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University of PuneStructure ofSE (Prod. /Prod. Sand. /Industrial Engineering) (2003 Course)Semester- IDetail S. E. Prod SyllabusPart- ISubject

CodeNo.Subject TeachingScheme (Hrs)Examination Scheme

Lecture Pr./Dwg Theory TW Oral Pr. Total207002 Mathematics-III 4 - 100 - - - 100202081 Thermal & Fluid EnergyConversion4 2 100 - 50 - 150201082 Strength Of Materials 4 - 100 - - - 100211083 Manufacturing Processes I 4 2 100 - 50 - 150

204084 Industrial Electronics 4 2 100 50 - - 150211085 M/C Drawing & ComputerGraphics2 2 - 50 50 - 100Total 22 8 500 100 150 - 750

Total of Part I = 750 Marks

University of PuneSyllabus for Engineering Degree course-Revision 2003SE (Prod /Prod. Sand./Industrial Engineering)Semester IIPart- II

SubjectCodeNo.Subject Teaching Scheme(Hrs)Examination Scheme

Lecture Pr./Dwg Theory TW Oral Pr. Total203086 Electrical Technology 4 2 100 50 - - 150211087 Theory of Machines 4 2 100 - 50 - 150205088 Engineering Metallurgy-I 4 2 100 50 - - 150211089 Design Of Machine Elements 4 2 100 - 50 - 150211090 Industrial Engg. & Management 4 - 100 - - - 100

211091 Workshop Practice - 2 - 50 - 50Total 20 10 500 100 50 - 750Total of Part II = 750 MarksTotal of Part I & Part II = 1500 MarksPr- Practical Dwg- Drawing TW- Term WorkNote: Practical/Oral Based On Term WorkUniversity of PuneSyllabus for Engineering Degree course-Revision 2003SE (Prod. /Prod. Sand. /Industrial Engineering) Semester I207002 Engineering Mathematics IIITeaching Scheme:Examination Scheme:

Lectures: 4 hrs. /weekPaper: 100 marksDuration: 3 hrs.


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Section IUnit I: Linear Differential Equations (LDE)(08 Hours)General nth order LDE. Solution of nth order LDE with constant

coefficients. PI byvariation of parameters. Cauchys & Legendres DE. Solution of Simultaneous &

Symmetric Simultaneous DE.Unit II: Applications of DE(09 Hours)Applications of LDE to problems on mass spring systems withcoupled masses,equivalent electrical circuits.Solution of Partial Differential Equations (PDE)(1) ?u/?t = a2 (?2u/?x2), (2) ?2u/?t2 = a2 (?2u/?x2) and (3) (?2u/?x2) + (?2u/?y2) = 0by separating variables only. Applications of PDE to problems of Mechanical and

alliedengineering.Matrices: Modal Matrix, normal modes of vibration characteristicequations & eigenvalues.Unit III: Transforms(09 Hours)Laplace Transform (LT): Definition, Inverse LT, Properties & theorems (without proof).LT & inv-LT of elementary/standard functions. Solution of differential equationsusing

LT.Fourier Transform (FT): Fourier Integral theorem. Sine & CosineIntegrals. Fourier

Transform, Fourier Cosine Transform, Fourier Sine Transforms andtheir inverses.Application of FT to problems on Diffusion equation.Section IIUnit IV: Statistics and Probability(09 Hours)Mean, Mode, Median. Standard deviation, Variance, Coefficient of variation, Moments,Skewness and Kurtosis. Correlation and Regression, Reliability of Regression estimates.Introduction to Probability, Theorems and Properties, Probabilitydistributions viz.Binomial, Poisson, Normal, Hyper Geometric, Chi Square. Tests of Hypothesis, Decisionand quality control.Unit V: Vector Calculus(09 Hours)Vector Differentiation & its physical interpretation. Radial, Transverse, Tangential &

Normal components of Velocity and Acceleration. Vector differential operator. Gradient,Divergence & Curl. Directional derivative. Vector identities.


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Unit VI: Vector Analysis(08 Hours)Line, Surface & Volume integrals. Work done. Conservative, Irrotational & Solenoidalfields. Scalar potential. Gausss, Stokes & Greens theorems (without

proofs).Applications to problems in Fluid Mechanics, Continuity equations,

Stream lines,Equations of motion, Bernoullis equations.Text Books:1. Advanced Engineering Mathematics, 5e, by Peter V. O'Neil (Thomson Learning).2. Advanced Engineering Mathematics by Erwin Kreyszig (Wiley Eastern Ltd.).Reference Books:1. Advanced Engineering Mathematics, Wylie C.R. & Barrett L.C. (McGraw-Hill,Inc.)

