RIO Compact I/O Operating Manual - SchleicherUSA · 2016. 7. 29. · F CANopen A Operating Manual...

Operating Manual RIO Compact I/O Version 03/08 1

F

Operating Manual

RIO Compact I/O for PROFIBUS-DP, InterBus-S, DeviceNet and

CANopen

Operating Manual RIO Compact I/O Version 03/08 Article No. R4.322.1830.0 (322 156 97)

Operating Manual

RIO Compact I/O

for PROFIBUS-DP, InterBus-S, DeviceNet and CANopen Operating Manual RIO Compact I/O Version 03/08 Part No. R4.322.1830.0 (322 156 97)

Target Group These operating manual have been written for trained personnel with specialised knowledge. There are special demands on the selection and training of the personnel who work on the automation system. Suitable personnel are, for example, electricians and electrical engineers who have had the relevant training (see also Safety-related information, "Selection and Qualification of Personnel").

Previous versions of these operating manual 11/99 05/00

Where can I obtain manuals? You can download all our programming and operating manuals free of charge from our web site at http://www.schleicher-electronic.com or order them by writing to the following address (please quote order no.): SCHLEICHER Electronic GmbH & Co. KG Pichelswerderstraße 3-5 D-13597 Berlin Germany

Copyright by SCHLEICHER Electronic GmbH & Co. KG Pichelswerderstraße 3-5 D-13597 Berlin Phone +49 30 33005-330 Fax +49 30 33005-305 Hotline +49 30 33005-304 Internet http://www.schleicher-electronic.com Errors and omissions excepted. Subject to modifications.

2 Operating Manual RIO Compact I/O Version 03/08

http://www.schleicher-electronic.com/


Contents 1 Overview and Ordering Information ....................................................................................................................... 6 1.1 Compact I/O ............................................................................................................................................................... 7 1.2 Options ....................................................................................................................................................................... 9 1.3 Operating Manuals ..................................................................................................................................................... 9 2 PROFIBUS-DP......................................................................................................................................................... 10 2.1 Fundamentals........................................................................................................................................................... 10 2.2 Compact I/O PROFIBUS-DP RIO 16 I DP ............................................................................................................ 12 2.3 Compact I/O PROFIBUS-DP RIO 16 O DP........................................................................................................... 14 2.4 Compact I/O PROFIBUS-DP RIO 8 I/O DP........................................................................................................... 16 2.5 Compact I/O PROFIBUS-DP RIO 8 I 8 I/O DP...................................................................................................... 18 2.6 Control, Connection and Display Elements .............................................................................................................. 20 2.7 Data Width and Addressing...................................................................................................................................... 21 2.8 Setting the PROFIBUS Slave Address..................................................................................................................... 22 2.9 GSD Files ................................................................................................................................................................. 22 2.10 PROFIBUS-DP Wiring.............................................................................................................................................. 23 2.11 PROFIBUS-DP Cable Parameters ........................................................................................................................... 24 2.12 Diagnosis on the PROFIBUS-DP ............................................................................................................................. 25 2.12.1 Advanced Diagnosis................................................................................................................................................. 26 2.13 PROFIBUS-DP Response Times ............................................................................................................................. 27 3 InterBus-S ............................................................................................................................................................... 28 3.1 Fundamentals........................................................................................................................................................... 28 3.2 Compact I/O InterBus-S RIO 16 I IBS ................................................................................................................... 30 3.3 Compact I/O InterBus-S RIO 16 O IBS ................................................................................................................. 32 3.4 Compact I/O InterBus-S RIO 8 I/O IBS ................................................................................................................. 34 3.5 Compact I/O InterBus-S RIO 8 I 8 I/O IBS ........................................................................................................... 36 3.6 Control, Connection and Display Elements .............................................................................................................. 38 3.7 Data Width and Addressing...................................................................................................................................... 39 3.7.1 Compact I/O Interbus-S Wiring................................................................................................................................. 40 3.8 InterBus-S Response Times..................................................................................................................................... 41 4 DeviceNet ................................................................................................................................................................ 42 4.1 Fundamentals........................................................................................................................................................... 42 4.2 Compact I/O DeviceNet RIO 16 I CAN DN............................................................................................................ 43 4.3 Compact I/O DeviceNet RIO 16 O CAN DN.......................................................................................................... 45 4.4 Compact I/O DeviceNet RIO 8 I/O CAN DN.......................................................................................................... 47 4.5 Compact I/O DeviceNet RIO 8 I 8 I/O CAN DN..................................................................................................... 49 4.6 Control, Connection and Display Elements .............................................................................................................. 51 4.7 Data Width and Addressing...................................................................................................................................... 51 4.8 Setting the DeviceNet MAC ID ................................................................................................................................. 53 4.9 Setting the Data Transmission Rate......................................................................................................................... 53 4.10 DeviceNet Wiring...................................................................................................................................................... 54 4.11 EDS Files.................................................................................................................................................................. 54 4.12 DeviceNet Response Times ..................................................................................................................................... 55 5 CANopen ................................................................................................................................................................. 56 5.1 Fundamentals........................................................................................................................................................... 56 5.2 Compact I/O CANopen RIO 16 I CANopen........................................................................................................... 57 5.3 Compact I/O CANopen RIO 16 O CANopen ......................................................................................................... 59 5.4 Compact I/O CANopen RIO 8 I/O CANopen ......................................................................................................... 61 5.5 Compact I/O CANopen RIO 8 I 8 I/O CANopen .................................................................................................... 63 5.6 Control, Connection and Display Elements .............................................................................................................. 65 5.7 Mapping I/O Data on Process Data Objects (PDOs)................................................................................................ 67 5.8 Setting the CANopen Module ID .............................................................................................................................. 68 5.9 Setting the Data Transmission Rate......................................................................................................................... 68 5.10 CANopen Wiring....................................................................................................................................................... 69 5.11 EDS Files.................................................................................................................................................................. 69 6 Voltage Bus RIO KE 16 .......................................................................................................................................... 70 7 Installation............................................................................................................................................................... 72 7.1 Mechanical Installation ............................................................................................................................................. 72 7.1.1 Installation position ................................................................................................................................................... 72 7.1.2 Installation Dimensions and Clearances .................................................................................................................. 72 7.1.3 DIN Rail Installation .................................................................................................................................................. 73


