SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt...

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SDIIProjectReviewRev-.doc 1 Jonathan Kasper Project Manger (ME) Jenna Fike Lead Engineer (EE) Matt Lewis Design Lead (ME) Josa Hanzlik Mechanical Engineer Ellen Cretekos Mechanical Engineer Nick Rappa Mechanical Engineer Eric Giang Electrical Engineer Mark McKann Mechanical Engineer P08023: Air Muscle Artificial Limb Sponsor: Dr. Kathleen Lamkin- Kennard
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Transcript of SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt...

Page 1: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

SDIIProjectReviewRev-.doc 1

Jonathan Kasper Project Manger (ME)

Jenna Fike Lead Engineer (EE) Matt Lewis Design Lead (ME) Josa Hanzlik Mechanical Engineer Ellen Cretekos Mechanical Engineer Nick Rappa Mechanical Engineer Eric Giang Electrical Engineer Mark McKann Mechanical Engineer

P08023: Air Muscle Artificial Limb

Sponsor: Dr. Kathleen Lamkin-Kennard

Page 2: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

P08023: Project DescriptionProject Statement:

“Develop a Scalable Robotic Limb that Accurately Models All Degrees of Freedom of Human Fingers.”

Market: RIT Biomechanical ProgramShowcase for New Technology

Key High Level Needs / Engineering SpecsRealistic Finger Motions 4 DOF in Fingers

# Tendons, # MusclesReliability Finger Displacement, +/- 3% Low Cost Air Muscle = $3 approx.Control Repeatability Supplied Air Pressure 60 psi.Reliability & Serviceability Air Muscle Life Span

SDIIProjectReviewRev-.doc 2

Page 3: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Design/Build Concept Summary

Hand MaterialFastenersTendon CableTendon HardwareReturn Ligament CablePneumatic Fittings

SDIIProjectReviewRev-.doc 3

Page 4: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Air Muscle Concept Summary

Mesh MaterialTube MaterialAir Side ConnectorPlug

SDIIProjectReviewRev-.doc 4

Page 5: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Controls Concept Summary

Control SoftwareData Acquisition SystemRelay BoardValvesFeedback Sensor

SDIIProjectReviewRev-.doc 5

Page 6: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

SDIIProjectReviewRev-.doc 6

LabVIEW

DAQ

Pressure Valves

Air Muscles

Artificial Hand

Page 7: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

P08023: Final Design

SDIIProjectReviewRev-.doc 7

Page 8: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Design/Build Summary

SDIIProjectReviewRev-.doc 8

Push-to-Connect Fitting

Berkley SteelonWire

Aluminum Elastic Shock Cable

Berkley CableHardware

Cotter Pins

Standard Rubber Band

Page 9: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Air Muscle Summary

SDIIProjectReviewRev-.doc 9

Push-to-Connect Fitting

Eye Hook

PET Mesh

1/8” ID Rubber Tube

Page 10: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Controls Summary

SDIIProjectReviewRev-.doc 10

DAQ Relay Board Solenoid Valves

Linear Potentiometer

Page 11: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Air Muscle Testing Results

SDIIProjectReviewRev-.doc 11

Displacement (Length)

0

0.2

0.4

0.6

0.8

1

1.2

1.4

2 2.5 3 3.5 4 4.5 5 5.5Length (in)

Dis

pla

ce

me

nt

(in

)

20 PSI

40 PSI

60 PSI

Preload Test (60psi)

0.85

0.95

1.05

1.15

1.25

1.35

1.45

Initial Week1 Week2 Week5

Elapsed Time (weeks)

Ch

an

ge

in L

en

gth

(in

)

P1

P2

P3

•Abduction/Adduction 2.5in

•Flexion 7in

•Preload variability is less then manufacturing variability

•Applied preload will not effect air muscle output

Page 12: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Oh No You D’nt

SDIIProjectReviewRev-.doc 12

Page 13: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

WOW

SDIIProjectReviewRev-.doc 13

Page 14: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Incremental Motion

Page 15: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

System TestingEach finger was tested to verify flexion and

ab/adduction motions:Individual FlexionCycling Flexion (x 20)Individual AbductionCycling Abduction (x 20)Individual AdductionCycling Adduction (x 20)Consecutive Motion FlexionConsecutive Motion AbductionConsecutive Motion AdductionIncremental Flexion Motion

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Page 16: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Test Results

No finger breakage was observedNo strain on finger/ligament/muscleSmooth incremental movementNo abnormal delays between interface and

actuationFingers do not contact palmFingers collide, does not affect motion

SDIIProjectReviewRev-.doc 16

Page 17: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Project Evaluation

Successes:Fluid motion of

finger extensionIncremental

flexion motion achievable within 7%

Ease of serviceability

Shortcomings:Simultaneous

manipulation of fingers not possible

Collisions between fingers

Fingers do not contact palm

SDIIProjectReviewRev-.doc 17

Page 18: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Future Work

Addition of Pinky and ThumbFinger Design ImprovementManipulation of Multiple Fingers

SimultaneouslyIntegrated Grasping CapabilityTactile FeedbackReduced Air Muscle VariabilityExtended Air Muscle Life

SDIIProjectReviewRev-.doc 18

Page 19: SDIIProjectReviewRev-.doc1 Jonathan KasperProject Manger (ME) Jenna FikeLead Engineer (EE) Matt LewisDesign Lead (ME) Josa HanzlikMechanical Engineer Ellen.

Special ThanksDr. Kathleen Lamkin-

KennardMr. John WellinMr. Scott KennardDr. Steven DayDr. Matthew MarshallMr. William ScarbroughRIT New Faculty

Development Grant

Mr. Edward HanzlikMr. David HathawayDr. Mark KempskiMr. Robert KraynikMr. Steven KosciolMr. Jonathan Niebielski.