2. Higher Engineering Mathematics by B. S. Grewal (Khanna Publication, Delhi).3. Advanced Engineering Mathematics, 2e, by M. D. Greenberg (PearsonEducation).4. Engineering Mathematics by B.V. Raman (Tata McGraw-Hill).5. Applied Mathematics (Volumes I and II) by P. N. Wartikar & J. N. Wartikar(Pune Vidyarthi Griha Prakashan, Pune).6. Advanced Engineering Mathematics with MATLAB, 2e, by Thomas L. Harman,James Dabney and Norman Richert (Brooks/Cole, Thomson Learning).202081 Thermal & Fluid Energy ConversionTeaching Scheme

Examination SchemeLectures: 4 Hrs /weekTheory: 100 marksPractical: 2 Hrs/weekOral: 50 marksUnit IFluid Properties:Viscosity, compressibility, surface tension, capillary action, etc. Pascal law,pressure on aplane/ curved surface, pressure measurement.

Unit IIFluid flow:Types of flow, steady, unsteady, laminar, turbulent, continuity equation, Eulersequation,Bernoullis equation, orifice/ notch, laminar/turbulent flow throughpipe, flowmeasurement, energy loss, flow around cylinder in immersed conditions, Buckinghampie- theorem, dimensionless numbers.

Unit IIIFluid Machinery:Introduction to hydraulic turbines, classification, applications, Introduction to pumps,

classification centrifugal, reciprocating, applications.

Unit IV


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Fuels and CombustionMass fraction, combustion equation, stochiometric analysis, analysis of combustionproducts- volumetric/ gravimetric

Unit VSteam Generator:

Steam generation, steam properties, Concept of Entropy, heat transfer mechanism,powerboilers, mounting, energy balance, efficiency etc.Air Conditioning: Terminology, Types of air conditioning- Central, Unit & IndustrialAir Conditioning.

Unit VIAir Compressor & IC engine:Compressor, types- single and multistage, work done, efficiency of volumetric/isothermal, cooling and control of compressor, IC engine- classification, cyclediagram,

Diesel and Otto cycle, system layout, components, functional layout, lubrication, powerand efficiency.

Practical and Term work:1. Study of pressure and flow measuring devices.2. Verification of Bernoullis Equation3. Study of verification of f for laminar and turbulent flow through pipes4. Study of losses in pipe/ fittings5. Study of boiler mountings6. Study and trial of Petrol Engine7. Study and trial of Diesel Engine8. Study and trial of Air Compressor

Text Books:1. A.K. Jain Fluid Mechanics- Khanna Publication2. R. K. Bansal Fluid Mechanics3. Kumar and Vasandani Thermal EngineeringReference books:1. P. N. Modi and S. M. Shet Hydraulics and Fluid Mechanics2. Streeter V.L. & Wylie E.B. Fluid Mechanics, Mc Graw Hill3. V. M. Deshpande- Hydraulics & Fluid Machinery4. P. L. Ballaney Thermal Engineering Khanna Publication, New Delhi.5. Kothandaraman and Domkundwar Thermodynamics and Heat Engines.6. Domkundwar and Arora Thermal Engineering.7. Reynar Jeol Engineering Thermodynamics ELBS ( Lengmans).201082 Strength of MaterialsTeaching scheme:Examination scheme:Lectures: 4 hours/weekTheory: 100 marksUnit ISimple stresses and strains:a) Concept of stress and strain (linear, lateral. shear andvolumetric), Hooke's law.Poisson's ratio, modulus of elasticity., modulus of rigidity, stress strain diagrams forductile and brittle materials, factor; of safety, theories offailure, working stress,

generalized Hooke's law, concept of 3-D stress state, bulk modulus, interrelation betweenelastic constants.


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b) Axial force diagram, stresses, strains, strains & deformations in determinate andindeterminate, homogenous and composite bars under concentrated loads, self weight andtemperature changes.Unit IIa) Shear force and bending moment diagrams:

Shear Force and Bending Moment in Determinate Beams due to Concentrated Loads,Uniformly Distributed Loads, Uniformly Varying Loads and Couples. Relation betweenSF and BM Diagrams for Cantilevers, Simple and Compound Beams, Bends DefiningCritical and Maximum Values and Positions of Points of Contra Flexure- Construction ofLoading Diagram and BMD from SFD and Construction of Loading Diagram and SFDfrom BMD.b) Bending stresses:Theory of simple bending, assumptions, derivation of flexure formula, second moment ofarea of common cross sections with respect to centroidal and parallel axes. bend

ing stressUnit IIIa) Shear stresses:Concept, derivation of shear stress distribution formula, shear

stress distributiondiagram for common symmetrical sections, maximum and average shear stress, shearconnection between flange and web.b) Bending of curved beams:Bending of curved bars/beams (Winkler and Bach Theory): Stresses in ring, chain linkand crane hooks.

