SETH JAI PARKASH POLYTECHNIC, DAMLA Lesson...

SETH JAI PARKASH POLYTECHNIC, DAMLALesson Plan

NAME OF FACULTY---------- Mr. RAJESH KUMAR CHAWALA (Theory)Miss. HARPREET KAUR &Miss. KUMARI NAMITA TALAPATRA (Practical)

DISCIPLINE---------------------- CHEMICAL ENGINEERING (PULP & PAPER)

SEMESTER-------------------------4TH

SUBJECT----------------------------HEAT TRANSFER

LESSON PLAN DURATION -15 WEEKS (Jan'19-Apr'19)

WORK LOAD--LECTURES- 04 HRS/WEEK, PRACTICALS- 3HRS/WEEK

WEEK THEORY PRACTICALSLECTURE

DAYTOPIC PRACTICAL

WEEKTOPIC

1st

1st Introduction on heat transfer, modeof heat transfer: conduction,convection, radiation 1st

Determine the overall heattransfer coefficient for anopen pan evaporators insteady and unsteady statecondition.2nd Difference b/w thermodynamics and

heat transfer

3rd Conduction : Fourier’s law, thermalconductivity, conductance

4th Conduction through Flat wall,multiple Flat wall

2nd

5th Conduction through Hollowcylinder, multilayer cylinder

2nd

Determine the amount ofsteam required inevaporating the solution inopen pan evaporators6th Log mean area with derivation

7th Geometric mean area withderivation

8th Arithimetic mean area withderivation

3rd

9th Introduction to unsteady stateconduction

3rd

Detemine the overall heattransfer coefficient for adouble pipe heat exchangerin steady state heatcondition and also todetermine efficiency of heatutilization for parallelcurrent

10th Numerical on conduction

11th Numerical on conduction

12th Introduction of convection, type ofconvection

4th

13th Dimensional analysis, pi theorem

4th Detemine the overall heattransfer coefficient for adouble pipe heat exchanger

14th Ratleigh’s Method

15th Reynold’s No., prandtl No. withJNJHHFG

their significance in steady state heatcondition and also todetermine efficiency of heatutilization for countercurrent

16th Stanton No., Peclet No. with theirSignificance

5th

17th Grashoff No. with their significance

5th

Detemine the overall heattransfer coefficient for ashell and tube heatexchanger in steady stateheat condition and also todetermine efficiency of heatutilization for parallelcurrent

18th Seider and tate’s Equation

19th Dittus Boelter’s equation

20th Numerical on Dittus equation

6th

21th Fouling factor with derivation

6th

Detemine the overall heattransfer coefficient for ashell and tube heatexchanger in steady stateheat condition and also todetermine efficiency of heatutilization for countercurrent

22th Individual and Overall heat transferCoefficient

23th Comparision b/w conduction,convection and radiation

24th Reflection, Absorption andtransmission of radiation

7th

25th Kirchoff’s law, Emissive Power

7th

Detemine the overall heattransfer coefficient for ashell and tube heatexchanger in steady stateheat condition and also todetermine efficiency of heatutilization for countercurrent

26th Wein’s displacement law, stefenboltmen law

27th Energy exchange b/w two parallelplate of different emissivity

28th Radiant heat transfer Coefficient

8th

29th Solar radiation

8th

Determine steam economyof a single effect evaporator

30th Grey surface and Grey body

31th Example list on different mode ofheat transfer

32th Comparision b/w conduction,convection and radiation

9th

33th Heat exchanger review

9th

Determine steam economyof a multiple effectevaporator34th Nature of heat exchanger process

35th Parallel and countercurrent motionof fluid in heat echanger

36th Countercurrent and cross flowmotion of fluid in heat exchanger

37th Physical state of heat exchangerfluid, Log mean temperature

Measurement of emmisivity

10th difference 10th of test surface.

