Roadstar CD 801mp Fm

7/21/2019 Roadstar CD 801mp Fm

http://slidepdf.com/reader/full/roadstar-cd-801mp-fm 1/43

R

PLL SYNTHESIZER STEREO RADIO WITH

COMPACT DISC PLAYER DIGITAL

OPEN

MODE PWRSEL

P-EQ

ILL

AMS

MP3

EJECTDSP

1PAU

8

7

9

2SCN 3RPT 4SHF 5 6

PTY

LOUBND

ENTER

AF

TA

TUNE/TRACK CAR CD/MP3 PLAYER VFD

AUDIO

ADJUST

R D S

MODEL: CD801MP/FM



2

CONTENTS

Page

Disassembly Instructions ·······················································································································3

Disassembly Diagram····························································································································4

Operation check ··································································································································5

Block Diagram ·····································································································································6

Alignment Locations ······························································································································7

Alignment Procedures····························································································································8

Printed Circuit Boards ····························································································································9

Wiring Diagram ···································································································································16

Exploded Views (Panel) ·······················································································································17

Exploded View Parts Lists (Panel) ········································································································18

Exploded Views (Cabinet) ····················································································································19

Exploded View Parts Lists (Cabinet) ·····································································································20

Exploded Views (Deck)························································································································22

Exploded View Parts Lists (Deck)·········································································································23

Schematic Diagram ·····························································································································25

Electrical Parts List ·····························································································································27

Specifications ·····································································································································34



3

DISASSEMBLY INSTRUCTIONS

1. Using the unlock key that came with the unit or a similar tool, unlock the Mounting Box and remove

toward the rear of the unit.

2. Remove the screw (A) located on the rear of the top cabinet and remove the Top Cabinet.

3. Remove two screws (B) located on the rear of the bottom cabinet then remove the Bottom Cabinet.

4. Remove two screws (C) (one located at the left side and one located at the right side of the Front Bracket)

then remove the Hooks.

5. Remove the Front Panel and the Ring.

6. Remove two screws (D) from each side of the base then remove the Base.

7. Remove two screws (E) from the front bracket and remove two screws (F) from the rear cabinet.

8. Remove two screws (G) from the front deck bracket then remove the Front Deck Bracket.

Remove two screws (H) from the rear deck bracket then remove the Deck and the Rear Deck Bracket.

9. Remove the screw (I) and three screws (J) from the Heat Sink then remove the Heat Sink and the K7377 Heat

Sink.

10. Remove the screws (K) and remove the Antenna Clip.

Remove the screw (L) and remove the Wire Clip.

11. Remove two screws (M) from the rear cabinet of the right side then remove the IC7805 Bracket.

12. Remove five screws (N) from the main board then remove the Main Board.

13. Remove four screws (O) from each side of the rear cabinet then remove the Front Bracket and the Rear

Cabinet.



4

DISASSEMBLY DIAGRAM



5

OPERATION CHECK

GENERAL SPECIFICATIONS OF SIGNAL

Standard frequency

Signal output

Modulation

FM

MW

LW

FM

MW

LW

MW

FM Stereo

98.1 MHz (87.5, 108.0 MHz)

1000 kHz (522, 1620 kHz)

200 kHz (144, 288 kHz)

1mV

5 mV

5 mV

400 Hz 30% MOD.

1 kHz 75kHz DEV.

46% for L only or

R only pilot level 8%

AF output level FM/MW/LW

Power source voltage DC 14.0V (Backup voltage is the same as this)

AF load impedance 4 ohm pure resistance

Balance Center position of level

Tone Center position

The signal strength read in this section is voltage on the antenna.

Test Diagram

FL.SPK.

FR.SPE.

BACK UP (14.4V)

GROUND

POWER ANTANNA

MPXSTEREOSMODULATOR

FM SGAM SG

DUMMYANTANNA

VTVMVTVMDISTORTIONMETER

ACC (DV14.4V)

SPK.RR.

SPR.

RL.

MAIN UNIT

4-SPEAKER 4-SPEAKER 2-SPEAKER

FRONTSPK.SPK.

FRONT

2-SPEAKER

ANT



6

BLOCK DIAGRAM



7

ALIGNMENT LOCATIONS

FM TUNER BOARD



8

ALIGNMENT PROCEDURES

FM ADJUSTMENT

Equipment Required

l AM IF/RF signal generator

l Solid-state voltmeter (SSVM)

l Regulated DC power supply

l 2-CH voltmeter

l Distortion meter

FM Alignment Using FM Signal Generator

Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible

to avoid overload and clipping.

Step Generator

Coupling

Generator Display

Setting

Adjustment Remarks

IF FM RF signal

Generator to

Antenna

input.

10.7 MHz

Sweep

output

60 dBµV

98.1 MHz T101

Adjust so that

maximum AF

output power and

minimum distortion

76 kHz

Pilot

Modula-

tion

Signal

generator

to antenna

receptacle

75 kHz Dev

45% for L only

or R only pilot

level 10%

98.1 MHz VR105 Adjust to

76 kHz

-3 dB

Limiting

Sens.

Signal

generator

to antenna

receptacle

60 dB/µV

Output.

98.1 MHz VR101

Adjust VR101

Making -14dB

(±2dB) Limiting

Sensitivity.

FM SNC

Adjust-

ment

98.1 MHz

Dev. 45 kHz

L+R=90 %

Int. 1 kHz

60dBµV output

98.1 MHz

@ 40 dBµ 98.1 MHz VR106

VOR - VOL = 10 dB

(± 3 dB)

FM

StereoS/N

Signal Generator

Connected to Antenna

98.1MHz

Int. 1kHzDev. 75kHz.

