Séminaire: Wind energy | Technifutur - 22 juin 2017

119

Transcript of Séminaire: Wind energy | Technifutur - 22 juin 2017

Program

• 14:00 Introduction Tweed and Edora

• 14:30 Rotor blade inspection and repair: not costing but

saving money, ... and we teach you how

• 15:15 Break

• 15:45 Condition-based maintenance and inspection: key

topic to ensure availability of your turbines

• 16:15 BZEE Academy GmbH: Ready for your lesson? Train the

Trainer Wind Turbine Technician and certification

• 16:30 Presentation of the training courses that we can offer

• 17:00 Drink

T E C H N I F U T U R ®A t o o l C O N T R I B U T I N G

T O T H E l o c a l d e v e l o p m e n t

...'

. .- - "·MTECHNIFUTUR "Cl N Jl tE Of COMr t Tf.NC.lS

M A I N A C T I V I T I E S

I N D U S T RYAS S E M B LY

I C T & I M A G EH U M A N D E V E L O P M E N T

I N 1 4 A R E A So f E X P E R T I S E

ACTIVE

C O M P E T E N C E C E N T E R

A V I A T I O N

A S S E M B L Y

M A C H I N I N G

M I C R O - T E C H N O L O G Y

E N E R G Y A N DE N V I R O N M E N T

A U T O M A T I O N

C A D C A M

E L E C T R I C I T YA N D P N E U M A T I C S

M A T E R I A L SA N D S U R F A C E S

M A I N T E N A N C E

M A N A G E M E N T

I C T

I M A G E E T M U LT I M E D I A

I N S P E C T I O N A N DM E A S U R E M E N T

O U R P U B L I C

J O B S E E K E R S

W O R K E R ST E A C H E R S A N DS T U D E N T S

K I D S

16,000T R A I N E D

PEOPLEA Y EAR

T R A I N E D P E O P L E

J O I N U S

V I S I T U S :

THANK YOUF O R Y O U RATTENTI ON

The wind energy sectorBy Fawaz Al Bitar 22nd of June 2017

Chapter 1

The wind energy in EU

2nd largest form of power capacity in the EU

The wind energy in EU

Cumulative power capacity in the EU (2005-2016)

Edora - Transition vers une nouvelle ère énergétique

51% of the new power capacity = from wind

The wind energy in EU

In the EU, 2016

• 12.5 GW of new wind capacity• Almost 300 TWh from wind = 10.4% of the EU’s

electricity demand

• €27.5 billion invested

• 300,000 jobs in the sector

• €72 billion in annual turnover

• 40% of all wind turbines sold globally

Edora - Transition vers une nouvelle ère énergétique

Net electricity installations from 2000 to 2016

The wind energy in EU

Wind energy sector:

more new installations than any other technology during the last 16 years

Edora - Transition vers une nouvelle ère énergétique

Wind penetration rates in EU countries

The wind energy in EU

Belgium : 5,8%

Edora - Transition vers une nouvelle ère énergétique

Chapter 2

The wind energyin Belgium

Belgian wind energy sector growth

The wind energy in Belgium

Evolution of the Belgian wind energy installed capacity (MW)

• ~ 940 wind turbines (2.39 GW)able to cover the annual power consumption

of ~ 1.5 million households

Projects in development in Wallonia

The wind energy in Belgium

Comparison of installed and planned capacities (MW)

• Promising future development• Legal security is a major challenge even if

more than 80% of the population is in favor

of wind energy

750

1103

304

392

InstallationsProjects in the pipeline Authorized projectsProjects in appeal procedures

Where are the wind turbines located in Wallonia?

The wind energy in Belgium

Important level of (military) constraints

The wind energy in Belgium

Expected future development in Wallonia

The wind energy in Belgium

Expected future installations (MW) according to political commitments

2000

1800

1600

1400

1200

1000

800

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400

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020

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0720

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0920

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1120

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1520

1620

1720

1820

1920

2020

2120

2220

2320

2420

2520

2620

2720

2820

2920

30

• The Walloon government has committed to

meet ambitious targets (about 15% of electricity consumption from wind energy in

2030)

Challenges of the Belgian energy transition

Conclusions

The wind energy sector in Europe and in Belgium

• To ensure the security of supply even after the nuclear phase- out

planned for 2025

• To maximise the energy efficiency• To find the good balance in the future renewable energy mix

• To reach a more flexible energy system

• To promote the demand side response• To maximise the social welfarewhile optimizing the answer to

energy, socio-economic and environmentchallenges

Cluster Technology of Wallonia Energy, Environment and sustainable Development

1

TWEED Cluster

Sustainable Energy Cluster

Focus: Wind Energy Industry

WHAT ARE WE DOING ?

