SHA Series Product Catalogue 2020 07 03 · 2020. 10. 5. · SHA 12 Machining Range Interference...
Transcript of SHA Series Product Catalogue 2020 07 03 · 2020. 10. 5. · SHA 12 Machining Range Interference...
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CNCSLIDINGHEADSTOCKAUTOMATSHigh productivity at great precision
www.acedesigners.com
®
THINK Turning Ace Designers®
®
Marketed and Serviced by:
Corporate�Office�:�Plot�No.�240-241,�11th�Main�Road,�3rd�Phase,�Peenya�Industrial�Area,�Bangalore-560�058,��Ph:�080�40200555,�E-mail:�[email protected]
www.acemicromatic.net
@acedesignersblrAce Designers
@acedesigners
Plot No 7 & 8, II Phase, Peenya Industrial Area, Bengaluru - 560 058, INDIATel : +91-80-2218 6700, Fax : +91-80-2218 6723, Email : [email protected]
Ace Designers Ltd.
MKD
/JU
LY-2
020
/REV
.04
-
The CNC Sliding Headstock Automat machine is of twin spindle sliding head design to bring in productivity of Swiss style automat. The machine elements such as ball screws, bearings, CNC system and drives have been chosen from the best available technology in the world. The machine is built by a dedicated, experienced and skilled team under the guidance of domain experts.
CNC Sliding Headstock Automats
SHA Application Examples
32
-
Barfeeder
Radial Adjustable plugin (± 90°) Radial Set Back Thread Whirling
Accessories
4 Rotary tool deviceBack rotary tool device Broaching
54
Work piece conveyorMist collector Long work piece ejection system Chiller UnitChip Conveyor Air Compressor with Dryer
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SHA 12 Machining Range
Interference Diagram
D = Bar Diameter Range : 3mm To 12mmL = Maximum Machining Length (with Rotary Guide Bush): 80mm
144
Guide BushingEnd Face
Z1 Working Stroke=80mm
Collet ChuckEnd Face
1
63 40
116
2828
28
103
13
Reference Tool Position
X2 W
orkin
g S
troke
=200
mm
22
22
208
1438312
300.5
Z2 Axis Stroke=172mm0.5
Spindle Axis
SW LIMITSW LIMIT
Z1 AXIS
Y1 W
orkin
g St
roke
=160
mm
T20T19T17 T18 10
2828
1919
3523
2323
2.328.3
3053
.728
116 28 28 28
X2 Working Stroke=200mm
X1 Working Stroke = 38mm
9466
42
164
11
402020
1 111
6795
11
Turning Tools(2)
Sta
tiona
ry T
ools
(4+
4)
Stationary Tools Subspindle(4)
Y1 A
xis
Spindle Axis
X1 AXIS
T01
T02
T03
T04
T05
T06
T07
T08
T09
T10
T11
T12
T13
T14
T15
T16
Rota
ry T
ools(
3)
Turning Tools(3)
1000
1126
1242
1916
1916
Overall Views
SHA 12Specifications
Power Torque Diagram
All dimensions are in mm
0
2500
5000
7500
1000
0
1250
0
1500
0
0.5
1
1.5
2
2.5
3
T=7.
0 N
m
OU
TPU
T ( k
w )
MOTOR SPEED RPM
CONTINUOUS RATING
5 MIN RATING
Fanuc
T=3.