38th LMTD for parallel andcountercurrent flow

39th Double pipe heat exchanger

40th Shell and Tube heat Exchanger

11th

41st Finned tube heat exchanger

11th

Measurement of emmisivityof test surface.

42nd Scale Formulation and Cleaningdevice

43rd Wilson’s plot

44th Numerical on Heat exchanger

12th

45th Overall heat transfer coefficient

12th

Determine the rate ofevaporation for a givensample.46th Review of Evaporators

47th Horizontal tube type evaporator

48th Vertical type evaorator

13th

49th Natural and Forced circulationevaporator

13th

Determine Thermalconductivity of metal.

50th Entrainment and Foam formation

51st Forward and backward multipleeffect evaporator

52nd Parallel and Mixed multiple effectevaporator

14th

53rd Insulation and purpose of insulation

14th

Determine the rate ofevaporation in an open panevaporator.54th Common insulators

55th Critical thickness of insulation forcylinder

56th Critical thickness of insulation forSphere

15th

57th Optimum thickness of insulation forCylinder

15th

Determine the rate ofevaporation in an open panevaporator.

58th Optimum thickness of insulation forSphere

59th Material used for Insulation

60th Heat loss from a pipe

Lesson Plan

*Name of the Faculty--------------------Ms. HAR PREET KAU R (Theory) & (Practical)

Discipline-----------------------------------CHEMICAL ENGINEERING (PULP & PAPER)

Semester------------------------------------4TH SEM

Subject--------------------------------------PROCESS INDUSTRIES

Lesson Plan Duration-------------------15 weeks (Jan'19-Apr'19)

**Work Load (Lecture I Practical) per week (in hours): Lectures-03, Practicals -03

Week Theory PracticalLecture

DayTopic

(Including assignment/ Test)Practical

DayTopic

1st 1st Fertilizers – Introduction 1st Sugar caneanalysis tomeasure fibrouscontent

2nd Nitrogeneons fertilizers & its details, Usesof Nitrogeneons fertilizers

2nd do

3rd ammonia as raw material formanufacturing of urea ammonia nitrate

3rd Do

2nd 4th manufacturing of ammonia, and itsexplanation with flowsheet 4th

Sugar caneanalysis tomeasure sugarcontent (brix)

5th Uses of ammonia, Uses of urea with itsproperties

5th do

6th manufacturing of urea (variousprocesses) and its explanation withflowsheet

6th Do

3rd 7th Phosphorous fertilizer – Introduction,Uses of Phosphorous fertilizer, SSP andDA.

7th To study thecharacteristicsof given crude

8th manufacturing process of superphosphate (SSP) and its explanation withflowsheet

8th do

9th manufacturing process of Diammoniumphosphate (DA) and its explanation withflowsheet

9th Do

4th 10th Introduction to N, P, K fertilizer 10th Revision (forthose studentswho are eitherabsent or notable to performexperiment)

11th Different micro nutrients its descriptionand explanation

11th do

12th Uses of N, P, K fertilizer & differentmicro nutrients

12th do

5th 13th Sugar Technology:- introduction,Explanation of sugar industry with flowsheet and its uses

13th To evaluate theflash and firepoint of a givensample

14th Sugar raw materials - cane Introductionof variety of canes,

14th do

15th preparation, extraction of cane juice 15th do

6th 16st Purification process, bleaching process 16th To find thekinematicviscosity byredwoodviscometer of agiven sample

17th Classification of juice, settling process 17th Do

18th filtration, preparation of thick juice, 18th Do

7th 19th crystallization of thick juice, 19th Revision (forthose studentswho are eitherabsent or notable to performexperiment)

20th separation of crystal from mother liquor 20th Do21th drying of sugar crystal 21th Do

8th 22th Petroleum Techonology:- Introduction,Physical properties of crude andproducts;