Unit IVPrincipal stresses and strains:Normal and shear stresses on any oblique plane. Concept of principal planes. Derivationof expressions for principal stresses and maximum shear stress, position of principalplanes and planes of maximum shear, graphical solution using Mohrs circle of stresses,combined effect of axial force, bending and torsion.Pressure vessels: Stresses, strains and deformations in thin walled seamless cylindricaland spherical vessels due to internal fluid pressure. Change in volume, effectsofadditional compressible or incompressible fluid injected under pressure. Thick cylinders.Derivation of Lame's equations for stresses.

distribution diagrams, moment of resistance and section modulus calculations.Unit VA. Torsion of circular shafts:Stresses, strains and deformations in determinate and indeterminate shafts of solid andhollow homogeneous and composite circular cross section subjected to twisting moment.Derivation of torsion equation. Stresses due to combined torsion, bending and ax

ial forceon shafts.B. Strain energy and impact:


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Concept of strain energy, derivation and use of expressions for deformations ofaxiallyloaded members under gradual impact loads. Strain energy due to self-weight.Unit VIA. Slope and deflection of Beams:Relation between BM and Slope. Slope and Deflection of Determinate Beams, Double

Integration Method (Mecauley's Method). Derivation of Formulae for Slope andDeflection for Standard Cases. Moment Area Method.B. Axially loaded columns:Concept of buckling of columns. Derivation of Euler's formula for buckling loadforcolumn with hinged ends. concept of equivalent length for various end conditions.limitations of Euler's formula. Rankins formula. Johnsons formula, safe load oncolumns.Text Books:1. Beer And Johnston - Strength of Materials, CBS Publisher.2. Junnarkar And Advi- Mechanics of Structures Vol 1.1, Charotar Press.5.

3. Ramamrutham Strength of Materials.Reference Books:1. Gere And Temoshenko - Mechanics Of Material, CBS Publisher, 1984.2. E. P. Popov - Introduction To Mechanics Of Solids, Prentice Hall Publication.3. 3. Singer And Pytel - Strength of Materials, Harper And Row Publication.4. Timoshenko And Young - Strength Of Materials, CBS Publisher.5. E. P. Popav- Introduction to mechanics of solids, prentice hall publication211083 Manufacturing Processes ITeaching SchemeExamination SchemeLectures-4hrs/Week

Theory-100 marksPractical-2hrs/WeekOral -50 marksUnit ISand Casting Processes:Principles of castings, Steps involve in casting, applications of castings. Introduction toSand casting, Types of pattern and pattern materials, Pattern Design & allowances, Types& Functions of patterns Core prints, Mould sand properties, Testing of properties ofsands, Hand and machine molding, Cores-types and manufacturing, Melting & pouringof metals, Melting Furnaces-types, cupola-construction, operation, zones and chemistry,Cleaning, finishing and heat treatment of castings, Applications of sand castings.Unit IISpecial Casting Processes:Pressure and gravity Die Casting (Hot and Cold chamber), Low pressure

die casting,shell moulding, centrifugal casting, continuous casting, investment casting, their typicalapplications, merits and limitations. Testing and inspection ofcastings and casting

defects, Foundry mechanization and automationUnit IIITurning processes:


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2. Begman : Manufacturing Processes.3. Degarmo : Materials and processes. Prentice Hall of India, New Delhi,4. HMT: Production Technology, TMH Publishing Co. New Delhi.5. Roy A. Lindberg: Processes and materials of Manufacture, Prentice Hall of India,New Delhi,6. Little, Welding and Welding Technology, Tata Mc Graw Hill

7. R.S.Parmar, Welding and Welding Processes, Khanna Publication

204084 Industrial ElectronicsTeaching Scheme:Examination Scheme:Lectures: 4 Hours/WeekTheory: 100 marks

Practicals: 2 Hours/WeekTerm Work: 50 MarksUnit I.Power Devices and Applications:SCR Triac, Power MOSFET, IGBT, Characteristics and Simple appl

ications likeControlled Rectifiers. Triggering Circuits Using Diac /UJT and Digital Logic, PowerSupply Protection Circuits (Over voltage, Thermal Shutdown and Current Limiting)Study of UPS (Only Block Diagram) Light Dimmers, Fan Regulators.Unit-II.Analog and Digital Electronics:

Application of Op-Amp: Integrator, Differentiator, Log and Antilogamplifier,

Instrumentation Amp, Waveform Generators. Digital Circuits: - Flip-Flops, ShiftRegisters, and Counters.Unit-III.Industrial Electronics Controllers:AC/DC/Stepper Motor Controllers. Heating and Welding Controllers,ProcessControllers- PID, PLC, CNC, DNC. Fuzzy Logic Controllers, Batch Counters.Unit-IV.Transducers and Sensors:Temperature, Pressure, Displacement, Level, Flow, Vibration, Weighing Machine,Velocity RPM, Photo Sensors, Proximity Sensors, Actuators.Unit-V.Dynamic Response and Transfer of System:First/Second Order System Dynamic Response, Laplace Transform-First Order System.Unit-VI.Computers in Automation:Supervisory Control System-Integral and Adaptive, Direct Digital Control System,Distributed Control System, Scada, Data Acquisition, Typical Examples in CementPlant,

Thermal Power Plant, Water Treatment Plant, Steel Plant, Robotics.List of Practical:-1. SCR/ UJT /Triode characterterisation2. a) Application of SCR as controlled rectifier. b) Triode as AC power


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controller.c) UJT as relaxation oscillator.3. Applications of OP Ampsa) Integrator/differentiatorb) Instrumentation Amplifier4 Study of flip/flop, counter and shift register5 Study of AC/Dc / Stepper motor controller.