18 N
m
Control System Fanuc Machining Capacity Max. machining diameter (D) 03-12 mmMax. machining length (L) with rotary guide bush 80 mmMax. machining length (L) with fixed guide bush 210 mmMax. machining length (L) without guide bush 2DMax. front drilling diameter - Main Spindle 7 mmMax. front tapping diameter (tap, die)-Main spindle M6x1Maximum chuck diameter of Sub spindle 12 mmMax. Drilling diameter in back machining 7 mmMax. Tapping in back machining M6x1Max. Drilling diameter of cross rotary tool 6 mmMax. Tapping of cross rotary tool M5x0.8Machining Capability Max Main spindle speed 12000 RPMMax. Sub Spindle Speed 12000 RPMMax Spindle speed of cross rotary tool 6000 RPM Max. No. of tools that can be mounted 20Turning tools on the gang tool post 5(3+2)Number of cross rotary tools 3Tools for front drilling 4Tools for back drilling 8(4+4)Tool size ( turning tool shank ) 12 mmSleeve size (tool holder) Ø20 mmRapid feed rate Z1, Z2, X2 32 m/min.Rapid feed rate X1, Y1 24 m/min.Motors Main Spindle - cont./5min 1.5 / 2.2 kWBack Spindle - cont./5min 1.5 / 2.2 kWCross rotary tool 0.75 kWZ1, Z2, X1, X2, 0.5 kW Y1 (Vertical Axis) 0.75 kWCoolant Pump Unit 0.2 kWLubrication Pump Unit 0.09 kWCollet Main spindle collet chuck SF 20/201Sub spindle collet chuck SF 20/201Rotary tool collet chuck ER 16, ER 11Chuck for drill sleeves ER 11Guide bushing R 24/03General Information Coolant Capacity 115 litresSpindle Center Height 1000 mmAir pressure 6 BarOverall Machine Dimension 1242 X 1916 X 1916 mm(L x W x H)
Overall Weight ~ 1950 kg(Without Packing) (Approx)
Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.
Note:
Machine Features
Ÿ Collet holding system with synchronous revolving guide bush, fixed guide bush & without guide bush options.
Ÿ Houses 20 tools including 3 rotary tools.
Ÿ High speed spindle, range upto 12000 rpm.
Ÿ Simultaneous machining on both main & sub spindle to increase productivity.
Ÿ Continuous run with bar feeder from ø3mm to ø12mm.
Ÿ Powerful built in motor for main & sub spindle.
Ÿ Suitable for small part machining with 5 axes capability.
Control System Details
Ÿ Direct drawing dimension programming
Ÿ Multi-language display
Ÿ Unexpected disturbance torque detection function
Ÿ PMC Axis control
Ÿ Tool life management
Ÿ No. of registerable programs 800
Ÿ Diameter/radius programming (X axis)
Ÿ Simultaneously controlled 4 axes
Ÿ Alarm/operation history display
Ÿ Multiple repetitive cycles
Ÿ Self-diagnostics
Ÿ Custom macro
Ÿ 10.4" color LCD
Ÿ Part program storage size 1MB
Ÿ 2 path control
Ÿ Thread/Synchronous cuttingŸ Rigid tapping
Ÿ Tool nose radius compensation
Ÿ Absolute/incremental programming
Ÿ Inch/metric switchableŸ Graphic displayŸ Clock function
Ÿ Knock device for component ejection and for collection
Ÿ Pneumatic device for rotary tool air sealing
Ÿ Normal pressure coolant system
Ÿ Main spindle chucking device
Ÿ Centralised lubrication system (with level detector)
Ÿ Workpiece collecting box
Ÿ Sub spindle chucking deviceŸ Oil cooling unit for both the spindle
Ÿ Built in lighting system
Ÿ Rotary tool driving device to accommodate 3 live tools
Ÿ Synchronous rotating guidebush device
Standard Accessories
Optional Accessories
Ÿ Chip conveyor with tilting binŸ Bar feeder
Ÿ Mist collector system
76
3000
4500
-
SHA 20
Interference Diagram