7.2 Electrical Installation................................................................................................................................................. 74 7.2.1 Spring Terminals ...................................................................................................................................................... 74 7.3 Connecting the Power Supply and Signal Lines....................................................................................................... 76 7.3.1 Installation Guidelines .............................................................................................................................................. 77 8 Technical Data and Dimensions ........................................................................................................................... 78 9 Appendix ................................................................................................................................................................. 80 9.1 Replacing Electronic Parts in the Module................................................................................................................. 80 9.2 Glossary ................................................................................................................................................................... 81 9.3 Trademarks .............................................................................................................................................................. 82 10 Safety-related Information ..................................................................................................................................... 83 10.1 Correct Use of the System ....................................................................................................................................... 83 10.2 Selection and Qualification of Personnel.................................................................................................................. 83 10.3 Configuring, Programming, Installation, Commissioning and Operation .................................................................. 84 10.4 Maintenance ............................................................................................................................................................. 84 10.5 High Voltages ........................................................................................................................................................... 84 10.6 Dealing With Used Batteries..................................................................................................................................... 84 11 Index ........................................................................................................................................................................ 85


Document conventions

This manual uses the following signs to indicate a safety-related warning:

Death, serious injuries or severe damage to the equipment if relevant safety precautions were not to be taken.

Possible death, serious injuries or severe damage to the equipment if relevant safety precautions were not to be taken.

Possible light injuries or damage to the equipment if relevant safety precautions were not to be taken.

Possible damages to the automation system or the equipment if relevant warnings are not observed.

Important information on the handling of the automation system or the respective part in the operating manual.

Please read and follow the safety-related warnings at the end of this operating manual.