2

Our first mission is to pave the way for the setting up of

high quality and industrial-size projects in the fields of

production and exploitation of sustainable energy.

WHAT ARE WE DOING ?

3

• Networking between industrial or commercial companies and others

actors of sustainable energy sectors.

• Reactive and proactive approaches in order to stimulate new

projects.

• Set-up technical support and management of projects.

• Promote networking by organizing specific events, general

meetings, workshops, bilateral meetings, face-to-face meetings,

visits to companies,...

• Carrying out industry, technical, market and economic studies on

sustainable energy sector.

• Participation in European projects

• Local and international promotion of members.

• Develop synergies with other actors of sustainable energy sectors

(clusters,...).

4

International Promotion

What we’ve done for Wind - examples !

www.ReWallonia.be

Find the technological players of the renewable energy sector in

Wallonia and Brussels.

In total, ReWallonia represent more than 350 organizations.

Thanks to a structured navigation and a search engine, it is very easy to

identify and contact an organization.

5

International Promotion

What we’ve done for Wind - examples !

6

NEW PORTAL REWALLONIA!

Cluster Technology of Wallonia Energy, Environment and sustainable Development

7

Focus

WIND ENERGY

Industry

Worldwide 1 of 4 wind turbines

> 2,5 MW contains Belgium Technology

Did you know?

WIND ENERGY

Belgian Expertise inside

11 x 6,5 MW

WIND ENERGY

9

Credits: Alstom, Belwind & C-Power

Belgian Expertise inside

Did you know?

One of the leading market for

offshore wind

10

Focus Offshore

Wind

Industry

11

Formation & training

• FOREM

• Technifutur

• Technofutur

• ULg, UCL, ULB, …

Studies & Analysis

• ATM-Pro

• 3E

• Samtech

• Cenaero

• Arcadis

• …

Finance & insurance

• SRIW

• …

Construction of components

• Arcelor

• Armacell

• 3B Fiberglass

• …

Road work, foundation, site preperation,…

• Arcadis

• Lambert Frères

• Nonet

• …

Transport

• Dufour

• Faymonville

• …

Assembly

• Dufour

• CMI

• Lepage Frères

• Cegelec

• ….

Network & grid connection

• Cegelec

• Nexans

• Suez Energy

• Hydrogaz

• Eiffage

• …

O&M

• CMI

• Maintenance Partners

• ...

Focus Onshore in Wallonia

Wind

Industry

Value Chain in Belgium - Examples

Wind

Industry

Innovation – Example

Wind

Industry

Innovation – Example

Wind

Industry

Cluster Technology of Wallonia Energy, Environment and sustainable Development

TWEED Asbl Rue Natalis 2 – 4020 Liège – Belgium

Bricout Paul Project engineer

[email protected]

Olivier Ulrici Project engineer

[email protected]

Cédric Brüll Director

[email protected]

www.clustertweed.be www.ReWallonia.be

COMPOSITES TECHNOLOGY

Rotor Blade Inspection & Repair

Thursday, June 22nd 2017

Partners

UNIVERSITY OF

APPLIED SCIENCES

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Portfolio Composites Technology

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Special project de SV14

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Outlook 2035

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0

5

10

15

20

25

30

35

1985 1990 1995 2000 2005 2010 2015 2020 2025 2030 2035 2040

Percent Sustainable Energy Netherlands to 2035 (similar Belgium)

2050 – An Energetic Odyssey

version 1.0-2017 7 Source: H+N+S Landscape architects | NORTH SEAS ENERGY FORUM BRUSSELS, 23 MARCH 2017

25,000

OFFSHORE WIND

TURBINES (90% OF ELECTRICITY

DEMAND)

How does a wind turbine work?

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Aerodynamics

Forces acting on the rotor: • Torsion 𝑃 = 𝑄 × 𝑛 Where P= power Q=torque n= rotation speed • Thrust:

How does a blade work?

• Complex forces

acting on a blade

• F is the usefull

component

• The tip does the

work

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How does a blade get damaged?

Lightning strikes

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How does a blade get damaged?

Bonded joint failure

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How does a blade get damaged?

