SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self...

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SANTOS EAST JAVA OPERATIONS Jhon h ginting-Sr Operations Manager

Transcript of SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self...

Page 1: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

SANTOS EAST JAVA OPERATIONS

Jhon h ginting-Sr Operations Manager

Page 2: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

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Self Introduction

John H Ginting –Tg Morawa 28 Aug ’66

ITB-Mechanical Engineer 90

Univ of Manchester- Eng Mngt 2010

ARCO+BP : since 1990 – Jan 09 2012

Asia Pacific Reliability Manager 2012

Santos Sr.Operations Manager: Jan 10 2012 -NOW

Roles experienced: Maintenance /Operations/Engineering/Project/HSE

Offshore Oil/Gas Operations: 20 years

Onshore LNG Processing Facilities: 5 years

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Santos Indonesia Operations

Oyong Field

Grati OPF

Maleo Field

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Indonesia Operations – Madura Strait

Oyong Platform

FSO

Production Barge

9.5 Km Pipeline

Wortel WHP

Ext. Oyong Platform

Grati OPF

Maleo Field

Peluang

Sampang PSCMadura Offshore

PSC

Page 5: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Operations Department

We deliver energy to our customers

• We operate, maintain, inspect and testing our wellsand plants to safely produce, separate, conditioning, storing and transferring the hydrocarbon to our customers

• East Java. and our Nations and global community needs energy and this need is growing

• We expect to be held to high standard in what we do• We strive to be EHS & process safety leader within our

company

Our Roles

We care deeply on how we produce hydrocarbon to our customers

What we stand for

• Safety is good business. Everything we do relies upon the safety of our workforce and communities around us.

• We care about the safe management of the environment • We respect the laws and regulations.• We hold the highest ethical standard and behave in ways

that earn the trust of others• We have determination to learn and to do thing better

Our Strategy

Wortel-Oyong-Grati-Maleo-Peluang-AndeAndeLumut

Whatever the strength of the individual, we will accomplish more by collaboration• Continue building-up the wells & process safety culture • Focus on equipment full life cycle reliability• Field planning integration• Production system flexibility• Agile organization & sites collaborations• Visible production performance • Constantly challenging the gap between the IPC (Installed

Production Capacity) and sales volume

How we do our jobs

We have a determination to discover to do things better

• What we operates are uneasy. We are unafraid to ask for help and actively seek feedback from others

• Operations Dept is the biggest budget and contract owner in the business and we will carefully search, strategize & manage our operational resources demands/supplies and its costs

• We will continuously improve the quality of our jobs

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Operations 2017 Scorecard

Category KPI Target Remarks

Personal Safety

LTIFRTRCFRAv SeverityCorp Audit Close out actions

0<1

Report90% monthly

Process Safety

LOC – Tier 1SCMIM ComplianceWell Integrity Remediation Compliance

0>98%>98%100%

API 754 <=5 kg

Refer to WI Risk Matrix

Environment Incident onsequencePROPERISO14001

0Blue

Sustain

> moderate MDO/SMPMDO/SMP

Bu

sin

ess T

he

me

s

Support Growth Deliveries

Meliwis Operational Readiness /Dev Concept -I Q4

AAL FPSO/WHP Contracts installation support -I Q4

Other Prospects Development Conceptual-I Q4

Business Continuity

Cease Oil Production (SSP)-A Jun30

Existing Wortel Compressor Removal-Fi May10

SSP Compltd and New Ops Mode Start Up-A Sep30

MPP Facility Contract Extension-Fi Sep30

New Wortel Gas Comp Safe Start Up-I Sep30

Establish Safe 1st Condensate Lifting-Fi Jan30

Grati Prod Water Treatment Improvement-A Apr30

SMP New Org Capability In Place-Low Noise-I May30

Decision on Booster Comp Overhaul/Mitigation-F Apr30

Peluang Late Life Phase-2 Study/Test/Execute -F Jun30

MPP Subsidence Mitigations Cmpltd (flex hoses)-F Aug30

Camplong Ops Control Room Operational -I May30

O-4 Re-perforations Safe SIMOPS-I May30

TGC-2 Reinstallation and Safe Start Up -F Mar30

Sampang Pipelines Integrity Status Decision-F Mar30

Gas Custody Meters Re Certification –MDO/SMP-F May30

Operational Excellence Programs

Sampang Safety Case/ERP Re-Validations Jun30

Strengthen Santos Operations Way (SOW) Mar30

RBI Strategy In Place Pipelines/Vessels/PSV Jul30

Project Risks Control Full Enforcement

Lic

en

ce

to

Op

era

te

Safety & Facilities Integrity Reliable & Hi Production Volume Lower Cost

Page 7: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Santos Madura Offshore (Maleo) has

reached 10 years Non Lost Time

Incident (NLTI) about 3653 days of work

and 1,902,060 manhours of Non LTI on

Monday, September 29, 2016

NLTI Reward & Recognitions

The Collaboration Team

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NLTI Reward & Recognitions

Grati OPF facility has reached 7 years

Non Lost Time Incident (NLTI) about

2,556 days of work and 1,617,583

manhours of Non LTI on Monday,

September 19, 2016

Oyong Facility has reached 9 years

Non Lost Time Incident (NLTI) about

3,289 days of work and 3,448,586

manhours of Non LTI on Wednesday,

September 21, 2016

Page 9: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Government Recognitions

