SHA Series Product Catalogue 2020 07 03 · 2020. 10. 5. · SHA 12 Machining Range Interference...

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CNC SLIDING HEADSTOCK AUTOMATS High productivity at great precision www.acedesigners.com ® THINK Turning Ace Designers ® ® Marketed and Serviced by: CorporateOffice:PlotNo.240-241,11thMainRoad,3rdPhase,PeenyaIndustrialArea,Bangalore-560058, Ph:08040200555,E-mail:[email protected] www.acemicromatic.net @acedesignersblr Ace Designers @acedesigners Plot No 7 & 8, II Phase, Peenya Industrial Area, Bengaluru - 560 058, INDIA Tel : +91-80-2218 6700, Fax : +91-80-2218 6723, Email : [email protected] www.acedesigners.com Ace Designers Ltd. MKD/JULY-2020/REV.04

Transcript of SHA Series Product Catalogue 2020 07 03 · 2020. 10. 5. · SHA 12 Machining Range Interference...

  • CNCSLIDINGHEADSTOCKAUTOMATSHigh productivity at great precision

    www.acedesigners.com

    ®

    THINK Turning Ace Designers®

    ®

    Marketed and Serviced by:

    Corporate�Office�:�Plot�No.�240-241,�11th�Main�Road,�3rd�Phase,�Peenya�Industrial�Area,�Bangalore-560�058,��Ph:�080�40200555,�E-mail:�[email protected]

    www.acemicromatic.net

    @acedesignersblrAce Designers

    @acedesigners

    Plot No 7 & 8, II Phase, Peenya Industrial Area, Bengaluru - 560 058, INDIATel : +91-80-2218 6700, Fax : +91-80-2218 6723, Email : [email protected]

    Ace Designers Ltd.

    MKD

    /JU

    LY-2

    020

    /REV

    .04

  • The CNC Sliding Headstock Automat machine is of twin spindle sliding head design to bring in productivity of Swiss style automat. The machine elements such as ball screws, bearings, CNC system and drives have been chosen from the best available technology in the world. The machine is built by a dedicated, experienced and skilled team under the guidance of domain experts.

    CNC Sliding Headstock Automats

    SHA Application Examples

    32

  • Barfeeder

    Radial Adjustable plugin (± 90°) Radial Set Back Thread Whirling

    Accessories

    4 Rotary tool deviceBack rotary tool device Broaching

    54

    Work piece conveyorMist collector Long work piece ejection system Chiller UnitChip Conveyor Air Compressor with Dryer

  • SHA 12 Machining Range

    Interference Diagram

    D = Bar Diameter Range : 3mm To 12mmL = Maximum Machining Length (with Rotary Guide Bush): 80mm

    144

    Guide BushingEnd Face

    Z1 Working Stroke=80mm

    Collet ChuckEnd Face

    1

    63 40

    116

    2828

    28

    103

    13

    Reference Tool Position

    X2 W

    orkin

    g S

    troke

    =200

    mm

    22

    22

    208

    1438312

    300.5

    Z2 Axis Stroke=172mm0.5

    Spindle Axis

    SW LIMITSW LIMIT

    Z1 AXIS

    Y1 W

    orkin

    g St

    roke

    =160

    mm

    T20T19T17 T18 10

    2828

    1919

    3523

    2323

    2.328.3

    3053

    .728

    116 28 28 28

    X2 Working Stroke=200mm

    X1 Working Stroke = 38mm

    9466

    42

    164

    11

    402020

    1 111

    6795

    11

    Turning Tools(2)

    Sta

    tiona

    ry T

    ools

    (4+

    4)

    Stationary Tools Subspindle(4)

    Y1 A

    xis

    Spindle Axis

    X1 AXIS

    T01

    T02

    T03

    T04

    T05

    T06

    T07

    T08

    T09

    T10

    T11

    T12

    T13

    T14

    T15

    T16

    Rota

    ry T

    ools(

    3)

    Turning Tools(3)

    1000

    1126

    1242

    1916

    1916

    Overall Views

    SHA 12Specifications

    Power Torque Diagram

    All dimensions are in mm

    0

    2500

    5000

    7500

    1000

    0

    1250

    0

    1500

    0

    0.5

    1

    1.5

    2

    2.5

    3

    T=7.

