A Q

UALI

TY B

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NDIn

tegr

ated

Con

trol &

Saf

ety

Syst

ems

What we can build for youTotal System Solutions

ECONOMICALSOLUTION

HIGH QUALITYPRODUCT

EXPEDITIOUSDELIVERY

Ensuring total customer satisfaction is the company key objective

• Conventional / Addressable Fire Detection Systems (Fire Alarm Controller / PLC)• Gas Detection System (Gas Detection Controller / PLC)• Abilities to Integrated with Process Control & Safety Systems.• Integrated with Audio Communication Systems.• Integrated with Public Address and General Alarm System.

MODEM

ETHERNET

31 NODES MAXIMUM

RS232

MAXIMUM DISTRBUTIONUP TO 15 LOCAL REPEATERS

ADDRESSABLE DETECTION

LOOP

RS485

TRIPLE IRFLAME

CATALYTICGAS DETECTOR

IR GAS DETECTOR

OXYGEN DETECTOR

UP TO 128 DEVICES

24VDC

CONVERTER

SMOKE DETECTOR HEAT DETCTORSMOKE DETECTOR BREAKGLASS CALL POINT

BREAKGLASS CALL POINT

ONE PAIR TWISTED CABLE CONVENTIONALSMOKE DETECTOR

I.S.

DIGITAL

UP TO 20 DETECTORS

24VDC

FOR INTERFACE OF OTHER EQUIPMENT THROUGH POTENTIAL FREE CONTACTS

CONVENTIONALSMOKE DETECTOR

SMOKE DETECTOR

SOLAR POWEREDGAS DETECTOR

MODEM

PRINTER #2

PRINTER #1

WORKSTATION #2

WORKSTATION #1

WORKSTATION #3

FIRE & GASPANEL

FIRE ALARM PANEL

CONVERTER

PROVIDING TOTAL SOLUTIONS

S A F E T Y TECHNOLOGIESTM

SaTechSYSTEM AUTOMATIONSaTech

SYSTEM AUTOMATION

Fire and Gas SystemPhilosophy

Systems aredesigned to meetthe most stringentrequirements for the industries, such asNFPA requirement, Bureau Veritas standard, Norsok standard, American Bureau of Shipping standard, TÜV certified SIL level, etc. The systems are also designed for use in hazardous andnon-hazardous areas.

Integrated Control & Safety SystemsSystem Integration

TM

Specialist Solutions

PLC: Expertise and experience in logic design and programming combined with proven technology for customized control and/or safety related systems.

SCADA: Solutions range from simple data acquisition and display systems to full monitoring and control functionality for major installations.

White Oil Pipeline Project (WOPP)Pak Arab Pipeline Co. Ltd.

White Tiger Field, MSP-1 Platform"Vietsovpetro" Joint Venture

2

Fire & Gas Detection System

Fire DetectionController

Gas DetectionController

REDUNDANTCONTROLLER

SYSTEM

SYSTEM CONTROLLERSECTION

OUTPUT FOR AUDIBLE& VISUAL DEVICES

FIRE DETECTION SECTIONSMOKE DETECTOR FLAME DETECTOR

ANNUNCIATOR

HEAT DETECTOR CALL POINT

GAS DETECTION &CONTROLLER SECTION

CATALYTICINFRARED

ESD, SHIP/ABANDON VESSEL PUSHBUTTON SHUTDOWN STATION

FROM FIELDPROCESS SYSTEM DCS/ PROCESS F & G SYSTEM

WITH SUITABLE COMMUNICATION LINK TO SHUTDOWN VARIOUS SHIP

EQUIPMANTS

BEACONS STROBE LIGHT

ALARM SOUNDERS

MODBUS

Fire and Gas System is designed to monitor, detect and alert on any possible hazard situation. To achieve this the Fire and Gas System is generally based on two philosophies. The fire detection philosophy is potential fires or fires are first of all prevented from occurring. Any fires are rapidly detected, contained and extinguished. The gas detection philosophy is to detect and indicate continuously the combustible gas accumulation well before it reaches a potentially hazardous level .Upon detection of any hazard situation the Fire and Gas System must first alert the situation to all personnel in the area either by audio or visual. Next, a definite controlled action can be automatically or manually initiated. These actions includes steps to isolate and shut off fuel sources or ignition sources, control or extinguish the fire manually or automatically with help of other systems. For this purpose Fire & Gas system is normally linked to fire fighting equipment such as Fire Water Pump, CO2 release systems, Foam release systems, etc. As the first level of safety precaution, Fire and Gas system must be independent of other systems as such any disturbance in other system will not affect Fire and Gas performance. This requirement has led to various safety level to be considered during design of the system.

