SAP Manufacturing Integration and Intelligence (SAP MII) rapid- deployment solution for Batch...

SAP Manufacturing Integration and Intelligence (SAP MII) rapid-deployment solution for Batch Manufacturing A Compelling SAP MII Solution Delivered Quickly and Affordably

Overview PresentationMarch, 2011

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We Are Here to Discuss

1. Challenges in Batch Manufacturing

2. SAP MII RDS for Batch Manufacturing Scope & Delivery

3. Benefits and Value Proposition

4. Product Demo


Plant Manager

Batch Manufacturing Operation and Performance Management Challenges

MANUFACTURINGPLANT

MANUFACTURINGPLANT

MANUFACTURINGPLANT

VARIABILITY

Field Sales

Customer

Service

Plant Manager

Lack of Plant-to-ERP

Integration

Difficult and costly to integrate legacy

and plant floor applications with ERP

Manufacturing Performance

Limited ability to track product and

process parameters (quality, compliance,

safety, yield) in real time across multiple

plants

REVENUE

Plant Manager

VP SalesVP Manuf.

VP BU

Planners

CIO

Production Demand

No real-time visibility in to

the customer orders

Order Management

Difficulty meeting tighter customer

specifications and documentation–

Can’t match quality to orders

Work Instructions and Quality

Control

Role-based cockpit– Can’t see the

real-time insight into the production

activities and production performance

Manufacturing Operation Cockpit

Inability to check the completeness

and correctness of staged material

per order.

Material Identification

Shift Report

In-ability to report shift

activities, information,

events and messages

Shift Book


What is the SAP MII Rapid Deployment Solution for Batch Manufacturing?

Rapid DeliveryRapid Delivery

Fixed PriceFixed Price

Software & ServiceSoftware & ServiceAsset types Package

con

sis

ts o

f

SAP brings together software and services in a new offering that enables you to achieve excellence in batch manufacturing operation- quickly and affordably.


Target Industries and Customers

Industry RelevanceChemicals, Consumer Products,

Life Science, Oil & Gas (i.e. lubricants), Mill (i.e. metals), High Tech (i.e. silicon), Automotive Suppliers (i.e. tires, plastic components)

Buying CentersManufacturing Operations,

production, quality & maintenance

Target CustomerExisting and New SAP MII

Customers


Packaged Solution for Batch Manufacturing Operation


ManufacturingEnterprise Processes

Manufacturing Operations

Automation

SAP MII

SAP Business Suite(PP-PI, IM, QM)

Inspection/Equipment Testing Weigh ScalesPlant Historian SCADA / DCSLIMS

Shop Floor Systems

RFID SensorsBar codes Mobile DevicesHMI PLC

SAP Manufacturing Offering and rapid-deployment Solution Content

Pre-configuration of PP-PI/QM Best PracticesPre-configuration of PP-PI/QM Best Practices


ManufacturingEnterprise Processes

Manufacturing Operations

Automation

SAP Business Suite(PP-PI, IM, QM)

Inspection/Equipment Testing Weigh ScalesPlant Historian SCADA / DCSLIMS

Shop Floor Systems

RFID SensorsBar codes Mobile DevicesHMI PLC

Functional Scope

Manufacturing Order List

Material Identification

Manufacturing Operations Cockpit

Shift BookWork

Instructions

Monitoring & Logging

Quality Control

Production Confirmation

Work Preparation Work Execution Documentation Performance




Predefined Industry Best Practice Pre-configured Solution for Batch Manufacturing

Key Functions- Manufacturing Operations Cockpits, Manufacturing Order List, Material Identification, Work Instructions, Quality Control, Production Confirmation, Shift Book, Monitoring & Logging, and Manufacturing Performance

Role-specific processesSimple, role-specific user interfaces for: production & shift supervisor,

shop floor operator

Business ProcessesManufacturing Work PreparationManufacturing Work ExecutionDocumentationManufacturing Performance

Solution Scope


Pre-packaged, role-specific cockpits support efficient plant operations with real-time insight into activities and KPIs, as well as

quick access to applications and data

Manufacturing Operations Cockpit

Predefined Roles Production supervisor Shift supervisor Shop floor operator

Role-specific Cockpit Content Navigation tree

Links to applications Canvas Area

Central application (i.e. order list, shift book)

Important Key Performance Indicators (i.e. yield, machine performance) with drill down capabilities

Links to websites (i.e. MSDS Database)


What is in for Production Supervisor?

Solution Capabilities

Comprehensive Order Management Capability

Real-time Order Status Monitoring with flexible selection criteria

Initiate Material Identification per orderQuality control solution to ensure

safe and compliant manufacturing operations

Comprehensive shift book to manage & monitor shift activities, information and events

Comprehensive reporting and key performance indicator (KPI) tracking to support timely problem detection and efficient root-cause analysis


What’s in for Shift supervisor?

Solution CapabilitiesComprehensive Order Management

CapabilityReal-time Order Status Monitoring

with flexible selection criteria Initiate Material Identification per

orderQuality control solution to ensure

safe and compliant manufacturing operations

Comprehensive shift book to manage & monitor shift activities, information and events

Shift Master Data MaintenanceShift InstructionsShift Hand-over Report

Comprehensive reporting and key performance indicator (KPI) tracking to support timely problem detection and efficient root-cause analysis


What’s in for Production Operator?