    0 N

    m

    OU

    TPU

    T ( k

    w )

    MOTOR SPEED RPM

    CONTINUOUS RATING

    5 MIN RATING

    Fanuc

    T=3.

    18 N

    m

    Control System Fanuc Machining Capacity Max. machining diameter (D) 03-12 mmMax. machining length (L) with rotary guide bush 80 mmMax. machining length (L) with fixed guide bush 210 mmMax. machining length (L) without guide bush 2DMax. front drilling diameter - Main Spindle 7 mmMax. front tapping diameter (tap, die)-Main spindle M6x1Maximum chuck diameter of Sub spindle 12 mmMax. Drilling diameter in back machining 7 mmMax. Tapping in back machining M6x1Max. Drilling diameter of cross rotary tool 6 mmMax. Tapping of cross rotary tool M5x0.8Machining Capability Max Main spindle speed 12000 RPMMax. Sub Spindle Speed 12000 RPMMax Spindle speed of cross rotary tool 6000 RPM Max. No. of tools that can be mounted 20Turning tools on the gang tool post 5(3+2)Number of cross rotary tools 3Tools for front drilling 4Tools for back drilling 8(4+4)Tool size ( turning tool shank ) 12 mmSleeve size (tool holder) Ø20 mmRapid feed rate Z1, Z2, X2 32 m/min.Rapid feed rate X1, Y1 24 m/min.Motors Main Spindle - cont./5min 1.5 / 2.2 kWBack Spindle - cont./5min 1.5 / 2.2 kWCross rotary tool 0.75 kWZ1, Z2, X1, X2, 0.5 kW Y1 (Vertical Axis) 0.75 kWCoolant Pump Unit 0.2 kWLubrication Pump Unit 0.09 kWCollet Main spindle collet chuck SF 20/201Sub spindle collet chuck SF 20/201Rotary tool collet chuck ER 16, ER 11Chuck for drill sleeves ER 11Guide bushing R 24/03General Information Coolant Capacity 115 litresSpindle Center Height 1000 mmAir pressure 6 BarOverall Machine Dimension 1242 X 1916 X 1916 mm(L x W x H)

    Overall Weight ~ 1950 kg(Without Packing) (Approx)

    Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.

    Note:

    Machine Features

    Ÿ Collet holding system with synchronous revolving guide bush, fixed guide bush & without guide bush options.

    Ÿ Houses 20 tools including 3 rotary tools.

    Ÿ High speed spindle, range upto 12000 rpm.

    Ÿ Simultaneous machining on both main & sub spindle to increase productivity.

    Ÿ Continuous run with bar feeder from ø3mm to ø12mm.

    Ÿ Powerful built in motor for main & sub spindle.

    Ÿ Suitable for small part machining with 5 axes capability.

    Control System Details

    Ÿ Direct drawing dimension programming

    Ÿ Multi-language display

    Ÿ Unexpected disturbance torque detection function

    Ÿ PMC Axis control

    Ÿ Tool life management

    Ÿ No. of registerable programs 800

    Ÿ Diameter/radius programming (X axis)

    Ÿ Simultaneously controlled 4 axes

    Ÿ Alarm/operation history display

    Ÿ Multiple repetitive cycles

    Ÿ Self-diagnostics

    Ÿ Custom macro

    Ÿ 10.4" color LCD

    Ÿ Part program storage size 1MB

    Ÿ 2 path control

    Ÿ Thread/Synchronous cuttingŸ Rigid tapping

    Ÿ Tool nose radius compensation

    Ÿ Absolute/incremental programming

    Ÿ Inch/metric switchableŸ Graphic displayŸ Clock function

    Ÿ Knock device for component ejection and for collection

    Ÿ Pneumatic device for rotary tool air sealing

    Ÿ Normal pressure coolant system

    Ÿ Main spindle chucking device

    Ÿ Centralised lubrication system (with level detector)