NLTI Reward & Recognitions

Santos Indonesia was rewarded with the PATRA NIRBHAYA KARYA Award for two Profit Sharing Contract companies for their safety performance.There are six types of oil and gas business: Exploration, Exploitation, Processing, Transportation, Storage and Trade, divided into three categories: UTAMA (Primary), MADYA (Intermediate), PRATAMA (Basic)

Santos (Sampang) Pty Ltd is grouped into the Exploitation companies in the MadyaCategory with more than 100 workers while the manhours totalled 5,428,248 from September 2007 through May 2016. Santos was presented with the SILVER AWARD

Page 10: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

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OPERATIONS DEPT EHS PERFORMANCE KEY STRATEGIES

TGC#1

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Sampang Production Facilities

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Madura Offshore Facilities

Page 13: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

RENCANA KEGIATAN Melepas FPSO Seagood & FSO SPJModifikasi Oyong WHP, Grati & Camplong

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Release

Oyong WHP • Control System• Allocation Meter• Power generation• Utilities• Flare/Venting• Piping modification• Structural

Modifikasi

Grati• Condensate stabilisation unit• Produced water treatment

unit• Change compressor

configuration

Modifikasi

Camplong• Operations camp

Modifikasi

Kondisi aktual

Rencana – Gas Mode

Page 14: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Grati, Oyong and Wortel WHP modification

• All Cellar deck main structure, support and radio tower install• 13.5 Tons materials installed with No accident and injuries.• Continue for panel support installation

Critical Milestones• Naked flame activities is

complete at Oyong WHP safely & equipt demob – 5 April 2017

Execution milestone:• Complete welding on: Stairway,

and E&I support• Scope for Sampang shutdown

phase#1 – May 2017.• First draft of High level

procedure for Seagood and SPJ decommissioning

• Offshore integration leader assigned

• Operations readiness work program

• PLC FAT and delivery to OBL

Page 15: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Gas Onshore Compressor Project

Engineering:• Risk Assessment for Shutdown work at

Surabaya on 12 April 2017 is complete• Design Review is complete• Revised EHS Plan Routing for Approval

Contract & Procurement:• AFE approval process• Final Quotation on progress from Indoturbine• Kick Off Meeting with KRS and VICO

Commence for dismantle process at Nilam Sat 4Risk assessment for Shutdown work and Design review is complete

Equipment Dismantling at VICO:Commence for Compressor skid removal at Nilam Sat 4, starting for dismantling Pipe Spool

SKKMigas AFEProject Summary (PS) is approved

Page 16: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

SANTOS 201616 |

Leak from 8” pipe outlet of TGC#1 after cooler

Asset Integrity

• Leak (pin hole) was found on Oct 28th, 2016 during operator patrol. Leak location was at 8” pipe outlet of TGC-1 After Cooler 23-HA-212, at the upstream of 23-SDV-103

• Immediate action performed by temporary wrapping the leak location• Follow up inspection performed by UT scanning and MPI, found 2 linear crack indications• Piping fabrication completed on November 14th, 2016 in Cikarang and installed on November

17th,2016 at Maleo Producer Platform

Background and Description

Leak location outlet TGC#1 after cooler, found on October 28th, 2016

Inspection Follow Up Fabrication Installation

Immediate action• Operation of TGC#1 S/D and switched

to TGC#2• Temporary patched and wrapped leak

hole area

Piping wall thickness scanning. Result: No signification thickness loss

MPI performed on piping section Result: Found 1 spot and 2 linear crack

indicationsNew piping spool packaging and ready

to sent to Maleo

Fabrication pipe spool completed, final assembly and check prior to hydrotest

New piping spool installation at Maleo Producer Platform

Tightening joint of new piping spool

Page 17: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Impeller After Cleaning

Discharge Stub Shaft(Labyrinth undersize)

Center Stud Run out(10 thou, tolerance 2 thou)

Discharge Stub Shaft(Consider in Good Condition)

MALEO TGC – 2 Disassembly Compressor Findings

Page 18: SANTOS EAST JAVA OPERATIONS - Pertaminascm.phe.pertamina.com/media/75924ca3-ace3-4ca8-b5cd...2 Self Introduction John H Ginting –Tg Morawa 28 Aug ’66 ITB-Mechanical Engineer 90

Great Santos-Contractor Team Work on Cost Saving Initiative

Reduction Diesel Fuel on FSO SPJ by running single generator

SANTOS 201618 |

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SANTOS 201419 |