Section B 5 Partsemanuals.nordson.com/adhesives/3000V/manuals/parto/b50701.pdfÑÑÑÑÑ ÑÑÑÑÑ...

Parts B 5-1

� 2001 Nordson CorporationAll rights reserved

41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

Section B 5Parts

To order parts, call the Nordson Customer Service Center or your localNordson representative. Use the parts list, and the accompanyingillustration, to describe and locate parts correctly.

Numbers in the Item column correspond to numbers that identify parts inillustrations following each parts list. The code NS (not shown) indicatesthat a listed part is not illustrated. A dash (—) is used when the partnumber applies to all parts in the illustration.

The number in the Part column is the Nordson Corporation part number.A series of dashes in this column (- - - - - -) means the part cannot beordered separately.

The Description column gives the part name, as well as its dimensionsand other characteristics when appropriate. Indentions show therelationships between assemblies, subassemblies, and parts.

Item Part Description Quantity Note

— 000 0000 Assembly 1

1 000 000 � Subassembly 2 A

2 000 000 � � Part 1

� If you order the assembly, items 1 and 2 will be included.� If you order item 1, item 2 will be included.� If you order item 2, you will receive item 2 only.

The number in the Quantity column is the quantity required per unit,assembly, or subassembly. The code AR (As Required) is used if thepart number is a bulk item ordered in quantities or if the quantity perassembly depends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list.Notes contain important information about usage and ordering. Specialattention should be given to notes.

1. Introduction

Using the Illustrated PartsList

PartsB 5-2


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

The melter assembly includes the tank, frame, and ground studassemblies. See Figures B 5-1 and B 5-2.


1 143 653 Screw, pan head, hi-lo, recessed, cut, #6-19 x 0.50 in. 4

2 983 064 Washer, flat, 0.156 x 0.375 x 0.049 in. 4

3 111 800 Gasket, tank lid 1

4 982 000 Screw, pan head, slotted, M5 x 10 mm 3

5 106 339 Gasket, tank 1

6 105 621 Strainer, tank 1

7 108 907 RTD w/harness 1 A

8 274 667 Plate, retainer, RTD 1

9 338 368 Screw, pan head, cross recessed, M3 x 5 mm 4

10 249 800 Thermostat w/harness 1 A

11 288 154 Spacer, manifold, 0.500 ID x 0.546 in. 2

12 983 414 Washer, flat, narrow, M8 6

13 983 436 Washer, lock, external, M8 2

14 982 212 Screw, hex head, cap, M8 x 30 mm 2


16 983 404 Washer, lock, split, M8 4

17 288 148 Spacer, tank, 0.50 ID x 2.04 in. 1

18 105 411 Tank (200−240 VAC 3∅ and400 VAC/230 VAC 3∅ units)

1

143 831 Tank (400 VAC 3∅ and 480 VAC 3∅ units) 1

19 105 589 Cover, tank (200−240 VAC 3∅, 400/230 VAC 3∅, and 400VAC 3∅ units)

1

328 285 Cover, tank (480 VAC 3∅ units) 1

20 187 626 Outer lid, tank (200−240 VAC 3∅,400/230 VAC 3∅, and 400 VAC 3∅ units)

1 B

187 640 Outer lid, tank (480 VAC 3∅ units) 1 C

21 105 619 Pan, pump 1


23 - - - - - - Assembly, pump 1 D

NOTE A: Apply thermal joint compound, part 275 386.

B: For a complete lid assembly, order part 133 860.

C: For a complete lid assembly, order part 328 287.

D: Refer to Piston Pump Parts List.

2. Melter Assembly PartsList

Parts B 5-3


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

4130062A

22

16

12

21

18

17

19

20

1 2

3

4

56

11

12

13

14

12

16

15

23

10

7, 8, 9

9

Fig. B 5-1 Tank Assembly Parts

PartsB 5-4


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

See Figure B 5-2.


