RusselSmith is an ISO 9001:2015...
Transcript of RusselSmith is an ISO 9001:2015...
RusselSmith is an ISO 9001:2015 certified Integrated Oilfield Services provider, incorporated to serve the needs of the global oil and gas exploration and production industry.
Our value proposition to our customers is the delivery of high quality services through operational excellence and the utilization of GLOCAL (Global + Local) capacity without comprosing safety and quality standards.
Subsea Pipeline Inspection
Riser Annulus Testing
Riser Repair
Subsea Structural Assessment
and Life Extension
Mooring Inspection & Monitoring
Underwater Inspection in Lieu of
Dry Docking
Flooded Member Inspection
Autonomous Integrity Monitoring
ROV Services
Pipeline Pig Tracking
ISO 9001: 2015 Certification
7.
INTELLIGENT PIGGINGSERVICESIntelligent pigging solutions for rapid and precise examination of pipeline structural integrity
PIPELINE CLEANING AND GAUGING
RusselSmith offers tailor made cleaning services based on a var iety of c leaning appl icat ions with careful ly selected components like brushes, cups, discs, magnetic separators and electronic instrumentation such as transmitters and pipeline data loggers.
Key Advantages
Efficient and safe pipeline operation by tailor made cleaning program.
Prevention of corrosion and erosion by removing unwanted substances.
Cleaning performance contro l by progressive and staggered approach.
High availability and a wide range of proven tool configurations addressing cleaning challenges at individual operational pipeline requirements.
The contamination with debris, dust, scale, unwanted liquids and wax are major threats for the efficient and safe operation of pipelines. These substances can create an environment for aggressive corrosion and can lead also to increased pressure loss, blocked pipelines or clogged instruments.
The offered service starts with the analysis of the actual condition based on past ILI measurements, pressure and flow readings, cleaning records and as build drawings or other available relevant documentation in close cooperation with the pipeline operator.
Service Options
All aspects from the cleaning request to the assessment of the cleaning program are covered with the flexibility to choose from various service options.
PDL – in-situ measurement of operational parameters along the pipeline
Multi-Diameter – pipelines with varying diameter
Offshore – long distance and high pressure
Integrity – RBI, FFP
PIPE DATA LOGGER
By combination of a differential pressure sensor with a high-resolution three axis accelerometer sensor
system, the PDL can be used to detect and locate pipeline restrictions. Furthermore, the versatile data logger
can be used to assess the cleaning progress and effectiveness of the cleaning tool it is attached to.
PDL Analysis supports for example:
Differential pressure for passage of installations
Temperature profiles for wax and scale deposition models
Supporting gauge plate results and feature localization
Evaluation of run behavior by acceleration and pressure
Absolute pressure profile for detailed hydraulic evaluation
Determination of differential pressure peak for bypass calculation
Indication of bends including bend angle
Key Advantages
Robust stainless steel housing
Functions in any liquid or gaseous mediums
Up to 20 MPa operating pressure; higher pressure capacities optionally available
PDLs recognize data collected during the inspection run such as temperature of the medium, acceleration and pressure differences.
Standard operating temperatures from -20 to 75 °C
PDL can be mounted on tools used for 4" to 56" inspections
CALIPER/GEOMETRY INSPECTION
We offer caliper or geometrical inspection service to inspect the construction quality of your pipeline, locate
hidden third party damages, and to confirm non-obstructive passage for other subsequently used in-line
inspection tools. Obstructions are then identified, sized, and located.
In addition to the detailed geometric data features (i.e. bends, ovalities and dents), the geometry service also
provides auxiliary data relating to operating conditions such as speed and temperature. Its unique, touchless
measuring system ensures full circumferential coverage of the pipe wall due to its overlapping sensor
configuration.