6 Study of PID controller7 Study of PLC

8 Case study of any one transducer based Data acquisition system.Test Books:1. Chute & Chute Electronics in Industry MGH2. Johnson Process Instrumentation-PHI3. Rangar, Mani, Sharma-Instrumentation& Measurement-WIEReference Books:1. Considine MGH -Process Instrumentation Hand Book.2. Krishna Kant PHI -Computer Based Industrial Control.3. K.R.Botkar -Integrated Circuits.4. R.P.Jain -Digital Electronics.

5. Liptak -Instrument Engineers Hand Book Vol-I & Vol-II6. Boltan -Mechatronics.

211085 Machine Drawing & Computer GraphicsTeaching Scheme:Examination Scheme:Lecture: 2 Hrs/WeekTerm Work: 50 MarksPracticals: 2 Hrs/WeekOral: 50 MarksUnit-IDimension Techniques and Conventional Representation:Methods of indicating dimensions for chords, arcs, angles, radii

, spheres, cylinders,squares, equidistant features, arrangement of dimensions - chain,parallel, running,

coordinate dimensioning.Conventional representation of machine components as per IS code: SP-46 such asscrewthreads, tapped holes, holes on circular pitch, bearing, knurling, splined shafts, springs,gears, tapers, chamfers, countersunk and counter bores, keys, welded joints, structuralsections.Unit-IIScrewed FastenersThread forms and their proportions,thread designations, single and multi-start threads,right and left hand threads, types of screws , bolts and nuts, nut locking arrangements.Unit-IIILimits, Fits, Tolerances & Surface Roughness:Limit system, tolerances- unilateral & bilateral tolerances, fundamental tolerances andfundamental deviations, methods of placing limit dimensions, types of fits withsymbolsand applications- clearance, transition & interference, hole basis and shaft basis system of

tolerances, geometrical tolerance - tolerance zone, definitions related to datum, indicatinggeometric tolerances on drawing.


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Surface texture, machining symbols, roughness values (Ra) and roughness gradenumbers, conventional representation on part drawings.Unit-IVAssembly & Details of Standard Machine Parts:Cotter Joint, Knuckle Joint, Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non

Return Valve, Revolving Centers, Machine Vice, Tool Holder, Screw Jack, Crane Hook,Standard Specification Of M/C Components, Blue Print Reading.Unit-VAutolisp and Parametric Programming:Concept of Parametric Programming, Introduction To Autolisp, Data types In Autolisp-Integers, Real Numbers, Strings, Data Type Conversion - IntegerTo Real, Real To

Integer, String List. Math Functions in Autolisp - Addition, Subtraction, Multiplication,Division, Maximum and Minimum of Numbers, Remainder and Exponential Operation,

Trigonometric Functions, Logical Functions such as AND/OR.Unit-VIAutolisp Programming:Use of input functions such as get function, working with lists and entities, filtering fromlists, editing lists and entities, entity handling, decision making and loopingin Autolisp,elementary file handling functions and menu customization.Term Work:The term work shall consist of sketches following drawn in the sketchbook.Sketches of conventional representation of machine components as per is code: SP46such as screw threads, tapped holes, holes on circular pitch, bearing, knurling

, splinedshafts, springs, gears, tapers, chamfers, countersunk and counterbores, keys, welded

joints, structural sections in the sketch book.Also the term work shall consists of a computer printouts of following exercises:1) Conventional Representation of Machine Components as per IS Code: SP 46 suchasScrew Threads, Tapped Holes, Holes on Circular Pitch, Bearing,Knurling, SplinedShafts, Springs, Gears, Tapers, Chamfers, Countersunk And Counter Bores.2) Types of Screws, Bolts and Nuts, Nut Locking Arrangements.3) Assembly and details of any one of Machine Components -Cotter Joint, KnuckleJoint,Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non Return Valve, RevolvingCenters, Machine Vice, Tool Holder.4) Any two simple programs in Autolisp on use of - Data Types and user Input, MathFunctions and Filtering from Lists.5) Any Two Programs on Parametric Programming involving - Programming forStandard Machine Components, Programming involving Decision Making and Looping.

Text Books:

1. P.S.Gill -A Text Book of Machine Drawing , Revised Edition- - S K Kataria &Sons, New Delhi.2. Farazdak Haideri, Machine Drawing and Computer Graphics Nirali Prakashan.