1 105 617 Cover, pump 1

2 144 869 Insulation, tank 1

3 227 557 Panel, hose end, 2-hose harness(200−240 VAC 3∅, 400/230 VAC 3∅, and400 VAC 3∅ units)

1

333 327 Panel, hose end, 2-hose harness (480 VAC 3∅ units) 1

225 447 Panel, hose end, 4-hose harness(200−240 VAC 3∅, 400/230 VAC 3∅, and400 VAC 3∅ units)

1

333 325 Panel, hose end, 4-hose harness (480 VAC 3∅ units) 1

4 982 342 Screw, pan head, recessed, M6 x 10 mm 2

5 234 435 Panel, front (200−240 VAC 3∅ and400/230 VAC 3∅ units)

1

249 782 Panel, front (400 VAC 3∅ units) 1

333 345 Panel, front (480 VAC 3∅ units) 1

6 143 652 Screw, hex head, hi-lo, wash, cut, 1/4-15 3

7 225 456 Pin, hinge 2

8 225 455 Nut, push 2

9 - - - - - - Control assembly 1 A

10 - - - - - - Ground stud assembly 1 B

11 105 593 Frame, center (200−240 VAC 3∅, 400/230 VAC 3∅, and400 VAC 3∅ units)

1

333 605 Frame, center, w/insulation (480 VAC 3∅ units) 1

12 225 454 Strap, front panel (200−240 VAC 3∅ and400/230 VAC 3∅ units)

1

249 753 Strap, front panel (400 VAC 3∅ units) 1

249 754 Strap, front panel (480 VAC 3∅ units) 1

13 982 768 Screw, pan head, recessed, M4 x 8 mm 1

14 288 160 Screw, pan head, hi-lo, recessed, 6-19 1

NOTE A: Refer to Control Assembly Parts List.

B: Refer to Ground Stud Assembly Parts List.

Continued on next page

Frame Assembly Parts List

Parts B 5-5


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1


15 234 433 Panel, rear (200−240 VAC 3∅ and400/230 VAC 3∅ units)

1

304 336 Panel, rear (400 VAC 3∅ units) 1

304 338 Panel, rear (480 VAC 3∅ units) 1

16 288 222 Insulation, center frame (200−240 VAC 3∅,400/230 VAC 3∅, and 400 VAC 3∅ units)

1 A

17 105 614 Lid, electrical enclosure (200−240 VAC 3∅ and400/230 VAC 3∅ units)

1

121 126 Lid, electrical enclosure (400 VAC 3∅ units) 1

143 842 Lid, electrical enclosure (480 VAC 3∅ units) 1

18 - - - - - - Base 1

19 230 908 Gasket, D-shaped, center 1

20 230 897 Gasket, D-shaped, end 1

21 983 047 Washer, flat, regular, M4 1

22 983 005 Washer, flat, 0.156 x 0.562 x 0.040 in. 2

23 182 493 Guard, filter/drain valve 1

NOTE A: The center frame insulation for 480 VAC 3∅ units is included in the center frame service kit, part 333 605.

PartsB 5-6


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B5EN-07-[3V-1-XSXV]-1

4130125A

1

2

3

4

6

5

11

16

17

15

ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ

ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ

789

10

13

14

12

ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ

ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ

ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ

ÏÏÏÏÏÏÏÏÏ

ÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏÏ

ÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎÎ

ÌÌÌÎ

19

20

18

22

21

23

Fig. B 5-2 Frame Assembly Parts

Frame Assembly Parts List (contd)

Parts B 5-7


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

See Figure B 5-3.


1 984 129 Nut, hex-head, machine, #10-32 5

2 271 221 Lug, 45�, double, 0.250 in., 0.438 in. 7

3 983 120 Washer, lock, split, #10 5

4 240 674 Tag, ground 1

5 983 048 Washer, lock, external, #10 1

6 982 938 Screw, round-head, #10-32 x 1.500 in. 1

7 - - - - - - Base 1 A

NOTE A: Base shown for reference purposes only.