Key Advantages
Tool sizes available: 3” – 64”
Pipeline product: Gas, Liquid, Multiphase
Minimum bend radius: 1.5D
Minimum clearance passage: 80% of nominal diameter
Options for standard resolution tool or extra-high resolution tool
Accurate, robust, and reliable
100 % circumferential coverage with overlapping sensor measurement
Detects dents, installations (valves, tees, flanges, welds, etc.), ID-changes,
ovalities, and bends
METAL LOSS INSPECTION (MFL)
We offer inspection tools that embody robust and multi-faceted technology with a proven record of sensitivity and accuracy,
ensuring the best possible results in every performance category.
Pipeline integrity is affected by corrosion, pitting, erosion, lamination, gouging and other metal loss features. These threats are
a concern during the complete lifecycle from commissioning to phase out. The Magnetic Flux Leakage Technology is the right
choice to reliably and effectively detect and characterize internal and external metal loss features.
Tool sizes available: 3” – 56”
Pipeline product: Gas, Liquid, Multiphase
Minimum bend radius: 1.5D
Accurate and precise feature classification and sizing by
magnetic saturation, high sensor density, high sampling rates
and triaxial magnetic field analysis.
Lifetime integrity management supported by full recording of the
inspection raw data.
High availability and a wide range of proven tool configurations
addressing individual operational pipeline requirements.
Key Advantages
All aspects from the inspection request to the final
report are covered with the flexibility to choose from
various service options.
Magnetic Flux Leakage
METAL LOSS INSPECTION (UT)
Ultrasonic inspection technology is well accepted by the industry and
is an established method for the quantitative wall thickness
measurement and for the detection and sizing of metal loss features
in liquid pipelines. The full recording of the A-scan allows to maintain
the detection and sizing capabilities even in the presence of debris,
wax or paraffin layers on the inner pipe surface. In addition the
thickness and thus the volume of these layers can be determined.
Key Advantages
Ultrasonic Inspection
Cleaning – operational
and pre inspection
XYZ – route mapping and
strain analysis
Multi-Diameter – pipelines
with varying diameter
C o m b o – m u l t i p l e
inspection technologies in
one run
Service Options
BiDi – single entry pipelines
Offshore – long distance
and high pressure
Post ILI – data alignment
and combined evaluation
Integrity – RBI, FFP, CGA
Accurate and precise feature classification and sizing
utilizing the strength of piezo electrically generated
ultrasound.
RSTRENG compliant river bottom profile assessment by
high resolution quantitative wall thickness measurement.
Lifetime integrity management supported by full
recording of the complete inspection raw data, e.g. A-
scan, B-scan and C-scan.
Characterization of contamination, e.g. debris, wax or
paraffin, by sophisticated analysis of the A-scan data.
Our Subsea Asset Integrity Management Services help our customers to unlock maximum value from their subsea assets by ensuring that they are maintained and operated in optimal conditions.
SUBSEA ASSET INTEGRITY MANAGEMENT SERVICES
Our subsea services include:
Subsea Pipeline Inspection
Underwater Inspection in Lieu of Dry of Drydocking (UWILD)
Flooded Member Inspection
Riser Annulus Testing
Riser Repair
Cathodic Protection Survey and Calibration (CP)
Subsea Ultrasonic Thickness Measurement (UTM)
Subsea Pig Tracking
Subsea Joint Integrity Management
General Visual Inspection (GVI)
Close Visual Inspection (CVI)
Subsea Structural Assessment and Life Extension
Mooring Inspection and Monitoring
ROV Services
TMPORTABLE ANNULUS TESTER (PAT )Automated and Cost-Effective Riser Annulus Testing
Photo: 4Subsea
TMPORTABLE ANNULUS TESTER (PAT )
Our Annulus Volume Testing service from allows for speedy and cost-effective annulus testing of risers. The objectives of the tests are to verify the integrity of the flexible riser’s outer sheath, and to also verify the integrity of the ventilation system.
The Portable Annulus Tester is packaged as a portable ‘engineer-in-a-box’ solution to allow for quick deployment and testing.