98.1MHz VR104

Adjust VR104 FM

Stereo S/N is theoptimum.

Auto

Stop

Sens.

Signal Generator

Connected to

Antenna.

98.1 MHz Int. 1kHz

Dev. 75kHz

28 dB/µV.

98.1 MHz

VR107

Adjustment

AF to stop station.

Note: The tuner module is well-adjust and adjustment is not recommended.



9

MW ADJUSTMENT

Equipment Required

l AM IF/RF signal generator

l Solid-state voltmeter (SSVM)

l Regulated DC power supply

l 2-CH voltmeter

l Distortion meter

AM Alignment Using AM Signal Generator

Note: Press the radio power switch to on the radio. Signal generator output must be kept as low as possible

to avoid overload and clipping.

Step Generator

Coupling

Generator Display

Setting

Adjustment Remarks

AM

Seek

SENS.

Signal

Generator

to Antenna

receptacle.

1000 kHz

Input level

25 dBµV

1000 kHz VR1 Adjust AF

Stop station.

Note: The tuner module is well-adjust and adjustment is not recommended.



10

PRINTED CIRCUIT BOARDS



5

5

4

4

3

3

2

2

1

1

D

C

B

A

SGND

S P D L O

RFO

SGND AGND

DGND

CDCLK

CDCLK

LOCKEFM

AGND

A D A T A

L R C K

B C K I

GND

A D A T A

B C K I

CDBCK

CDLRCKCDDATA

ACLK

G N D

G N D

G N D

G N D

GND

D3D2

D0D1

GND

GND

GND

GND

GND

GND

GND

GND

LCH

RCH

GNDGND

GND

RESET

GND

GND

SL-

SL+

SGND

GND

GND

AD/SW

SGND

GND SGNDPWMOD

SGND

LDPD

ACBDFE

OPTION

O P T I O N

OPTION

OPTION

M P 3 I N T

M P 3 D I N

M P 3 M L A T

M C K 2

M D A T A

OPTION

SGND

SGND

SGND

SGND

GND

Doc A

CDX3.6.3(MP3)

A3

1 1Saturday, August 04, 2001

Title

Size Document Number Rev

Date: Sheet of

A G N D

A G N D

S G N D

S G N D

S G N D

A G N D

A G N D

G N D

GND

GND

R14 180K

R6082KR21150K

R28 15K

R5982K

C 32 o pe n

R22150K

C25 104

C18 104

C33153

R6282R

EC10

47U

R6182K

R5882K

C41 103

R18 30K

C 5 7

2 2 2

C27

104

R71 open

C45 391

R13 47K

Q1

2SA812

C24104

C42103

C19 224

R20

220KC51 683

C46 391

R23 0

C34

2PC35

8P

R53

1K C36472

C 3 7

1 0 2

R12

10R

EC9

47U

EC4

4U7

C11104

C38103

R51 3K9

C26

104

R39 270K C 43 4 74

R1 47K

R 3

1 0 K

C30 103

C 31 3 33

C29 474

R6 20K

R 7

1 M

R2

22K

R8220K

C66

103

EC12

10U

R29 47K

R15 68K

C39 104

C13104

C5222

C12104

C65 104

C44103

R52 8K2 C10104

R4 8K2

R31 150K

U5SIL9226

1 3 2 4 5 6 7 8 9 1 0

1 1

1 2

131415161718192021222324

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3 4

3 5

3 6

373839404142434445464748

R F

M

E Q

I

R F

O

E Q

O

E F

N I

V C

C

F R

S H

F S

E T

F I B F G

D

F S

I

T G

UISTATMCK

MDATAMLT

RESETCLV1

WDCKLOCK

EFM ASYSPMSPO

S L M

S L O

S L P

T E M

T E O

F E M

F E O

S G N D

T Z C / S S T O P

T E I O

L P F T

A T S C

LDPDPDACPDBDPDFPDEDCBMCPDCCIDCCOVREFEQC

C28

222

C28

222

C6433P

X3

16.9344MHz

R791M

C6333P

R552K2

R 78 3 K3 R5 8K2

R56 15K

C70open

EC3

10UR77 120K

C14

104

C15

104

EC2

10U

C67OPEN

C59OPEN

46.VDDA_DAC47.LCHOUT48.VDDA_PLL

U6S5L9290

1

32

456789

101112

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

252627282930313233343536

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

VSSA_PLL

VSSD_PLLVCO1LF

VDDD_PLLVDDD1-5VXINXOUTVSSD1EFMILOCKSMEF

SMDP

S M S D

W D C

K

T E S T

V

L K F S

C 4 M

R E S E

T B

M L T

M D A T

M C K

I S T A T

S O S 1

S Q C KSQDT

MUTEVDDD2-3V

VSSD2VDDD3-5V

SBCKJTTB

C2PODATX

SADTOLRCKO

BCKO B C K I

L R C K I

S A D T I

V S S D

_ D A C

V D D D

_ D A C

R C H O U T

V S S A

_ D A C

V R E F

V H A L F ' ' '