    Ÿ Workpiece collecting box

    Ÿ Sub spindle chucking deviceŸ Oil cooling unit for both the spindle

    Ÿ Built in lighting system

    Ÿ Rotary tool driving device to accommodate 3 live tools

    Ÿ Synchronous rotating guidebush device

    Standard Accessories

    Optional Accessories

    Ÿ Chip conveyor with tilting binŸ Bar feeder

    Ÿ Mist collector system

    76

    3000

    4500

  • SHA 20

    Interference Diagram

    Overall Views

    Control System Machining Capacity Max. machining diameter (D) Max. machining length (L) Front Ejection Max. front drilling diameter Max. front tapping diameter (tap, die) Maximum chuck diameter of sub spindle Spindle through-hole diameter Max. drilling diameter in back machining process Max. tapping diameter in back machining process Max. drilling diameter of gang rotary tool Max. tapping diameter of gang rotary tool Machining Capability Max main spindle speed Max sub spindle speed Max. spindle speed of gang rotary tool Max. No. of tools that can be mounted Turning tools on the gang tool post Cross rotary tools Tools for front drilling Tools for back drilling Tool size (gang tool post) X1 axis (Rapid Traverse) X2, Y1, Z1, Z2 axes (Rapid Traverse)Motors Main Spindle - cont / 30 min Sub Spindle - cont / 30 min Cross Rotary tool Axes ( X1,Z1,Y1,X2,Z2)Coolant Pump - Normal pressure Coolant Pump - Medium pressure Lubrication Pump Unit Collet Main spindle collet chuck Sub spindle collet chuck Rotary tool collet chuck Chuck for drill sleeves Guide bushing General Information Coolant Capacity Spindle Center Height (with pads) Air pressure Overall Machine Dimensions (L x W x H) Overall Weight (Without Packing) (Approx)

    Fanuc

    20 mm100 mm10 mm

    M8 20 mm 24 mm 8 mm

    M6 7 mm

    M6

    8000 rpm 8000 rpm 6000 rpm

    21634

    8 (4+4) square ½", (12 x 12mm)

    18m/min 32m/min

    2.2 / 3.7 kW 2.2 / 3.7 kW

    0.75 kW0.75 kW0.2kW

    0.75 kW 0.09kW

    SF 25/64 SF 25/64

    ER 16ER 16

    R 28/04

    150 Litres1100 mm

    6 bar2450 x 1379 x 1850 mm

    -2950 kg

    D = Bar Diameter Range : 3mm To 20mmL = Maximum Machining Length :165mm

    Bar From Bar Feeder

    Sliding Headstock With Collet For Clamping And Bar Feeding

    Revolving Guide Bush For Bar Support

    Turning Tool

    L

    L

    D

    T18

    T19

    T20

    T21

    Sub Spindle AxisMain Spindle Axis

    Stationary Tools Sub Spindle(4)

    T18 T19 T20 T21T01T02T03T04T05T06

    T07T08T09

    T10

    T11

    T12

    T13

    T15

    T14

    T16

    T17

    Turning Tools(6)

    Rotary Tools(3)

    Stat

    iona

    ry T

    ools(

    4+4)

    Spindle Axis

    Sta

    tiona

    ry T

    ools

    S

    ub S

    pind

    le(4

    )

    WorkpieceCollector

    3030

    30

    45 35 35 52 25 25 25 25 29 27

    48 45 62

    70 40 4588.5

    3939

    3948

    2450

    1179 1088

    1693

    1931

    All dimensions are in mm

    1318

    213 525 580

    1100

    1850

    655 641

    FIE FOUNDATION AWARDIMTEX-2013

    Fanuc

    MOTOR SPEED RPM

    CONTINUOUS RATING

    30 MIN RATING

    1

    2

    3

    3.7

    2.2

    3000

    4500

    6000

    8000

    9500

    1100

    0

    1250

    00

    1500

    T=24Nm

    T=14Nm

    OU

    TPU

    T ( k

    w )

    Machining Range SHA 20Specifications

    Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.

    Note:

    Ÿ 10.4" color LCDŸ 2 path control

    Ÿ PMC Axis controlŸ Tool nose radius compensation

    Ÿ Part program storage size 1MB

    Ÿ Absolute/incremental programming

    Ÿ Custom macroŸ Multiple repetitive cycles

    Ÿ Rigid tappingŸ Direct drawing dimension programming

    Ÿ Simultaneously controlled 4 axes

    Ÿ Inch/metric switchable

    Ÿ Thread/Synchronous cutting

    Ÿ Diameter/radius programming (X axis)

    Ÿ Tool life management

    Ÿ Graphic displayŸ Clock function

    Ÿ Self-diagnostics

    Ÿ Multi-language display

    Ÿ No. of registerable programs 800

    Ÿ Alarm/operation history displayŸ Unexpected disturbance torque detection function

    Machine Features

    Ÿ Powerful built in motor for main and sub spindle.