22th To find thedensity and APIof a givensample

23th Power number, octane number, cetanenumber,

23th Do

24th Flash point, fire point, viscosity index 24th Do

9th 25th Pour point, cloud point, 25th To find thesmoke point of agiven sample

26th Inorganic acidity organic acidity,crude oil characteristics factor

26th do

27th TBP apparatus, Gravity mid percentcurve, yield curve

27th Do

10th 28th equilibrium flash vaporization curve 28th Revision

29th ASTM end points and TBB cut point 29th Do

30th ASTM distillation characteristics ofProducts, Brief study about desalting

30th Do

11th 31th Dehydration of crude, topping 31th To study thebatch reactor,theirconstruction

detail andworking

32th Atmospheric and vacuum distillation, Briefabout the cracking and its type

32th do

33th Brief about the reforming of petroleumand its type

33th do

12th 34th Cement industry- Introduction 34th Revision

35th Definition of cement and Portlandcement, Major cement industries in India,composition of Portland cement

35th do

36th Cement manufacturing with processdescription and raw material

36th do

13th 37th Flow sheet and major engineeringproblems associated with the dryprocesses for cement manufacuting

37th Experiment onCSTR, theirconstructiondetail andworking

38th Cement manufacturing with differentprocesses

38th Do

39th Manufacturing of Portland cement 39th Do

14th 40th Introduction to oil and fats , Oiland fat description with itscomposition and chemical formula

40th Sieve analysis ofcement atvarious stages ofproduction

41th Vegetable e oil extraction process withflow sheet and its process explanation,Oil and fat uses

41th Do

42th H ydrogenation of vegetable oils ,Continuous hydrolysis of vegetable oil,Sapanofication process, Flow sheet forcontinuous process for fatty acids,

42th Do

15th 43th Soaps, its chemical formula and itschemical reaction with its uses

43th Revision

44th Glycerin, how it form and its chemicalcomposition and its uses. Hydrolysis andextraction difference

44th Do

45th short question preparation from wholesyllabus. old question paper discussion

45th Do

Lesson Plan

NAME OF FACULTY--- Miss RITIKA DABRA (Theory)

DISCIPLINE-------------- CHEMICAL ENGINEERING (PULP & PAPER)

SEMESTER---------------- 4TH

SUBJECT--------------------CTRE

LESSON PLAN DURATION-15 WEEKS (Jan'19-Apr'19)