Overall Views
Control System Machining Capacity Max. machining diameter (D) Max. machining length (L) Front Ejection Max. front drilling diameter Max. front tapping diameter (tap, die) Maximum chuck diameter of sub spindle Spindle through-hole diameter Max. drilling diameter in back machining process Max. tapping diameter in back machining process Max. drilling diameter of gang rotary tool Max. tapping diameter of gang rotary tool Machining Capability Max main spindle speed Max sub spindle speed Max. spindle speed of gang rotary tool Max. No. of tools that can be mounted Turning tools on the gang tool post Cross rotary tools Tools for front drilling Tools for back drilling Tool size (gang tool post) X1 axis (Rapid Traverse) X2, Y1, Z1, Z2 axes (Rapid Traverse)Motors Main Spindle - cont / 30 min Sub Spindle - cont / 30 min Cross Rotary tool Axes ( X1,Z1,Y1,X2,Z2)Coolant Pump - Normal pressure Coolant Pump - Medium pressure Lubrication Pump Unit Collet Main spindle collet chuck Sub spindle collet chuck Rotary tool collet chuck Chuck for drill sleeves Guide bushing General Information Coolant Capacity Spindle Center Height (with pads) Air pressure Overall Machine Dimensions (L x W x H) Overall Weight (Without Packing) (Approx)
Fanuc
20 mm100 mm10 mm
M8 20 mm 24 mm 8 mm
M6 7 mm
M6
8000 rpm 8000 rpm 6000 rpm
21634
8 (4+4) square ½", (12 x 12mm)
18m/min 32m/min
2.2 / 3.7 kW 2.2 / 3.7 kW
0.75 kW0.75 kW0.2kW
0.75 kW 0.09kW
SF 25/64 SF 25/64
ER 16ER 16
R 28/04
150 Litres1100 mm
6 bar2450 x 1379 x 1850 mm
-2950 kg
D = Bar Diameter Range : 3mm To 20mmL = Maximum Machining Length :165mm
Bar From Bar Feeder
Sliding Headstock With Collet For Clamping And Bar Feeding
Revolving Guide Bush For Bar Support
Turning Tool
L
L
D
T18
T19
T20
T21
Sub Spindle AxisMain Spindle Axis
Stationary Tools Sub Spindle(4)
T18 T19 T20 T21T01T02T03T04T05T06
T07T08T09
T10
T11
T12
T13
T15
T14
T16
T17
Turning Tools(6)
Rotary Tools(3)
Stat
iona
ry T
ools(
4+4)
Spindle Axis
Sta
tiona
ry T
ools
S
ub S
pind
le(4
)
WorkpieceCollector
3030
30
45 35 35 52 25 25 25 25 29 27
48 45 62
70 40 4588.5
3939
3948
2450
1179 1088
1693
1931
All dimensions are in mm
1318
213 525 580
1100
1850
655 641
FIE FOUNDATION AWARDIMTEX-2013
Fanuc
MOTOR SPEED RPM
CONTINUOUS RATING
30 MIN RATING
1
2
3
3.7
2.2
3000
4500
6000
8000
9500
1100
0
1250
00
1500
T=24Nm
T=14Nm
OU
TPU
T ( k
w )
Machining Range SHA 20Specifications
Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.
Note:
Ÿ 10.4" color LCDŸ 2 path control
Ÿ PMC Axis controlŸ Tool nose radius compensation
Ÿ Part program storage size 1MB
Ÿ Absolute/incremental programming
Ÿ Custom macroŸ Multiple repetitive cycles
Ÿ Rigid tappingŸ Direct drawing dimension programming
Ÿ Simultaneously controlled 4 axes
Ÿ Inch/metric switchable
Ÿ Thread/Synchronous cutting
Ÿ Diameter/radius programming (X axis)
Ÿ Tool life management
Ÿ Graphic displayŸ Clock function
Ÿ Self-diagnostics
Ÿ Multi-language display
Ÿ No. of registerable programs 800
Ÿ Alarm/operation history displayŸ Unexpected disturbance torque detection function
Machine Features
Ÿ Powerful built in motor for main and sub spindle.
Ÿ Continuous run with bar feeder from Dia 3 to dia 20mm.
Ÿ Spindle speed up to 8000 rpm
Ÿ Rigid symmetric bed design.
Ÿ Collet holding system with synchronous revolving guide bush system.
