SAS TECHNOSOLUTIONS

M S Ramaiah School of Advanced Studies

RAPID PROTOTYPING

Make a prototype of your !DEA

"M. S. Ramaiah School of Advanced Studies” is a Postgraduate Engineering and Management Institute. In addition to education and training, it provides Engineering Solutions & Supports Technology Business through its “ SAS TechnoSolutions” Centre

SAS TechnoSolutions also offers a full range of rapid prototypingsolutions. Many DRDO Laboratories and New Product Development Organisations are our clients for whom we provide high quality, cost effective and on time rapid prototyping Solutions.

m s r s a s

Fused Deposition Modeling

MaterialP400 ABS Plastic (Acrylonitrile Butadiene Styrene)

Layer Thickness0.245mm or 0.33mm of precisely deposited ABS & support material

Input Required3d model files in STL, STEP, Parasolid, Prt files..

Minimum build thicknessAbove 1mm / 1.4mm

TECHNOLOGY

STRATASYS made

THE PROCESS

RPT MACHINECAD MODELFINAL PROTOTYPE

FDM works on an "additive" principle by laying down material in layers. A plastic filament or metal wire is unwound from a coil and supplies material to an extrusion nozzle which can turn on and off the flow. The nozzle is heated to melt the material and can be moved in both horizontal and vertical directions by a numerically controlled mechanism, directly controlled by a computer-aided manufacturing (CAM) software package. The model or part is produced by extruding small beads of thermoplastic material to form layers as the material hardens immediately after extrusion from the nozzle.

Data Preparation

Part Building

3D MODELING

Final Prototype

Rapid Prototyping Process

An ABS prototype has up to 80% of the strength of injection moulded ABS.meaning that it is extremely suitable for functional applications.

AutomotiveMedical

Consumer Products

Aerospace

Application Range

• Fit form applications and models for further manufacturing procedures

• Quick and cost effective• Functional prototypes• Conceptual models

Prototype samples…Rapid prototyping of hip prosthesis

m s r s a s

m s r s a s

Prototype samplesm s r s a s

m s r s a s

m s r s a s

m s r s a s

PROTOTYPE SAMPLES

www.msrsas.org

OUR CLIENTS

Product Innovation and Development• Product Concept Development• 3D Modelling• Manufacturing Drawings• Reverse Engineering• Rapid Prototyping• Vacuum Forming• Clay Modelling• Foam Modelling• DFMA/DFS

Manufacturing• Simulation of Casting Solidification• Forming Simulation• Welding Simulation• Mold Flow Analysis• Stamping Simulation• Tool Path Simulation• Factory Floor Simulation & Analysis• Production planning and Scheduling• Prototype Development

Testing and validation• Vibration• Noise• Electronic Systems Testing• EMC/EMI• Material Testing

Design and Analysis• Design of Mechanical Systems• Finite Element Analysis

- Linear static/Nonlinear static/Dynamics/Heat Transfer Impact/Crash

• Kinematic and Dynamic Analysis• Computational Fluid Dynamic Analysis

ENGINEERING SERVICES, SAS TechnoSolutions: Mechanical

m s r s a s

VINAY JOSHIProject Coordinator

Contact

SAS TechnoSolutions – MechanicalM S Ramaiah School of Advanced Studies

Gnanagangothri Campus, MSR NagarNew BEL Road, Bangalore INDIA

Phone: 91-80-6536 2906 / 99000019102360 5539 Ext-306

sastechnosolutions@yahoomail.comvinayjoshi@msrsas.org bdmsas@msrsas.org

www.msrsas.org

THANK YOU

References:

Images and data: www.msrsas.org and Google search Engine

m s r s a s