54839052 548390 5484 58535 48985553 489855 4899 59121 43073454 430734 4307 59712 37102255 371022 3710 60309 31071356 310713 3107 60912 249801

57 249801 2498 61521 18828058 188280 1883 62136 12614359 126143 1261 62758 6338560 63385 634 63385 061 0 0 0 0 062 0 0 0 063 0 0 0 064 0 0 0 065 0 0 0 066 0 0 0 067 0 0 0 068 0 0 0 069 0 0 0 070 0 0 0 071 0 0 0 072 0 0 0 073 0 0 0 074 0 0 0 075 0 0 0 076 0 0 0 077 0 0 0 078 0 0 0 079 0 0 0 080 0 0 0 081 0 0 0 082 0 0 0 083 0 0 0 0

84 0 0 0 0858687888990919293949596979899100101102103104105106107


9/23

108109110111112113114115

116117118119120121122123124125126


10/23

Landed Cost 3597484.8 ShovelLoan amount Interest rate p.a.Term in years

EMI (monthly rest)

Amortization schedule

Months MonthInterest paid at 0th year 0Interest to be paid in year 1 321308 1Interest to be paid in year 2 264626 2Interest to be paid in year 3 200757 3Interest to be paid in year 4 128787 4Interest to be paid in year 5 47689 5Interest to be paid in year 6 0 6Interest to be paid in year 7 0 7Total interest paid 963,167 8Interest cost per year 192,633 9Interest cost per month 16,053 10

11# Hrs operated per year 3000.00 12Interest cost per hr operated 64.21 13

141516171819202122232425262728293031323334353637

3839404142434445464748


11/23

4950515253545556

575859606162636465666768697071727374757677787980818283

84858687888990919293949596979899100101102103104105106107


12/23

108109110111112113114115

116117118119120121122123124125126


13/23

5,762,417 12%5

128,182

Opening Interest Principal Closing

5762417 57624 70558 56918595691859 56919 7101 56847595684759 56848 7172 56775875677587 56776 7243 56703435670343 56703 7316 56630285663028 56630 7389 56556395655639 56556 7463 56481765648176 56482 7537 56406385640638 56406 7613 56330255633025 56330 7689 5625336

5625336 56253 7766 56175715617571 56176 7844 56097275609727 56097 7922 56018055601805 56018 8001 55938045593804 55938 8081 55857235585723 55857 8162 55775615577561 55776 8244 55693175569317 55693 8326 55609915560991 55610 8409 55525825552582 55526 8493 55440885544088 55441 8578 55355105535510 55355 8664 55268465526846 55268 8751 55180955518095 55181 8838 55092575509257 55093 8927 55003305500330 55003 9016 54913145491314 54913 9106 54822085482208 54822 9197 54730115473011 54730 9289 54637215463721 54637 9382 54543395454339 54543 9476 54448645444864 54449 9571 54352935435293 54353 9666 54256275425627 54256 9763 54158645415864 54159 9861 54060035406003 54060 9959 53960445396044 53960 10059 5385985

5385985 53860 10159 53758265375826 53758 10261 53655655365565 53656 10364 53552015355201 53552 10467 53447345344734 53447 10572 53341625334162 53342 10678 53234845323484 53235 10784 53127005312700 53127 10892 53018085301808 53018 11001 52908065290806 52908 11111 52796955279695 52797 11222 5268473


14/23

5268473 52685 11335 52571385257138 52571 11448 52456915245691 52457 11562 52341285234128 52341 11678 52224505222450 52225 11795 52106555210655 52107 11913 51987435198743 51987 12032 51867115186711 51867 12152 5174559

5174559 51746 12274 51622855162285 51623 12396 51498895149889 51499 12520 51373685137368 51374 12646 51247235124723 51247 0 5124723 ###5124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 51247235124723 51247 0 5124723

5124723 51247 0 5124723


15/23


16/23

Landed Cost 8232024

Interest paid at 0th year 0Interest to be paid in year 1 679704Interest to be paid in year 2 667760Interest to be paid in year 3 655018Interest to be paid in year 4 640660Interest to be paid in year 5 624481Interest to be paid in year 6 614967Interest to be paid in year 7 614967Total interest paid 4,497,557 Interest cost per year 899,511 Interest cost per month 74,959

# Hrs operated per year 4000.00Interest cost per hr operated 224.88


17/23

Total targeted production MT/month 206250Shovel capacity TPH 300No of shovel required Nos 1.83Standby shovel Nos 1 (30% standby)

Total shovel required Nos 3Lead ( up + down) Km 3Cycle time min. 18No. of tippers required Nos 3.33Say No. of tippers required Nos 4For two machines Tippers required Nos 8Standby tippers 2.4 (30% standby)Say No. of standby tippers required Nos 3