    Ÿ Continuous run with bar feeder from Dia 3 to dia 20mm.

    Ÿ Spindle speed up to 8000 rpm

    Ÿ Rigid symmetric bed design.

    Ÿ Collet holding system with synchronous revolving guide bush system.

    Ÿ 5 Axes capability.Ÿ Suitable for small parts machining

    Ÿ Houses 21 tools including 3 rotary tools.

    Ÿ Knockout device for component ejectionŸ Built-in Lighting system

    Ÿ Headstock Cooling DeviceŸ Sub Spindle Chucking Device

    Ÿ Synchronous rotating guide bush device

    Ÿ Normal Pressure Coolant System

    Ÿ Work piece collecting chute and work piece collecting box

    Ÿ Door Switch

    Ÿ Centralised Lubrication System (with level detector)

    Ÿ Main Spindle Chucking Device

    Ÿ Rotary Tool Driving Device to accommodate 3 live tools

    Ÿ Pneumatic device for air sealing

    Standard Accessories

    Optional Accessories

    Ÿ BarfeederŸ Work piece ConveyorŸ Chip Conveyor with Tilting Bin

    Ÿ Chiller unit

    Ÿ Back rotary tool deviceŸ Mist collector system.

    Ÿ Medium pressure cooling system

    Ÿ 4 rotary tool deviceŸ Long work piece ejection system

    Control System DetailsPower Torque Diagram

    8 9

  • SpecificationsSHA 20/3

    Interference Diagram

    Overall Views

    All dimensions are in mm

    Machining Range

    Z1 Working Stroke= 80mm

    Collet ChuckEnd Face

    63Reference Tool Position 401311

    297

    146

    45(Maximum Machining Length)

    Collet Chuck End Face

    2

    Guide BushingEnd face

    Spindle Axis

    Sw limitSw Limit

    Z1 Axis

    (With Guide Bush)

    Z1 Stroke Without Guide Bush

    1000

    1790

    1930462

    1250

    1127

    1028

    28

    1919

    3523

    2323

    2.3

    28.3

    3053

    .728

    Y1 W

    orkin

    g St

    roke

    =160

    mm

    X1 Working Stroke =38mm

    9466

    42

    164

    11

    402020

    1 111

    6795

    11

    Turning Tools(2)

    Spindle Axis

    X1 Axis

    T01

    T02

    T03

    T04

    T05

    T06

    T07

    T08

    T09

    T10

    T11

    T12

    Rota

    ry T

    ools(

    3)

    Turning Tools(3)

    Y1 A

    xis

    Stat

    iona

    ry T

    ools(

    4)

    Control System

    Machining Capacity

    Max. machining diameter (D)

    Max. machining length (L) with rotary guide bush

    Maximum machining Length with out guide bush

    Max. front drilling diameter

    Max. front tapping diameter - main spindle

    Max. drilling diameter of cross rotary tool

    Max. tapping diameter of cross rotary tool

    Max. Tool spindle slotting cutter diameter

    Machining Capability

    Max main spindle speed

    Max main spindle speed with rotary guide bush

    Max. spindle speed of cross rotary tool

    Max. No. of tools that can be mounted

    Turning tools on the gang tool post

    Number of Cross rotary tools

    Tools for front drilling

    Tool size (turning tool shank)

    Sleeve size (tool holder)

    Rapid feed rate Z1

    Rapid feed rate X1, Y1

    Motors Main Spindle - cont / 10 min

    Cross rotary tool

    Z1, X1

    Y1 ( Vertical Axis)

    Coolant Pump - Medium pressure

    Lubrication Pump Unit

    Collet Main spindle collet chuck

    Rotary tool collet chuck

    Chuck for drill sleeves

    Guide bushing

    General Information Coolant Capacity

    Spindle Center Height (with pads)

    Air pressure

    Overall Machine Dimensions (L x W x H)

    Overall Weight (Without Packing)

    Fanuc

    20mm

    80mm

    2D

    10mm

    M10

    6mm

    M5 x 0.8

    ø 30mm

    10000rpm

    8000rpm

    6000rpm

    12

    5(3+2)

    3(4 option)

    4

    12mm X 12mm

    ø20mm

    32 m/min

    24 m/min

    2.2 / 3.7kW

    0.75 kW

    0.5 kW

    0.75 kW

    0.54 kW

    0.09 kW

    SF 25/64

    ER 16

    ER 16

    R 28 / 04

    115 litres

    1000mm

    6 Bar

    1930 x 1250 x 1790 mm

    1500 kg

    SHA 20/3

    Fanuc

    MOTOR SPEED RPM

    CONTINUOUS RATING

    10 MIN RATING

    5

    4

    3

    2

    1

    0

    3000

    5000

    7500

    10000

    12500

    15000

    T=19Nm

    T=18.9Nm

    OU

    TPU

    T ( k

    w )

    Note: Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.