Other objects are represented as follows. Object Example File names MANUAL.DOC

Menus / Menu Items Insert / Graphic / From file

Paths / Directories C:\Windows\System

Hyperlinks http://www.schleicher-electronic.com

Program listings MaxTsdr_9.6 = 60 MaxTsdr_93.75 = 60

Keys <Esc> <Enter> (press first key, let go and press next key)<Ctrl+Alt+Del> (press all keys at the same time)



Overview and Ordering Information

1 Overview and Ordering Information

RIO Compact-I/O for PROFIBUS-DP,

InterBus-S, DeviceNet and CANopen

RIO Compact I/O on a Schleicher PLC with InterBus-S Master USK DIM



1.1 Compact I/O PROFIBUS-DP InterBus-S

RIO 16 I DP 16 24V DC inputs Two-wire connection system Part no. (362 141 08) [substituted by RIO xx/ KE]

RIO 16 I IBS 16 24V DC inputs Two-wire connection system Part no. (362 141 09) [substituted by RIO xx/ KE]

RIO 16 I DP/ KE as above with location notches for voltage bus Part no. R5.362.0030.0 (362 157 60)

RIO 16 I IBS/ KE as above with location notches for voltage bus Part no. R5.362.0040.0 (362 157 61)

RIO 16 O DP 16 1A outputs Two-wire connection system Part no. (362 155 33) [substituted by RIO xx/ KE]

RIO 16 O IBS 16 1A outputs Two-wire connection system Part no. (363 155 38) [substituted by RIO xx/ KE]

RIO 16 O DP/ KE as above with location notches for voltage bus Part no. R5.362.0070.0 (362 157 64)

RIO 16 O IBS/ KE as above with location notches for voltage bus Part no. R5.362.0080.0 (362 157 66)

RIO 8 I/O DP 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Four-wire connection system Part no. RK.362.1410.5 (362 141 05)

RIO 8 I/O IBS 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Four-wire connection system Part no. RK.362.1410.6 (362 141 06)

RIO 8 I 8 I/O DP 8 24V DC inputs 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Two-wire connection system Part no. (362 150 77) [substituted by RIO xx/ KE]

RIO 8 I 8 I/O IBS 8 24V DC inputs 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Two-wire connection system Part no. (362 150 78) [substituted by RIO xx/ KE]

RIO 8I 8I/O DP/ KE as above with location notches for voltage bus Part no. R5.362.0110.0 (362 157 70)

RIO 8I 8I/O IBS/ KE as above with location notches for voltage bus Part no. R5.362.0120.0 (362 157 71)



DeviceNet CANopen

RIO 16 I CAN DN 16 24V DC inputs Two-wire connection system Part no. (362 141 11) [substituted by RIO xx/ KE]

RIO 16 I CANopen 16 24V DC inputs Two-wire connection system Part no. (362 155 00) [substituted by RIO xx/ KE]

RIO 16 I CAN DN/ KE as above with location notches for voltage bus Part no. R5.362.0010.0 (362 157 62)

RIO 16 I CANopen/ KE as above with location notches for voltage bus Part no. R5.362.0020.0 (362 157 63)

RIO 16 O CAN DN 16 1A outputs Two-wire connection system Part no. (362 155 27) [substituted by RIO xx/ KE]

RIO 16 O CANopen 16 1A outputs Two-wire connection system Part no. (362 155 01) [substituted by RIO xx/ KE]

RIO 16 O CAN DN/ KE as above with location notches for voltage bus Part no. R5.362.0050.0 (362 157 68)

RIO 16 O CANopen/ KE as above with location notches for voltage bus Part no. R5.362.0060.0 (362 157 69)

RIO 8 I/O CAN DN 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Four-wire connection system Part no. RK.362.1410.7 (362 141 07)

RIO 8 I/O CANopen 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Four-wire connection system Part no. R5.362.0140.0 (362 154 99)

RIO 8I 8I/O CAN DN 8 24V DC inputs 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Two-wire connection system Part no. (362 155 04) [substituted by RIO xx/ KE]

RIO 8 I 8 I/O CANopen 8 24V DC inputs 8 combination I/Os All combination I/Os can be used individually as 24V DC inputs or 1A outputs. Two-wire connection system Part no. (362 155 03) [substituted by RIO xx/ KE]

RIO 8I 8I/O CAN DN/ KE as above with location notches for voltage bus Part no. R5.362.0090.0 (362 157 72)

RIO 8I 8I/O CANopen/ KE as above with location notches for voltage bus Part no. R5.362.0100.0 (362 157 73)



Voltage Bus

RIO KE 16 2 rows with 10 Terminals Only for module with location notch for voltage bus (RIO xx/ KE).Part no. R5.368.0020.0 (368 156 70)

1.2 Options

Options for CANopen Description Part no. ProCANopen configuration software RK.320.1564.1 (320 156 41) CANcardX PCMCIA card CANopen interface R4.321.0010.0 (321 156 40)