We can supply SIL 1, SIL 2 , SIL 3 and Non SIL certified systems. Safety Technologies modular fire and gas system are designed to meet the stringent and demanding specifications required by Refineries, Chemical and Sewage Plants, Power Plants, Process Plants, Offshore Oil and Gas Platforms and Petrochemical Industries. The system is designed to operate and provide a wide range of warning signals involving a variety of fire and gas detectors/ controllers commonly used and approved in the market. Programmable Logic Controllers or SCADA systems are also incorporated to perform control logic, monitoring of multiple system functions, and control of automatic fire extinguishing systems.Safety Technologies is in a position to offer comprehensive systems in which smoke alarm, fire alarm and gas detection equipment are integrated. Our system is designed to meet the strict requirements of the oil and gas industries. It is suitable for use on offshore exploration and production platforms, chemical process plants and power generation plants. The systems are also designed to be used for hazardous areas.

S A F E T Y TECHNOLOGIES TM

S A F E T Y TECHNOLOGIESTM

TM

PROVIDING TOTAL SOLUTIONS

Safety Services

We have a wide range of experience and our innovative use of leading edge technology confirms us as the world's foremost specialist safety service company, offering you one point of contact for all fire and safety requirements.

Fire Protection Systems

We are committed to continuously developing system expertise, design tools and new systems to meet the ever improving industry. We offer complete turnkey packages for all offshore and onshore fire protection and detection requirements.

Areas of expertise: Waterspray systems - medium & high velocity Deluge systems Gaseous extinguishing systems Watermist systems Manual fire fighting systems Integrity Testing

Interface Engineering

We provide design services, installation and commissioning for interface systems between fixed offshore platforms and mobile drilling rigs or vessels.As part of our service, we are prepared to be involved in the project conceptual design and selection process in order to ensure systems compatibility with the fire & gas detection system, fire fighting system, facility layout requirements, public address / General Alarm system, etc…..

3

LCOT MFAP Replacement ProjectSabah Shell Petroleum Co. Ltd

Marine 500 ProjectMarine Drilling Companies Inc

Panyu FPSO ProjectChina National Offshore Oil Corporation

Project References

S A F E T Y TECHNOLOGIES TMPROVIDING TOTAL SOLUTIONS

is an extremely flexible system that is able to provide variable

redundancy from the input modules through one, two or three PLC CPU processors to the output modules. Typical uses of Genius Modular Redundancy technology are applications that require operation on demand—high system availability. These applications include equipment protection, environmental release protection, and Safety critical protection systems, such as: Emergency Shutdown Environmental Protection Systems Boiler/Burner Management Systems Fire and Gas Detection Systems

is reliable, powerful yet flexible Analogue Addressable Fire Alarm Panel. The microprocessor based controller is available in two to eight loops. The panel has user-friendly operator interface and easy to maintain. Conventional and addressable detectors are communicated via 2 wire loops. An LCD display is available for viewing of status and location of detectors. Communication to other instrument can easily be done via RS 232 or RS 485.

provides the high performance microprocessor controller that is easily adapted to any solution required. Its user-friendly programming gives the advantages for immediate understanding and ease to use . ControlLogix can be configured as fully-redundant controller. The architecture provides bumpless switchover and high availability . Selected ControlLogix products are TUV-certified for use in SIL 2 applications . Communications are available in RS 232, RS 485, modbus, ethernet, etc.

Allen-Bradley ControlLogix

Programmable Microprocessor Controllers

Genius Modular Redundancy Genius® Distributed I/O

ControlLogix

FA 1000 Series

Channel Partners – Relationship with OEM’s

FA 1000 Series

GE Fanuc Genius Modular Redundancy& Genius® Distributed I/O

features a flexible and scalable SIL compliant design. 800xA high integrity controllers and I/O (see Figure 6) are highly modular, offering many interconnection options and making them suitable for all safety and business critical process automation applications, from small to large. Through its modular design, AC 800M controllers and associated I/O options contribute to lower costs, higher engineering quality, and higher operating efficiency.