Erosion

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How to Profit from neglected Rotor Blade?

Power output = income

Loss of Efficiency = less output

A cause of loss = bad condition Rotor Blade

• Surface damage

• Contamination

• LE errosie

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How much efficiency do I lose?

Sandia National Laboratories:

2.5% @ nominal

>5% @ low wind speed

source:

University of Illinois

Applied Aerodynamic Group

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What does this mean?

Example

3 MW Turbine

No subsidy =0,07 €/kWh

2.200 full load hours

---------------------------------

Normal Yield:

462,000.-- €/year

Expected loss after 5 years:

27,000.-- €/year

0

10

20

30

40

50

60

70

80

90

100

1,0% 3,5% 6,0% 8,5% 11,0% 13,5% 16,0% 18,5%

€ lo

ss/y

ea

r (x

10

00

)

% loss

AEP loss

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QA - PDCA

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Production

(New minimum)

Damage

(Loss of Power)

Inspection

Repair

(Loss of money)

QA - PDCA

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Production

(New minimum)

Damage

(Loss of Power)

Inspection

Repair

(Loss of money)

Knowledge 1

QA - PDCA

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Knowledge

Experience

1

2

Production

(New minimum)

Damage

(Loss of Power)

Inspection

Repair

(Loss of money)

Production

(New minimum)

Damage

(Loss of Power)

Inspection

Repair

(Loss of money)

QA - PDCA

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Knowledge

Experience

Quality Licensed partner BZEE

1

2

3

Rotor Blade Technician Training

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Why do you need a rotor blade technician:

• Theory knowledge

• Practical knowledge

Rotor Blade Technician Training

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• Example 2 Structural repair of a lightning strike

Rotor Blade Technician Training

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Rotor Blade Repair Audit

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Rotor Blade Inspection

Rotor Blade Repair

Rotor Blade Repair audit

MISSION STATEMENT

Knowledge + good inspection + maintenance plan

= financial gains. And… we teach you how!

Rotor Blade Repair Audit

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Rotor Blade Inspection

Rotor Blade Repair

Rotor Blade Repair audit

2 days theory training certified by

BZEE

Subject Content Duration Investment

Basic

Inspection

Intro, Health and safety,

Aerodynamics, Strength,

Materials, Damages, Report

2 days 3)

• Participation is only possible if the Rotor

Blade Inspection is completed successfully

followed with a valid certificate 1)

• Price valid within 250 km of Leeuwarden 2)

• Actuall price http://epomat.com

Rotor Blade Repair Audit

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Rotor Blade Inspection

Rotor Blade Repair

Rotor Blade Repair audit

2 days theory training certified by

BZEE

7 days workshop including 2 days

of theory certified by BZEE

Subject Content Duration Investment

Basic

Inspection

Intro, Health and safety,

Aerodynamics, Strength,

Materials, Damages, Report

2 days 3)

Repair

Theory

Rules and regulation,

materials, production,specific

equipment, health and safety

2 days

Repair

Workshop

GRP, FRP, Polyester, Epoxy,

Vacuum, infusion, Pre-preg

demo, LE, Glues, Coatings

5 days 1), 3)

• Participation is only possible if the Rotor

Blade Inspection is completed successfully

followed with a valid certificate 1)

• Price valid within 250 km of Leeuwarden 2)

• Actuall price http://epomat.com

Rotor Blade Repair Audit

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Rotor Blade Inspection

Rotor Blade Repair

Rotor Blade Repair audit

Two days theory training certified

by BZEE

7 days workshop including 2 days

of theory certified by BZEE

Full independent audit including

audit report with recommendations

certified by epoMAT

Subject Content Duration Investment

Basic

Inspection

Intro, Health and safety,

Aerodynamics, Strength,

Materials, Damages, Report

2 days 3)

Repair

Theory

Rules and regulation,

materials, production,specific

equipment, health and safety

2 days

Repair

Workshop

GRP, FRP, Polyester, Epoxy,

Vacuum, infusion, Pre-preg

demo, LE, Glues, Coatings

5 days 1), 3)

Field Repair

Audit

Full independent audit

including audit report with

recommendations

1 day 2), 3)

• Participation is only possible if the Rotor

Blade Inspection is completed successfully

followed with a valid certificate 1)

• Price valid within 250 km of Leeuwarden 2)

• Actuall price http://epomat.com

Rotor Blade Repair Audit

version 1.0-2017 27

Business Development

Assist in the establishment and training of your

Rotor Blade Division

Business consulting in

development of Rotor Blade

department certified by epoMAT

• Setting up Rotor Blade training centers in Benelux

• Periodic repetition rotor blade repair training

– Digital and distance learning

– Virtual Reality

• Establish a label for small wind turbines (< 10 mtr.)