WORK LOAD: LECTURES-04 HRS/WEEK

WEEK THEORY

LECTUREDAY

TOPIC

1st

1st Introduction of thermodynamics

2nd System, processes and surrounding

3rd Homogeneous and heterogenous system

4th Closed and open system

2nd

5th Isolated system

6th Intensive and extensive property

7th State and path function

8th Internal energy amd free energy

3rd

9th Enthalpy and Entropy

10th Free energy and equilibrium

11th Ideal gas law, equation of state

12th Vanderwll’s equation

4th

13th Amagat’s law

14th Dalton’s law, Henry’s law

15th Raoult’s law

16th Zeroth law of thermodynamics

5th

17th First law of thermodynamics for open system

18th First law of thermodynamics for close system

19th Internal energy and enthalapy

20th Numerical on Internal energy and enthalapy

6th

21st Heat and Work for ideal gas

22nd Reversible isometric process

23rd Isothermal process

24th Isobaric process

7th

25th Adiabatic process

26th Polytropic process

27th Second law of thermodynamics

28th Entropy change for closed system

8th

29th Entropy change for open system

30th Numerical on entropy change

31st Carnot cycle

32th Carnot cycle

9th

33th Carnot cycle efficiency

34th Numerical on carnot cycle efficiency



10th

37th Single and multiple reaction

38th Elementary and Non- elementary reaction

39th Fundamental of chemical reaction

40th Effect of tempartaure on equilibrium constant

11th

41st Effect of Pressure on equilibrium constant

42nd Reaction rate derivation

43rd Variable effecting reaction rate

44th Zeroth, 1st, 2nd order for reversible reaction

12th

45th Zeroth, 1st, 2nd order for irreversible reaction

46th Molecularity, temperature dependent term of rate equation

47th Activation energy

48th Temperature dependency

13th

49th Numerical on reaction rate

50th Numerical on reaction rate

51st Role of reactor

52nd Basic reactor type

53rd Basic reactor type

14th 54th Steady state Mixed flow reactor

55th Steady state Mixed flow reactor

56th Steady state Plug flow reactor

15th

57th Steady state Plug flow reactor

58th Graphical comparison of batch, mixed and plug reactor

59th Graphical comparison of batch, mixed and plug reactor

60th Application of reactor

Lesson Plan

NAME OF FACULTY-----------Miss RITTIKA DABRA (Theory)

DISCIPLINE---------------------- CHEMICAL ENGINEERING (PULP & PAPER)

SEMESTER-------------------------4TH

SUBJECT----------------------------MASS TRANSFER

LESSON PLAN DURATION -15 WEEKS (Jan'19-Apr'19)

WORK LOAD--LECTURES- 04 HRS/WEEK, PRACTICALS- 3HRS/WEEK

WEEK THEORY PRACTICALS

LECTUREDAY

TOPIC PRACTICALWEEK

TOPIC

1st

1st Introduction to mass trasfer

1st

Diffusion coefficientmeasurement in liquids

2nd Classification of mass transfer

3rd Application of mass transfer

4th Application of mass transfer

2nd

5th Defination of diffusion,diffusion under concentration

2nd

Diffusion coefficientmeasurement in liquids

6th Diffusion under thermalgradient, pressure

7th Forced diffusion and eddydiffusion

8th Role of diffusion in masstransfer, ficks law

3rd

9th Diffusion in gas phase,equimolar conter diffusion

3rd

Diffusion coefficientmeasurement in solids

10th Diffusion through stationarygas

11th Mass transfer coefficient, Filmtheory

12th Penetration theory of masstransfer

4th

13th Diffusion in solid, Gas

4th

Diffusion coefficientmeasurement in solids

14th Relation b/w film and overallmass transfer coefficient

15th Physical meaning of masstransfer coefficient


5th


5th

Wetted wall columnexperiment

18th Important correlation

19th Important correlation

20th Mearning of each term used indiffusion

6th

21th Mearning of each term used indiffusion

6th

Wetted wall columnexperiment

22th Numerical problem



7th

25th Condition of equilibrium b/wgas and liquid

7th

Experiment on packedbed absorption tower

26th Mechanism of Absorption

27th Mechanism of Absorption

28th Material balance on Absorptiontower

8th

29th Design equation of Absorptiontower, Operating line

8th

Experiment on packedbed absorption tower

30th HTU & NTU

31th HTU & NTU

32th Height of column based on gasfilm

9th

33th Height of column based onliquid film

9th

To estimate varioushumidification termsusing humidity chartfrom dry and wet bulbtemperature

34th Height of column based onoverall coefficient

35th HETP for packed column ofdistillation

36th Equipment used in Absorption

10th

37th Tower packing type andproperties

10th

To estimate varioushumidification termsusing humidity chartfrom dry and wet bulbtemperature

38th Raoults law and Henry law

39th Flooding and channeling

40th Weeping and loading

11th

41st Choice of solvent

11th

To study time of batchdrying in tray dryer

42nd Definition of humidity,saturated gas

43rd Relative humidity, percentagehumidity

44th Humid heat and Humid volume

12th

45th Dew point and total enthalpy,use of humidity chart

12th

To study time of batchdrying in tray dryer

46th Relation between equilibrium,mole fraction and saturationhumidity

47th Dry bulb and wet bulbtemperature, meaning andprinciple

48th Dry bulb and wet bulbtemperature, meaning andprinciple

13th

49th Adiabatic and non-adiabaticequipment

13th

Experiment on coolingtower.

