Russian Aluminum Companies in the Context of the Global ... · Russian Aluminum Companies ... Alcoa...
Transcript of Russian Aluminum Companies in the Context of the Global ... · Russian Aluminum Companies ... Alcoa...
Russian Aluminum Companies in the Context of the Global
Aluminum Industry Development
Victor ZhirnakovDeputy Director General
of Aluminum Business
Russian Metallurgy: Strategy and Growth RestrictionsMarch 29th, 2006, Moscow
2
Russian Metallurgy Today
place among federal budget sources
place in terms of incoming foreign currency flow in Russia
of industrial output
of exports
of net income in the Russian industry
________________________________________
Source: Russian Federal Agency of Industry, Successes and Problems of the Russian Metallurgical Industry Report, May 2005
2
2
19%
18%
11%
40%
3
Russia as a Part of the Global Aluminum Industry
SUAL25%
RUSAL75%
Worldwide
Russia
Others64%
Russia12%
China25%
4
RUSAL’s Position in the Industry
Source: Companies’ press releases
RUSAL was established in2000 as a result of consolidation of the largest domestic aluminum smelters
Third place in the world in terms of aluminum and alloys output
Company turnover in 2005 –USD 6.1 bln.
Investments into production development in 2005 – USD 1.5 bln.
80% of the output is exported
Primary Aluminum Output by Company – 2005
0500
1 0001 5002 0002 5003 0003 5004 000
Alc
oa
Alc
an
RU
SAL
Hyd
ro
BHPB Sua
l
Cha
lco
Rio
Tin
to
Dub
al
CVG
ths.
tons
5
We have our locations in 13 countries of the world and 9 regions of Russia, our products are exported to 50 different countries
RUSAL: from Siberia to Global Economy
*
NGZ
BrAZ
AGKKrAZ
NkAZ
CBK
SAZSAYANAL
ARMENAL
ROSTARDOZAKLMOSMEK
ASK
Chinese Branch (Beijing)RUSAL America Corp. (New York)
German Branch(Düsseldorf)
Headquarters, Moscow
BAC (Fria)
**
*
Bauxite, alumina
Offices/BranchesAluminum productionAluminum products
*
Rostar-Vsevolzhsk
*
*
Japanese Branch (Tokyo)
Singapore Branch
BGZ
* Australian Branch
BCGI (Guyana)
Alumina refinery Queensland Alumina Ltd.
Rogun HEP
Tajik Branch
Bauxite and alumina complex, Komi-Aluminum Project Northern Onega bauxite deposits
HEPs
ALSCON
6
Basic Trends in the Global Aluminum Market
Demand for aluminum growing worldwide
Prices on energy resources rising
Competition for access to raw materials
Consolidation in the industry
Inefficient facilities close down
The “Chinese factor”
7
Aluminum Demand and Supply on the Global Scale
mln
. ton
s
2000 2001 2002 2003 2004 2005 2006 2008 2010
Global demand Global supply
4038363432302826242220
8
Increasing Demand by Regions
By 2015 China will be consuming 33% of the global aluminum output (vs. 21% today)
In the next 10 years, China will be responsible for 52% of the growing global demand for aluminum
The demand in Brazil and CIS countries will be growing just as fast yet the starting point is much lower
India is likely to surprise with unpredictable demand growth rate
Source: RUSAL data
Demand (breakdown by region, 2005 – 2015)
0
10
20
30
40
50
60
2005 2015
Млн
. тонн
China North America Western Europe Russia + CIS Brazil + India Other
32,0mt
51,4mtaverage annual growth rate 4,9%
33%
18%
17%
4%6%
22%
percentage ofglobal demand
percentage ofglobal demand
China
North America
Western Europe
CISBrazil + India
Other
21%
23%
22%3%5%
26%
9
Output Consumption Net value
Russia in Focus
‘000 МT
-6000-4000-2000
0200040006000 5000
-1000
4000
Russia
Source: RUSAL, Brook Hunt
-6000-4000-2000
0200040006000 3600
-900
2700
today
Forecast for 2009
Global demand for aluminum:
3030031800 32900
3450036000
37500
0
5000
10000
15000
20000
25000
30000
35000
40000
2004 2005 2006 2007 2008 2009
'000
MT
760 795 835 875 910 950
0200400600800
1000
2004 2005 2006 2007 2008 2009
'000
MT
Russia (consumption):
9200
-9000
200
-10000
0
10000
Forecast for 2009, China:
10
Establishing New Production Capacities
• Capacity 300 ths. tons per annum• Cost USD 710 mln., the first newly built
aluminum smelter in Russia in the last 20 years
• The first stage should be completed by 2006creating over 1000 new jobs in the region
• Capital investments into the regionalinfrastructure – over USD 21 mln.