• Establish our own online epoMAT academy.

Outlook 2017 epoMAT

version 1.0-2017 28

Condition-based maintenance and inspection: key topic to ensure availability of your turbines

AGENDA

• Wind turbines inspection’s : are they really important ?

– What is the purpose of these ? • Main purpose• Warranty contracts

– Which intervals ? • EOW inspection’s• Troubleshooting• Periodical inspection

– What is the scope of the inspection ?• Scope and Skills• Deep inspection on critical components

• Achieve availability targets through online monitoring and planning/scheduling– CBA on Condition monitoring system– Example of planning and scheduling integration by CMMS implementation

• Question’s

AGENDA

• Wind turbines inspection’s : are they really important ?

– What is the purpose of these ? • Main purpose• Warranty contracts

– Which intervals ? • EOW inspection’s• Troubleshooting• Periodical inspection

– What is the scope of the inspection ?• Scope and Skills• Deep inspection on critical components

• Achieve availability targets through online monitoring and planning/scheduling– CBA on Condition monitoring system– Example of planning and scheduling integration by CMMS implementation

• Question’s

What is the purpose of inspections ?

• Main purpose :In view of high investment and operational costs, economical operation of turbines is absolutely necessary, which means that downtime must be minimized by :

– Checking the quality and performance of the turbines

– Determining the current technical status of the components

– Detecting and describing initial damage

– Helping to avoid secondary damaged to early detection

And all the 20 year design-life long.

What is the purpose of inspections ?

• Whatever the maintenance/warranty contract :

Attempting to get the truth on the assets long term performance not only reduces :

- the revenue made by the Turbine, but may also be

- reducing the life time of the Turbine

As the production of the Wind Turbines is dependent on a variable resource,

Analysing/Optimizing/Ensuring the Turbine is being

Managed/Maintained/Operated

is highly recommended.

Which intervals ?

Which intervals ?

• End of warranty inspection’s :

– Suggested process :

1. Confirm the date on which the warranty expires (claim deadline)

2. Complete the tender/scope of inspection/selection 10-9 months before

EOW period

3. Complete the inspections at least 3 months before EOW period

4. Estimate the cost of repair (parts, downtime, cranes)

5. Sort the list of findings and characterize (e.g. high, medium or low)

Which intervals ?

• End of warranty inspection’s :

– Suggested process :

6. Schedule a meeting with the OEM and share the list of findings

7. Work through each item by individual turbine with close action and

dates. Finalise the meeting agreement and ask a formal notification of

recognition

8. Items not agreed : share the inspection report. After discussion, the

issue should close, if not, proceed to a formal claim

9. Submit a Formal claim and append the original list of Items and the

EOW inspection reports

Which intervals ?

• Troubleshooting:

– Right technology for the right issue :

Measure the real state of the component to take good decision

Example :

Metal particules on the gearbox filter detected by technician

• Root cause analysis :

– Method : Combine vibration/oil analysis/borescope inspection to ensure a complete diagnosis

– Objectives :

» Plan and schedule the maintenance in appropriate period

» Limit the downtime and recurrent failure

• Final observation : Poor oil quality and bearing fault on the oil pump

• Corrective actions : flushing and replacing bearing pump

• Preventive actions : Validate oil type with the OEM and oil sampling(2x/year)

Which intervals ?

• Periodic inspection’s :

The Expert consulting committee of the German Wind Energy association guidelines

describes intervals has to comply with the installed capacity of turbines :

Wind turbine less than 300 Kw Every 4 years

Wind turbine from 300 to 1500 kW Every 2 years

Wind turbine above 1500 kW Annually

What is the scope of the inspection?

• Sub-divide the project into separate disciplines :– Rotor blades

– Drive train

– General inspection

– Performance analysis

– Safety checks

– Critical assets

• Options to performing

– Self-performing

– 3rd party specialist

– Self-performing mixed with 3rd party specialist

Balancing cost over quality

What is the scope of the inspection?

• Basic/safety skills and requirements:

– Recognized working at heights certified training

– Risk assessments and method statements

– PPE

– Electrical certificate

– Operation/maintenance manual & experience

What is the scope of the inspection?