50th Natural draft cooling tower,humidifier and dehumidifier

51st different cooling towerarrangements,

52nd spray chambers, spray ponds

14th

53rd moisture content (wet and drybasis)

14th


54th equilibrium moisture content,bound moisture content,unbound moisture content

55th free and critical moistureconten

56th rate of drying curve, time ofdrying

15th

57th tray dryer and application

15th


58th rotary dryer and application

59th spray dryer and application

60th Fluidized bed dryer andapplication.

Lesson Plan

Name of the Faculty----------- Miss. KUMARI NAMITA TALAPATRA (Theory)

Discipline-------------------------CHEMICAL ENGINEERING (PULP & PAPER)

Semester--------------------------4TH SEM

Subject-----------------------------STOCK PREPARATION - I (Theory)

Lesson Plan Duration---------15 weeks (Jan'19-Apr'19)

**Work Load (Lectures) per week (in hours): Lectures-03

Week STOCK PREPARATION-I (Theory)Lecture

DayTopic(Including assignment/ Test)

1st 1st Introduction to Stock Preparation Section.

2nd Scope and importance of stock preparation section

3rd Different operations carried out in this section.

2nd 4th Different modes of Beating and Refining as per Quality of pulp.

5th Effect of Beating and Refining on fiber structure.

6th Effect of Beating on Chemical and Physical Properties of pulp fibers.

3rd 7th Effect of beating on sheet consolidation.

8th Effect of beating on strength properties of paper.

9th Common terms used to evaluate beating rate of pulp fibers.

4th 10th Design and measurement of wetness and freeness testers used to measureºSR and CSF testers.

11th Different types and design of chest and storage chests.

12th Different designs of agitators used in stock preparation sections at differentplaces in this section.

5th 13th Theory of beating and different types of beaters used in commercialbeating.

14th Different types of commercial refiners used in commercial refining ofpulp fibers such as WAR, SDR, FDR, DDR, TDR.

15th Difference between batch and continuous beating system and its layoutin series and parallel combinations.

6th 16th Revision / Classwork / Tutorial Checking

17th Utility and Importance of consistency regulators.

18th Principle and working of kalley consistency regulator (with flow sheet).

7th 19th Principle and working of de-zurik consistency regulator.

20th Principle and working of Trimby consistency regulator.

21th Principle and working of Arca consistency regulator.

8th 22nd Different operations of Metering and Proportioning for blending ofdifferent pulps.

23rd Different types of laboratory beating equipment’s like valley beater, PFImill, LAMPMAN mill, JORKRO mill.

24th Different beat ability and consistency measuring apparatus and otherequipment’s like British Sheet former, sheet press, drying rings etc.

9th 25th Simple numerical based on consistency, flow rate, blending of pulps,requirement of water to dilute the pulp to maintain the desired consistency.

26th To evaluate the FLI test, Fiber classification for measuring the weightedaverage fiber length measurement.

27th Design and working principal of ºSR and ºCSF testers.

10th 28th General about the fiber length, fiber diameter, specific surface of fiber,different methods of measurement of change in specific surface due tobeating and refining.

29th General about the Hemicelluloses and their effect on beating and refining.

30th Effect of lignin on beating and refining of cellulosic pulp.

11th 31st Revision / Classwork / Tutorial Checking.

32nd Effect of Temperature on beating and refining.

33rd Effect of pH on beating and refining of pulps.

12th 34th Effect of beating and refining on alpha cellulose pulp.

35th Different parameters and beating variables

36th Comparison between the strength properties of paper prepared by beatenstock by valley beater, PFI mill , and laboratoryJorkro mill.

13th 37th Control of beating of a commercial beater for the production of specificgrades of paper .

38th Operation and control of refiners arranged in series andparallel combination and production of specialty papers.

39th Description of construction and working principle of mill beater.