Ÿ 5 Axes capability.Ÿ Suitable for small parts machining
Ÿ Houses 21 tools including 3 rotary tools.
Ÿ Knockout device for component ejectionŸ Built-in Lighting system
Ÿ Headstock Cooling DeviceŸ Sub Spindle Chucking Device
Ÿ Synchronous rotating guide bush device
Ÿ Normal Pressure Coolant System
Ÿ Work piece collecting chute and work piece collecting box
Ÿ Door Switch
Ÿ Centralised Lubrication System (with level detector)
Ÿ Main Spindle Chucking Device
Ÿ Rotary Tool Driving Device to accommodate 3 live tools
Ÿ Pneumatic device for air sealing
Standard Accessories
Optional Accessories
Ÿ BarfeederŸ Work piece ConveyorŸ Chip Conveyor with Tilting Bin
Ÿ Chiller unit
Ÿ Back rotary tool deviceŸ Mist collector system.
Ÿ Medium pressure cooling system
Ÿ 4 rotary tool deviceŸ Long work piece ejection system
Control System DetailsPower Torque Diagram
8 9
-
SpecificationsSHA 20/3
Interference Diagram
Overall Views
All dimensions are in mm
Machining Range
Z1 Working Stroke= 80mm
Collet ChuckEnd Face
63Reference Tool Position 401311
297
146
45(Maximum Machining Length)
Collet Chuck End Face
2
Guide BushingEnd face
Spindle Axis
Sw limitSw Limit
Z1 Axis
(With Guide Bush)
Z1 Stroke Without Guide Bush
1000
1790
1930462
1250
1127
1028
28
1919
3523
2323
2.3
28.3
3053
.728
Y1 W
orkin
g St
roke
=160
mm
X1 Working Stroke =38mm
9466
42
164
11
402020
1 111
6795
11
Turning Tools(2)
Spindle Axis
X1 Axis
T01
T02
T03
T04
T05
T06
T07
T08
T09
T10
T11
T12
Rota
ry T
ools(
3)
Turning Tools(3)
Y1 A
xis
Stat
iona
ry T
ools(
4)
Control System
Machining Capacity
Max. machining diameter (D)
Max. machining length (L) with rotary guide bush
Maximum machining Length with out guide bush
Max. front drilling diameter
Max. front tapping diameter - main spindle
Max. drilling diameter of cross rotary tool
Max. tapping diameter of cross rotary tool
Max. Tool spindle slotting cutter diameter
Machining Capability
Max main spindle speed
Max main spindle speed with rotary guide bush
Max. spindle speed of cross rotary tool
Max. No. of tools that can be mounted
Turning tools on the gang tool post
Number of Cross rotary tools
Tools for front drilling
Tool size (turning tool shank)
Sleeve size (tool holder)
Rapid feed rate Z1
Rapid feed rate X1, Y1
Motors Main Spindle - cont / 10 min
Cross rotary tool
Z1, X1
Y1 ( Vertical Axis)
Coolant Pump - Medium pressure
Lubrication Pump Unit
Collet Main spindle collet chuck
Rotary tool collet chuck
Chuck for drill sleeves
Guide bushing
General Information Coolant Capacity
Spindle Center Height (with pads)
Air pressure
Overall Machine Dimensions (L x W x H)
Overall Weight (Without Packing)
Fanuc
20mm
80mm
2D
10mm
M10
6mm
M5 x 0.8
ø 30mm
10000rpm
8000rpm
6000rpm
12
5(3+2)
3(4 option)
4
12mm X 12mm
ø20mm
32 m/min
24 m/min
2.2 / 3.7kW
0.75 kW
0.5 kW
0.75 kW
0.54 kW
0.09 kW
SF 25/64
ER 16
ER 16
R 28 / 04
115 litres
1000mm
6 Bar
1930 x 1250 x 1790 mm
1500 kg
SHA 20/3
Fanuc
MOTOR SPEED RPM
CONTINUOUS RATING
10 MIN RATING
5
4
3
2
1
0
3000
5000
7500
10000
12500
15000
T=19Nm
T=18.9Nm
OU
TPU
T ( k
w )
Note: Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.