• Specialist skills/norm/tools

What is the scope of the inspection?

• Deep inspection for critical components– Standard scope : Focus on major component

• Visual inspection on the full turbine (internal & external)

• Spectral vibration analysis– Kinematic data’s

– At least 8 channels synchronous analyzer

– Alarm levels fixed following VDI 3834 norm

– ISO VIB 2 certified specialist

• Borescope inspection

• Oil analysis (hydraulic unit, gearbox)

• Laser coupling alignment

• IR thermography

• Optional : Grease analysis (Blade/main bearings)

• Optional : electrical measurment

Combined analysis = High quality diagnosis

What is the scope of the inspection?

• Deep inspection for critical components

– Modular scope : Failure mode and effect analysis

• Type of the turbine (splitted component)

• Event list/alarms

• Failure rate and downtime

• Severity x Occurrence x detection = Risk priority number

Continuous improvement : Appropriate maintenance plan,

Inventory optimization,

adjustment of preventive and predictive

maintenance tasks

AGENDA

• Wind turbines inspection’s : are they really important ?

– What is the purpose of these ? • Main purpose• Warranty contracts

– Which intervals ? • EOW inspection’s• Troubleshooting• Periodical inspection

– What is the scope of the inspection ?• Scope and Skills• Deep inspection on critical components

• Achieve availability targets through online monitoring and planning/scheduling– CBA on Condition monitoring system– Example of planning and scheduling integration by CMMS implementation

• Question’s

Achieve availability targets through vibration online monitoring

Context :

We have listed all costs in links with :

• A major failure (crane mobilization)

• A minor failure (maintenance in nacelle)

for each mechanical component of the wind turbine.

Each cost indicated refers to a real case study for

a wind farm of 5 turbines of 1.5 MW

after 10 years of operation.

What are the benefit to predict failure on a main bearing by a CMS ?

Without CMS :Unplanned

Planned maintenance thanks to CMS

Main bearing Major Failure Spare parts € 25.000,00 € 25.000,00 Labor

(5000 €/D) € 35.000,00 € 33.950,00 -3% discount

Crane € 20.000,00 € 19.400,00 -3% discount

Looses due to unplanned shutdown € 13.000,00 € -

13 Days to plan

Totat cost € 93.000,00 € 78.350,00

Benefit on the scheduling € 14.650,00

Remark : No Minor failure regarding a main bearing replacement

Achieve availability targets through online monitoring

Achieve availability targets through online monitoring

What are the benefit to predict a MAJOR failure on a wind turbine gearbox by a CMS ?

Without CMS :Unplanned

Planned maintenance thanks to CMS

Gearbox Major Failure Spare parts € 150.000,00 € 150.000,00

Labor(5000 €/D) € 50.000,00 € 48.500,00

-3% discount

Crane € 20.000,00 € 19.400,00 -3% discount

Looses due to unplanned shutdown € 13.000,00 € -

13 Days to plan

Totat cost € 233.000,00 € 217.900,00

Benefit on the scheduling € 15.100,00

Achieve availability targets through online monitoring

What are the benefit to predict a MINOR failure on a wind turbine gearbox by a CMS ?

Without CMS :Unplanned

Planned maintenance thanks to CMS

Gearbox Minor failure Spare parts € 8.000,00 € 8.000,00 Labor

(5000 €/D) € 6.000,00 € 5.820,00 -3% discount

Crane € - € --3% discount

Looses due to unplanned shutdown € 4.000,00 € -

4 Days to plan

Totat cost € 18.000,00 € 13.820,00

Benefit on the scheduling € 4.180,00

Achieve availability targets through online monitoring

What are the benefit to predict a MINOR failure on a wind turbine generator by a CMS ?

Without CMS :Unplanned

Planned maintenance thanks to CMS

GeneratorMinor failure DE

bearing Spare parts € 5.000,00 € 5.000,00

Labor(5000 €/D) € 5.000,00 € 4.850,00

-3% discount

Crane € - € --3% discount

Looses due to unplanned shutdown € 4.000,00 € -

4 Days to plan

Totat cost € 14.000,00 € 9.850,00

Benefit on the scheduling € 4.150,00

Achieve availability targets through online monitoring

What are the benefit to predict a MINOR failure on a wind turbine generator by a CMS ?