ABB IndustrialIT 800xA

IndustrialITSystem 800xA

4

S A F E T Y TECHNOLOGIES TM PROVIDING TOTAL SOLUTIONS

Addressable Field Devices & Interface

Our services covers a wide area of application as listed below :

Chemical Food and Beverage Mining and Mineral Processing Pulp and Paper Waste and Wastewater Petrochemical Plants Pharmaceutical Plants Aircraft Hangars Sewage Plants, Power Plants, Process Plants Oil and Gas:

Compressors and Pumps Wells and Remote Wells Pipelines Refineries Processing Plants Loading Stations Offshore Oil Rigs Offshore Production Platforms Floating Production Vessels (FPSO)

Application

5

Customized System Components

Detectors and Call Points

The available detectors are microprocessor-based, standalone detectors and controller-based systems for monitoring flammable, toxic and oxygen gas risks. Utilizing the latest ranges of catalytic, pellistor, thermal conductivity, electro chemical point, UV (ultraviolet) and IR (Infrared) principle flame and gas sensor to provide total fire & gas hazard detection. Net-Safety flame and gas detectors certified for use in hazardous location, Manual Alarm Stations, ESD Pushbuttons.

Sounders and Beacons

Selected Horns and Beacons

Selected Smoke and Heat Detectors, Repeater Panel, Mimic Panel, Control Panel, VDU-based Operator, Interface Displays with HMI, Data Transfer Systems, Networking components.

The fire and gas detectors used are robust and require minimum maintenance even in the most arduous conditions.

Net-Safety

MEDC

Notifier, Apollo, Autronica, …

Yodalarm

MEDC

S A F E T Y TECHNOLOGIES TMPROVIDING TOTAL SOLUTIONS

Service, Maintenance, Training, Quality & CustomersWe are committed to a totally integrated Quality Assurance management program, which ensures that design, manufacture, installation, commissioning and life support functions are consistently performed. This is further enhanced by our maintenance and training programs.

Service

Repairs - Refurbishment - Modifications - Operations

Individual customer requirements met through tailored service agreements including on-call response.

Engineering support. Project management. ‘Through-life’ support - customized to meet client’s specification,

time-scale & budget for both new and established installations. ‘Healthcare’ service contracts. Onshore workshop facility.

Training

Systems Training Client support and systems training. Tailor made comprehensive courses. System courses covering:- design philosophy, control

software, system hardware and instrumentation.

Product Training/Familiarization Our professional team explains the use of all equipment

clearly and simply ensuring your staff can operate with confidence.

Practical instruction balanced with required theoretical course content.

Tailored to suit customer requirements.

Maintenance

Our maintenance commitments cover not only routines but can encompass all functions traditionally performed by the client compliance to acceptable level of reliability such as :

• planning maintenance routines,• scheduling work submitting reports,• performance monitoring,• design & consultancy back-up,• spares inventory• providing full technical support.

We ensure compliance of your systems to appropriate legislative standards.

Optimization and retention of the integrity of the system.

Quality Assurance / Health & Safety

A safety management system is in place and we operate in full compliance with all relevant safety legislation.

Risk assessments have been undertaken for all our workshop operations, which incorporate health, safety and environmental controls.

Petroleum Technical Services Company Indorama Petrochem Co Generation Co., Ltd. (coco) PT Chiyoda International Indonesia Pak Arab Pipeline Co. Ltd. China National Offshore Oil Corporation National Petrochemical Public Co. Ltd. National University of Singapore "Vietsovpetro" Joint Venture Marine Drilling Management Company Public Utilities Board, Singapore Sarawak Shell Berhad / Sabah Shell Petroleum Co. Ltd Xiamen Paktank Company, etc…

Customers

Standards & ApprovalsNFPA – National Fire Protection Association.Bureau Veritas – Rules for Classification of Offshore Units.TUV SIL levels, in accordance to IEC 61508 – Functional Safety of electrical / electronic / programmable electronic safety related systems.American Bureau of Shipping – Rules for Building and Classing Steel Vessels. FSS Code – International Code For Fire Safety SystemsIEC 60079 – Electrical Apparatus for Explosive Gas Atmosphere.IEC 60332 – Test on electronic cables under fire condition.

6

S A F E T Y TECHNOLOGIES TM PROVIDING TOTAL SOLUTIONS

7

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Web

site:

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.satec

h.co

m.sg

Email

: ste

vena

y@sa

tech

.com.

sg

S A

F E

T Y

TECH

NO

LOG

IES

TM

8

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PROVIDING TOTAL SOLUTIONS

Web

site:

www

.satec

h.co

m.sg

Email

: ste

vena

y@sa

tech

.com.

sg

S A

F E

T Y

TECH

NO

LOG

IES

TM

9

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PROVIDING TOTAL SOLUTIONS

Web

site:

www

.satec

h.co

m.sg

Email

: ste

vena

y@sa

tech

.com.