4130420A

ËËËË

1

2

3

4

5

7 6

Fig. B 5-3 Ground Stud Assembly Parts

Ground Stud Assembly PartsList

PartsB 5-8


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

The following parts lists provide replacement parts for the manifold andfilter assemblies.

4130342

ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ

Fig. B 5-4 Non-Circulating 4-Port Manifold with Standard Filter

3. Manifold Assembly

Parts B 5-9


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

See Figure B 5-5.


— 105 413 Manifold A, 4-port,standard filter, non-circulating 1 A

1 120 324 Service kit, valve, pressure relief, 1600 psi, 3.5 in. 1

2 983 414 Washer, flat, M, narrow, M8 5

3 288 023 Screw, special, hex-head, M8−1.25 5 B

4 973 574 Plug, O-ring, straight−thread, 9/16−18 8 B

5 940 101 O-ring, Viton, 0.239 in. ID x 0.070 in. 1

6 954 036 Backup ring, single, 1/4 in. x 3/8 in. 1

7 276 024 Valve assembly, drain 1 B

8 982 096 Screw, pan-head, slotted, M4 x 8 mm 1 B

9 983 403 Washer, lock, M, split, M4 1

10 - - - - - - Filter assembly, manifold 1 B, C

11 274 569 Adapter, filter bung 1 B, D

12 941 220 O-ring, Viton, 1.125 in. x 1.313 in. x 0.094 in. 1 E

13 940 281 O-ring, Viton, 1.375 in. x 1.500 in. x 0.063 in. 2 E

NOTE A: This part is a complete manifold assembly and includes items 1, 2, 3, and 13.

B: Apply Never-Seez, part 900 341.

C: Refer to Filter Assembly Parts List.

D: Apply retaining cylindrical adhesive, part 900 419.

E: Apply O-ring lubricant, part 900 223.

Manifold “A” Assembly PartsList

PartsB 5-10


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B5EN-07-[3V-1-XSXV]-1

4130042B

13

1

12

11

10

82

3

4

7

65

9

Fig. B 5-5 Manifold Assembly Parts

Manifold “A” Assembly PartsList (contd)

Parts B 5-11


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B5EN-07-[3V-1-XSXV]-1

See Figure B 5-6.


— 105 432 Service kit, filter assembly 1 A

1 274 578 � Screen, filter, 0.006 mesh, 5.38 in. long 1

2 981 747 � Screw, round, 10−32 x 6.250 in. 1 B

3 274 513 � Bung, filter 1

4 941 172 � O-ring, Viton, 0.813 in. x 1.000 in. x 0.094 in. 1

5 274 579 � Core, filter, 5.718 in. long 1

NOTE A: Order this part for a complete filter assembly.

B: Apply Never-Seez, part 900 341.

4130043A

ÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌÌ

1

5

4

3 2

Fig. B 5-6 Filter Assembly Parts

Filter Assembly Parts List

PartsB 5-12


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

See Figure B 5-7.