    Ÿ 1 path control

    Ÿ PMC Axis control

    Ÿ 10.4" color LCD

    Ÿ Simultaneously controlled 4 axes

    Ÿ Tool nose radius compensation

    Ÿ Part program storage size 512 KB

    Ÿ Absolute/incremental programmingŸ Diameter/radius programming (X axis)Ÿ Custom macroŸ Multiple repetitive cycles

    Ÿ Self-diagnostics

    Ÿ Thread/Synchronous cuttingŸ Rigid tapping

    Ÿ No. of registerable programs 400

    Ÿ Direct drawing dimension programmingŸ Inch/metric switchableŸ Graphic displayŸ Clock function

    Ÿ Tool life management

    Ÿ Multi-language displayŸ Alarm/operation history displayŸ Unexpected disturbance torque detection function

    Machine FeaturesŸ Powerful built in motor for main spindle.

    Ÿ Houses 12 tools including 3 rotary tools.Ÿ Continuous run with bar feeder from

    ø3mm to ø20mm.

    Ÿ Collet holding system with synchronous revolving guide bush & without guide bush options.

    Ÿ Suitable for small part machining with 3 axes capability.

    Ÿ High speed spindle, range upto 10000 rpm.

    Standard Accessories

    Ÿ Synchronous rotating guide bush device

    Ÿ Main Spindle Chucking Device

    Ÿ Normal Pressure Coolant System Ÿ Centralised Lubrication System (with level

    detector)

    Ÿ Built-in Lighting system

    Ÿ Work piece collecting chute and work piece collecting box

    Ÿ Door Switch

    Ÿ Headstock Cooling Device

    Ÿ Pneumatic device for air sealing

    Ÿ Guide bushless kit

    Ÿ Rotary Tool Driving Device to accommodate 3 live tools

    Optional Accessories

    Ÿ Medium pressure cooling system

    Ÿ Barfeeder

    Ÿ Mist collector system.

    Ÿ Chip Conveyor with Tilting Bin

    Ÿ 4 rotary tool device

    Control System DetailsPower Torque Diagram

    10 11

    1860

    2760

  • SHA 20 Optima

    Interference Diagram

    Overall Views

    All dimensions are in mm

    Machining Range Specifications SHA 20 OptimaŸ Rigid FEA optimized bed design Ÿ Powerful built in motor for main & sub spindle; Oil

    cooled HeadstockŸ Motorized modular direct drive rotary guide

    bush(RGB)Ÿ Spindle speed up to 8000 rpmŸ 5 Axes capabilityŸ Suitable for small & medium parts machining

    Ÿ Houses 27 tools including 4 rotary tools

    Ÿ Continuous run with servo bar feeder from Ø 5 to Ø 32mm

    Ÿ Collet holding system with RGB or without Guide bush option

    Ÿ Simultaneous machining on both main & sub spindle to increase productivity

    Machine Features

    Standard Accessories

    Ÿ Rotary tool driving device to accommodate 4 live tools

    Ÿ Normal pressure coolant system

    Ÿ Workpiece collecting box

    Ÿ Pneumatic device for rotary tool air sealing

    Ÿ Main spindle chucking deviceŸ Sub spindle chucking device

    Ÿ Built in lighting system

    Ÿ Oil cooling unit for both the spindle

    Ÿ Centralised lubrication system (with level detector)

    Ÿ Guide bushless kit

    Ÿ Knock device for component ejection and for collection

    Ÿ Simultaneously controlled 4 axes

    Ÿ Tool nose radius compensation

    Ÿ 10.4" color LCDŸ 2 path control

    Ÿ PMC Axis control

    Ÿ Self-diagnostics

    Ÿ No. of registerable programs 800Ÿ Absolute/incremental programmingŸ Diameter/radius programming (X axis)