1.3 Operating Manuals

Operating manuals Item Part no. RIO Kompakt-I/O (German) R4.322.1820.0 (322 156 95) RIO Compact I/O (English) R4.322.1830.0 (322 156 97) RIO Buskoppler (German) R4.322.1840.0 (322 156 98) RIO Bus Couplers (English) R4.322.1850.0 (322 157 00) RIO Erweiterungsmodule (German) R4.322.1720.0 (322 154 14) RIO Expansion Modules (English) R4.322.1730.0 (322 154 15) Inbetriebnahmehinweise für Feldbussysteme (German) R4.322.1600.0 (322 152 48) Commissioning Field Bus Systems (English) R4.322.1610.0 (322 152 49) RIO Gesamtdokumentation (Kompakt-I/O und Modulsystem) German R4.322.1800.0 (322 155 50) RIO Complete Documentation (Compact I/O and Modular System) English R4.322.1810.0 (322 155 80)


PROFIBUS-DP


2 PROFIBUS-DP PROFIBUS was designed in 1983 as an open field bus. PROFIBUS was standardized in 1991 (DIN 19 245) and became a European standard in 1996 (EN 50 170). PROFIBUS-DP has been specially designed for remote periphery sensor and actuator technology in production automation.

2.1 Fundamentals • Only one master allowed. • You can integrate a Class 2 Master for field bus diagnosis. • Max. address range for each slave is 244 bytes. • Individual slaves may fail or shut off during bus operation.

However, all other slaves will continue to operate. • The complete bus topology is configured and determined in the

master configuration. • Each slave has a unique manufacturer ID which is assigned by the

Profibus user organisation.

PROFIBUS-DP

Bus Topology • 2 wire topology • Drop lines at 1.5Mbaud up to 6.6m. No drop lines at 12Mbaud. • Max. 32 slaves per bus segment allowed (including repeater) • Total of 121 slaves possible if you use up to 3 repeaters and up to

31 slaves per bus segment.

1 Interface module 2 Stations 3 Surge impedance 4 Repeater


PROFIBUS-DP

2.2 Compact I/O PROFIBUS-DP RIO 16 I DP RIO 16 I DP

• 16 24V DC inputs • Two-wire connection system • Bus connection: PROFIBUS-DP

subminiature, 9-pin, jack contact Terminal designation / Byte number X1.0 to X1.7 / Byte 1 X2.8 to X2.15 / Byte 2 See also page 21.


PROFIBUS-DP

RIO 16I DP

RIO 16I DP (362 141 08) (substituted by RIO xx/ KE)

Part no.

RIO 16I DP/KE R5.362.0030.0 (362 157 60) (with location notch for voltage bus)

Bus connection PROFIBUS-DP, subminiature, 9-pin, jack contact Power supply 24V DC ± 20% max. 5% residual ripple

Inputs Number of inputs 16 Switching level H level +15V to +30V

L level -30V to +5V Input current min. H level (+15V), I >= 2.5mA

max. L level (+5V), I <= 0.7mA Typical (+24V), I = 4.5mA

Isolation from internal bus Yes, each channel separately via opto-electronic couplers

Signal delay 2ms typical (hardware) See also Response Times, page 27.

See also Technical Data, page 78.


PROFIBUS-DP

2.3 Compact I/O PROFIBUS-DP RIO 16 O DP RIO 16 O DP

• 16 1A outputs • Two-wire connection system • Bus connection: PROFIBUS-DP

subminiature, 9-pin, jack contact Terminal designation / Byte number X1.0 to X1.7 / Byte 1 X2.8 to X2.15 / Byte 2 See also page 21.


PROFIBUS-DP

RIO 16 O DP

RIO 16 O DP (362 155 33) (substituted by RIO xx/ KE)

Part no.