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3. William M. Oliver -Illustrated AutoLISP -BPB Publications, New Delhi- 1100014. ABC of Autolisp - BPB PublicationReference Books:1. K.L.Narayana, P. Kannaiah, K. Venkatata Reddy -Machine Drawing- SecondEdition.2. N.D.Bhatt, V.M.Panchal -Machine Drawing.3. CMTI Handbook of Machine Tools

4. AutoCAD Reference Manual5. AutoLISP Reference Manual6. Illustrated AutoLISP

University of PuneSyllabus for Engineering Degree course-Revision 2003SE (Prod /Prod. Sand./Industrial Engineering)Semester IIPart- IISubjectCodeNo.

Subject Teaching Scheme(Hrs)Examination Scheme

Lecture Pr./Dwg Theory TW Oral Pr. Total203086 Electrical Technology 4 2 100 50 - - 150211087 Theory of Machines 4 2 100 - 50 - 150205088 Engineering Metallurgy-I 4 2 100 50 - - 150211089 Design Of Machine Elements 4 2 100 - 50 - 150211090 Industrial Engg. & Management 4 - 100 - - - 100211091 Workshop Practice - 2 - 50 - 50Total 20 10 500 100 50 - 750

Total of Part II = 750 Marks

Total of Part I & Part II = 1500 MarksPr- Practical Dwg- Drawing TW- Term WorkNote: Practical/Oral Based On Term WorkUniversity of PuneSubject at S. E. (Mechanical, Production, Industrial Engineering,Production Sandwich, Metallurgy)203086 ELECTRICAL TECHNOLOGYTeaching SchemeExam SchemeLectures: - 4 Hrs/WeekPaper: 100 Marks

Practical: - 2 Hrs/WeekTerm Work: 25 Marks

UNIT I: D.C. MachinesPrinciple of working, constructional features, types, generator action, emf equation(descriptive treatment only), Motoring action, torque equation, characteristics,back emf,starters, conventional methods of speed control, braking and applications :D.C.Motors

(8 Hrs)

UNIT II: Electrical Power Measurement and Illumination

a) Measurement of active and reactive power in three phase balanced circuits using one,two and three


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Voltmeter methods, measurement of energy in three phase balanced circuits, Tariff's forLT & HT consumers (descriptive treatment only), power factor improvement.b) Illumination laws, different terms and factors, requirement of good lightingscheme,lighting for factory, street lighting and flood lighting, design of a simple indoor lighting

scheme. (8 Hrs)UNIT III: Synchronous Machines & Transformersa) Principle of working, constructional features, emf equation, winding factors,synchronous speed of an alternator, concept of synchronous impedance, regulationof analternator by synchronous impedance and direct loading method.b) Single phase transformer equivalent circuit, open circuit & short circuit test todetermine efficiency, regulation & equivalent circuit. Welding transformers, current &Potential transformer, three phase transformer star/star, star/delta, delta/star

& delta/ deltaconnections with concept of Phasor groups. Study of typical distribution transformersubstation. (8 Hrs)UNIT IV: Three phase Induction MotorsConcept of rotating magnetic filed., Principle of working, constructional features, types,torque equation, torque slip characteristics, torque ratios, power stages, efficiency, typesof starters, conventional methods of speed control, braking & applications.(8 Hrs)UNIT V: Single phase motors & special Purpose machinesPrinciple of working, constructional features, characteristics (descriptive trea

tment only)ofa) Single phase induction motors - Split phase, shaded pole and applicationsb) Special purpose motors - Stepper motors, servomotors, hysteresis motors, reluctancemotors, a. c. series motors, universal motors, synchronous motors and applications.(8 Hrs)UNIT VI: - Electrical Drives. Heating & Weldinga) Selection, ratings & application of electrical drives1) Selection - Factors to be considered, duty cycles, enclosures, class of insulation2) Ratings - Ratings based on current, torque and temperature.3) Applications - Typical industrial applications and meters suitable for differentloads.

4) Maintenance - Maintenance of electrical equipment such as transformers andmotors.b) Electrical Heating and Welding-1) Resistance heating - Properties of good heating elements, heating elementmaterials, design of simple heating elements typical application to oven2) 1nduction heating - Principle and typical applications to core and coreless furnaces

3) Dielectric heating - Principle and application to typical heating processes.4) Resistance and arc welding - Principles and typical applications in industry.


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structure, inversion, inversion of single and double slide crankchain, four bar chain.

Equivalent linkage of mechanisms. Degrees of freedom, Grubler criterion, Kutzbachcriterion, Difference between spatial and planner mechanism.Unit IIVelocity, Acceleration, Static, Dynamic Force Analysis:

a. Velocity and acceleration analysis by relative velocity and relative accelerationmethod, Coriolis component of acceleration.b. Instantaneous center of velocity, methods of marking instance centers. Kennedystheorem of three centers in line, velocity analysis using instant centers, Favorablelocations of instantaneous centers in mechanisms. Body and space centrodes andtheir applications. Coupler curves for four bar and slider crank mechanism.c. Velocity and acceleration of slider crank mechanism by analytical methodd. Kleins construction.e. Static force analysis of slider crank mechanism, inertia, DAlemberts principle,

methods of finding inertia of rigid bodies- compound pendulum,bifilar andtrifiler suspension method. Inertia forces in engine mechanism (analytical andgraphical method). Dynamically equivalent system, correction couple.Unit IIIMechanisms with Lower Pairs:Spur gears: Terminology, involute and cycloidal profile, path of

contact and arc ofcontact, interference, undercutting, worm and worm gears, bevelgears, terminology,tooth forces.