C 6 8 O P E N

C 6 9

O P E N

C 5 8

O P E N

R 5 6

o p e n

R68

0

C17

104

C67

104

EC14

100uF

C16

104

C54104

R 80 1 M

X1

16.9344MHz

C133P C2

33P

C 7

1 0 4

C 3

8 2 1

C 8

1 0 4

C 5 3

1 0 4

R54 2K2C60

103

C4722P

C48

22PR811M

U7

4M IC

123456789

10 11121314151617181920

D0D1WERAS

A9 A0 A1 A2 A3VCC A4

A5 A6 A7 A8OE

CASD2D3

GND

U4

16M IC

123456789

101112 13

1415161718192021222324

VCCDQ0DQ1WERAS

A11 A10 A0 A1 A2 A3VCC VSS

A4 A5 A6 A7 A8 A9QE

CASDQ2DQ3VSS

R 4 9

2 K 2

R16

100KC49

152

C52

104

C 4

1 0 2

R17

100KC50

152

R 3 5

1 K

R 3 6

1 K

E C 1 1

1 0 u F

E C 1 3

1 0 u F

C6

102

J4

SPINDLE

12

SPINDLE-SPINDLE+

R 6 4

4 7 0 K

R73220K

R42 68K

SEL147K

S E L 3

1 9 0 K S

E L 4

o p e n

J5

SENSOR

321

GNDEJ END

LD START

JR424K

JR115K

JR30

R40

47K

R41

39K

SW1

CHUCK S/WR46

39K

R3039K

D1

EL-23

D2

EL-23R63 68R

R 7 4

5 K

6R72open

C40

103

J1

FEED

12

FEED+FEED-

R 9

3 9 K

R 3 7

1

K

R 7 6

8 K 2

C56104

U 3 K A9 25 9

1 2 3 4 5 6 7 8 9 1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 7

1 8

1 9

2 0

2 1

2 2

2 3

2 4

2 5

2 6

2 7

2 8

D 0 1 . 1

D 0 1 . 2

D I 1 . 1

D I 1 . 2

R E B

R E O

M U T E

G N D

D I 5 . 1

D I 2

D I 2 . 1

D I 2 . 2

G N D

D I 5 . 2

D O 5 . 1

D O 5 . 2

D O 3 . 1

D O 3 . 2

D I 3 '

V C C 1

V C C 2

V E R F

D I 4 . 1

D I 4 . 2

D O 4 . 1

D O 4 . 2

G N D

R380

R 7 5

o p e n

R430

R44 0

C55

104

EC8

100uFC21104

R 6 7

4 7 0 R

R 3 2

2 K 2

Q3 A1504

R 65 1 K

Q2

C4375

ZD1

3V6

EC6

100uF

ZD2 2V

C20

104

R57 15K

R 3 3

4 7 K

R 3 4

4 7 K

JR2 0

J3

1 2 3 4 5 7 6 8 9 1 0

1 1

1 2

1 3

1 4

1 5

C D P L C H

A_

G N D

C D P R C H

B / U P ( 5 V )

R E S E T

A C C ( C D P O N )

S E N S 1 I N

C D P B U S

P O W E R R Q

8 V D C

D G N D

S E N S 1 O

3 V D C

C D - 1

C D D A T A

E C 1

1 0 0 u F

R 26 2 R2

R70 open

R25 0

R 24 2 R2

C22

104EC7

100uF

C23

104

EC5

100uF

J6

1234567891011121314151617

FO+TR+TR-FO-

SGNDLDVRMD

F ADCBE

VEEVREFVCC

15 PLL_BYPASS

U1

S5L9274

2 3 4 5 6 7 8 9 1 0

1 1

1 6

1 3

1 4

1 2

1

17181920

212223242526272829303132

3 3

3 4

3 5

3 6

3 7

3 8

3 9

4 0

4 1

4 2

4 3

4 4

4 5

4 6

4 7

4 8

495051525354555657585960

61626364

1 5

X I

X O

X O U T

C L K

R E S E T B

P L L O V D D A

P L L O V S S A

P L L O V B B A

F I L T E R

_ 0

P L L 1 V D D A

V S S

P L L 1 V B B A

F I L T E R

_ 1

P L L 1 V S S A

V D D

VDD ACLKEXCDP/CLKCD/DATA

CD/LRCKCD/BCK

CD/C2P0 ACLKBCLKLRCK

ADATEMP

ETYPENCNC

VSS V D D

M C U

_ C L K

M D A T

M C K

M L A T

M D O U T

M I N T

S C A N

_ E N

T E S T 1

T E S T 2

T E S T 0

D D A T 0

D D A T 1

W E B

R A S B

V S S

VDDDDAT2DDAT3CASBDA08DA07DA06DA05DA04DA09DA00DA01

DA02DA03OEBVSS

'

X2

4.5MHz

SEL247K

J2

SLED/ORGS/W

1234

SLED+SLED-

SLORG_INSLORG_OUT

R 1 9

2 4 K

R48

4K7

U2

RS9701 OR RS9702

1 2 3 4 5 6 7 8 9 1 0

1 1

1213141516171819202122

2 3

2 4

2 5

2 6

2 7

2 8

2 9

3 0

3 1

3 2

3 3

3435363738394041424344

8 C M M

L K F S

S Q D T

S L E D O R G

O R G I N

I S T A T

O P T I O N 1

O P T I O N 2

A V S S

F E E D F

F E E D RSOS1

BUSINCDON

LSTARTMCK2VDD1

MDATAMP3DIN

MP3MLATMP3INT

GND

N C

N C

R E S E T

X 2

X 1

G N D

V D D

I S T A T 2

J I T B

N C

N C

MLTSQCKPOWERONGNDCDPRESBDATABUSOUTMUTEMCK1

AVDD AVREF

R27 2K2

R1175K

R1075K

VREF

SVCC

VREF

VREF

FEO

VREF

SVCC

SVCC

SGND

VREF

SVCC

SP0

VREF

SVCC

SLO

TEO

VCC

GND

VREF

VREF

V C C

V C C

V C C

VCC

VCC

VCC

V CC D VC C

VCC

vcc2

v c c

2

vcc2

VCC

PWMOD

V D D

vcc2

vcc2

VCC

VDD

VDD

TP12

VDD

B+5V

VDD

SVCC

B+5V

+8VFEO

+8V

VREF

TEO

SPLO

SLO

+ 8 V

B + 5 V

P M O D

VDD

B + 5 V

+ 8 V

+ 3 V

+3V3

SVCCVCC

V C

C

VREF

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18

EXPLODED VIEW PARTS LIST

PANEL

Ref. No. Description RS Part No. Mfr’s Part No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