— 234 428 Repair kit, control assembly, piston pump units — A

— 326 613 Repair kit, control assembly, gear pump units — A

1 234 423 � Service kit, control-end frame 1

2 225 453 � Nut, spring, U type 2

3 225 458 � Operator panel, standard, Vista 1

4 225 451 � Power switch, 250 VAC, 16 A, panel mounted 1

5 225 450 � Power switch boot 1

6 225 448 � Harness, power switch 1

7 234 426 � Repair kit, display board 1

8 982 970 � Screw, hex head, slotted, M4 x 8 mm, w/nylon patch 6

9 185 092 � Connector, 40 position (display board to control board) 1

10 234 429 � Repair kit, control board, piston pump units 1

326 614 � Repair kit, control board, gear pump units 1

11 982 971 � Screw, hex head, slotted, M4 x 12 mm, w/nylon patch 10

12 234 424 � Service kit, software chip, Vista 1

13 232 540 � Connector, 26 position (control board to power board) 1

14 234 427 � Repair kit, power board, Vista 1

15 982 974 � Screw, hex head, slotted, M4 x 12 mm, w/lock washer 6

16 982 975 � Screw, hex head, slotted, M4 x 16 mm, w/lock washer 6

17 302 882 � Screw, socket head, cap, M3 x 10 mm, w/nylon patch 1

18 225 446 � Clamp, triac, power board 2

19 227 569 � Voltage plug, power board, 400/230 VAC (with neutral),3∅

1 B

227 568 � Voltage plug, power board, 200−240 VAC, 3∅ 1 B

227 567 � Voltage plug, power board, 200−240 VAC, 1∅ 1 B

232 617 � Voltage plug, power board, 230 VAC (with neutral), 1∅ 1 B

20 220 592 � Connector, plug, power board, 6 position, 5 mm 1

21 939 491 � Fuse, power board, 25.0 A, fast acting, 600 VAC 2 C

22 310 904 � Fuse, power board, 1.0 A, 250 VAC 2 D

23 939 683 � Fuse, power board, 6.3 A, fast acting, 250 VAC 8 E

24 232 681 � Bracket, ground wire 1

— 125 249 � Mount, cable strap (located on item 24) 2

25 230 261 � Terminal, ground wire, 6−14AWG 1

NOTE A: Order this part for a complete control assembly.

B: The appearance of this voltage plug will vary slightly depending on the voltage used. On units with 400 VAC 3∅(without neutral) service, the plug is included in the contactor board harness. Refer to the next parts list,Unit-Specific Parts List, for the part number of the contactor board harness.

C: Fuses for hoses and guns (F1 through F8 on the power board).

D: Fuses for tank heater (F11 and F12 on the power board).

E: Fuses for main power (F9 and F10 on the power board).

4. Control Parts List

Parts B 5-13


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

13

12

5

23

11

4130426B

1

3

4

52 7 8 15

24

25

8

9

2

19

11

16

18

15

16

1011

1415

2220 15 21 186

17

Fig. B 5-7 Control Assembly Parts

PartsB 5-14


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

See Figure B 5-8.


1 247 266 Repair kit, contactor board 1

2 - - - - - - Fuse, contactor board, 25 A or 30 A, fast acting, 600 VAC 2 A

3 232 708 Harness, contactor board, 400/230 VAC (with neutral), 3∅ 1

232 707 Harness, contactor board, 200−240 VAC, 3∅ 1

232 719 Harness, contactor board, 200−240 VAC, 1∅ 1

232 709 Harness, contactor board, 230 VAC (with neutral), 1∅ 1

232 671 Harness, contactor board, 400 VAC, 3∅ (with voltage plug) 1

4 302 204 Harness, contactor board, power input 1

5 249 762 Jumper, J2C, contactor board 1

6 247 260 Repair kit, 5/6 hose/gun board 1

7 939 683 Fuse, 5/6 hose/gun board, 6.3 A, fast acting, 250 VAC 4

8 232 666 Harness, 5/6 hose/gun board, power input 1

9 225 446 Clamp, triac, 5/6 hose/gun board 1

10 326 620 Repair kit, motor control board 1

11 114 876 Fuse, motor control board, 4A, fast acting, 250 VAC 2

12 305 889 Harness, motor control board, switch starter 1

13 305 885 Harness, motor control board, starter, AC motor 1

14 247 265 Repair kit, grid board 1 B

247 262 Repair kit, 400 VAC tank board 1 B

15 305 878 Harness, grid board 1

16 249 763 Harness, tank board, expansion 1

302 223 Harness, grid board, hose/gun, expansion, grid units 1

17 232 651 Clamp, triac, grid board or 400 VAC tank board 1

18 143 826 Service kit, transformer, 400 VAC, 1.4 kVa 50/60 Hz 1

143 827 Service kit, transformer, 380 VAC, 3 kVa, 50/60 Hz 1

19 167 133 Service kit, surge guard (thermistor) 2

20 247 261 Repair kit, I/O board, standard 1 C

239 494 Repair kit, I/O board, enhanced 1 C

NOTE A: This board can have one, two, or three fuses. Fuse positions F1 and F2 are shown in the illustration. Fuse positionF3 is not. If the fuse you are replacing is a 25 A fuse, order part 939 491. If the fuse you are replacing is a 30 Afuse, order part 939 992. Check the fuse label for the fuse amperage.