Gear trains- compound, epicyclic, torque transmitted, holding torque

Unit IVCams And FollowersTypes of cams and followers, terms used in radial cams, analysis of motion of follower,displacement,velocity,acceleration, and jerk diagrams, and determination of camprofilefor various types of follower motions: uniform velocity, SHM, uniform acceleration andretardation, cycloidal motion for roller , knife edge and flat faced followersIntroduction to cams with specified contours: tangent cam, circular arc cam, andeccentric cams.Unit VBalancing:a. Balancing Of Rotating Masses:Balancing of single revolving mass by single mass rotating in same plane, Balancing ofsingle revolving mass by two masses rotating in different planes, Balancing of severalmasses revolving in same plane, Balancing of several masses revolving in differentplanes, reference plane concept.b. Balancing of Reciprocating Masses:

Primary and secondary unbalanced forces of reciprocating masses, Partial balancing ofunbalanced primary force in an reciprocating engine, partial balancing of loco


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motives,effect of partial balancing of reciprocating parts of two cylinder locomotive variation oftractive force, swaying couple and hammer blow, balancing of coupled locomotives,balancing of ( primary and secondary forces of multicylinder) inline engine, balancing of

radial engine, static and dynamic balancing machines.

Unit VIVibrations:Elements constituting vibration system, types of vibrations, free undamped vibration forsingle degree of freedom system, determination of equation ofmotion by variousmethods, free damped vibrations for single degree of freedom system, types of dampers,forced damped vibrations for single degree of freedom system, vibration isolation and

transmissibility, vibration measuring instruments

seismic instruments and frequencymeasurements, critical speed of shaft carrying single rotor.Term Work:Term work shall consist of record following exercises1. Two sheets (half imperial size)Graphical solution of problems on velocity and acceleration in mechanisms byi. Relative velocity and Relative acceleration method including problemswith Coriolis component of accelerationii. Kleins construction method2. Determination of moment of inertia of rigid body by bifilar suspension or trifler

suspension method.3. To write a computer program for analysis and animation of any mechanism andtest it.4. To draw a conjugate profile for any general shape of gear tooth.5. To draw a cam profile for specific follower motion.6. Experiment on free undamped and free damped vibration of single degree offreedom system7. Experiment on balancing of mass.

Text Books:1. S.S.Ratan Theory of Machines, Tata McGraw Hill2. R.S.Khurmi, J.K.Gupta -Theory of Machine, S Chand Co. Delhi.3. P.L.Ballaney Theory of Machine, Khanna Publisher.Reference Books :1. Thomas Bevan The Theory of Machines, CBS Publication2. J.E.Shigley and J.J.Uicker Jr.-Theory of Machines and Mechanism, McGraw Hill.3. Dr. Jagdish Lal Theory of Mechanisms and Machines, Metropolitan BookCompany.4. John Hannah and R.C. Stephens -Mechanics of Machine-Advanced Theory andExamples, Edward Arnold.5. G K Grover -Mechanical vibration, Nemchand and brothers.6. Dr. D C Sharma -Mechanical vibration analysis, Khanna Publication7. Hall A S -Kinematics and linkage Design, Prentice Hall

205088 Engineering Metallurgy- ITeaching Scheme


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Examination SchemeLectures: 4 Hrs/WeekTotal Marks: 100 Practicals: 2 Hrs/Week

Term Work:50Unit IIntroduction to Material Science: Classification of Engineering Mat

erials, FutureTrends. Structures and their property relationship in relation to engineering materialsIndexing of planes and directions. Plastic deformation - Mechanisms. Deformation ofSingle crystal and Polycrystalline materials. Numerical based onit. Imperfections incrystals. Dislocations, work hardening. Cold and Hot working of metals.Unit IIMaterial Testing:(a) Destructive Testing - Engineering and True Stress - True strain curves, conversion

Relationships, Evaluation of properties. Numericals based on Tension Test. Engineeringstress - Strain curves of different materials. Compression Test, Cupping Test onSheetmetal, Hardness Tests Brinell, Poldi, Vickers, Rockwell Shore scleroscope, Durometer,Moh's test, Microhardness test and hardness conversions. Impact tests, Fatigue and Creeptests. Shear and Bend Test, Torsion Test.(b) Non-destructive tests - Visual Inspection, Magna flux test Dye penetrant test, Sonicand Ultrasonic test, Radiography. Examples of selection of NDT & mechanical testing

methods for selected components like crankshafts,. gears, razor blades, welded joints,steel and cast iron castings, rolled products, forged products.Unit IIIEquilibrium diagrams: Related terms and definitions Hume Rothery'srule of solid

solubility. Gibb's phase rule. Polymorphism , Solidification, Dendritic growth.Coolingcurves, Plotting of equilibrium diagrams, Lever rule, Isomorphoussystem. Coring.