Ÿ 1 path control
Ÿ PMC Axis control
Ÿ 10.4" color LCD
Ÿ Simultaneously controlled 4 axes
Ÿ Tool nose radius compensation
Ÿ Part program storage size 512 KB
Ÿ Absolute/incremental programmingŸ Diameter/radius programming (X axis)Ÿ Custom macroŸ Multiple repetitive cycles
Ÿ Self-diagnostics
Ÿ Thread/Synchronous cuttingŸ Rigid tapping
Ÿ No. of registerable programs 400
Ÿ Direct drawing dimension programmingŸ Inch/metric switchableŸ Graphic displayŸ Clock function
Ÿ Tool life management
Ÿ Multi-language displayŸ Alarm/operation history displayŸ Unexpected disturbance torque detection function
Machine FeaturesŸ Powerful built in motor for main spindle.
Ÿ Houses 12 tools including 3 rotary tools.Ÿ Continuous run with bar feeder from
ø3mm to ø20mm.
Ÿ Collet holding system with synchronous revolving guide bush & without guide bush options.
Ÿ Suitable for small part machining with 3 axes capability.
Ÿ High speed spindle, range upto 10000 rpm.
Standard Accessories
Ÿ Synchronous rotating guide bush device
Ÿ Main Spindle Chucking Device
Ÿ Normal Pressure Coolant System Ÿ Centralised Lubrication System (with level
detector)
Ÿ Built-in Lighting system
Ÿ Work piece collecting chute and work piece collecting box
Ÿ Door Switch
Ÿ Headstock Cooling Device
Ÿ Pneumatic device for air sealing
Ÿ Guide bushless kit
Ÿ Rotary Tool Driving Device to accommodate 3 live tools
Optional Accessories
Ÿ Medium pressure cooling system
Ÿ Barfeeder
Ÿ Mist collector system.
Ÿ Chip Conveyor with Tilting Bin
Ÿ 4 rotary tool device
Control System DetailsPower Torque Diagram
10 11
1860
2760
-
SHA 20 Optima
Interference Diagram
Overall Views
All dimensions are in mm
Machining Range Specifications SHA 20 OptimaŸ Rigid FEA optimized bed design Ÿ Powerful built in motor for main & sub spindle; Oil
cooled HeadstockŸ Motorized modular direct drive rotary guide
bush(RGB)Ÿ Spindle speed up to 8000 rpmŸ 5 Axes capabilityŸ Suitable for small & medium parts machining
Ÿ Houses 27 tools including 4 rotary tools
Ÿ Continuous run with servo bar feeder from Ø 5 to Ø 32mm
Ÿ Collet holding system with RGB or without Guide bush option
Ÿ Simultaneous machining on both main & sub spindle to increase productivity
Machine Features
Standard Accessories
Ÿ Rotary tool driving device to accommodate 4 live tools
Ÿ Normal pressure coolant system
Ÿ Workpiece collecting box
Ÿ Pneumatic device for rotary tool air sealing
Ÿ Main spindle chucking deviceŸ Sub spindle chucking device
Ÿ Built in lighting system
Ÿ Oil cooling unit for both the spindle
Ÿ Centralised lubrication system (with level detector)
Ÿ Guide bushless kit
Ÿ Knock device for component ejection and for collection
Ÿ Simultaneously controlled 4 axes
Ÿ Tool nose radius compensation
Ÿ 10.4" color LCDŸ 2 path control
Ÿ PMC Axis control
Ÿ Self-diagnostics
Ÿ No. of registerable programs 800Ÿ Absolute/incremental programmingŸ Diameter/radius programming (X axis)
Ÿ Part program storage size 1MB
Ÿ Tool life management
Ÿ Multiple repetitive cyclesŸ Thread/Synchronous cuttingŸ Rigid tappingŸ Direct drawing dimension programmingŸ Inch/metric switchable