4Subsea
Advantages
Detection of outer sheath breaches
Detection of blocked vent ports
Detection of liquid filling in annulus
Live results during operations
Photo: 4Subsea
RISER REPAIR CLAMP TOOLA Lasting Repair Solution for Damaged Riser Sheaths
Photo: 4Subsea
RISER REPAIR CLAMP TOOL
Our clamp repair solution from 4Subsea is designed to be deployed easily on damaged flexibles without production downtime, and it can be customized to suit the customer’s exact needs for both topside and subsea applications.
Advantages
Lightweight steel plate design, with a long lifespan
Clamps can be delivered with vent ports for re-establishment of annulus ventilation
Designed to withstand extreme conditions
Customized to riser outer diameter and size of damage
Subsea application - can be installed via
Photo: 4Subsea
MOORING LINE MONITORINGA Reliable and Field-Proven Integrity Monitoring Solution
Photo: 4Subsea
Reduce Costs and Simplify Operations
The mooring line monitoring system was developed to detect failures in mooring lines immediately and without the need for costly inspections. The system consists of a sensor that detects abnormal effects and an autonomous floating satellite communication modem. The sensor can release the modem to transmit information to all required units once a predefined condition is met.
Key benefits
Monitors integrity of mooring lines at all times
Provides immediate response on mooring line failure
Leaves no equipment on the vessel
Has retrofit capability - no interface with existing control system is required
Needs fewer inspections, as the system allows to extend inspection intervals based on knowledge of system state at all times
25 years of service life
MOORING LINE MONITORING
Photo: 4Subsea
Chevron Nigeria Ltd. Agbami FPSO
Tank Inspection work on Agbami FPSO Mar-17 Contracted Rescue Structural Inspection of Topsides Modules Mar-17 Mechanical Integrity Light Poles Lifting and Installation Feb-17 Rope Access EVT/MUT on Agbami FPSO Feb-17 Mechanical Integrity LRUT Inspection on Agbami FPSO Jan-17 Pipeline Integrity Painting on Agbami FPSO Dec-16 Fabric Maintenance Inspection for Turn-Around Maintenance Dec-16 Mechanical Integrity NDE Support Dec-16 Mechanical Integrity Turn Around Maintenance Dec-16 Rope Access Tube Inspections Sep-16 Mechanical Integrity Project Planning Service for Lifting Activities Oct-16 Rope Access API Support Sep-16 Mechanical Integrity Support for Agbami Shutdown Sep-16 Rope Access UT Inspection Aug-16 Mechanical Integrity NDE Support Aug-16 Mechanical Integrity Visual Inspection Jul-16 Mechanical Integrity UT Inspection of Seventeen (17), IC-2 Piping Circuits Jul-16 Mechanical Integrity
ExxonMobil Nigeria
Erha FPSO
ERHA Mooring Chain Inspection Dec-16 Mechanical Integrity Rope Access Support for Maintenance Work on ERHA Calm Buoy Oct-16 Rope Access Erha Calm Buoy/ Marine Inspection Oct-16 Mechanical Integrity Provision of Rescue Team for Erha Calm Buoy/ Marine Inspection Oct-16 Mechanical Integrity Provision of Rope Access Inspection Services Sep-16 Mechanical Integrity NDT and Insulation Removal: Pressure Vessel and Piping Inspection Apr-16 Mechanical Integrity Provision of LRUT Inspection Feb-16 Pipeline Integrity Provision of Radiography Inspection Nov-15 Mechanical Integrity Provision of Rope Access Vessel Inspection Sep-15 Mechanical Integrity Provision of Standby Rescue Team for Vessel Cleaning (Erha Shutdown) Aug-15 Contracted Rescue Provision of Flare System Cable Tray Installation /Components Transfer using Rope Access
Aug-15 Rope Access