Eutectic systems, Partial eutectic systems. Uses of eutectic alloys. Layer type system,other transformation, non-equilibrium cooling and its effectsUnit IVStrengthening Mechanisms: Refinement of grain size, Solid solutionhardening, Dispersion hardening, Age hardening, Martensitic transformation,Composite materials etc.Pyrometry - Principle, Operation and uses of various pyrometerslike thermocouplesResistance pyrometer, Disappearing filament pyrometer, Total radiation pyrometer.Unit VMethods of Surface Improvements and Corrosion Prevention:

Corrosion Prevention Methods: Design and material selection, atmosphere control,electroplating, Inhibitors, Cathodic and anodic protection, Coatings


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Term work: 25 marksUnit IDesign for static and fluctuating stress:(a) Phases in design, design considerations, use of standards in design. Types of load,static, shock, impact and fluctuating loads. Stress strain relation, tensile,

compressive,direct and torsional shear, bending stresses, combine effect ofdirect bending and

torsional stresses.(b) Properties of Engineering Materials: C I, plain carbon steel, alloy steels, effect ofalloying element, cast steel, aluminum and copper alloys, plastic, polymers, composites.Mechanical properties, application and designation as per Indianstandards BS., Heattreatment of steel, weighted point method for material selection.Unit II

Design of simple machine parts(a) Maximum principle stress theory, Maximum shear stress theory, Maximum strainenergy theory, Maximum distortion theory, application and limitations. Factor ofsafety,service factor, stress concentration, fatigue failure, endurance limit.(b) Design of knuckle joint, cotter joint, hand levers, foot levers, rocker arm,bell cranklever, brackets, crane hook, 'C' frame.Unit IIIDesign of shaft, key, couplings and springs: Shaft design on strength basis andtorsional rigidity basis. ASME code for shaft design.

Keys- classification, design of square, kenedy key, splines.Couplings - classification, design of muff, flange, flexible bush pin type coupling.Springs- Various types of springs and their applications, design ofclosed coil helicalspring in tension and compressionUnit IVDesign of fasteners, power screws and welded joints:Different types of thread forms, design of power screws, concept of recirculating ballscrew, Advantages, types, application, symbols of welded joints. Stress in buttand filletwelds, strength of parallel and transverse fillet welds. Axially

loaded unsymmetricalwelded joint, Eccentric load in plane of welds, welded joint subjected to bending andtorsional moments.Unit VDesign of clutches and brakes: Design of plate, cone and centrifugalclutches, torque capacity, thermal considerations and various frictionmaterials used. Torque capacity of shoe, band and block brakes and designconsiderations.

Unit VIBelt chain and rope drives: Material and construction of flat and V belts. Powerratings


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of belt. Maximum power condition, design considerations in flat and V pulley drives,selection of belts from manufacturer's catalogue. Materials andconstruction of rollerchain and sprockets, polygonal effect in chain drive, power rating of chain, selection ofchain from manufacturer's catalogue, silent chain. Wire rope- construction, desi

gnation,stresses, accessories, rope drum- construction and design.Term work:Term work shall consist of followings:1) Design and Drawing of shaft, keys and coupling2) Design of power screw3) Design of clutches and brakes4) Design and Drawing of pulley and beltOral shall be based on the above termwork.Text Books:1. Bhandari V B -Design of Machine Elements, Tata McGraw Hill Pub. Co. Ltd

2. Khurmi R. S. and Gupta J. K. - A Text of Machine Design, S. Chand and Company.Reference Books:1) Shigley J E and Mischke C R -Mechanical Engineering Design, McGraw Hill Pub.Co. Ltd2) Spott M F and Shoup T E -Design of Machine Elements, Prentice Hall International3) Willium C Orthwein -Machine components Design, West Pub. Co. and Jaico Pub.House4) Juvinal R C -Fundamental of Machine component Design, John Wiley and sons

5) R K Jain -Machine Design, Khanna Pub. Delhi6) Dr. P C Sharma and DR. D K Aggarwal -A text book of Machine Design, S K Katariaand Sons, Delhi.7 ) "Design Data" PSG College of Technology, Coimbtore211090 Industrial Engineering and ManagementTeaching SchemeExamination SchemeLectures-4 Hours/WeekTheory -100 MarksUnit IIndustrial Engineering: History, Development, Definition, Functions & Applications ofIndustrial Engineering. Contribution of F.W.Taylor, Gilberth, Gantt and Maynardto thefield of Industrial Engineering.Method Study: Steps, Tools & Techniques used in the Method Study, Process Chart,Symbols, Flow Diagrams, Two Hand Chart, Multiple Activity Chart, 5W and 1 H, UseofMotion Pictures and its analysis. SIMO chart, Chronocylegraph. Developing,Presentation, Installation & Maintenance of new Methods.Unit IIWork Measurement