• New production and environmental standards
Khakas Aluminum Smelter• Capacity 600 ths. tons• Investments up to USD 2 bln.• First output of metal in 2009• Creating about 1700 jobs at the
smelter and about 500 more jobs in auxiliary facilities
Smelter in Irkutsk Region
11
Modernization of the Operating Production Capacities
To reduce the environmental load and increase the output of primary aluminum
• Modernization of KrAZ, BrAZ, NkAZ (2005-2010)• Aluminum output increased by 300 ths. tons• Significant improvement of the environmental situation• Reduced production costs
12
Those who Have Access to Power and Raw Materials Rule the World
2 major components in the production cost of aluminum:
• Electric power costs – (25% - 40%) • Raw materials (alumina) - (40%-60%)
13
Power Factor
• 150% - average power tariffs growth rate for aluminum companies worldwide in the last 4 years
• 514 ths. tons – reduction of aluminum output in 2005 due to the close-down of unprofitable facilities in the USA and Europe
• 765 ths. tons – expected reduction due to the unprofitability of production in 2006
• Search for new projects in regions rich with power resources
14
Changes in Aluminum Production Capacities
2004
1980
Western Europe
22%
USA29%
Others49%
Western Europe
14%
USA10%
Others76%
15
RUSAL – Power and Metallurgy Company
Aluminum Smelters
Power Stations
16
RUSAL’s Investments into New Hydropower Projects
Krasnoyarsk territoryHEP capacity 17.6 bln. KWhNew aluminum smelter, capacity 600 ths. tonsBuilding infrastructure and creating preconditions for the Downstream Angararegion development
Joint Project with the Tajik GovernmentHEP capacity 4 bln KWhBase for industrial development of the Republic and electric power export
Boguchansk Power and Metallurgy Complex
Rogun HEP
17
Access to Resources
Up to 80% of bauxite resources belong to 5 countries - Guinea, Jamaica, Brazil, India, and Australia
About 20 bln. tons of bauxite prospected worldwide
The majority of deposits are in concession of large international aluminum companies
In the last 2 years, the spot price on aluminum has increased 4 times and it keeps growing
The main reason is the active development of the Chinese aluminum industry
18
RUSAL’s Prospects for Self-Sufficiency in Terms of Raw Materials Supply
Alumina Output(ths. tons)
2000 2001 2002 2003 2004 2005 2013
1990 2085 21612982 3140
8000
3947
19
RUSAL’s Investments into New Projects Related to Raw Materials
Largest smelter in the worldRUSAL’s share 20%22% increase of RUSAL’s self-sufficiency in terms of raw materials supply
Joint project with SUALOutput – 6 mtpa of bauxite, 1.4 mtpaof aluminaThe share of domestic resources increases from 40% to 80%
QAL Aluminum Smelter (Australia)
Komi-Aluminum Project
20
+ Abundant hydroresources
Technology and domestic scientific developments
Low capital investments into aluminum projects
Pluses and Minuses of the Russian Aluminum Industry
–High transportation costs
Limited resources of raw materials
Underdeveloped domestic market
21
Entering international markets, partnerships
Three Keys to Success
Low domestic consumption
High transportation costsand access to power
Tough competition for access to resources
Developing sales abroadand contact with end users
Long-term partnershipsand own power resources
22
47 00047 000
RUSAL Today
in the world
in Russia
of the global market
mln. tons of aluminum
mln. tons of alumina
bln. turnover
bln. investments in 2006
employees
2+2+
$6,1$6,1
3,93,9
10 %10 %
№ 3№ 3
№ 1№ 1
2,72,7
23
RUSAL Tomorrow
producer of aluminum in the world
in terms of output and performance
mln. tons of aluminum
mln. tons of alumina
bln. of investments over 10 years
№ 1
№ 1
5
8
$ 8
24
Growth Strategy
www.rusal.ru
Phone: +7 495 720 51 70Fax: +7 495 728 49 32