RIO 16 O DP/KE R5.362.0070.0 (362 157 64) (with location notch for voltage bus)

Bus connection PROFIBUS-DP, subminiature, 9-pin, jack contact Power supply 24V DC ± 20% max. 5% residual ripple

Outputs Number of outputs 16 Output current per output max. 1A

overload and short-circuit proof Parallel operation Possible in groups (4 groups: 0-3,4-7,8-11,12-15) Total current per group 2A (4 groups: 0-3,4-7,8-11,12-15) Total current for whole module max. 4A Switching level H level = power supply-0.5V (IL < 1A)

L level <= 1V (IL = 0A) Isolation from internal bus Yes, each channel separately via opto-electronic couplers Simultaneity 100% @ max. 0.25A per channel Free-wheeling diode Integrated Signal delay <100µs (hardware)

See also Response Times, page 27 See also Technical Data, page 78.


PROFIBUS-DP

2.4 Compact I/O PROFIBUS-DP RIO 8 I/O DP RIO 8 I/O DP

• 8 combination I/Os

Can be used individually as 24V DC inputs or 1A outputs.

• Four-wire connection system • Bus connection: PROFIBUS-DP

subminiature, 9-pin, jack contact Terminal designation / Byte number X1.0 to X1.7 / Byte 1 See also page 21.


PROFIBUS-DP

RIO 8 I/O DP Part no. RK.362.1410.5 (362 141 05) Bus connection PROFIBUS-DP Number of inputs/outputs 8 combination I/Os which can be used individually as input

or output Power supply 24V DC ± 20% max. 5% residual ripple

Inputs Switching level H level +15V to +30V



Isolation from internal bus Yes, each channel separately via opto-electronic couplers Signal delay 2ms typical (hardware)

See also Response Times, page 28.

Outputs Output current per output max. 1A, overload and short-circuit proof, parallel operation

possible in groups (2 groups: 0-3,4-7) Total current for whole module max. 4A Switching level H level = power supply-0.5V (IL < 1A)



Each of the 8 channels can be used either as an input or an output. I.e.: for a process map an input address space and an output address space are reserved. Ensure that a used input channel (e.g. initiator) is not used as an output channel at the same time, however, an output can be inverted to an input. This way the PLC can monitor the switching function.

When using modules with digital combination channels note that you cannot connect a 24V supply to a combination channel without connecting the module to the power supply. If you do, the power supply will be fed back via the output circuit of the module. This may result in a malfunction or destruction of the output circuit.


PROFIBUS-DP

2.5 Compact I/O PROFIBUS-DP RIO 8 I 8 I/O DP RIO 8 I 8 I/O DP

• 8 24V DC inputs • 8 combination I/Os


• Two-wire connection system • Bus connection: PROFIBUS-DP Terminal designation / Byte number X2.0 to X2.7 / Byte 2 X1.0 to X1.7 / Byte 1 See also page 21.


PROFIBUS-DP

RIO 8I 8I/O DP RIO 8I 8I/O DP (362 150 77)

(substituted by RIO xx/ KE)Part no.

RIO 8I 8I/O DP/KE R5.362.0110.0 (362 157 70) (with location notch for voltage bus)

Bus connection PROFIBUS-DP Number of inputs/outputs 8 inputs and

8 combination I/Os which can be used individually as input or output

Power supply 24V DC ± 20% max. 5% residual ripple


L level -30V to +5V Input current min. H level (+15V), I >= 2.5mA/3.6mA*

max. L level (+5V), I <= 0.7mA/1.2mA* Typical (+24V), I = 4.5mA/6.1mA* *for combination I/O



Outputs Output current per output max. 1A

Overload and short-circuit proof, parallel operation possible in groups (2 groups: 0-3,4-7)

Total current for whole module max. 4A Switching level H level = power supply-0.5V

L level <= 1V Isolation from internal bus Yes, each channel separately via opto-electronic couplers Simultaneity 100% @ max. 0.5A per channel Free-wheeling diode Integrated Signal delay <100µs (hardware)


Each of the 8 combination I/O channels can be used either as an input or an output. I.e.: for a process map an input address space and an output address space are reserved in the bus coupler. Ensure that a used input channel (e.g. initiator) is not used as an output channel at the same time, however, an output can be inverted to an input. This way the PLC can monitor the switching function.