    Ÿ Part program storage size 1MB

    Ÿ Tool life management

    Ÿ Multiple repetitive cyclesŸ Thread/Synchronous cuttingŸ Rigid tappingŸ Direct drawing dimension programmingŸ Inch/metric switchable

    Ÿ Custom macro

    Ÿ Graphic displayŸ Clock functionŸ Multi-language displayŸ Alarm/operation history displayŸ Unexpected disturbance torque detection function

    Control System Details

    Optional Accessories

    Ÿ Chip conveyor with tilting binŸ Bar feeder

    Ÿ High pressure coolant system

    Ÿ Direct drive rotary guidebush

    Ÿ Mist collector system

    Ÿ Carrier type guide bush

    Z1 Axis stroke 334mm (Max. machining length)

    80mm Max Machining length of carrier typerotary guide bushing (option)

    170mm Max machining length of directdrive guide bushing (option)

    45mm guide bushless type(option)

    145

    164

    guide bushingend face

    103

    2

    2

    2 1

    0.5

    6313

    40Z2 axis stroke 172mm

    Reference tool position Collect check end face

    Z1 Axis Main spindle

    Guide bushless type (option)Collet check end face

    Max, machining length 45 2

    Reference tool position

    X2 w

    orkin

    g st

    roke

    200

    mm

    208

    2828

    28

    22

    D= BAR DIAMETER RANGE : 3mm To 20mmL= MAXIMUM MACHINING LENGTH (WITH ROTARY GUIDEBUSH): 80mm

    T11T07

    T10T06

    T09T05

    T08T04

    Stat

    iona

    ry T

    ools

    (4+4

    )

    T03

    T02

    T01

    T12

    T13

    T14

    T15

    T16

    T17

    19 19Turning Tools (3)

    116 28 28 28

    X2 Working Stroke = 200mm

    X1 Working Stroke = 38mm

    2828

    1023

    2323

    94 9516

    4

    Y1 W

    orkin

    g St

    roke

    = 1

    60m

    m

    671

    66

    11

    1

    1 111

    20 204042

    Rota

    ry T

    ools(

    4)

    Stationary Tools Subspindle(4)

    Spindle Axis

    Turning Tools(2)

    28.3

    28.3

    28.3

    2.3

    27.1

    28

    1000

    1126

    1242

    1916

    1916

    Control System Fanuc Machining Capacity Max. machining diameter (D) 20 mm

    Max. machining length (L) with carrier type guide bush 80 mmMax. machining length (L) without guide bush 2D

    Max. front drilling diameter - Main Spindle 10 mmMax. front tapping diameter (tap, die)-Main spindle M10 Maximum chuck diameter of Sub spindle Ø20 mmMax. Drilling diameter in back machining Ø8 mmMax. Tapping in back machining M8Max. Drilling diameter of cross rotary tool 6 mmMax. Tapping of cross rotary tool M5x0.8

    Machining Capability Max Main spindle speed 10000 RPMMax. Sub Spindle Speed 12000 RPMMax Spindle speed of cross rotary tool 6000 RPM Max. No. of tools that can be mounted 21Turning tools on the gang tool post 5(3+2)Number of cross rotary tools 4Tools for front drilling 4Tools for back drilling 8(4+4)Tool size ( turning tool shank ) 12 mmSleeve size (tool holder) Ø20 mmRapid feed rate Z1,Z2,X2 32 m/min.Rapid feed rate X1,Y1 24 m/min.Motors Main Spindle - cont./10min 2.2 / 3.7 kWBack Spindle - cont./5min 1.5 / 2.2 kWCross rotary tool 0.75 kWZ1,Z2,X1,X2, 0.5 kW Y1 (Vertical Axis) 0.75 kWCoolant Pump Unit 0.2 kWLubrication Pump Unit 0.09 kWCollet Main spindle collet chuck SF25/64Sub spindle collet chuck Rotary tool collet chuck ER16, ER11Chuck for drill sleeves ER11Guide bushing CGB R28/04, DDGB R26/02General Information Coolant Capacity 115 litresSpindle Center Height 1000 mmAir pressure 6 BarOverall Machine Dimension (L x W x H) 1242 X 1916 X 1916 mm

    Overall Weight (Without Packing) (Approx) ~ 2000 kg

    SF25/64

    Max. machining length (L) with direct drive guide bush 170 mm

    Max. Slotting cutting dia 30mm

    Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.