2021

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

Lens; N/R CDD156X3.7.3 (S. OPC0000)

Panel Top For Fold Down (S. OPC0201)

Panel Bottom For Fold Down

M.P 156FX3.7.3 (Silver) VFD; N/Brand

Open Knob For Fold Down (S. OPC0201)

RE Knob Spring

VOL Knob (S. OPC0201)

VOL Ring (S. PMS291C)

VOL Ring Filter

MODE Knob (L-Up) (S. OPC0201)

SEL/P-EQ Knob (Crystal)

Base For SEL Knob (S. Plum red 198C)

DSP Knob (S. OPC0201)

1PAU Knob (L-Up) (S. OPC0201)

2SCN Knob (L-Up) (S. OPC0201)

3RPT Knob (L-Up) (S. OPC0201)

4SHF Knob (L-Up) (S. OPC0201)

5 Knob (L-Up) (S. OPC0201)

6 Knob (L-Up) (S. OPC0201)

AMS Knob (L-Up) (S. OPC0201)Power Knob For F. Down (L-Up) (S. OPC0201)

1-6 PVC Sheet

DSP/AMS Base

Tune/Track Down Knob (L-Up) (S. OPC0201)

Tune/Track Up Knob (L-Up) (S. OPC0201)

BND/LOU/MONO Knob (S. OPC0201)

LO/MU Knob (S. OPC0201)

VFD BJ883GNK (FUTABA) CDX3.2

Key Board

CD115 Rotate Encoder VOL

MODE Back Light (S. Milk)

SEL Back Light (S. White)

Middle Back Light

Right (Power) Back Light (S. White)

EJ Knob For F. Down (L-Up) (S. OPC0000)

Screw ∅2x8 BH/ST Black

53-15654-35P

51-15621-80

51-15623-00

61-15601-812

52-15646-80

36-11852-00

52-15643-80

52-15647-70

44-15603-01

52-15626-81

52-15648-01B

52-15637-50R

52-15638-80

52-15627-81

52-15628-81

52-15629-81

52-15630-81

52-15628-82

52-15631-81

52-15639-8152-15635-81

35-15601-00

52-15650-00

52-15632-81

52-15633-81

52-15641-80

52-15642-80

27-B0883-00

12-01561-305

18-00115-00

52-15649-01

52-15653-01

52-15651-00

52-15652-01

52-15636-31

40-12008-01



19

EXPLODED VIEW

CABINET



20

EXPLODED VIEW PARTS LIST

CABINET

Ref. No. Description RS Part No. Mfr.’s Part No.

1

2

34

5

6

7

8

9

10

11

1213

14

15

16

17

18

19

20

2122

23

24

25

26

27

28

29

3031

32

33

34

35

36

37

38

3940

Panel

Ring +Spray Silver

Base/ABS (New Socket)Front Cabinet /CD049X3.1

KMC CD MECHA. CDM-211S

Rear Cabinet

Top Cabinet

Bottom Cabinet

Main Fiber

Main Board

Heat Sink (Y) (W/O CDC)

Mounting BoxCD Windows Sheet

Shade (III)

Panel Bracket (CD)

Pipe

Bracket Spring

Gear 1 (POM)

Panel Bracket Spring (Left)

Panel Bracket Spring (Right)

GIB (POM)Open Adaptor

Right Bracket

Gear 2 (POM)

Left Bracket

CD Back Light (PC)

Hook (POM)

Release Spring

Hook Shaft

Lamp BoardSocket Board

Socked Cover Nylon

Right Spring

Spring Bracket (PC)

Wire FIX Fiber

Wire FIX Sheet

Hook

Front Deck Bracket (X3.1)

Rear Deck BracketFM Cover

51-07122-80

51-04926-0061-04912-02

94-00211-00

61-12622-00

61-12620-00

61-12621-00

35-12601-00

12-01360-088

61-12624-00

61-68707-0843-A3101-00

81-69005-00

61-15603-00

34-40201-00

36-02922-00

52-40237-00

36-04901-00

36-04902-00

52-40235-0052-10564-00

39-00104-00

52-40238-00

39-04908-00

52-04937-00

52-40236-00

36-00102-00

34-00101-00

12-03201-75512-01000-345

52-10561-01

36-06855-01

52-04938-00

35-56704-00

39-04911-00

39-03207-00

39-03218-01

39-12621-0039-09305-00



21

Ref. No. Description RS Part No. Mfr’s Part No.

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

IC 7805 Bracket

IC 8571 Bracket

Spring Washer M5

Screw M5 (Rear Cabinet)

Wire Clip

Antenna Clip (II)

Camera Screw M2X3 P/H (Black)

Screw ∅2 X 4 PA/ST

Screw ∅2 X 6 PA/ST Black

Screw ∅2.6 X 4 PH/MS

Screw ∅2.6X4 BH/MS

Screw ∅2.6 X 4 KH/MS

Screw ∅2.6 X 4 PH/TAPTITE

Screw ∅2.6X 6 BH/MS

Screw ∅2.6 X 8 BH/MS

Screw ∅2.6 X 12 BH/MS

Screw ∅3X16 PH/MS

39-03210-00

39-85712-00

35-50001-00

34-14461-00

39-12620-00

39-A1528-00

40-60203-20

40-02004-10

40-12006-20

40-02604-00

40-02604-01

40-02604-02

40-02604-03

40-02606-00

40-02608-01

40-02612-01

40-03016-00



22

EXPLODED VIEW (DECK)