PROFIBUS-DP

2.6 Control, Connection and Display Elements

No. Element Meaning 1 Subminiature, 9-pin, jack

contact PROFIBUS-DP field bus interface

2 OFF/ON toggle switch For logical disconnection of station, operating position = ON 3 Rotary switch Station address tens position 4 Rotary switch Station address units position 5 BF LED red No bus connection (bus fail) 6 DIA LED red Diagnosis message executed

(on digital outputs message for short-circuit)

No. LED Colour Meaning 1 24V yellow 24V DC power supply is connected 2 RUN yellow Station is logically switched on 3 Channel green Control state at connecting terminal

ON = High, OFF = Low


PROFIBUS-DP

2.7 Data Width and Addressing

Module type Byte inputs Byte outputs

RIO 16 I DP Byte 1 Byte 2 Terminal assignment Bit numbering

X1.7....X1.0 7 ... 0

X2.15.....X2.8 15 ... 8

RIO 16 O DP Byte 1 Byte 2 Terminal assignment Bit numbering

X1.7.....X1.0 7 ... 0

X2.15.....X2.8 15 ... 8

RIO 8 I/O DP Byte 1 Byte 1 Terminal assignment Bit numbering

X1.7.....X1.0 7 ... 0

X1.7.....X1.0 7 ... 0

RIO 8 I 8 I/O DP Byte 1 Byte 2 Byte 1 Terminal assignment Bit numbering

X1.7 ... X1.0 7 ... 0

X2.0.....X2.7 15 ... 8

X1.7 ... X1.0 7 ... 0

1 Byte start address 2 Bit numbering


PROFIBUS-DP

2.8 Setting the PROFIBUS Slave Address

1. OFF/ON toggle switch for logical disconnection of station 2. Rotary switch for station address tens position 3. Rotary switch for station address units position

You can set station addresses from 00 to 99.

Procedure • Set the station address on the rotary switches • Switch toggle switch OFF and ON

or switch power supply OFF and ON

2.9 GSD Files The files for all Schleicher units can be downloaded free of charge from our web site at http://www.schleicher-electronic.com.



PROFIBUS-DP

2.10 PROFIBUS-DP Wiring

1 Subminiature, 9-pin, jack contact

ERbic® Interface Connectors We recommend using ERbic® interface connectors from ERNI.

1 Erbic® PROFIBUS node grey, 2 Erbic® PROFIBUS terminator yellow, 3 Shielded cable, cable parameters see below

9-Pin Subminiature Interface Connectors If you use other connectors wire the bus nodes and terminators as follows:

1 PROFIBUS node, 9-pin, subminiature, pin contact 2 PROFIBUS terminator, 9-pin, subminiature, pin contact 3 Shielded cable, cable parameters, see below * Use direct-axis inductancies of 110nH with baud rates > 1.5Mbaud


PROFIBUS-DP

2.11 PROFIBUS-DP Cable Parameters Cable type

The properties of the bus line are specified in EN 50170 as cable type A.

Parameter Value

Surge impedance (Ω) 135 ...165

Capacitance per unit length (pF/m) < 30

Loop resistance (Ω/km) 110

Core diameter (mm) 0.64 Core cross-section (mm2) > 0.34

These cable parameters allow the following max. extensions of a bus segment:

Cable lengths Baud rate (kbit/s) Max. cable length (m) 9.6 1200 19.2 1200 93.75 1200 187.5 1000 500 400 1500 200 12000 100


PROFIBUS-DP

2.12 Diagnosis on the PROFIBUS-DP

The bus coupler provides the PROFIBUS-DP standard diagnosis in octets* 1 to 6. See also DIN 19245 Part 3 p. 40 ff. * In DIN 19245 a byte is called an octet. This is also the term that we use here.

Octet Bit Short name Description 1 0 non_exist Slave does not exist (sets master) 1 station_not_ready Slave not ready for data exchange 2 cfg_fault Configuration data of master and slave

does not match 3 ext_diag There are advanced diagnosis bytes 4 5 invalid_slave_response Always set to 0 by slave 6 prm_fault Faulty parameterizing 7 master_lock Slave parameterized by a master 2 0 prm_req Slave must be re-parameterized 1 stat_diag Static diagnosis 2 Always 1 3 wd_on Watchdog monitoring active 4 freeze_mode Freeze instruction active 5 sync_mode Sync instruction active 6 Reserved 7 slave_deactivated 1 if slave deactivated by master 3 0 ... 6 Reserved 7 ext_diag_overflow Master or slave has too much diagnosis

data

Octet Description 4 Master address

Module ID number (hex.) 0758 RIO 16 I DP 075A RIO 16 O DP 0756 RIO 8 I/O DP

5, 6

075C RIO 8 I 8 I/O DP .


