SAP MII for Advanced Manufacturingfm.sap.com/data/UPLOAD/files/SAP MII for Advanced...

SAP MII for Advanced ManufacturingBusiness & Technical Overview

SAP Advanced Manufacturing Summit

October 6, 2011

SAP Perfect Plant

Thinking on the fly…

© 2011 SAP AG. All rights reserved. 3

OODA: Observe, Orient, Decide, Act

“When your OODA loop is faster than the other guy’s, you will always win the dog fight” ~John Boyd (from the USAF Strategic Doctrine)

SAP: Global Coordination, Local ExecutionSingle Vendor across Operations, IT and Production

Operations

IT Production


Unify business and manufacturing process

Support any manufacturing style

Leverage existing plant investments

Fast time-to-value, low TCO

� Innovation platform: adaptable, configurable

� Ensure compliant, fast, agile response

� Industry Value Network

� Global Service and Support

IT

The Perfect PlantHarmonizes Complex Manufacturing Network Interdependencies

Plant-to-Enterprise Visibility� Complete visibility into supplier quality or

customer orders� Quick adjustment to change, exception,

quality issues� Optimal productivity and utilization of

resources and assets

2


Reliably produces to targets and delivers continuous improvements in

cost, quality, and responsiveness

Global Coordination� Up-to-date schedules

� End-to-end traceability, quality, and compliance

� Real-time event notifications and response

1 Local Execution� Detailed production plans� Identify and resolve constraints to

maintain optimal production

� Optimized WIP in response to reduced lead times

3

Manufacturing Integration & Intelligence (SAP MII)

The integration backbone of Perfect Plant

Delivers Business Process to the Front-line

Combination of Data Access, Business Logic, Visualization Services, Alerting, Metrics, KPIs, etc

Perfect Plant Product SummaryRuns in SAP and non-SAP environments

VIP – Visual Information for Plants� Expand / Extends SAP PM capabilities

� Role Specific Interaction for Managers, Operators, Planners

Asset Center � Define, Collect, Deploy, Transform, Sustain Critical Assets,

SAP ERP Integration

RCMO – Reliability Centered Maintenance and Optimization

� The Framework for Defining Strategies based upon Reliability


Manufacturing Execution (SAP ME)

Packaged Execution Functionality for Discrete Manufacturing

Pre-built SAP integration via MII

Lean Planning & Operations

Pacemaker Scheduling, Kanban Loop Sizing & Execution Visibility

� The Framework for Defining Strategies based upon Reliability and Failure Modes and Effects Analysis (FMEA), etc.

� Analytics are provided to drive automated re-evaluation of maintenance strategies.

Performix� Pharmaceutical and process industry focused, applications

that accelerates manufacturing visibility & control

SmartOps� Inventory Optimization solution, striking the optimal balance

between customer satisfaction and financial goals

Syclo� Smart Mobile Suite for SAP includes prebuilt, pre-integrated

products for mobilizing asset maintenance, operator rounds, time / attendance tracking and materials management

Extending the Core Solution withComposites, RDS, and Ecosystem Partners

Composite & RDS Apps

Batch Manufacturing

Equipment Status Visualization

Order GANTT Chart

Production Line Visualization

Production Order Details

Ecosystem Partners

Systems Integrators

Planning

Coordination

Business Logic Services


Production Order Details

MII Integration Templates

Asset Visibility

QM Integration

PP, QM, PPPI, IDOC Templates

ISA 88, SP 95 Spec Sheets

Sample Projects

Infrastructure

ISV and Automation

Shop Floor Process Control

Connectivity, SCADA, HMI

Execution

Intelligence / Integration


Asset Mgmt

Manufacturing Data Services

SAP COMMUNITY NETWORK

SAP Manufacturing Integration and Intelligence(Business Overview)

What are the key business drivers in Manufacturing?

Top executive issues

� How can I quickly integrate the shop floor to

the top floor to better monitor the bottom line?

� How can I get real-time visibility to into

production operations to ensure low total cost of manufacturing?


cost of manufacturing?

� How can I rapidly adjust production

execution to demand changes to optimize

inventory and WIP?

� How can I monitor and control asset use to

minimize operating costs?

� How do I drive business transformation

activities to the plant floor?