23

EXPLODED VIEW PARTS LIST (DECK)

Ref. No. Description Parts No. Q’ty

1

2

34

5

6

7

8

9

10

11

1213

14

15

16

17

18

19

20

2122

23

24

25

26

27

28

29

3031

32

33

34

35

36

37

38

39

SENSOR

SENSOR PCB

SCREWCOVER-UPPER

LEVER DISC

GUIDE UP

BUSHING ROLLER

ROLLER DISC

SHAFT ROLLER

PIN ROLLER

PVC CAP

B/K ROLLERPIN PULLEY

PIN IDLE

GEAR IDLE

GEAR PULLEY

BELT PULLEY

GEAR ROLLEY

LOCKER (L)

CAM (L)

S/P CAM (L)S/P RACK

CAM (R)

LOCKER ®

GEAR RACK

GEAR LOAD ©

GEAR LOAD (D)

GEAR LOAD (B)

GEAR LOAD (A)

PIN LOADB/K GEAR

MOTOR

GEAR WORM

GERVO PCB ASSY

SPECIAL SCREW

S/P RO (L)

SUPPORT DAMPER

S/P RO ®

CHASSIS MAIN

ST-23G

FR

CA/H 0” TT 2*3SECC T1.0

POM (F20-03)

POM (F20-03)

POM (F20-03)

SLICON

SUS 303

SUM24L-NI (PLATE)

PVC

SECC T1.0SUM24L-NI (PLATE)

SUM24L-NI (PLATE)

POM (F20-03)

POM (F20-03)

CR-WRT

POM (F20-03)

POM (F20-03)

POM (F20-03)

SUS304WPBSUS304WPB

POM (F20-03)

POM (F20-03)

POM (F20-03)

POM (F20-03)

POM (F20-03)

POM (F20-03)

POM (F20-03)

SUM24L-NI (PLATE)SECC T1.0

FF-050SH-11190

POM (F20-03)

GLASS EPOXY 1.2T

P/H TTS 2*2

SUS304WPB

POM (F20-03)

SUS304WPB

SEEC T1.0

2

1

121

1

1

2

2

1

1

2

11

1

1

1

1

1

1

1

11

1

1

1

1

1

1

1

41

1

1

1

4

1

3

1

1



24

EXPLODED VIEW PARTS LIST – CONTINUED (DECK)

Ref. No. Description Parts No. Q’ty

40

4142

43

44

45

46

47

48

49

5051

52

53

54

55

56

57

58

5960

61

62

63

64

65

66

67

68

69

70

71

72

73

CLAMP DISC

HOLD CLAMPERS/P CLAMPER

TURN TABLE

BASE PU

PIN SIDE (A)

SCREW

PIN SIDE (B)

DAMPER

S/P BASE

MOTORGEAR PU (B)

GEAR PU (A)

SCREW

MOTOR

HOUSING GEAR

SHAFT PU

SCREW

4P CONT WIRE

SPRING TENSIONGEAR PU ©

LEAD SCREW

SWITCH

SCREW

PICK UP

FPC WIRE

SPRING PU

FIBER PAPER

S/P CAM ®

TRANSIT SCREW

INSULATOR COVER

SWITCH

WASHER PE

S/P BASE ®

POM (F20-03)

SECC T1.0SUS304WPB

ABS G/F 20%

POM (F20-03)

SUM24L-NI (PLATE)

CA/H 0” M/S 1.7*2.5

SUM24L-NI(PLATE)

BUTHYL

SUS304WPB

RF-400CA-12265HYTRELL 5526

POM (F20-03)

CA/H 0” M/S 2*2

FF-050SH-11190

POM (F20-03)

KNN11 (PCD18)

R/H (W/W) TTB2*5

1007 #28

SUS304WPBPOM (F20-03)

BSBM

SW-110

B/H TTB1.7*8

SF-C99

POLY AMIDE

SUS T0.2

0.55

4.5*18

PE

SW-111

PE

SUS304WPB

1

11

1

1

2

2

2

1

2

11

1

6

1

1

1

1

1

11

1

1

1

1

1

1

1

1

2

1

1

2

2



25

SCHEMATIC DIAGRAM (MAIN)



26

SCHEMATIC DIAGRAM (SERVO)



27

ELECTRICAL PARTS LIST

Ref. No. Part No. Description Q’ty

PC BOARD ASSY, MAIN BOARD

Q501,705

Q301,405,502,701

Q407

Q203,303~7,401~4/6,504,702

IC502

D801,804

D513/4,502/4/5,535,304/5,802/3,533/5/

6,703

D400

ZD502

ZD402

ZD301

ZD504~7

ZD703

ZD501

IC403

IC401/2

IC302

IC503

IC801

IC803

IC501

IC301

XT501

XT301

C510/1

C330/1

C321,512

C322/3/9,505,326

C314,420/15,514/8,532,815/6,215,

531

C319/20,312/3

C346

C327/8,334,436,452,509,803

C432/3

C807~10

C333

C421~4

C350,410/9,435,521,701,703

C912/3

C335~7,316,506,517

C310/11/17,401~8,411~4,704/5

C811

01-00435-00

01-01175-00

01-01240-00

01-02785-00

01-07805-00

02-04001-00A

02-04148-00A

02-05401-00

02-50036-00A

02-50047-00A

02-50051-00A

02-50068-00A

02-50091-00A

02-50100-00

03-02313-00

03-04558-06

03-06579-00

03-07035-00

03-07377-00

03-07818-00

03-08802-004

03-09257-00

04-00072-00

04-00433-00M

05-00330-06

05-00390-06

05-05102-00A

05-05103-00A

05-05104-00A

05-05153-00A

05-05220-00A

05-05223-00A

05-05272-00A

05-05471-00A

05-05681-00A

05-06164-82

06-10107-01

06-10108-01

06-10476-01

06-16105-01

06-16106-01

TRANSISTOR BD435 “SAM SUNG”

TRANSISTOR 2SA1175-FF

TRANSISTOR B1240

TRANSISTOR 2SC2785-FF

IC-REGULATOR 78L05

DIODE IN4001 (TAPPING)

DIODE 1N-4148 (TAPPING)

DIODE IN5401

ZENER DIODE 3.6V 0.5W AT.