B: Your unit may have either a grid board or a 400 VAC tank board in this location.

C: Present only on units with an I/O board. Refer to Series 3000V Input/Output Board in the Options section.

Unit-Specific Parts List

Parts B 5-15


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

4130673B

+

REVERSESIDE

12

13

11

10

20

718

819

69

14

9

17

1516

5

3

1

2

4

19

Fig. B 5-8 Unit-Specific Parts

PartsB 5-16


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1


— 161 424 Pump, piston, 14:1, SP-30

1 1005247 � Bracket, cover, pump, SP, 14:1, 6:1 1

2 982 059 � Screw, socket-head, M4 x 8 2

3 983 402 � Washer, flat, narrow, M4 2

4 983 403 � Washer, lock, split, M4 2

5 1006027 � Valve assembly, SP 1

6 900 493 � Lubricant, Parker, hi-temp AR

7 333 560 � Spring, wave, SP pump 1

8 155 057 � Detent, upper, SP 1

9 166 880 � Fork, magnetic, assembly 1

10 164 606 � Actuator, magnetic, assembly, SP 1

11 155 068 � Can, SP 1

12 155 067 � Detent, lower, SP 1

13 986 714 � Retaining ring, internal, 156, bowed 1

14 155 059 � Piston pump, 14:1, SP 1

15 985 302 � Pin, roll, 0.125 x 0.500 in. 1

16 900 000 � Ball, 440 stainless, 0.375 in., 50 1

17 503 709 � Seat, ball, pressure 1

18 900 470 � Adhesive, threadlocking, Loctite 272 AR

19 503 696 � Cage, ball, siphon 1

20 288 031 � Tube, crossover, pump 1

21 900 344 � Lubricant, Never Seez, 8 oz can AR

22 954 013 � Backup ring, single, 7/16 x 9/16 in. 1

23 940 133 � O-ring, Viton, 0.426 ID x 0.070 in. wide 1

24 503 695 � Seat, ball, siphon 1

25 900 001 � Ball, 440 stainless, 0.500 in., 50 1

26 288 028 � Body, pump, hydraulic 1

27 973 402 � Plug, pipe, socket, flush, 1/8 in. 1

28 288 030 � Mount, pump, machined, 6:1 and 14:1 1

29 983 184 � Washer, lock, bearing, W-08, 1

30 984 545 � Nut, lock, bearing, PN-08 1

31 982 135 � Screw, hex-head, cap, M6 x 30 1


33 940 332 � O-ring, Viton, 2.000 x 2.125 x 0.063 in. 2

34 952 100 � U-cup, Viton 1

35 986 331 � Retaining ring, internal, 100, push-on 1

36 309 822 � Manifold, air, SP 1

37 984 092 � Nut, hex, lock, torque, M6, class 10 1

38 333 137 � Head, cylinder, SP, machined 1

39 983 445 � Washer, piston seal, SP 1


5. Piston Pump Parts

14:1 Pump Parts List

Parts B 5-17


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

Item NoteQuantityDescriptionPart

40 983 446 � Washer, piston cup, SP 2

41 163 039 � Cup, piston, SP 2

42 986 602 � Retaining ring, internal, inverted 1

43 273 138 � Washer, 0.799 OD x 0.543 ID x 0.034 in. thick 1

44 273 139 � Seal, pump 1

45 982 147 � Screw, hex-head, cap, M6 x 120 4


47 982 028 � Screw, socket-head, M5 x 20 4

48 211 228 � SP lubricating oil AR

49 982 308 � Screw, pan-head, M4 x 10 2

AR: As Required

4601190A

38 45

46

42