� By having real-time visibility into production operations, manufactures can make accurate

and timely decisions, driving performance

improvement

� Executing and controlling manufacturing

activity helps lower inventory levels thus

lowering manufacturing costs

ManufacturingBusiness imperatives in the new reality


lowering manufacturing costs

� Controlling manufacturing costs and efficient operations is always a priority top for

manufacturers

� Insight into return on assets can not only

optimize asset usage but can positively impact

the bottom line

Production visibility enables manufacturers to adjust

production at a moments notice due to demand fluctuations

SAP MII Manufacturing Integration and Intelligence

SAP MIIData Services

VisualizationServices

Analytic Services

SAP MII is a service-based composition environment that leverages unique services for rapid development of Manufacturing Integration and Intelligence

applications across all industries served.


Web Services


Data Services

Real-time integration of data with plant floor systems, applications and legacy systems.

Visualization Services

Extensible presentation layer presented via web pages. Family of configurable UI objects

provide manufacturing views in role based dashboards or via wireless PDAs.


Flow based logic engine, enables data aggregation and transformation of disparate data.

Transactions can be triggered or scheduled. Calculations, business rules, and alerts are

easily developed and executed.

applications across all industries served.

SAP MII 12.1

• Runs on NetWeaver CE

• Content Mgmt - Transport through NWDI

• Expanded Language Support

• Development environment enhancements

Integration

• Performance Enhancements

SAP MIIProduct Overview and Evolution

2005 - 6

SAP xMII 11.5 SR5• Lighthammer CMS re-branded as SAP xMII

• 100% Java technology

• Comprehensive localization capabilities

• Updated connector framework

•JCO Interface

Integration

SAP MII 12.0

• Leverage Web AS capabilities

•Supportability

•Unified security

• Content Management

• Data buffering

Integration

20092007

SAP MII 12.2

• Manufacturing Data Objects for semantic modeling

• Enhanced Content Mgmt -Transport through NWDI

• Use of DTR for Version management and control

Integration

• Enhanced debugging of BLS

2010-11


• Performance Enhancements for Transaction Engine

• Asynchronous Action Blocks

• Supports JRA integration

Intelligence

• Expanded UI capabilities

• Improved Accessibility features

Plant Connectivity 2.0

•Event based notifications

•Rules engine

•OPC-UA Support

• Infrastructure for support of B2MML and most other standards

•Standards based (S95, OAGIS, etc) integration templates

•Visual Composer connector

Intelligence

• Analytics and visualization services for dashboards, decision support, and plant data entry applications

•mySAP ERP Plant Manager Dashboard Integration

Integration

• Enhanced JCO capabilities for session support, caching

• XI-Integration

Intelligence

• Minitab export, linear regression, SPC calculations

Development

• Unified Development

Workbench

Connectors

•OPC UA and Event Support

• Enhanced debugging of BLS transactions

•Browse and consumeservices defined in ESR

•Enhanced integration with Crystal Reports

Intelligence

•Phase II - new UI capabilities

• Improved Accessibility features

Plant Connectivity 2.1 & 2.2

•Query services

•New Agents

•Agent SDK Toolkit

SAP MIIProduct Overview and Evolution

2012 - 13

SAP MII 14.0 (Planned)• Co-Location Support for SAP ME & MII

• Reduced TCo for SAP ME Customers

• Higher Performance using native APIs

• Plant Performance Management

• KPI Configuration

• Leverage Self-Service Reporting

• Self-Service Composition Environment

• Web-based browser environment for visibility into Mfg. Data without having to

SAP MII Future

• Plant Application Server

• Common Mfg. Data Model for cross-industry reporting

• Leverage NetWeaver Developer Studio as the standard IDE for Mfg.

• Workbench still exists but primary enhancements are in NWDS

• Improved NW CE BPM Integration

2014 & Beyond


visibility into Mfg. Data without having to involve IT to build reports for various users and job functions

• Enterprise Tag Catalog

• Centralized/Decentralized hierarchy to categorize and define plant data.

• Support for Contextual Messaging from the Bottom-up (ie: CBM)

• Manufacturing Message Services

• Guaranteed Message Delivery (WSRM)

• Central Message Tracking (Sol. Mgr.)

