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Safety evaluation Best practices-04.11.10
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Transcript of Safety evaluation Best practices-04.11.10
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AMANA Contracting & Steel Building Co.
HSE REPORT for
SAFETY EVALUATIONSeAH Pipe Mill Project, RAKIA,UAE
Presented by, Mumtaz Ahmad Khan, Sr. HSE Engineer – AMANA Sharjah, UAE
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HSE Report for Safety Evaluation
A. Accident
Lost Time Accident
B. Proactive Safety Management
B-1. Safety Policy statement & Plan
B-2. Risk Assessment or JHA
B-3. Safety Method Statement or PCM
B-4. Management of work permit
B-5. Participation in TBM
C. Safety Activity
C-1. Color Coding & Construction Equipment
C-2. Corrective Actions of Patrol results by HSE Manager or third
party
C-3. Attendance of regular site inspection & Meeting
C-4. Feedback for self safety patrol
C-5. Health Management
C-6. PPE Management
D. Field Safety Facilities
D-1. Working at height (Fall protection / Falling materials)
D-2. Scaffolds and Ladders
D-3. Collapse
D4-. Mobile Plant and equipments
D-5. Confined spaces
D6. Temporary Electricity
D7. ARC / Gas Welding / cutting
D8. Electrical Tools
D-9. Disposal of waste and housekeeping
Con
tent
s
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A. Accident
Lost Time Accident
HSE Report for Safety EvaluationHSE Report for Safety Evaluation
ZERO Lost Time Accident
till Date (3rd November 2010)
Number of Staff Number Non Staff Total (AVG) / Day25 450 475
Total Accident Free Man Hours (Till 3rd November 2010)
379,502(Three Hundred seventy nine thousand & Five Hundred two)
Average Man Hours worked / Day 4750Average Man hours worked / Month 123,500
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety
Management
B-1. Safety Policy statement & Plan
Display of Safety Policy
Communication through Safety Training
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety
Management
B-2. Risk Assessment or JHA
Weekly Risk Assessment
Risk Assessment
being communicated
to workers through TBM -
Dated 24-07-2010
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety
Management
B-3. Safety Method Statement or PCM
PCM has been conducted as and when required
Method Statement being submitted
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety
Management
PTW is being observed regularly
Hot work permit is complied with
B-4. Management of work permit
Lifting work complied with
Work at height complied with
HOT WORKWork at Height
ExcavationLifting Work
Excavation permit complied with
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety
Management
B-5. Participation in TBM
Number of TBM Program Number of Days Total No. of Attendees
177 167 (20 May to 3 Nov) 33652
Night Shift TBM
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationB. Proactive Safety
Management
B-5. Participation in TBM
Types of Training No. of Programs No of AttendeesSafety Induction 98 834
Special Safety Training 15 971External Training 3 15
SAFETY TRAINING
Safety Induction
Special Safety Trainings
HSE Training for all Site staff – 25.09.10
Work at height – 16.08.10
Grinder operating – 07.07.10
Heat Stress Training – 20.05.10
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
C-1. Color Coding & Construction Equipment
All Power tools & Equipments are being inspected regularly
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
C-2. Corrective Actions of Patrol results by HSE Manager or third party
CORRECTIVE ACTIONS - SCAR Recorded (Nos.) Corrected (Nos.) Outstanding (Nos.)
Previous 212 212 0Current (28th Oct 10 to 3rd Nov 10) 5 5 0
Total 217 217 0
100% Compliance of S-
CARS.
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
C-3. Attendance of regular site inspection &
Meeting
Weekly HSE Meeting Presentation
Regular Site InspectionRegular Site inspection being carried out by all site safety team, resulting control over unsafe actions and unsafe conditions and therefore we have achieved numbers of Best Practices.
100% attendance in SAMSUNG HSE Meetings & Trainings
Weekly Presentation
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity
Inspection Reports are made in prescribed formats and being reported to Sr. Project Manager for Corrective and preventive actions.
Every hazardous activity such as cladding work, formwork etc are supervised by dedicated safety officers to enforce safety rules and precautions during the operation.
C-4. Feedback for self safety patrol
Self Safety Inspection is being carried out by Safety Department and Spot corrections are preferred if unsafe actions or condition observed.
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity 1. First Aid Clinic – Well equipped first
clinic available at the project.C-5. Health Management
2. Qualified Nurse or Doctor- Trained
First aid providers are deputed.
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity 3. Management of Heat Stress
C-5. Health Management
Air conditioned Rest Area
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity 4. Hygiene Management
C-5. Health Management
b- Hand wash facility
a- Adequate numbers of Toilets & urinals with ablution facilities
c- Safety Training on hand hygiene
d- Safe Drinking water with provision of cleaned water filters.
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
C. Safety Activity PPE Management -
Specific requirements of PPE – Face shields etc
Mandatory PPE – Safety Shoes, Safety Helmet & Safety Goggles are used by all employees including site staff.
100% employees are using safety
harness while work at height
C-6. PPE Management
Life line to ensure 100%
tie – off during erection of
work platform and other
height work
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection- D. Field Safety
Facilities
D-1. Working at height (Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
1E – Education –Training (Special & TBT) on Work at height for Staff and Non Staff being conducted on regular basis.