    Note:

    Power Torque Diagram

    12 13

    Fanuc

    MOTOR SPEED RPM

    CONTINUOUS RATING

    10 MIN RATING

    5

    4

    3

    2

    1

    0

    3000

    5000

    7500

    10000

    12500

    15000

    T=19Nm

    T=18.9Nm

    OU

    TPU

    T ( k

    w )

    Main spindle

    Sub spindle

    0

    2500

    5000

    7500

    1000

    0

    1250

    0

    1500

    0

    0.5

    1

    1.5

    2

    2.5

    3

    T=7.

    0 N

    m

    OU

    TPU

    T ( k

    w )

    MOTOR SPEED RPMCONTINUOUS RATING

    5 MIN RATING

    Fanuc

    T=3.

    18 N

    m

    1860

    2760

    3000

    4500

  • SHA 32

    Interference Diagram (SHA 32/5)

    Machining Range (SHA 32/5)

    11

    11

    11

    11

    380(

    x2 S

    troke

    )

    (85)

    4545

    4542

    203

    7537

    260

    1714

    335(z2 Stroke)

    140

    21

    1.5(collet Chuck End Face)70(max. Machining Length)

    1.5 (guide Bushing End Face)

    Direct-drive Guide Bushing (options)320 (max. Machining Length)

    5070

    179

    Spindle Axis

    Guide Bushing Less (options)

    Reference Tool Position

    Spindle Axis

    Back

    Sta

    tinar

    y To

    ol(4

    )

    T22T23T24T25

    T26T27

    Deep Hole Drill(2)

    11

    11

    3737

    4856

    3838

    3838

    3434

    3434

    4518

    .518

    .518

    .518

    .551

    34

    348(

    y1 S

    troke

    )

    25

    16

    44

    2

    2142

    26X1 Working Stroke = 142mm

    144142

    1 171 71

    1 1

    6969

    Back Stationary Tools(4)

    Turning Tools(2)4- 25

    5- 25

    Spindle Axis

    Rotary Tools(4)

    Turning Tools(5)

    Turning Tools(5)

    Stat

    iona

    ry T

    ools(

    5)

    T01

    T02

    T03

    T04

    T05

    T06

    T07

    T08

    T09 T10

    T11

    T12

    T13

    T14

    T15

    T16T17

    T18T19

    T20

    T21

    Ÿ Simultaneously controlled 4 axes

    Ÿ Tool nose radius compensationŸ Tool life management

    Ÿ 10.4" color LCDŸ 2 path control

    Ÿ PMC Axis control

    Ÿ Part program storage size 1MBŸ No. of registerable programs 800

    Ÿ Diameter/radius programming (X axis)

    Ÿ Multiple repetitive cyclesŸ Thread/Synchronous cutting

    Ÿ Direct drawing dimension programmingŸ Rigid tapping

    Ÿ Multi-language display

    Ÿ Unexpected disturbance torque detection function

    Ÿ Absolute/incremental programming

    Ÿ Self-diagnostics

    Ÿ Custom macro

    Ÿ Inch/metric switchableŸ Graphic displayŸ Clock function

    Ÿ Alarm/operation history display

    Control System Details

    Machine Features

    Ÿ 5 Axes capability

    Ÿ Houses 27 tools including 4 rotary tools

    Ÿ Collet holding system with RGB or without Guide bush option

    Ÿ Rigid FEA optimized bed design Ÿ Powerful built in motor for main & sub spindle; Oil cooled HeadstockŸ Motorized modular direct drive rotary guide

    bush(RGB)