• Continuous Improvement

• Improved NW CE BPM Integration

• Delivery of Mfg. UI Objects using CVOM

• Leverage both Flash and HTML 5 technologies for enhanced user experience

• MII/PCo Continuous Improvement

• Native Connectivity Agents

• OOTB Applications

• Closed Loop QM (PC & Mobile)

SAP Manufacturing Solution Stack

SAP Business Suite

(SAP ERP, SCM, PLM … )

SAP Business Suite

(SAP ERP, SCM, PLM … )

Enterprise

Business Objects Enterprise

Universe Designer Crystal Reports Web Intelligence

Pre

senta

tion

Laye

rBusiness Objects

InfoViewSAP

NetWeaver PortalOther

Corporate Portals

Voyager Xcelsius

BW


(SAP ERP, SCM, PLM … )(SAP ERP, SCM, PLM … )

SAP MII – InfrastructureSAP MII – InfrastructureSAP MII – Content

Partner shop floor systemsPartner shop floor systems

CompositesComposites

Inspection/

equipment testing

Weigh scales Plant data

collection

RFID sensors,

bar codes

Device

integration

Plant historian HMI SCADA / DCS

Intelligence Integration Innovation

SAP ME Manufacturing Execution

SAP ME Manufacturing Execution

Shop Floor

BW

SAP Process IntegrationSAP Process IntegrationSAP Process Integration

Typical SAP MII Application Areas

Adaptive Manufacturing

Manufacturing OperationsSAP Manufacturing (ERP)

Manufacturing Performance

© 2011 SAP AG. All rights reserved. 15© SAP 2007 /

SA

P M

II

ManufacturingIntelligence

ManufacturingIntegration

Manufacturing Synchronization

Data Integration

Work Process Management

UI Simplification

Performance Management

Dashboards

Scorecards

Analytics

What is SAP Plant Connectivity (PCo)?

Plant Connectivity is the name of SAP’s next generation high performance manufacturing plant connectivity software

PCo was designed to:

� provide unsolicited real-time event notification capabilities from plant

manufacturing systems to SAP applications

� enable execution capabilities against plant manufacturing systems (i.e. UDS-


� enable execution capabilities against plant manufacturing systems (i.e. UDS-

style queries, etc.)

� be a highly extensible plant connectivity infrastructure on which to build

manufacturing applications

PCo provides the connectivity infrastructure enabling robust, high performance integration between SAP and Plant Systems

PCo will eventually replace the existing Universal Data Server (UDS) connectivity layer from earlier MII versions

16

Purpose: Ability to configure an object model associated with MII data acquisition content to

reprieve, model and persist data in abstracted semantic layer

Benefit: Ability to model a common semantic layer utilized across applications and plants

eliminating custom database development and facilitating standardized integration

Configuration: Part of the Workbench environment select Object tab and File -> New MDO

Manufacturing Data Objects (MDO)

� Define project based, n-tier object model hierarchy (i.e., folder structure)

� Modeled on business processes, physical plant resources, industry standards (S95)

� Define objects and associated data source and provider

Define Object Model


Schedule & Synchronize

� Define object lifecycle tasks

� On Demand to retrieve but not persist data

� Schedule Update and Replace tasks to persist data

� Schedule Delete tasks to delete persisted data

� MDO Select Query to retrieve MDO data

� MDO Insert, Update, Delete Queries to update MDO Data

� WSDL interface to access MDO data as a web service

� Publish to Enterprise Service Repository (ESR)

� MDO replaces composite application database

MDO Acquisition & Update

MDO Consumption

Composite Application – Production Cockpit


http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/60e23dd0-fb98-2e10-4d89-bcc4c534dd77

Solution Enhancements Key Benefits

Productivity and Usability Enhancements UI Composition Environment

Design View for specifying report or screen properties

Utilize pictures (e.g., process

diagram) as report or screen

background


PLANNED INNOVATIONS

Design View provides a list of MII content objects for use on reports and screens

Drag and drop tag objects from library onto screen of process diagramAssociate objects and make them interactive

(e.g., on selection of tag, display tag historical values in a chart)

HANA for ManufacturingPrototype by SAP Research


We do have QM Applications (MII 12.1 and newer)�We do have QM applications available to the customer on the SAP SDN for download:

�https://www.sdn.sap.com/irj/servlet/prt/portal/prtroot/com.sap.km.cm.docs/library/bpx-community/manufacturing/Integrating%20SAP%20MII%20v12.1%20with%20SAP%20ERP%20QM

�MII SDN Wiki: https://wiki.sdn.sap.com/wiki/pages/viewpage.action?pageId=15601

© 2011 SAP AG. All rights reserved. 21Single Lot & Cross-Lot Analysis for ERP QMData viewing recording into ERP QM with option to export data locally

Positioning - SAP MII Differentiators

•Connectors provide instant integration to plant systems

•Leverages existing investments – data replication not required

•Provides integration and intelligence in one framework

•Applications are developed very quickly – time to benefit in weeks

•


•Includes pre-built templates for integrating to SAP Business Suite

•Designed for real-time manufacturing applications

•Delivers transactional integration for simplifying user interaction with ERP

• Built-in tRFC and qRFC support

SAP Manufacturing Integration and Intelligence(Technical Overview)(Technical Overview)

SAP MII – Core Functions/Services

•Data Services•Bi-directional data access•Metadata browsing•XML-based data abstraction•Connectors to external systems

•Business Logic Services•Logic•Integration services•Notification services•Calculation and data transformation•Content creation

•Visualization Services•Charts, grids, tickers, UI controls•Dashboard components

•Analytic Services•SPC/SQC (Six Sigma) analyses•Statistical and other mathematical analyses

•Web Services•All services exposed as web services•Includes user-defined composite services


•Content creation

SAP NetWeaver – Web AS

Connectors

MIIDB

Manufacturing Integration & Intelligence

Composition Environment

Data Services

Visualization


Quality Engine

KPIs / Metrics / Alerts

SAP MII in a Single Plant Context

CompanyCompany

PlantPlant SAP Business Suite

SAP NetWeaver®


SAP MII

SAP MII in a Multi-Plant Context

CorporateCorporatePlantsPlants

SAP MII

Central

SAP BI


SAP Business Suite

SAP NetWeaver®

SAP MII

SAP MII

SAP MII

SAP MII Integration Landscape (12.2)


SAP MII – Governance & Transport

Centralized Content Management(NWDI and CTS+)

1. The NWDI focus is from one track to another, through the use of integration to

CTS+ the transport of content can be pushed to multiple instances after testing.

1. Allows for the maintenance of multiple systems and environments

2. Accommodates both simultaneous and staggered rollout of content from QA track into

production environments

3. Central management of content to all remote installations

2. CTS+ typically already exists centrally to support ABAP transports but can be

installed on any ABAP stack; most typical is on the Solution Manager instance.


MII Quality Testing

MII Consolidation

MII Development

NWDI Dev Track

NWDI Cons Track

NWDI QA Track

CTS+

(NWDI Track is configured to

point to Central CTS+

system for mass transport of MII content)

MII Production 1

MII Production 2

MII Production 3

MII Production N

installed on any ABAP stack; most typical is on the Solution Manager instance.

1. Same transport procedure as with ABAP; no need to retrain resources.

MII Content Development with NWDI

MII now supports the ability to

centrally manage all of your MII


Navigate to the NW CE Help on CMS for detailed information on each component

centrally manage all of your MII content by leveraging the

NetWeaver Development

Infrastructure (NWDI)

There are two main roles in this

scenario, the MII Content

Developer and the QM Lead responsible for the content

transport

MII and NWDI End User Use-Case Scenario

Check Out

Open Save Changes

Check In

1. View content in read-only mode


©

Open

Content, Read-OnlyCheck Out Content,

Write Mode (locked)

Save Changes

Check In Content,

Release Write Lock

1. View content in read-only mode

2. To modify, check out content and place a write lock in NWDI

3. Assign to an Activity to “group” changes together for tracking

4. Save will update the MII content

5. Check in will update NWDI content and release the write lock in NWDI

SAP MII – Manufacturing Data Objects

Purpose: Ability to configure an object model associated with MII data acquisition content to

reprieve, model and persist data in abstracted semantic layer

Benefit: Ability to model a common semantic layer utilized across applications and plants

eliminating custom database development and facilitating standardized integration

Configuration: Part of the Workbench environment select Object tab and File -> New MDO

Manufacturing Data Objects (MDO)

� Define project based, n-tier object model hierarchy (i.e., folder structure)