Ÿ Custom macro
Ÿ Graphic displayŸ Clock functionŸ Multi-language displayŸ Alarm/operation history displayŸ Unexpected disturbance torque detection function
Control System Details
Optional Accessories
Ÿ Chip conveyor with tilting binŸ Bar feeder
Ÿ High pressure coolant system
Ÿ Direct drive rotary guidebush
Ÿ Mist collector system
Ÿ Carrier type guide bush
Z1 Axis stroke 334mm (Max. machining length)
80mm Max Machining length of carrier typerotary guide bushing (option)
170mm Max machining length of directdrive guide bushing (option)
45mm guide bushless type(option)
145
164
guide bushingend face
103
2
2
2 1
0.5
6313
40Z2 axis stroke 172mm
Reference tool position Collect check end face
Z1 Axis Main spindle
Guide bushless type (option)Collet check end face
Max, machining length 45 2
Reference tool position
X2 w
orkin
g st
roke
200
mm
208
2828
28
22
D= BAR DIAMETER RANGE : 3mm To 20mmL= MAXIMUM MACHINING LENGTH (WITH ROTARY GUIDEBUSH): 80mm
T11T07
T10T06
T09T05
T08T04
Stat
iona
ry T
ools
(4+4
)
T03
T02
T01
T12
T13
T14
T15
T16
T17
19 19Turning Tools (3)
116 28 28 28
X2 Working Stroke = 200mm
X1 Working Stroke = 38mm
2828
1023
2323
94 9516
4
Y1 W
orkin
g St
roke
= 1
60m
m
671
66
11
1
1 111
20 204042
Rota
ry T
ools(
4)
Stationary Tools Subspindle(4)
Spindle Axis
Turning Tools(2)
28.3
28.3
28.3
2.3
27.1
28
1000
1126
1242
1916
1916
Control System Fanuc Machining Capacity Max. machining diameter (D) 20 mm
Max. machining length (L) with carrier type guide bush 80 mmMax. machining length (L) without guide bush 2D
Max. front drilling diameter - Main Spindle 10 mmMax. front tapping diameter (tap, die)-Main spindle M10 Maximum chuck diameter of Sub spindle Ø20 mmMax. Drilling diameter in back machining Ø8 mmMax. Tapping in back machining M8Max. Drilling diameter of cross rotary tool 6 mmMax. Tapping of cross rotary tool M5x0.8
Machining Capability Max Main spindle speed 10000 RPMMax. Sub Spindle Speed 12000 RPMMax Spindle speed of cross rotary tool 6000 RPM Max. No. of tools that can be mounted 21Turning tools on the gang tool post 5(3+2)Number of cross rotary tools 4Tools for front drilling 4Tools for back drilling 8(4+4)Tool size ( turning tool shank ) 12 mmSleeve size (tool holder) Ø20 mmRapid feed rate Z1,Z2,X2 32 m/min.Rapid feed rate X1,Y1 24 m/min.Motors Main Spindle - cont./10min 2.2 / 3.7 kWBack Spindle - cont./5min 1.5 / 2.2 kWCross rotary tool 0.75 kWZ1,Z2,X1,X2, 0.5 kW Y1 (Vertical Axis) 0.75 kWCoolant Pump Unit 0.2 kWLubrication Pump Unit 0.09 kWCollet Main spindle collet chuck SF25/64Sub spindle collet chuck Rotary tool collet chuck ER16, ER11Chuck for drill sleeves ER11Guide bushing CGB R28/04, DDGB R26/02General Information Coolant Capacity 115 litresSpindle Center Height 1000 mmAir pressure 6 BarOverall Machine Dimension (L x W x H) 1242 X 1916 X 1916 mm
Overall Weight (Without Packing) (Approx) ~ 2000 kg
SF25/64
Max. machining length (L) with direct drive guide bush 170 mm
Max. Slotting cutting dia 30mm
Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.