Total tippers required 11

A

A1

A2

A3

A4

A5

A6

Justification for Shovel effective working hours

HOURLY OWNERSHIP COST ( A3 + A4 )HOURLY OWNERSHIP COST after deducting solvage valOwnership Cost per Tonne (A5/6 00)

HOURLY DEPRECIATION COST (A1/A2C)(Total delivery cost / Total number of hours operated in


{12% X (N + 1 / 2N) X Total delivery cost /hours ope

DescriptionOWNERSHIP COSTa. Present cost - Ex works ( cost of 3 shovels)b. Excist duty @ 12.36%c. CST @ 2% with C-Form (a+b)*2%d. Transportation costTOTAL DELIVERY COST (AS ON 2011)Solvage Value 15% (Deduction)Solvage value per HrTOTAL DELIVERY COST AFTER DEDUCTION OF SOLVAGEDEPRECIATION PERIODa. Hours operated per yearb. No. of years of operation (N)c. Total number of hours operated in 7 years


18/23


19/23

UNITS AmountPWC ARs. 900000Rs. 111240Rs. 20224.8Rs. 50000Rs. 1081464.8 A1Rs. 162220Rs.

919245 TOTAL DELIVERY COST AFTER DED

Hrs. 1200 A2Years 7Years 8400

Rs/Hrs. 109.43A3

Rs/Hrs. 674.63A4

Rs/Hrs. 784.07A5

300T/Hr. 1.31A6

Total ownership cost

Ownership Cost per Tonne

INTEREST, INSURANCE AND TAXE

{12% X (N + 1 / 2N) X Total deliv

HOURLY OWNERSHIP COST ( A3 +HOURLY OWNERSHIP COST after

c. Total number of hours operate

HOURLY DEPRECIATION COST (A1(Total delivery cost / Total numbe

e

DescOWNERSHIP COSTa. Present cost - Ex works ( cost ob. Excist duty @ 12.36%c. CST @ 2% with C-Form(Ab*2%)

TOTAL DELIVERY COSTSolvage Value 15% ( Deduction)Solvage value per Hr

DEPRECIATION PERIODa. Hours operated per yearb. No. of years of operation (N)

7 years)

rated per year}

ALUE


20/23


21/23

UNITS AmountPWCRs. 32802000Rs. 4054327Rs. 737126.5

Rs. 37593454Rs. 5639018Rs.

UCTION OF SOLVAGE VALUE Rs. 31954436

Hrs. 24000Years 7Years 168000

Rs/Hrs. 190.20

Rs/Hrs. 706.32

Rs/Hrs. 896.53

600 T/Hr. 1.49

2.80

S

ry cost /hours operated per year}

A4 )deducting solvage value

in 7 years

/A2c)of hours operated in 7 years)

ription

f 11 Tippers


22/23

UNITSA

Rs.Rs.Rs.

Rs.A1 Rs.

Rs.

A2Hrs.

YearsYears

A3 Rs/Hrs.

A4 Rs/Hrs.

A5 Rs/Hrs.

Rs/Hrs.

A6 Adttional cost of Rock Breaker attachement and operation Rs/Hrs.

A7 Rs/Hrs.

Rs/Hrs.

Solvage Value 15% (Deduction)TOTAL DELIVERY COST AFTER DEDUCTION OF SOLVAGE VALUEDEPRECIATION PERIODa. Hours operated per year

DescriptionOWNERSHIP COSTa. Present Breaker attachment cost - Ex worksb. Excist duty @ 12.36%c. CST @ 2% with C-Form (a+b)*2%

d. Transportation cost

ADDITIONAL OWNING AND OPERATING COST OF ROCK BREAKER ATTACHMENT FO

Hiring cost of 210 Excavator as per W.O. Dated 01/07/2011 for model No-1Less than 200 HP engine capacity.

Total Hiring cost of Rock breaker @ 18 Ltrs Diesel consumption per Hr.With Diesel Rate 36/ Rs per Ltr ( A6+A7)



HOURLY OWNERSHIP COST ( A3 + A4 )

OPERATION COSTChiesel Cost & Hydralic Hose pipe cost per hour (Life of chisel 2500 hrs) Rs.170000 per chisel

b. No. of years of operation (N)c. Total number of hours operated in 7 years

HOURLY DEPRECIATION COST (A1/A2C)(Total delivery cost / Total number of hours operated in 7 years)

TOTAL DELIVERY COST (AS ON 2011)


23/23

Amount

170000021012038202.4

500001998322.4

2997481698574

120010

12000

141.55

299.75

441.30

68.00

Remarks: Operatationexpences will be 10 % of theattachment cost.

509.30

1988

2497.30

R KOBELCO 210

Shovel and Tipper Operating Cost Pwc _mines Calculation v3.0_14.07.2013

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Transcript of Shovel and Tipper Operating Cost Pwc _mines Calculation v3.0_14.07.2013