43

44

27

26

20 21

22 23

3132

9

14

15

17 1816

19

25

24

28

34 6

37

40

41

39

40

41

33

35

30

29

13

12

11

47

10

8

7

493

4

1

6

47

5

36

48

33

2

Fig. B 5-9 Pump E Parts

PartsB 5-18


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

See Figure B 5-10. The UpTime pack for pump E provides the parts thatshould be replaced as part of routine maintenance.


— 164 601 UpTime pack, pump E, SP 30, 14:1 —

NS 940 111 � O-ring, Viton, 0.301 x 0.70 in. 4 A

2 940 332 � O-ring, Viton, 2.00 x 2.125 x 0.063 in. 2


4 163 039 � Cup, piston 2

5 986 331 � Retaining ring, internal, 100, push-on 1

6 952 100 � Cup, U, Viton 1

7 986 602 � Retaining ring, internal, 81, inverted 1

8 273 138 � Washer, 0.799 OD x 0.543 ID x 0.034 in. 1

9 273 139 � Seal, pump 1

10 940 133 � O-ring, Viton, 0.426 ID x 0.70 in. 1

11 940 181 � O-ring, Viton, 0.0.739 ID x 0.70 in. wide 4

NS 211 228 � SP lubricating oil 1

NOTE A: Not used with this pump.

NS: Not Shown

4131136A

7

8

9

10

6

3

4

4

2

5

2

11

Fig. B 5-10 Pump E UpTime Pack Parts

UpTime Pack

Parts B 5-19


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1


— 165 871 Regulator/filter assembly, 90 psi (4 hose applicators) —

— 165 872 Regulator/filter assembly, 90 psi (6 hose applicators) —

1 165 735 � Regulator, filter, air, 1/4 NPT 1

2 973 490 � Nipple, brass, 40, 1/4 in., 2.50 in. (4 hose applicators) 1

2 973 491 � Nipple, brass, 40, 1/4 in., 5.00 in. (6 hose applicators) 1

3 901 258 � Gauge, air, 1/8 NPT, 90 psi 1

4 165 870 Service kit, filter element 1

5 165 878 Service kit, filter bowl 1

4103139A

1

2

3

4

5

Air Pressure RegulatorParts List

PartsB 5-20


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

The Uptime pack for SP pump provides the parts that should be replacedas part of routine maintenance.


— 167 999 Service kit, SP Pump G, Uptime Pack —

1 940 111 � O-ring, 0.313 x 0.438 x 0.063 4

2 940 332 � O-ring, Viton, 2.125 x 2.00 x .063 2 A

3 984 092 � Nut, lock, hex, M6 1

4 983 409 � Lock washer, split, M6 4

5 163 039 � Piston cup 2

6 986 331 � Push-on retaining ring 1

7 952 100 � U-cup 1 A

8 986 711 � Internal retaining ring, 1.05 inch 1

9 288 121 � Washer, 1.05 x 0.82 1

10 288 122 � Pump seal 1 A

11 940 133 � O-ring, Viton, 0.44 x 0.56 x 0.063 1 A

12 954 013 � Ring, back-up 7/16 x 9/16 1

13 941 261 � O-ring, Viton, 1.38 x 1.56 x .094 1 A

NOTE A: Apply lubricant P/N 900 493

6:1 Piston Pump Uptime Pack

Parts B 5-21


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

Pack P/N 167 999

8

9

10

3

5

2

6

7

2

1

4

13

12

11

4103259

PartsB 5-22


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

Use the following parts list to order parts for the 6:1 SP pump.