Note:
Power Torque Diagram
12 13
Fanuc
MOTOR SPEED RPM
CONTINUOUS RATING
10 MIN RATING
5
4
3
2
1
0
3000
5000
7500
10000
12500
15000
T=19Nm
T=18.9Nm
OU
TPU
T ( k
w )
Main spindle
Sub spindle
0
2500
5000
7500
1000
0
1250
0
1500
0
0.5
1
1.5
2
2.5
3
T=7.
0 N
m
OU
TPU
T ( k
w )
MOTOR SPEED RPMCONTINUOUS RATING
5 MIN RATING
Fanuc
T=3.
18 N
m
1860
2760
3000
4500
-
SHA 32
Interference Diagram (SHA 32/5)
Machining Range (SHA 32/5)
11
11
11
11
380(
x2 S
troke
)
(85)
4545
4542
203
7537
260
1714
335(z2 Stroke)
140
21
1.5(collet Chuck End Face)70(max. Machining Length)
1.5 (guide Bushing End Face)
Direct-drive Guide Bushing (options)320 (max. Machining Length)
5070
179
Spindle Axis
Guide Bushing Less (options)
Reference Tool Position
Spindle Axis
Back
Sta
tinar
y To
ol(4
)
T22T23T24T25
T26T27
Deep Hole Drill(2)
11
11
3737
4856
3838
3838
3434
3434
4518
.518
.518
.518
.551
34
348(
y1 S
troke
)
25
16
44
2
2142
26X1 Working Stroke = 142mm
144142
1 171 71
1 1
6969
Back Stationary Tools(4)
Turning Tools(2)4- 25
5- 25
Spindle Axis
Rotary Tools(4)
Turning Tools(5)
Turning Tools(5)
Stat
iona
ry T
ools(
5)
T01
T02
T03
T04
T05
T06
T07
T08
T09 T10
T11
T12
T13
T14
T15
T16T17
T18T19
T20
T21
Ÿ Simultaneously controlled 4 axes
Ÿ Tool nose radius compensationŸ Tool life management
Ÿ 10.4" color LCDŸ 2 path control
Ÿ PMC Axis control
Ÿ Part program storage size 1MBŸ No. of registerable programs 800
Ÿ Diameter/radius programming (X axis)
Ÿ Multiple repetitive cyclesŸ Thread/Synchronous cutting
Ÿ Direct drawing dimension programmingŸ Rigid tapping
Ÿ Multi-language display
Ÿ Unexpected disturbance torque detection function
Ÿ Absolute/incremental programming
Ÿ Self-diagnostics
Ÿ Custom macro
Ÿ Inch/metric switchableŸ Graphic displayŸ Clock function
Ÿ Alarm/operation history display
Control System Details
Machine Features
Ÿ 5 Axes capability
Ÿ Houses 27 tools including 4 rotary tools
Ÿ Collet holding system with RGB or without Guide bush option
Ÿ Rigid FEA optimized bed design Ÿ Powerful built in motor for main & sub spindle; Oil cooled HeadstockŸ Motorized modular direct drive rotary guide
bush(RGB)
Ÿ Suitable for small & medium parts machining
Ÿ Simultaneous machining on both main & sub spindle to increase productivity
Ÿ Spindle speed up to 8000 rpm
Ÿ Continuous run with servo bar feeder from Ø 5 to Ø 32mm
Standard Accessories
Ÿ Knock out Device for Component Ejection & for collection
Ÿ Deep hole drillŸ Work piece Conveyer
Ÿ Centralized lubrication system with level detector
Ÿ Main spindle chucking device
Ÿ Normal pressure coolant system
Ÿ Sub spindle chucking device
Ÿ Rotary tool device to accommodate 4 live tools
Ÿ Built in Lightning system
Ÿ Pneumatic device air sealing system for Rotary tools & Rotary guide bush
Ÿ Oil cooling unit for both the spindle and Direct drive rotary guide bush
Optional Accessories Ÿ Bar feeder
Ÿ High pressure cooling system
Ÿ Sub spindle driven rotary tool deviceŸ Mist collector system
Ÿ 3 Plugin cross rotary tool in lieu of 5 turning tools
Ÿ Chip conveyor with tilting bin
1514
0
2500
5000
7500
10000
12000
1
2
3
4
5
6
T=15
.4 N
MT=20
.2 N
M
OU
TPU
T ( k
w )
2300
2600
CONTINUOUS RATING
15 MIN RATING
MOTOR SPEED RPM
Power Torque Diagram
Overall Views
All dimensions are in mm
1600800
1450
1100
2180
2800
Fanuc
Note: Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering.