Without CMS :Unplanned

Planned maintenance thanks to CMS

GeneratorMinor failureNDE bearing Spare parts € 5.000,00 € 5.000,00

Labor(5000 €/D) € 5.000,00 € 4.850,00

-3% discount

Crane € - € --3% discount

Looses due to unplanned shutdown € 4.000,00 € -

4 Days to plan

Totat cost € 14.000,00 € 9.850,00

Benefit on the scheduling € 4.150,00

Achieve availability targets through online monitoring

Maintenance coste for the first 10 years of maintenance contract (5 Wtg’s – 1.5 MW)Without CMS :

UnplannedPlanned maintenance

thanks to CMSBenefit of the CMS

Main bearing

Number of major failure 2 2

Cost of major failure € 90.000,00 € 78.350,00

Number of minor failure 0 0

Cost of minor failure € - € -

Total cost € 180.000,00 € 156.700,00 € 23.300,00

GEARBOX

Number of major failure 1,5 1

Cost of major failure € 233.000,00 € 217.900,00

Number of minor failure 3 2

Cost of minor failure € 18.000,00 € 13.820,00

Total cost € 403.500,00 € 245.540,00 € 157.960,00

GENERATOR

Number of minor failure (DE) 2 2

Cost of minor failure (DE) € 14.000,00 € 9.850,00

Number of minor failure (NDE) 2 2

Cost of minor failure (NDE) € 14.000,00 € 9.850,00

Total cost € 56.000,00 € 39.400,00 € 16.600,00

Typical paint-points of the customer : Cost Benefit Analysis on a wind farm (5 wtg’s 1.5Mw) during the 10

first years of maintenance contract

CMS Cost

Without CMS CMS implementation

Hardware € -

Vibration follow-up + quarterly analysis € -

Average Cost for 5 WTG’s(Hardware + follow-up)

€ - € 75.000,00

Total cost by strategy € 639.500,00 € 441.640,00

Benefit on the prediction of fault € 197.860,00

Benefit on the avoiding downtime € 63.360,00

ROI 1,64

Spans (mounths) 22,74

Achieve availability targets through online monitoring

Vibration online monitoring : Wind energy application :

• Multi synchronous channels (accelerometers, tachometers) for the best online monitoring (Wired)

• Possible integration of Amps Clamps, T°c• Automatic and continuous defaults detectionby frequency bands • Alarm fixed regarding VDI Norm 3834 (Onshore WTG under 3 MW) and historic data base• Integration of fault frequencies(DB Wind already existing)• Remote connexion through 3G/Ethernet TCP IP• Automatic Alarm by SMS notification• Low speed detection, order tracking• Detected defaults checked by our certified engineers ISO 18436 ISO L2• Periodical diagnosis by our engineers, even without alert• Multi-technologies integration report (services, CMS)

AGENDA

• Wind turbines inspection’s : are they really important ?

– What is the purpose of these ? • Main purpose• Warranty contracts

– Which intervals ? • EOW inspection’s• Troubleshooting• Periodical inspection

– What is the scope of the inspection ?• Scope and Skills• Deep inspection on critical components

• Achieve availability targets through online monitoring and planning/scheduling– CBA on Condition monitoring system– Example of planning and scheduling integration by CMMS implementation

• Question’s

Achieve availability targets throughplanning and scheduling by CMMS

CMMS implementation : SCOPE on 61 E70 Enercon WTG (Italy)1) Walkthrough:

Hierarchical structure based on ISO 14224Division of categories (parts)Define a code/categoryCollect analytical from SCADA and operational manualCollect analytical data from the substation

2) Document management:Upload all the documentation on the CMMS manuals, details, etc…

3) Maintenance planOptimal frequency of maintenance actionSkills/Certificates requiredNumber of technician requiredEstimated duration of the jobClassification typology of intervention Localisation of the assetEdition of work order

4) Warehouse implementationTools and spare parts

5) KPI implementation for the continuous improvement6) Training on the CMMS

http://www.windconditionmonitoring.eu

Thanks for your attention

The Industry Standard forTraining Excellence in Wind Energy

Ron van HelvoirtBZEE Representative BENELUX

June 2017, Liège

BZEE Structure

• Established in 2000 in Germany by leading companies in the wind industry• Lobby group with the aim of closing the skills gaps for the then new industry• Approx. 100 members worldwide

BZEEAssociation(non-profit)

• Responsible for the management of the BZEEAssociation• Training needs are continually identified and appropriate training concepts

developed together with theAdvisory Board• Development of the training content and implementation of measures

BZEEAcademy

(Ltd.)