ZENER DIODE 10V 0.5W

I.C. PT2313L

IC KIA-4558F

IC. SAA-6579T

IC KIA7035P

I.C. TDA-7377 (PWR)

REGULATOR LC-78L18

IC RS8802-004

I.C. TC 9256P

CRYSTAL HC-49/US 7.2MHZ

C. 4.332SMHz HC-49U 30PPM 22PF

CER CAP 33P NPO ±5%

CER CAP 39P NPO ±5%

AXIAL CER CAP 1000PF ±20% TP.

AXIAL CER CAP 0.01µF+80/-20% TP.

AXIAL CER CAP 0.1µF +80/-20% TP.

A. CER CAP 0.015µF +80/-20% TP.

AXIAL CER CAP 22PF ±5%

A. CER CAP 0.022µF +80/-20% TP.

AXIAL CER CAP 2700PF ±20% TP



AXIAL CER CAP 0.1µF X7R ±10% TP.

E. CAP 100µF 10V (∅5X7MM MINI)

E. CAP 1000µF 10V (∅8X14MM)

E. CAP 47µF 10V (∅4X7 MINI)

E. CAP 220µF 10V ∅6MM

E. CAP 10µF 10V (∅4X7MM)

2

4

1

13

1

2

14

1

1

1

1

4

1

1

1

2

1

1

1

1

1

1

1

1

2

2

2

5

10

4

1

7

2

4

1

4

7

2

6

17

1



28

ELECTRICAL PARTS LIST - CONTINUED


C409,502,513

C011/4,332,504,516

C434

C814

C801

C451,416

C911

C324

C429,430

R715,440,533

R318

R305,502,327/8

R511,321,316

R319/31,438/42,325,702

R216,706/7,426/30/36,454/5,47

0~3,530,555,329,338

R431~4

R324

R323

R523,447/8

R708/9,518

R554

R501

R429,512,562

R413/4,711/3/4

R505/15/22/14

R334,330

R435,J24

R307~10,524

R556

R701,326

R428,439,506~10,710

R306,409~12,437,504,801,

R563

R525

R311/2,416~9,443/4

R453,415

R503

R405~8

R531

L501

MB

L801

06-16107-01

06-16225-01

06-16226-01

06-16227-01

06-16338-00S

06-16475-01

06-16476-01

06-50224-01

06-50334-01

07-05010-00

07-05022-16A

07-05100-16A

07-05101-16A

07-05102-16A

07-05103-16A

07-05104-16A

07-05151-16A

07-05152-16A

07-05154-16A

07-05182-16A

07-05183-16A

07-05221-16A

07-05222-16A

07-05223-16A

07-05224-16A

07-05330-16A

07-05331-16A

07-05332-16A

07-05334-16A

07-05471-16A

07-05472-16A

07-05473-16A

07-05475-16

07-05512-16A

07-05562-16A

07-05680-16A

07-05752-16A

07-05822-16A

07-05824-16A

09-70100-01

12-01360-008

15-27014-01

E. CAP 100µF 10V (∅6.3X7MM)

E. CAP 2.2µF 16V ∅4X7


E. CAP 220µF 16V (∅6.3X12MM)

E. CAP 3300µF 16V 105°C

E. CAP 4.7µF 16V (∅4X7MM)


E. CAP 0.22µF 50V (∅4X7MM) MINI

E. CAP 0.33µF 50V (∅4X7MM)

RES. 1Ω 1/4W

RES. 2.2Ω 1/16W (TAPPING)

RES. 10Ω 1/16W (TAPPING)


RES. 1kΩ 1/16W (TAPPING)

RES. 10kΩ 1/16W(TAPPING)



RES. 1.5kΩ 1/16W (TAPPING)















RES. 4.7MΩ 1/16W ±5%







MICRO INDUCTOR 10UH AXIAL TYPE

PCB CDDX3.7.3 VMB 188X145

RING COIL Ø27X14MM V-TYPE

3

5

1

1

1

2

1

1

2

3

1

4

3

6

16

4

1

1

3

3

1

1

3

5

4

2

2

5

1

2

8

9

1

1

8

2

1

4

1

1

1

1



29



PC BOARD ASSY, FM TUNER BOARD

Q104/6

Q102

D107

D106

IC101

IC102

C136

C115/6

C122

C117

C126

C123

C121

C135,001/2

C109,129,133

C108/9,111/2/8

C130

C114

C134

C102

C113,128,132

C110,125/7,131

C124

J01~5

R114

V104

VR106

R119

R116/8

R136

J5~15,R152

R128,J16

R109,133,108,129

R103,149,117,112

R113,132

R150

R115

R120

R107,110,134

R106,135

R111

R120

01-02785-00C

01-03875-07

02-04148-00

02-04148-02

03-01140-00

03-03375-00

05-03102-10

05-03223-10

05-05103-10H

05-05330-00H

05-05333-00

05-09102-11

05-63102-01

05-63103-01

05-63104-01

05-63223-01

05-63332-01

06-10107-01

06-10227-01

06-16106-01

06-16475-01

06-50105-01

06-50335-02C

07-05000-54

07-05123-16

07-05203-16

07-05392-16

07-05472-16

07-05473-16

07-05824-54

07-63000-00

07-63100-00

07-63102-00

07-63103-00

07-63153-00

07-63222-00

07-63223-00

07-03224-00

07-63331-00

07-63392-00

07-63473-00

07-63683-00

TRANSISTOR 2SC2785 “NEC”