� Modeled on business processes, physical plant resources, industry standards (S95)

� Define objects and associated data source and provider

Define Object Model


Schedule & Synchronize

� Define object lifecycle tasks

� On Demand to retrieve but not persist data

� Schedule Update and Replace tasks to persist data

� Schedule Delete tasks to delete persisted data

� MDO Select Query to retrieve MDO data

� MDO Insert, Update, Delete Queries to update MDO Data

� WSDL interface to access MDO data as a web service

� Publish to Enterprise Service Repository (ESR)

� MDO replaces composite application database


MDO Consumption

�Purpose: Ability to configure MDO queries and publish MDO content as web services.

�Benefit: Provides ability to consume and programmatically update MDO persisted data and

utilize MDO as source of data for composite applications and other MDO objects.

�Configuration: Part of the Workbench environment select File -> New -> MDO Query

Manufacturing Data Object Consumption

MDO ConsumptionEnterprise Portal

Role Based

Dashboards

Visual

Composer

ERP

PMPP/

PIPP

Business

Objects

Role Based

Dashboards

Business

Intelligence

BW Cubes

Perfect

Plant

Composite Applications… …


Data Provider Layer

Data Acquisition Layer

Semantic Layer


MII Query Templates and Logic Engine Transaction

MDO Query Templates & Web Services

SelectInsert, Update, Delete

MDO Configuration

�Attributes

�Lifecycle

�Parameters

�Security

Logic Engine(Transaction)

ERP Integration

Manufacturing

Data Objects

Manufacturing Data Objects Have 2 Types

On Demand ObjectsOn Demand objects retrieve their data upon request and does not stage or persist any data.

An On Demand objects are a pointer to a run time query.

� Provides a business context friendly namespace to data

An On Demand data object provide an abstracted interface to a data set.

� A typical use case would be to create a UI front-end whose data can be “wired-in” later


� A typical use case would be to create a UI front-end whose data can be “wired-in” later

Persistent Objects� Support of local reporting or for asynchronous transactional integration with other systems

� The content stored in these objects can be queried and then reported from

� It’s ideal for local survivability scenarios where custom database tables were previously

required for the development of a composite application

� Can be beneficial over custom database tables since the objects are database independent

and transport with the project content.

� The lifecycle of the objects can be configured and managed through application content


Design Shift�MDO allows users to define a standard interface for the UI to shop-

floor data.

�No need to develop UIs specific to the local shop-floor needs; only need

to wire it in.

�Reports load faster because



�manufacturing data is staged in a living repository that is complete with

lifecycle mgmt tasks.

�Full support for Transport so the application is always in sync with

underlying data structures.

Solution Enhancements Key Benefits

Productivity and Usability Enhancements UI Composition Environment

Design View for specifying report or screen properties

Utilize pictures (e.g., process

diagram) as report or screen

background


Design View provides a list of MII content objects for use on reports and screens

Drag and drop tag objects from library onto screen of process diagramAssociate objects and make them interactive

(e.g., on selection of tag, display tag historical values in a chart)

http://www.sdn.sap.com/irj/scn/index?rid=/library/uuid/703c855f-4dca-2e10-bb88-ddad9349ed4a

Composite Application – Asset Visibility

Design Shift�Since the Viewer application is HTML/CSS based it runs on mobile

devices (ie: iPad)

�MDO allows users to store application data to persist

configuration data.

�Data is stored in MDO and



�consumed by a user and can be updated/modified at any time

�Reduction in TCO by allowing

users to configure their own report

SAP Plant Connectivity

What is SAP Plant Connectivity (PCo)?

Plant Connectivity is the name of SAP’s next generation high performance manufacturing plant connectivity software

PCo was designed to:

� Provide unsolicited real-time event notification capabilities from plant

manufacturing systems to SAP applications

� Enable execution capabilities against plant manufacturing systems (i.e. UDS-


� Enable execution capabilities against plant manufacturing systems (i.e. UDS-

style queries, etc.)

� Be a highly extensible plant connectivity infrastructure on which to build

manufacturing applications

PCo provides the connectivity infrastructure enabling robust, high performance integration between SAP and Plant Systems

PCo will eventually replace the existing Universal Data Server (UDS) connectivity layer from earlier MII versions

45

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