14th 40th Description of construction and working principle Jordan refiner.

41st Operation and control of hydrapulper..

42nd Various applications of potcher and their working.

15th 43rd Different types of save-alls and their working operation and theirsignificance .

44th Role of thickner and their different of designs.

45th Revision / problem solving and checking of class work and tutorials

Lesson Plan

*Name of the Facult y-----------------------Miss KUMARI NAMITA TALAPATRA (Theory) &

Mr. RAJESH KUMAR CHAWALA (Practical)

Discipline---------------------------------------CHEMICAL ENGINEERING (PULP & PAPER)

Semester----------------------------------------4TH SEM

Subject-----------------------------------------PAPER MAKING

Lesson Plan Duration---------------------15 weeks (Jan'19-Apr'19)

**Work Load (Lecture I Practical) per week (in hours): Lectures-03, Practicals -03

Week Theory PracticalLecture

DayTopic

(Including assignment/Test)

PracticalDay

Topic

1st 1st Paper making--Introduction 1st To determine themoisture content ofpaper sample.

2nd Screening as process,types ofscreening

2nd do

3rd Cleaning process 3rd do

2nd4th

cleaning of stock ahead of thepaper machine 4th

To determine thebasis weight ofpaper sample.

5th Approach flow systems 5th do

6th Various types of approachflow systems

6th do

3rd 7th head boxes, and types 7th To compare thegsm of a papersheet by quadrantscale and by doublepan balance.

8th Slice & type of slice 8th do

9th Modern fourdrinier papermachine

9th do

4th 10th General description of modernfourdrinier paper machine

10th Revision (for thosestudents who areeither absent or notable to performexperiment)

11th Drainage and formation on thefourdrinier machine,

11th do

12th Working of various accessories ofwire part.

12th do

5th 13th Operation of various accessories ofwire part.

13th To find out wireside and feltside.

14th Brief description of twin wire 14th do

15th Brief description of twin wire verticalsheet formation systems.

15th do

6th 16th Backwater system 16th To find outMachineDirection (MD)and CrossDirection (CD)of paper

17th Flow diagram of backwater system 17th do

18th its significance about waterconservation

18th do

7th 19th Recovery of chemicals 19th To find out thecobb value ofpaper sheet

20th Revision and class test 20th do21th Paper machine wire changing

methods21th do

8th 22th sequence of wire part 22th To determinethe acidity of apaper sheet

23th sequence of wire part operation(start up & shut down),

23th do

24th duties of machine tender 24th do

9th 25th Sheet transfer operations and and 25th To plot acurvebetweenpercentagemoisturecontent andtime underthe constantdryingcondition of awet paperweb

26th working of various vacuum pumps 26th do

27th (Nash type, Cycloidal pumps 27th do

10th 28th Compressors 28th Revision

29th Revision and Class test 29th do

30th Theory and machanism of wetwebpressing operation and and press feltconditioning.

30th do

11th 31th Types of press arrangements 31th To find out theorganic andinorganiccontent (ASH)of a papersheet

32th Press section variables, suction rolls 32th do

33th Crowning , press felt treatment &Press felt conditioning.

33th do

12th 34th Revision and Class test 34th Study of labhand sheetformer

35th Working operation of cylinder moldmachine and

35th do

36th its utility for the production ofmultilayer boards

36th do

13th 37th Description of cylinder moldmachine

37th Study of labsheet press

38th numerical problems 38th do

39th Revision and Class test 39th do

14th 40th Pulp consistency, chest volume,machine speed,

40th Study of labsheet dryer

41th Simple numerical problems dealingwith pulp consistency

41th do

42th chest volume, machine speed 42th do

15th 43th head box level, gsm etc. 43th Revision

44th Revision and Class test 44th do45th short question preparation from

whole syllabus. old question paperdiscussion

45th do

SETH JAI PARKASH POLYTECHNIC, DAMLA Lesson...

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