Solution Capabilities Comprehensive Order Management

Capability Real-time Order Status Monitoring with

flexible selection criteria Correctness & completeness of staged

material by automated material identification through bar code scanner

Work Instructions: Intuitive and easy to use application which provides all the necessary information, instructions, as well as comment and data entry fields

Quality Control: Convenient application for shop floor quality control to support efficient result recording

Production Confirmation: Easy to use application for production confirmation of process orders with automatic plausibility and tolerance checking

Shift Book: Easy-to-use shift book applications for reporting of shift activities, information, and events


What is the value?

Clearly defined scope

Pre-configured content and knowledge transfer to key users

Fast-track implementation

Go live in 8-10 weeks

Prepackaged lightweight MES

Out-of-box role based dashboards

24*7*365 system availability


Manufacturing KPI’s

Plant-to-ERP Integration

Attractive fixed-price services

Reduced resource requirement from Business and IT


ERP-Independent, yet integrated system

Plant-specific application and solution

SAP MII RDS for Batch ManufacturingCustomer Benefits

Seamless integration of SAP ERP & SAP MII

Synchronized global manufacturing & local operations processes

Automated work processes

Role-specific, simplified, easy to use applications

Performance monitoring & decision support

Light-weight MES system Pre-built integration to SAP ERP Central data maintenance Easy user training with application guide A low cost, rapid implementation, returns a

faster ROI

SupplierSupplier

R&D

Warehouse


Packaged Solution for Batch Manufacturing Packaged Solution for Batch Manufacturing

SAP MII 12.2

SAP ECC 6.0 EhP4(PP-PI, IM, QM)

Technical Requirement

SAP NW CE* 7.1

*SAP NW CE: SAP Net Weaver Composition Environment

DB

See Product Availability Matrix of NW CE

DBMicrosoft SQL

2005

OPERATING SYSTEMSee Product Availability Matrix of SAP NetWeaver

HARDWAREExample: Minimum 4 GB; recommended 8GB for productive system,Please use the Enterprise portal Sizing tool


Successfully Deploy in as Little as 8 Weeks with the Help of SAP Consulting

User-acceptance testing

Onsite and remote support

Successful rollout and adoption

Configuration documentation

Start

Mutually-approved scope document

SAP MII RDS for Batch Manufacturing project plan

Project managementKick-off workshop participation

Business process Management

Preparing technical infrastructure

Preconfigured content installation

TestingKey User Training

Superior support to ensure smooth functioning

1 2 3 RunDeploy

Expectations

Results


Why SAP Consulting? Expertise and Worldwide Delivery

SAP Consulting 12,000 consultants worldwide

Consultants located all around the world

Best practices methodologies

Why SAP Consulting? Product and solution experts

SAP knows SAP software best

Deep process knowledge and mapping of processes to standard software

Best use of own SAP product close to standard, which gains release “sustainability” and protection of investment

Numerous satisfied customers of SAP Manufacturing

Quality assurance


Product Demonstration

Demo


FAST TO DEPLOY AND EASIER TO CONSUME Rapid-deployment – Preconfigured software that delivers essential

processes in Batch manufacturing in as little as six to eight weeks. Reduced complexity – A robust SAP MII solution from a single

vendor, with superior global support, means fewer worries for you

1

2

3BUILDING FOR SUCCESS

Foundation for growth – start small, prove the value of this solution, and then grow on your schedule to the full SAP MII application, if needed.

Valuable customer insight – integrated with the SAP ERP application, the solution can provide a complete picture of your customers

COMPETITIVELY PRICED Predictable costs – Low, predetermined fees and clearly outlined

deliverables mean no hidden fees or ˝gotchas˝ for the delivered solution

Key Takeaways

Appendix


Solution At-a-GlanceSAP Manufacturing Integration and Intelligence rapid-deployment solution for batch manufacturing

Business RequirementBusiness Requirement SolutionSolution Target MarketTarget Market

What is my pain? Misaligned manufacturing enterprise planning & batch

manufacturing operations processes impacts on-time delivery

Inadequate manufacturing performance visibility and decision support information inhibits optimum asset utilization and reduced quality

Existing solution not available for high availability

What are my needs? ERP independent, yet integrated system with ERP and

plant automation systems System flexibility with separate upgrade cycles Role based dashboard to provide manufacturing

performance visibility and decision support information 24*7*365 systems availability with local survivability

What will excite me? Prepackaged lightweight MES solution which fully

integrates with SAP ERP Out-of-box role based decision support dashboards for

Production & Quality Operator, Production & Shift Supervisor

Rapid Implementation, TCO and maintenance effort

Business KPI’sImprove plant performanceImprove on-time deliveryImprovement in quality and defect reductionImprovement in increased return on assetsMinimize manufacturing costs as % of revenue

Solution descriptionBatch Manufacturing with SAP MII delivers a lightweight and rapidly implementable MES solution for batch manufacturing operations, providing support for operators & supervisors in their day- to-day activities. The solution supports multiple roles (e.g. Operator, Shift Supervisor, and Production Supervisor) , enabling the information presented to a user to be tailored to their needs.

Business ProcessesManufacturing Work preparationManufacturing Work ExecutionDocumentationManufacturing PerformanceQuality Management

Technical ComponentsSAP ECC 6.0 EhP4, PP-PI, QM, SAP MII 12.2

IndustryChemicals, Consumer Products, Life Science, Oil & Gas (i.e. lubricants), Mill (i.e. metals), High Tech (i.e. silicon), Automotive Suppliers (i.e. tires, plastic components)

Type of Customer/Prerequisite Net New Customers Installed Base

Target Geography■ Global

General Availability■ Planned Q1/2011

Ready to run, packaged lightweight Batch Manufacturing operation solution with fixed scope, predefined services at a predictable price with the flexibility for future extension.


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