• License agreements signed with training providers• Global network of BZEE licensed partners offering training worldwide.

BZEEAcademy Network

© BZEE Academy GmbHAligned Partner

2

Why was BZEE established?

© BZEE Academy GmbHAligned Partner

• Growing wind industry in Germany/Europe

• Lack of qualified personnel

• Need for industry-wide qualification standard

• Need for safety standards

• Well maintained turbines = less down time = less costs

World’s leading qualification standard:Approx. 3 ,500 wind turbine technicians & 18,000 certificates

© BZEE Academy GmbHAligned Partner

BZEE Academy

• Provide the wind industry with the best trained professionals

• Reliable industry partner• Important contribution to the energy revolution

Mission

• We aim to build a global network of training centres that can provide the wind industry in all relevant markets with professionals. Our goal is to offer optimal training solutions for all technical qualification requirements at the highest methodological and didactical level.

Vision

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BZEE association –by the industry for the industry

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Advisory board members:• Nordex• Vestas• Senvion SE• GE-Wind• GL Garrad Hassan• Q.R.C. Group• WEST• Siemens• Vishay

Association members include:HTM Helicopter Travel Munich, Gamesa, Svendborg Brakes and many more

BZEE International Technical Committee (ITC)

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BZEE Licensed Network Partners

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The BZEE Standard

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• Global industry standard (defined by advisory board & ITC)

• Real environment turbine learning (2/3 practical training)

• Most comprehensive wind technician training program

• Exceeds all other requirements (GWO Basic Safety Training)

• Focus on learning outcomes (training excellence)

• Certified & audited standard

The BZEE StandardService Technician for Wind Turbines

• 6 month training program

• More than 40 modules

• 6-week internship (practical training)

• final written and practical examination

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The BZEE StandardStudent entry requirements

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• pre-qualification: electrical/mechanical background• medical certificate

• ability to work at great heights• high level of mobility

• ability to work in a team• knowledge of the English language

• driver’s license

• passing mandatory climb test

Neutral surveillance of BZEE Quality asprerequisite for broad acknowledgement

BZEE Standard

ISO 29990

BZEECurricula

National Legislation

BZEE Network Certification by DNV GL

Acknowledgement

BZEEQM

Policy

GWO min. requirements

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Adaption of learning outcomes to international learning environments

National Education System & Legislation

Country A Country CCountry B

BZEE

=BZEE

=BZEE

=BZEE Standard

+ + +

Program

Competence level of BZEE service technician =

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=

The BZEE Standardcertification requirements

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Train-the-trainer course:• electrics teacher

• mechanics teacher

• rotor blade teacher

• safety trainer

Workshop and equipment:• workshop with real nacelles

• rotor blade repair workshop

• training tower

The BZEE Standard:more than 80 modules covering the following job descriptions

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• Service technician for wind turbines onshore

• Service technician for wind turbines offshore

• Assembly technician for wind turbines

• Rotor blade technician

• Train-the-trainer courses for BZEE standard

• Staff modules for wind energy company employees

The BZEE StandardWorking with Real Components

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BZEE Wind hub concept

Rotorblade repair

Rescue from height basics Hub rescueConfined spaces

Components maintenance

WTG Assembly

Heli hoist

Offshore training

WTG Electronics Trouble shooting

Outside:

ØWorking at heightsØFire fightingØRestricted zone

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Summary & BenefitsThe BZEE Membership

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A full-service package for LSPs worldwide:Acknowledgement

• Broad acceptance by the industry

• World’s leading standard for service technicians

Certification

• BZEE standard (auditing of facility & courses)

• Access to BZEE curriculum

• Reduced rates for GWO certification

• Certificates & register

Training

• Train-the-trainer courses

• Customized & refresher courses

Summary & Benefits of the

© BZEE Academy GmbHAligned Partner

BZEE Membership

Equipment & Consulting

• Access to training equipment at reduced rates

• Consulting & support in setting up a training facility

Networking

• Annual BZEE conference

• Membership of International Technical Committee (ITC)

• Exchange of ideas/best practice via BZEE intranet blog

Branding

• Listing on the BZEE website

• Use of BZEE name and logo etc.

Modulair Trainingsprogramma

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Portfolio

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Thank you for your attention

© BZEE Academy GmbHAligned Partner

For more information please contact:

Ron van [email protected]

www.bzee.de