Time Study: Aim & Objectives, Terminology & Tools, Use of stopwatch procedure inmaking Time Study. Time Study Forms, Performance rating, allowances and its type


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s.Calculation of Standard Time. Time Study for indirect functions such as Maintenanceand Marketing. Criticism of Time Study.Work Sampling: Definition, Objectives. Theory of Work samplings, Confidence level,Sample Size, Determination of Standard time using work Sampling, Other applicati

on ofWork Sampling, Errors in Work Sampling study.Synthetic & Standard data Methods: Concepts, Introduction to PMTS, MTM1, WFS,and Basic Motion Time Study. MTM2 & Other second Generation Methods, MOST.

Unit IIIJob Evaluation & Job Rating: Definition & Methods. Different types remunerationandIncentive systems.Ergonomics: Definition and Importance of Ergonomics in Industry. Basic Anatomy ofHuman Body, Anthropometrics, Data Collection and Application, Meas

urements ofPhysical Work and its techniques, Work and rest Cycles, Work and Rest Cycles, Bio-Mechanical Factors, Operator Working Conditions. Effect of Working Environment suchas light, Noise, Moisture and Heat on operators performance

Unit IVEvolution of Management Practices: Characteristics, Objectives, Functions, Principlesand types of Management. Scientific Management- Contribution of F. W. Taylor andH.Fayol to the Management thought.

Organisation: Definition, Principles, Functions and Types of Organization.Group dynamics: Definition, Types Characteristics, Functions & Objectives Groups&Group Dynamics. Objectives Business Enterprise, Concept of Firm & Industry, Differentforms of Business--Proprietor, Partnership Firm, Private & PublicLimited Company,

Cooperatives, Private & Public Trusts.Entrepreneurship-Concept & Qualities of Good Entrepreneur.Unit VMotivation: Human Needs & Different Theories of Human Needs. Definition, Types ofMotivation, Theories of Motivations-McGregors Theory of X and Theory of Y,Hrzbergs Theory of Two Factor, David C. McCellands Theory of Achievement,Expectance/Valence Theory of Victor Vroom & Porter & Lawlers Model.Leadership: Definition, Styles & functions of Leadership. Qualities for good leadership.Role of the LeaderCommunication- Definition, Importance and Elements of Communication. Methods ofCommunication- Verbal, Written & Body Languages.

Unit VI

Costing: Definition & types of Costs &Cost Center. Elements of Cost, Types & Methodsof Costing. Pricing under Perfect, Imperfect, Monopolistic and Global Conditions


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.Economics: Introduction, Utility Concept, and Law of Demand and Supply. Elasticity ofDemand and Supply. Law of Diminishing Returns.Types & Sources Of Finance Different Financial Institutions and their role in IndustrialDevelopment

Text Books:1. S.K.Sharma and S.Sharma, A Course In Industrial Engineering And OperationManagementS.K.Kataria & Sons, New Delhi2. O.P.Khanna ,Work Study.3. Banga And Sharma,Industrial Organization And Management , KhannaPublishers

Reference Books:1. Work Study: ILO Publication2. Mansoor Ali & Dalela -Industrial Engineering And Measurement System,Standard Publisher Distributors

3. Fredrick Harbison and Chrles A. Myers,Education, Man Power and EconomicGrowth: Strategies Of Human Resource Development- Mc-Graw Hill-1964.

4. C.B.Memoria ,Personal Management,12th Edition1994, Himalaya Publications.5. Fraidon Mazda, Engineering Management, Personal Education Asia,ThirdEdition-2000.6. Luthans F , Organisational Behaviour, , 7th edition Mc-Graw Hill Inc, New Delhi.7. T.N.Chabra , Principles & Practices Of Management, Dhanpat lal & Company.

211091 Workshop PracticeTeaching Scheme:

Examination Scheme:Practical: 2 Hrs/Week Term Work:50 MarksEach candidate shall be required to complete and submit the following term work:I) Jobs:1. Plain and taper turning (one job)2. Forging and Grinding of lathe tool with one knife end and other Vee end (onejob)3. Making a simple solid pattern involving wood turning (one job).4. Welding (gas or arc) ... one job.II) Journal and Demonstration:Assignments on machine tools will be in the form of a journal based on demonstrationson machine tools. This should include sketches and relevant descriptions as given below:i. Block Diagrams (Any two)1. Lathe2. Universal milling machine3. Radial drilling machine4. Cylindrical grinder.ii. Accessories (Any two)1. Taper turning attachment for a center lathe.2. Universal dividing head.

Milling cutters.

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