Specifications Control System
Machining Capacity Max. machining diameter (D) Max. machining length (L) with rotary guide bush
Max. front drilling diameter - main spindle Max. front tapping diameter (tap, die) (main spindle)
Maximum chuck diameter of sub spindle Max. drilling diameter in back machining process
Max. tapping diameter in back machining process
Max. drilling diameter of cross rotary tool Max. tapping diameter of cross rotary tool
Machining Capability Max main spindle speed Max sub spindle speed
Max. spindle speed of cross rotary tool Max. No. of tools that can be mounted Turning tools on the gang tool post Cross rotary tools Tools for front drilling Tools for back drilling (Stationary) Tool shank size (gang tool post)
X1, Y1 axes (Rapid Traverse) X2, Z1, Z2 axes (Rapid Traverse)
Motors Main Spindle - cont / 15 min Sub Spindle - cont / 15 min
Plugin Cross Rotary Tool (Optional)
Axes X1, Y1, Z1, X2, Z2
Collet Main spindle collet chuck Sub spindle collet chuck Rotary tool collet chuck Chuck for drill sleeves Guide bushing General Information Coolant Capacity Spindle Center Height (with pads) Air pressure Overall Machine Dimensions (L x W x H)
Overall Weight (Without Packing)
Max. tool spindle slotting cutter dia
Direct drive rotary guide bushing
Coolant Pump RKM 120 (Normal pressure)
Coolant Pump Nippon or equivalent
(High pressure) (Optional)
Lubrication Pump Unit Cenlub
Max. machining length (L) without guide bush
Rotary tools on Y2 axis
Plugin cross rotary tool in lieu of 5 turning tools (Optional)
Cross Rotary Tool
Back Rotary Tool
2800 X 1600 X 2180mm
Fanuc
32 mm
320 mm
12 mm
M 10
32 mm
10 mm
M10
8mmM8
8000 RPM8000 RPM
6000 RPM 2712474
24 m/min30 m/min.
3.7 / 5.5 kW3.7 / 5.5 kW
1.2 kW
1.2 kW -
1.1 kW
1.5 kW
0.09
SF 37 / 740SF 37 / 740ER 16, ER 20ER 16, ER 20
R41 / 02
200 litres1100 mm
6 Bar
~ 3800 kg
40 mm
8000 RPM
2xD mm
16mm
SHA 32/5
3
-
1 kW-
2xD mm
2800 X 1600 X 2180mm
Fanuc
32 mm
320 mm
12 mm
M 10
32 mm
10 mm
M10
8mmM8
8000 RPM8000 RPM
6000 RPM 3112474
424 m/min30 m/min.
3
3.7 / 5.5 kW3.7 / 5.5 kW
1.2 kW
1.2 kW 0.75 kW
1.1 kW
1.5 kW
0.09
SF 37 / 740SF 37 / 740ER 16, ER 20ER 16, ER 20
R41 / 02
200 litres1100 mm
6 Bar
~ 4000 kg
40 mm
8000 RPM
16mm
SHA 32/6
1 kW1 kW
Axis Y2
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