Provision of Radiography Inspection Aug-15 Mechanical Integrity Provision of Rope Access Inspection (UT, MPI, Eddy Current) Services on dented hull
Aug-15 Mechanical Integrity
NDT and Insulation Removal: Pressure Vessel and Piping Inspection Program Jul-15 Mechanical Integrity Provision of Standby Rescue Team for Two Centre Cargo Tank Inspection Jul-15 Contracted Rescue Provision of Scaffolding and Rigging Services (New Team Mobilization) Jun-15 Offshore Construction Provision of Standby Rescue Team for methanol tank inspection Jun-15 Contracted Rescue Digital Radiography Inspection on Small Bore Piping Mar-15 Mechanical Integrity
Shell Nigeria Exploration and Production Company
Bonga FPSO
Turn-Around Maintenance work on Bonga Heat Exchanger Mar-17 Mechanical Integrity
Inspection of Bonga Heat Exchangers Dec-16 Mechanical Integrity Provision of Inspection Services of Heat Exchangers Mar-16 Mechanical Integrity Helideck Surface Friction Test Jun-15 Survey and Data
Verification Non-Rope Access Electrical Work Feb-15 Offshore Construction Provision of Emergency Rescue Services for Crude Oil Tank Inspection Jun-14 Contracted Rescue
Provision of Emergency Rescue Services for Crude Oil Tank Inspection May-14 Contracted Rescue
Bonga Turnaround Emergency Response Services (Shutdown Contracted Rescue)
Dec-13 Contracted Rescue
Sea Eagle FPSO Provision of Contracted Rescue Team for Slings Removal - Yoke Tank to Mooring Structure
Nov-13 Contracted Rescue
NDT (MPI) Inspection on Fabricated Pad Eyes Oct-13 Fabric Maintenance Provision of Rope Access and Rigging Services for SYMP Mooring Structure (Second Mobilization)
Oct-13 Rope Access
Total Exploration and Production Nigeria Limited
AKPO FPSO
Eddy Current Inspection on AKPO FPSO Jan-17 Mechanical Integrity Plant Inspection Dec-16 Mechanical Integrity Eddy Current Inspection Oct-16 Mechanical Integrity Provision of RA Standby team for a Floating Unit Tank operation Sep-16 Contracted Rescue Provision of General Inspection Services Jun-16 Mechanical Integrity
Amenam Platform LRUT Inspection/UT Thickness Measurement on S300 of 16 HP Header Sep-14 Pipeline Integrity Rope Access Inspection Services Nov-12 Mechanical Integrity
FSO Unity Friction Test on FSO Unity Helipad Aug-15 Survey and Data
Verification
Fibre Optic Cable Laying - ICSS Upgrade (Team 1&2) Feb-15 Rope Access FSO Unity Hull Painting - Forward End and Port Side Feb-15 Fabric Maintenance Provision of Rope Access Electrical Services for CCTV Cable Installation
Oct-14 Rope Access
Nigeria Liquefied Natural Gas
NLNG Plant - BONNY
Provision of API Inspection Services on Train 4 Jan-17 Mechanical Integrity
Provision of Rope Access Inspection Services Feb-16 Fabric Maintenance
Provision of Shear Wave UT Inspection May-16 Mechanical Integrity
Provision of Shear Wave UT Inspection Jan-16 Mechanical Integrity
Protective Coating, Train 1 & 6 Painting and Insulation Repair Services Dec-15 Fabric Maintenance
Calibration of Equipment: D Meters, Hardness Tester, Portable Alloy Analyzer, Ultrasonic Flaw detector
Dec-15 Mechanical Integrity
Provision of Shear Wave UT Inspection Oct-15 Mechanical Integrity
Calibration of Temperature Measuring Device (Thermometer) Nov-15 Mechanical Integrity
Provision of Rope Access Inspection Services Nov-15 Mechanical Integrity
Ultrasonic Angle Beam Flaw detection NDT Apr-15 Mechanical Integrity
Provision of MFL/IRIS/eddy Current Inspection of Heat Exchanger Tubes Feb-15 Mechanical Integrity
UT Inspection Services Jun-14 Mechanical Integrity
Rope Access Inspection of Jetty Fender Systems Jun-14 Mechanical Integrity
Ultrasonic Thickness B-Scan of Tank Floor Mar-14 Mechanical Integrity