    Ÿ Suitable for small & medium parts machining

    Ÿ Simultaneous machining on both main & sub spindle to increase productivity

    Ÿ Spindle speed up to 8000 rpm

    Ÿ Continuous run with servo bar feeder from Ø 5 to Ø 32mm

    Standard Accessories

    Ÿ Knock out Device for Component Ejection & for collection

    Ÿ Deep hole drillŸ Work piece Conveyer

    Ÿ Centralized lubrication system with level detector

    Ÿ Main spindle chucking device

    Ÿ Normal pressure coolant system

    Ÿ Sub spindle chucking device

    Ÿ Rotary tool device to accommodate 4 live tools

    Ÿ Built in Lightning system

    Ÿ Pneumatic device air sealing system for Rotary tools & Rotary guide bush

    Ÿ Oil cooling unit for both the spindle and Direct drive rotary guide bush

    Optional Accessories Ÿ Bar feeder

    Ÿ High pressure cooling system

    Ÿ Sub spindle driven rotary tool deviceŸ Mist collector system

    Ÿ 3 Plugin cross rotary tool in lieu of 5 turning tools

    Ÿ Chip conveyor with tilting bin

    1514

    0

    2500

    5000

    7500

    10000

    12000

    1

    2

    3

    4

    5

    6

    T=15

    .4 N

    MT=20

    .2 N

    M

    OU

    TPU

    T ( k

    w )

    2300

    2600

    CONTINUOUS RATING

    15 MIN RATING

    MOTOR SPEED RPM

    Power Torque Diagram

    Overall Views

    All dimensions are in mm

    1600800

    1450

    1100

    2180

    2800

    Fanuc

    Note: Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.

    Specifications Control System

    Machining Capacity Max. machining diameter (D) Max. machining length (L) with rotary guide bush

    Max. front drilling diameter - main spindle Max. front tapping diameter (tap, die) (main spindle)

    Maximum chuck diameter of sub spindle Max. drilling diameter in back machining process

    Max. tapping diameter in back machining process

    Max. drilling diameter of cross rotary tool Max. tapping diameter of cross rotary tool

    Machining Capability Max main spindle speed Max sub spindle speed

    Max. spindle speed of cross rotary tool Max. No. of tools that can be mounted Turning tools on the gang tool post Cross rotary tools Tools for front drilling Tools for back drilling (Stationary) Tool shank size (gang tool post)

    X1, Y1 axes (Rapid Traverse) X2, Z1, Z2 axes (Rapid Traverse)

    Motors Main Spindle - cont / 15 min Sub Spindle - cont / 15 min

    Plugin Cross Rotary Tool (Optional)

    Axes X1, Y1, Z1, X2, Z2

    Collet Main spindle collet chuck Sub spindle collet chuck Rotary tool collet chuck Chuck for drill sleeves Guide bushing General Information Coolant Capacity Spindle Center Height (with pads) Air pressure Overall Machine Dimensions (L x W x H)

    Overall Weight (Without Packing)

    Max. tool spindle slotting cutter dia

    Direct drive rotary guide bushing

    Coolant Pump RKM 120 (Normal pressure)

    Coolant Pump Nippon or equivalent

    (High pressure) (Optional)

    Lubrication Pump Unit Cenlub

    Max. machining length (L) without guide bush

    Rotary tools on Y2 axis

    Plugin cross rotary tool in lieu of 5 turning tools (Optional)

    Cross Rotary Tool

    Back Rotary Tool

    2800 X 1600 X 2180mm

    Fanuc

    32 mm

    320 mm

    12 mm

    M 10

    32 mm

    10 mm

    M10

    8mmM8

    8000 RPM8000 RPM

    6000 RPM 2712474

    24 m/min30 m/min.

    3.7 / 5.5 kW3.7 / 5.5 kW

    1.2 kW

    1.2 kW -

    1.1 kW

    1.5 kW

    0.09

    SF 37 / 740SF 37 / 740ER 16, ER 20ER 16, ER 20

    R41 / 02

    200 litres1100 mm

    6 Bar

    ~ 3800 kg

    40 mm

    8000 RPM

    2xD mm

    16mm

    SHA 32/5

    3

    -

    1 kW-

    2xD mm

    2800 X 1600 X 2180mm

    Fanuc

    32 mm

    320 mm

    12 mm

    M 10

    32 mm

    10 mm

    M10

    8mmM8

    8000 RPM8000 RPM

    6000 RPM 3112474

    424 m/min30 m/min.

    3

    3.7 / 5.5 kW3.7 / 5.5 kW

    1.2 kW

    1.2 kW 0.75 kW

    1.1 kW

    1.5 kW

    0.09

    SF 37 / 740SF 37 / 740ER 16, ER 20ER 16, ER 20

    R41 / 02

    200 litres1100 mm

    6 Bar

    ~ 4000 kg

    40 mm

    8000 RPM

    16mm

    SHA 32/6

    1 kW1 kW

    Axis Y2

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