TRANSISTOR 2SC3875G

DIODE IN-4148

DIODE CHIP PLS4148 1206 ROHM

I.C. LA-1140

I.C. LA-3375

CHIP CER CAP 1000P 50V K Y5P TA

CHIP CAP CM21X7R223K25AT

AXIAL CER UP050B103K-B-B7 ±10%

AXIAL UP050SL 330J-B-B (±5%)

AXIAL CER CAP 0.33µF +80/-20%

POLY CAP 1000PF ±5%

CHIP 1000PF ±10% X7R 0603 SMT

CHIP 0.01µF ±10% X7R 0603 SMT

CHIP 0.1µF ±10% X7R 0603 SMT

CHIP 0.022µF ±10% X7R 0603 SMT

CHIP 3300PF ±10% X7R 0603 SMT

E. CAP 100µF 10V (∅5X7MM MINI)

E. CAP 220µF 10V (∅6MM MINI)





CHIP RES. 0Ω 1/10W

RES. 12kΩ 1/16W

RES. 20kΩ 1/16W ±5%

RES. 3.9kΩ 1/16W

RES. 4.7kΩ 1/16W

RES. 47kΩ 1/16W

CHIP RES. 820kΩ 1/10W

CHIP RES. 0Ω 0603 SMT

CHIP RES. 10Ω ±5% 0603 SMT

CHIP RES. 1kΩ ±5% 0603 SMT



CHIP RES. 2.2kΩ ±5% 0603 SMT



CHIP RES. 330Ω ±5% 0603 SMT




2

1

1

1

1

1

1

2

1

1

1

1

1

3

3

5

1

1

1

1

3

4

1

5

1

1

1

1

2

1

12

2

4

4

2

1

1

1

3

2

1

1



30



R127

CF101/2

VR103

VR107

VR105

VR101

07-63752-00

08-70174-01

09-10710-01

12-01140-135

17-30103-06S

17-30104-06S

17-30502-06S

17-30503-06S


TFT 10.7MHZ H=7.5MM

FILTER SEF 10.7MJ ‘MURATA’ ±30K

LA1140 TUNER BOARD 74X40X1.2

SEMI-FIXED EVND2AA03B14 (10KB)

SEMI-FIXED EVND2AA03B15 3V

SEMI-FIXED EVND2AA03B53

SEMI-FIXED EVND2AA03B54 (50KΩ)

1

1

2

1

1

1

1

1

PC BOARD ASSY, AM TUNER BOARD

Q302

Q202/1,308,310

D528

C214,204C205

C318

C210

R203/5,304

R336

R337,350

R202

R204

L201

VR1

01-01175-00

01-02785-00

02-04148-00A

05-05223-00A05-16225-00

06-10107-01

06-16105-01

07-05102-16A

07-05103-16A

07-05223-16A

07-05331-16A

07-05822-16A

09-70330-01

17-31203-06T

TRANSISTOR 2SA1175-FF


DIODE IN-4148 AT. (TAPPING)

A. CER CAP 0.022µF +80/-20% TP.TAN CAP 2.2µF 16V

E. CAP 100µF 10V (Ø5X7MM MINI)

E. CAP 1µF 16V (Ø4X7MM)

RES. 1kO 1/16W (TAPPING)



RES. 330O 1/16W (TAPPING)

RES. 8.2kO 1/16W (TAPPING)

MICRO INDUCTOR 33µH AXIAL TYPE

SEMI-FIXED SC-065 B20K Ø6MM 3H

1

4

4

21

1

1

3

1

2

1

1

1

1PC BOARD ASSY, KEY BOARD

LED1

LP1~11

IC601

C604/5

C606~10/12~15

C601

C616

R651~4

R609,621,655/6R646~650

639/40/41

R610/22

R604/16

R627/15

R605,61

R611/23

R606/18

R612/24

R619,607

02-01112-00F

02-30553-60T

03-16311-00

05-03105-10M

05-63101-00

05-63104-01

05-63221-00

07-63101-00

07-63102-0007-63103-00

07-63151-00

07-63152-00

07-63181-00

07-63183-00

07-63221-00

07-63222-00

07-63331-00

07-63332-00

07-63471-00

SMD LED PG1112H GREEN “STANLEY”

P.LAMP AA 3V 60MA Ø3X5.5 K.T.

IC µPD16311GC (VFD DRIVER)

CHIP CAP KC20E1C105M-TS

CHIP 100PµF ±5% NPO 0603 SMT

CHIP 0.1µ F ±10% X7R 0603 SMT

CHIP 220PF ± 5% NPO 0603 SMT

CHIP RES 100? ±5% 0603 SMT

CHIP RES 1k? ±5% 0603 SMTCHIP RES. 10kΩ ± 5% 0603 SMT

CHIP RES 150? ±5% 0603 SMT


CHIP RES. 180Ω ± 5% 0603 SMT

CHIP RES 18k?