— 1010 370 Pump, piston, 6:1 SP-30, G2 1

1 941 261 � O-ring, Viton, 1.375 X 1.563 X .094 1

2 986 711 � Internal retaining ring, 106, spiral 1

3 288 121 � Washer, 1.045 X 0.819 1

4 288 122 � Pump seal, high volume, MPL 1

5 973 402 � Pipe plug, socket, flush 1/8 inch 1

6 134 657 � Piston pump body, 21:1, grid 1

7 288 031 � Crossover tube, MPL, pump 1

8 954 013 � Single back-up ring, 7/16 X 9/16 1

9 940 133 � O-ring, Viton, 0.4261D X 0.070 wide 1

10 155 096 � Hydraulic piston pump, 6:1 SP 1

11 276 716 � Piston, HMVII 1

12 983 024 � Step washer, 1.00 diameter, SS 1

13 982 376 � Screw socket, low, M8 X 16 1

14 240 533 � Cage, ball, siphon 1

15 900 023 � Stainless ball, 440, 0.750, 50 1

16 240 534 � Seat, siphon ball 1

17 288 030 � Pump mount, machined, 6:1 and 14:1 1

18 982 135 � Hex screw cap, M6 X 30 1

19 983 410 � Washer, flat, M, narrow, M6 1

20 983 184 � Washer lock, E, BRG, W-08 1

21 984 545 � Lock nut, BRG, PN-08 1

22 166 880 � Magnetic fork assembly 1

23 986 714 � Internal retaining ring, 156, bowed 1

24 155 067 � Detent, lower SP 1

25 155 068 � Can, SP 1

26 982 028 � Screw, socket, M5 X 20 4

27 155 075 � Magnetic actuator assembly 1

28 155 057 � Detent, upper SP 1

29 333 560 � Spring wave, inconel, SP pump 1


6:1 Piston Pump Parts List

Parts B 5-23


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B5EN-07-[3V-1-XSXV]-1

4131169A

37 47

46

1

2

3

5

6

7

8

9

16

10

11

12

13

14

15

17

38 32

44

41

42

43

41

42

40

39

21

2023

24

25

26

27

28

29

3436

35

33

32

26

31

45

30

40

18

22

19

4

PartsB 5-24


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B5EN-07-[3V-1-XSXV]-1


30 900 344 � Lubricant, Never Seez, 8 oz. can 0

31 1006 027 � Valve assembly SP 1

32 900 493 � Lubricant, Parker high temperature 0

33 1005 247 � Bracket, cover, pump, SP, 14: and 6:1 1

34 982 059 � Screw socket, M4 X 8, BL 2



37 333 137 � Cylinder head, machined, SP 1

38 952 100 � U-cup, Viton 1

39 986 331 � Internal retaining ring, 100, push-on 1

40 940 332 � O-ring, Viton, 2.000 X 2.125 X 0.063 2

41 983 446 � Piston cup washer, SP 2

42 163 039 � Piston cup, SP 2

43 983 445 � Piston washer seal, SP 1


45 309 822 � Air manifold, SP 1


47 982 147 � Hex screw cap, M6 X 120 4

NS 900 470 � Adhesive, threadlocking 0

NS: Not Shown

6:1 Piston Pump Parts List (contd)

Parts B 5-25


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

The Uptime pack for SP pump provides the parts that should be replacedas part of routine maintenance.


— 164 685 Service kit, SP Pump F, Uptime Pack 1

1 940 111 � O-ring, 0.313 x 0.438 x 0.063 4

2 940 440 � Viton O-ring, 3.75 x 3.88 x 0.063 in. 2 A

3 984 092 � Nut, Hex, M6 1

4 983 409 � Split lock washer 4

5 288 116 � Piston cup 2

6 986 331 � Push-on retaining ring 1 A

7 952 100 � U-cup 1

8 986 711 � Internal retaining ring, 1.05 in. 1

9 288 121 � Washer, 1.05 x 0.82 in.

