SEC04 IRON ROUGHNECK

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Revision August 2007 4-1 SECTION 4: INSTALLATION Installation Procedures.................................................................................................................... 4-3

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IRON ROUGHNECK

Transcript of SEC04 IRON ROUGHNECK

Page 1: SEC04 IRON ROUGHNECK

Revision August 2007 4-1

SECTION 4: INSTALLATION Installation Procedures.................................................................................................................... 4-3

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Canrig Torq-Matic Floor Wrench

4-2 Revision August 2007

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Section 4: Installation

Revision August 2007 4-3

Installation Procedure 1. Carriage Unit - Install the Wrench into its rails on the drilling floor and connect the

extend cylinders and the horizontal slide transducer.

2. Arm Unit – Install the Wrench in the mounting pocket on the drilling floor opposite

the driller. Install all mounting bolts and torque to 250 ft*lbs.

3. Connect the hydraulic pressure and tank return lines by pulling back on the outer

collar of the female quick connector and then insert the male end. Ensure the quick

couplers are hung properly away from any obstructions and ensure they do not drag

on the floor or over equipment during operation of the wrench. Couplers may

become disconnected if they drag over obstructions.

Note: A disconnected tank line coupler will cause damage to the hydraulic valves on the wrench.

4. Carefully connect the 37 pin Pile-National connector to the terminal box on the

Arm/Carriage of the wrench. Do not force the connector together. Ensure the tab

and slot are aligned.

5. Carefully connect the 24 pin Pile-National connector to the Operator Control Box

mounted on the Driller’s Console. Do not force the connector together. Ensure the

tab and slot are aligned.

6. Connect the main power cable to the HPU. Make sure the suction valve for the

pump is open (lever in line with the hose).

7. On the first install or whenever there has been wiring changes on the rig, YOU MUST CHECK THE PUMP ROTATION. The correct rotation is marked on the pump housing and on the pump bell housing. Remove the coupling guard strip so you can see the coupling. Bump the motor using the motor hand/auto switch. Consult with electrician to correct rotation.

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Canrig Torq-Matic Floor Wrench

4-4 Revision August 2007

8. Turn on the wrench’s main breaker in the MCC building. The Operator Interface

screen will start up and display the Main Boot screen. Push the Enter button on the

screen to go to the Main Operator Screen.

9. Turn on the Wireless Remote and make sure the ESD Stop button is not depressed.

Wait for the green light to start flashing and for the two “self-test” beeps (indicating

that the wrench and remote are communicating properly). Press and hold the

Arm/Reset button on the right side for 2 seconds to arm the Wireless Radio

Remote. Press Arm/Reset again to clear any errors. If any problems exist, address

them until all of the errors are cleared from the display.

10. To start the HPU, touch the Motor Start button on the top left corner of the Main

Operator Screen.