CHIP RES. 220Ω ± 5% 0603 SMT

CHIP RES. 2.2kΩ ± 5% 0603 SMT

CHIP RES. 330Ω ± 5% 0603 SMT


CHIP RES. 470Ω ± 5% 0603 SMT

1

11

1

2

9

1

1

4

45

3

2

2

2

2

2

2

2

2



31



R613,625,601

R643~4

R603

R620,608

R614,626

L601

KB

SW

07-63472-00

07-63473-00

07-63563-00

07-63681-00

07-63822-00

09-70100-01

12-01561-305

16-01107-00K

16-01140-04


CHIP RES 47k? ±5% 0603 SMT

CHIP RES. 56kΩ ± 5% 0603 SMT

CHIP RES. 680Ω ± 5% 0603 SMT


MICRO INDUCTOR 10UH AXIAL TYPE

PCB CD-F156VFD KB 159X41.8

TACT SW. DCT/1101 4.3MM 2PIN

TACT SW. KPS-1107SW H=2.5 KIE

3

2

1

2

2

1

1

17

2

PC BOARD ASSY, SDK/CD SERVO BOARD

Q1

Q601

Q602

D1,2

ZD2

ZD602

U5

U3

U1

U6

U2

X2

X1

C602

EC2/3,11~13

EC4

C34

C35

C4,6,37

C30,38,40~42,44,60/61,66

C7~18,20~27,39,52~56,62,65

C49,50

C33

C47,48

C5,28,57

C19

C1,2

C31

C45

C36,46

01-00812-00

01-02785-00

01-08050-03

02-00144-00

02-04148-00

02-50020-00

02-50039-00A

03-09226-00

03-09259-00

03-09274-00

03-09290-00

03-09702-001

03-M1644-00

04-00050-00

04-00169-00

05-05223-00A

05-25106-10

05-25475-10

05-63020-00

05-63080-00

05-63102-01

05-63103-01

05-63104-01

05-63152-01

05-63153-01

05-63220-00

05-63222-01

05-63224-01

05-63330-00

05-63333-01

05-63391-00

05-63472-01

TR. 2SA812


TR. 8050C TO-92-B

IR LED MIE 144A1MC

DIODE IN-4148

ZENER DIODE 2V 0.5W


IC SIL 9226

IC KA9259D

IC S5L9274

IC S5L 9290

IC RS9702-001 (FOR MP3)

FILTE M11L1644SA-60J 4X4M DRAMCRYSTAL HC-49/US 5MHZ

CRYSTAL HC-49/US 16.934MHZ

A. CER CAP 0.022µ F +80/-20%

TAN CAP CHIP 10µF 25V 1206 SMT

TAN CAP CHIP CER 4.7µF 25V 1206 SMT

CHIP CER 2PF ±5% NPO 0603 SMT

CHIP CER 8PF ± 5% NPO 0603 SMT

CHIP 1000PF ±10% X7R 0603 SMT

CHIP 0.01µF ± 10% X7R 0603 SMT

CHIP 0.1µF ±10% X7R 0603 SMT

CHIP 1500PF ±10% X7R 0603 SMT

CHIP 0.015µF ± 10% X7R 0603 SMT

CHIP CER 22PF ±5% NPO 0603 SMT

CHIP 2200PF ±10% X7R 0603 SMT

CHIP 0.22µF ± 10% X7R 0603 SMT

CHIP CAP 33PF ±5% NPO 0603 SMT

CHIP 0.033µF ± 10% 0603 SMT

CHIP 390PF ±5% NPO 0603 SMT

CHIP 4700PF ±10% X7R 0603 SMT

1

1

1

2

1

1

1

1

1

1

1

1

11

1

1

5

1

1

1

3

9

28

2

1

2

3

1

2

1

1

2



32



C29,43

C51

C3

EC1,5~8,14

EC9,10

J84

MP36

R601

R607

R609

R608

R602

JR2,3,25,38,43~45,66,68

R24,26

R12

R15~37,53

R3

R16,17,23

R7

R77

R28,56,57

R21,22,31

R6

R27,49,54,55

R2

R8,14,20,73

R19

R39

R18

R51

R9,30,41,46

R48,78

R1,13,33,34,40,SEL1,2

R64

R74

R63

R15,29,42

R10,11

R62

R4,5,52,76

R58~61

R

SW1

05-63474-00

05-63683-01

05-63821-00

06-16107-54

06-16476-54

07-05100-00

07-05101-16A

07-05103-16A

07-05105-16A

07-05221-16A

07-05332-16A

07-05563-16A

07-63000-00

07-63022-00

07-63100-00

07-63102-00

07-03103-00

07-63104-00

07-63105-00

07-63124-00

07-63153-00

07-63154-00

07-63203-00

07-63222-00

07-63223-00

07-63224-00

07-63243-00

07-63274-00

07-63303-00

07-63392-00

07-63393-00

07-63472-00

07-63473-00

07-03474-00

07-03562-00

07-03680-00

07-63683-00

07-63753-00

07-63820-00

07-63822-00

07-63823-00

12-87020-630

16-00033-01

CHIP CAP 0.47µF ±5% (+80/-20%)

CHIP 0.068µF ± 10% 0603 SMT

CHIP 820PF ±5% 0603 SMT

E. CAP CHIP 100µF/16V Ø6.3X5.5

E. CAP CHIP 47µF/16V Ø5X5.5

RES. 10Ω 1/4W



RES. 1MΩ 1/16W (TAPPING)




CHIP RES. 0Ω 0603 SMT

CHIP RES. 2.2Ω ± 1% 0603 SMT

CHIP RES. 10Ω ± 5% 0603 SMT




CHIP RES. 1MΩ ± 5% 0603 SMT























PCB MP3/KMC SERVO (D/SIDE)

MICRO SWITCH MPU10371MLBO (MIC)

2

1

1

6

2

1

1

1

1

1

1

1

9

2

1

4

1

3

1

1

3

3

1

4

1

4

1

1

1

1

4

2

7

1

1

1

3

2

1

4

4

1

1

Roadstar CD 801mp Fm

Documents

Transcript of Roadstar CD 801mp Fm