10 288 122 � Pump seal 1 A

11 940 133 Viton O-ring, 0.44 x 0.56 c 0.063 1 A


4103185

Pack P/N 164 6852

1

3

5

5

2

6

7

4

8

9

10

11

21:1 Piston Pump UptimePack

PartsB 5-26


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B5EN-07-[3V-1-XSXV]-1

Use the following parts list to order parts for the 21:1 SP pump.


— 155 095 Pump, piston, 21:1 SP 1

1 236 160 � Actuator assembly 1

2 940 111 � O-ring, 0.313 x 0.438 x 0.063 4

3 164 469 � Air cylinder cap 1

4 982 147 � Screw, Hex Hd, Cap, M6 x 120 mm 4 D

5 983 409 � Lock washer, Split, M6 4 D

6 109 825 � O-ring, Viton, 3.75 x 3.88 x 0.06 (pkg of 4) 2

7 161 204 � Air cylinder 1

8 984 092 � Nut, Hex, M6 1

9 288 115 � Washer cup piston 2

10 288 116 � Piston cup 2

11 288 117 � Piston seal washer 1

12 986 331 � Internal retaining ring, Push-on 1

13 952 100 � Viton U-cup 1 A

14 161 203 � Pump mount 1

15 982 404 � Screw, Hex Hd, Cap, M8 x 6 mm 4 D

16 983 263 � Washer, flat, Regular, M8 4

17 983 045 � Lock washer, Ext. M8 4

18 982 135 � Screw, Hex Hd, Cap, M6-1 x 40 mm 1

19 170 641 � Shifter fork assembly 1

20 984 545 � Locknut, PN-8 1

21 983 184 � Lock washer, WH-08 1

22 986 711 � Internal retaining ring, 1.06 1

23 288 121 � Washer, 1.05 x 0.82 1

24 288 122 � Pump seal 1 A

25 134 657 � Hydraulic pump body 1

26 973 402 � Pipe plug, 1/8 inch 1 C

27 288 031 � Crossover tube 1 C

28 954 013 � Single backup ring, 7/16 x 9/16 1

29 940 133 � O-ring, Viton, 0.44 x 0.56 x 0.063 1 A

30 162 988 � Hydraulic pump piston 1

31 276 716 � Piston 1

32 983 024 � Step washer, 1.00 Dia. SS 1


21:1 Piston Pump Parts List

Parts B 5-27


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B5EN-07-[3V-1-XSXV]-1


33 982 376 � Screw, Soc Hd, Low, M8 x 16 mm

34 240 533 � Siphon ball cage 1

35 900 023 � Ball 1

36 240 534 � Siphon ball seat 1 B

NOTE A: Apply lubricant P/N 900 493B: Apply Loctite P/N 900 419

C: Apply PTFE paste P/N 900 236

D: Apply Never Seez Lubricant P/N 900 341

4103186

3

6

1

4

5

7

2

8

9

10

11

10

9

6

12

15

17

16

19

20

21

18

14

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

13

PartsB 5-28


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B5EN-07-[3V-1-XSXV]-1


— 236 160 Actuator assembly 1

1 982 028 � Screw, socket, M5 X 20 4

2 155 054 � Valve cap 1

3 1014 650 � Bumper assembly 1

4 940 181 � O-ring, Viton 4

5 900 493 � Parker, hi-temp lubricant 1

6 1006 027 � Air valve assembly 2

7 155 051 � Valve body 1

8 984 090 � Hex nut, lock, M8 1

9 333 560 � Spring 1

10 155 057 � Upper detent 1

11 982 059 � Screw, socket, M4 X 8 2

12 164 606 � Magnetic actuator assembly 1

13 155 068 � Can, SP 1

14 155 067 � Lower, detent 1

15 986 714 � Internal retaining ring 1


Actuator Assembly Parts List

Parts B 5-29


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B5EN-07-[3V-1-XSXV]-1

4131179A

1

2

4

10

11

13

14

15

1

3

7

9

12

8

5

6

PartsB 5-30


41-3000VIssued 6/01

B5EN-07-[3V-1-XSXV]-1

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