2E – Engineering Control – Safe & Approved scaffold, Fully boarded & Guarded work platform, Safe means of access & egress, 100% Edge protection for leading edges, MEP openings, Fall protection (Collective & Personal) protection – Twin Lanyard, Life line etc observed at all the time while working at height.
1. Safe & Approved scaffold
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection- D. Field Safety
Facilities
D-1. Working at height (Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
2. Fully Boarded & Guarded work platform for work at height -
During slab decking work
While Shuttering While Concrete pouringWhile Rebar binding
Safe work platform
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection- D. Field Safety
Facilities
D-1. Working at height (Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
3. Safe means of access & egress for each point of work-
Foot bridge
Step stair to current slab with overhead protection
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection- D. Field Safety
Facilities
D-1. Working at height (Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
4. 100% edge protection for leading edges-
While ExcavationSuitable edge protection for each point of work
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Fall Protection- D. Field Safety
Facilities
D-1. Working at height (Fall protection / Falling
materials)
We followed 3 E’s Concept for Fall Protection-
5. Fall protection (Collective & Personal) protection
Usage of twin lanyard & life line
Suitable PFAS (Personal Fall Arrest system) Safety harness for each type of work at height
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationFalling Materials – being arrested by use of suitable edge protection and fall protection fans
D. Field Safety Facilities
D-1. Working at height (Fall protection / Falling
materials)
1. Suitable Edge protection with toe guards
2. Protection FAN / Green Nets to arrest falling materials
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationScaffolds – Scaffolds are being Erected by competent person with sound materials under the supervision of experts in scaffold erection.
D. Field Safety Facilities
D-2. Scaffolds & Ladders
3. Safe Scaffold Erection Method
Foundation-Mud Sill, Base PlatePlatform - Fully Boarded & Guarded platform (Top & Mid Rail, Toe guards)Secure- tie and bracing, Out riggersAccess-Means of Access to each work platform
2. Approved and Sound scaffold
materials
1. Trained Scaffolds Erectors
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationLadders– Good quality of aluminum ladders are used as a means of access, Also regular inspection is being done and we ensure the ladders are suitably secured.
D. Field Safety Facilities
D-2. Scaffolds & Ladders
2. Approved Ladders used
1. Ladder Identification & Inspection
3. Not allowed as work platform
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety
Facilities
D-3. Collapse
2. Approved Formwork Material
used
1. Scaffold erected with ties and bracing with adequate foundation
3. Approval from SAMSUNG & Formwork
Supplier (if required) Prior to work
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety
Facilities
D-4. Mobile Plant and Equipment (Crane,
Rope, Chain)
2. Trained operators for each Mobile Plant
1. Register for All Mobile equipment is maintained for their 3rd party certificates, other required documents & Equipment
Conditions
3. Approval from SAMSUNG & Self Inspection
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety
Facilities
D-6. Temporary Electricity
2. Suitable Warning Signs
1. Competent Electricians are deputed at site
3. DGs with Bund wall & Earthing
4. Fire Protection & Cable routing
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety
Facilities
D-7. ARC / GAS Welding / Cutting
Flash back arrestor & Pressure Gauge
Competent Welders are deputed at site
Follow up of Hot Work Permit (SAMSUNG)
Secured Gas Cylinders
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety
Facilities
D-8. Electrical Tools
Electrical Power Tools Management - Once we receive power tools, it is being inspected by us and then operators are given training . Also AMANA
inspection stickers are provided to tools. Finally the tools are being sent for SAMSUNG HSE approval and color code
Inspection of Tools Inspection Sticker for the evidence Training for the Operator
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationD. Field Safety
Facilities
D-9. Disposal of Waste & Housekeeping
Housekeeping- Everyday we do housekeeping before and at the end of work.
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Signages
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
BEST PRACTICES
SeAH Pipe Mill Project, RAKIA,UAE
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationHAND INJURIES MODEL AND SAFETY TRAINING
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationEMERGENCY RESCU DRILL – 12 OCTOBER 2010
TOTAL RESPOSE TIME = 7 MINUTES
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationFIRE SAFETY AT THE PROJECTS
SMOKING ZONE
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HSE Report for Safety EvaluationHSE Report for Safety EvaluationWHIPLASH ARRESTOR
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
TRANSPARENT WOOD CUTTING MACHINE GUARD
Note: Hand gloves should not be used while operating tools with abrasive wheel as it may cause entanglement.
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
PROTECTION FOR PROTRUDING REBARS
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Environmental Safety
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
Environmental Safety
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
AMANA HSE CEREMONY
23rd July 2010
Mustafa
Javed
Surinder
Leela Ram
Prodip
4 CRITERIA TO WIN
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
AMANA HSE CEREMONY
23rd July 2010
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
BOOKLET DISDRIBUTION- Samsung (Hindi) and AMANA(Multi lingual) booklets are distributed among workers
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HSE Report for Safety EvaluationHSE Report for Safety Evaluation
THANK YOU
“Start Safe – Stay Safe”