sg

S A

F E

T Y

TECH

NO

LOG

IES

TM

10

COM

BUST

IBLE

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PROVIDING TOTAL SOLUTIONS

Web

site:

www

.satec

h.co

m.sg

Email

: ste

vena

y@sa

tech

.com.

sg

S A

F E

T Y

TECH

NO

LOG

IES

TM

Automation, Software and Informations Technology (ASI)'s main accreditation is:Quality and safety especially functional safety including safety management of software and systems (with or without software) and their components (electronic components, measuring and control devices, programmable electronic systems).TÜV Rheinland Group is a European Notified Body, authorized to certify to EU Directives (Machinery, Elevators, Low-Voltage, Pressure equipment, ATEX and EMC) and a Nationally Recognized Test Laboratory (NRTL) accredited by OSHA to certify to UL and other US standards, and by SCC to certify to CSA and other Canadian standards.

Systems, Devices & ComponentsThe automation of technical equipment for safety-related tasks by Programmable Electronic Systems (PES) involves risks. If this equipment fails to function - for example, through technical defects, faulty sequence of events or false human reaction, the environment and technology may well be endangered.Programmable Electronic Systems (PES) used for safety purposes normally consist of input devices (e.g. sensors), programmable electronics and output devices (e.g. actuators). Sufficient measures must be applied in order to keep the risk of a process within tolerable limits. These tolerable limits depend on the application, in accordance with national and international standards for the components of a PES with functional safety. Measures to avoid faults and detect and control failures must be implemented within the PES in order to accomplish functional safety.TÜV Rheinland Group, ASI carries out a type-approval to ensure that the related product includes sufficient functional safety according to the intended Safety Integrity Levels (SIL). TÜV Rheinland Group takes the requirements of national and international standards (IEC 61508, IEC 61511, IEC 62061, EN 954, ISO 13849 etc.) into consideration and ensures the related product's suitability for the intended application area.

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Technical GuideType Approved Programmable Electronic Systems (PES) (PLC's)

There are considerable restrictions on the use of the PES in safety related applications, especially for the timing restrictions after faults have been detected. These timing restrictions are depending on calculations or applications. Refer to the detailed test reports of the respective TÜV test institute.

Safety Integrity Level AvailabilityRequired

Probability to Failon Demand

Mean TimeBetween Failures

IEC 4 >99.99% E-005 to < E-004 10,000 to 100,000

ISA 3 99.90% E-004 to < E-003 1,000 to 10,000

2 99.00 - 99.90% E-003 to < E-002 100 to 1,000

1 90.00 - 99.00% E-002 to < E-001 10 to 100

Safety Integrity Levels (SIL)SIL and availability are simply statistical representations of the integrity of the system when a process demand occurs. The acceptance of a SIL 1 means that the level of hazard or economic risk is sufficiently low that a system with a 10% chance of failure (90% availability) is acceptable. For example, consider the installation of a SIL 1 system for a high level trip in a liquid tank. The availability of 90% would mean that out of every 10 times that the level reached the high level trip point there would be one predicted failure of the system and subsequent overflow of the tank

SIL 1 2 3 4

TUV Class AK2 AK3 AK4 AK5 AK6 AK7

There is no direct conversion between the AK categories and SIL levels. However in general correlation between SIL and TUV Class are interpreted as follow:

Fault-free system

Degradation 1 Degradation 2 Degradation 3 System structure

2oo4 1oo2 1oo1* Shutdown Safety related and fault tolerant *with time Restriction

2oo4 1oo2 Shutdown Safety related and fault tolerant

1oo3 Shutdown Safety Related

2oo3 1oo2 1oo1* Shutdown Safety related and fault tolerant *with time Restriction

2oo3 1oo2 Shutdown Safety related and fault tolerant

1oo2D 1oo1D Shutdown Safety related and fault tolerant with time Restriction

1oo2 Shutdown Safety Related

2oo2 1oo1 Shutdown Safety related and fault tolerant

1oo1 Shutdown Safety related

Part 4 of the IEC 61508 gives the defintion ofMooN : M out of N channel architecture (for example 1oo2 is 1 out of 2 architecture, where either of the two

channels can perform the safety function)MooND : M out of N channel architecture with diagnostic

Extracted from TÜV Industrie Service GmbH/ last change: 20.03.2004 and other resources

System StructuresThe nomenclature for system structures describes the possible degradation behaviour after fault detection and fault localisation for the central processing units. Variations are possible due to different implementation possibilities. This table shall give a first guideline. In the I/O area different degradation mechanisms are possible and implemented on the different systems.

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SATECH FGS Product Brochure (Ed 050619 0900Hr)Issue 1