PROFIBUS-DP

2.12.1 Advanced Diagnosis

Octet Description 7 Length of advanced diagnosis 8

Bit no. 7

Overload output driver


PROFIBUS-DP

2.13 PROFIBUS-DP Response Times

The response time is defined as the total time of a message cycle between the master and an individual slave. A message cycle consists of a request telegram to the slave, mandatory bus idle times and the response time of the slave. The bus cycle time is the sum of all the message cycles. To calculate the response time: 12Mbaud 28µs + 1µs/data byte to be transmitted 1.5Mbaud 224µs + 7µs/data byte to be transmitted

Example: 10 bus nodes with 8 bytes of output data and 8 bytes of input data each 12Mbaud: 28 + 8 + 8 = 44µs Response time 44 * 10 = 440µs Bus cycle time 1.5Mbaud: 224 + (7*8) + (7*8) = 336µs Response time 336 * 10 = 3.4ms Bus cycle time Add a manufacturer-specific run time in the DP master (typically 1 - 3 ms). Therefore the duration of a bus cycle in which all slaves are contacted once is approx. 2 - 4ms at 12Mbaud.


InterBus-S

3 InterBus-S 3.1 Fundamentals

Interbus was designed in 1987 as an open field bus system. Interbus is standardized in DIN 19 258 as a field bus for the sensor/actuator level. There are two bus versions: • Remote bus (up to 12.8km, RS 485 interface with 9-pole

subminiature plug connector) • Local bus (up to 10m for sensors/actuators in the immediate

vicinity, voltage supply for bus stations is also carried in cable, 5-core cable required.)

RIO components are remote bus stations.

• Distance between stations 400m.

Max. extension of system 12.8km. • Every time you start the master the InterBus-S bus system creates

a current list of all the connected stations (slaves). • RIO slaves log on with the required number of I/O addresses. No

settings on the RIO module are necessary. • The number of I bytes is always the same as the number of O

bytes. • Max. number of stations is determined by the firmware of the

master interface. (Schleicher USK DIM max. 64 slaves) If you use Promodul-U (with USK DIM) as the InterBus-S master the

following applies: • The address range per slave is limited to max. 20 bytes inputs and

20 bytes outputs (important for module system). • The I/O addresses are assigned by the InterBus-S master in the

order in which it finds the slaves. • After initialization we recommend checking this list in the master

controller user program in order to detect possible failure of a slave.

See also: USK DIM InterBus-S Master Module Manual for Schleicher Promodul-U, Part no. R4.322.0680.0 (322 133 56)


InterBus-S

Bus Topology • The Interbus-S topology is a ring system with active bus stations • All stations are connected point-to-point, starting from the master

interface. Each station has a plug connector to the preceding station and a plug connector to the next station.

• At the last bus station the plug connector to the next station remains unconnected.

1 Interface module 2 Remote bus station 3 Bus switch


InterBus-S

3.2 Compact I/O InterBus-S RIO 16 I IBS RIO 16 I IBS

• 16 24V DC inputs • Two-wire connection system • Bus connection: InterBus-S

Terminal designation / Byte number X2.8 ... X2.15 / Byte 1 X1.0 ... X1.7 / Byte 2 See also page 39.


InterBus-S

RIO 16 I IBS RIO 16I IBS (362 141 09)


RIO 16I IBS/KE R5.362.0040.0 (362 157 61) (with location notch for voltage bus)

Bus connection InterBus-S Power supply 24V DC ± 20% max. 5% residual ripple






ID code

ID 02 Digital remote bus station with IN data The master can determine the device groups of each device using the ID code.



InterBus-S

3.3 Compact I/O InterBus-S RIO 16 O IBS RIO 16 O IBS

• 16 1A outputs • Two-wire connection system • Bus connection: InterBus-S

Terminal designation / Byte number X2.8 to X2.15 / Byte 1 X1.0 to X1.7 / Byte 2 See also page 39.


InterBus-S

RIO 16 O IBS

RIO 16 O IBS (363 155 38) (substituted by RIO xx/ KE)

Part no.

RIO 16 O IBS /KE R5.362.0080.0 (362 157 66) (with location notch for voltage bus)

Bus connection InterBus-S Power supply 24V DC ± 20% max. 5% residual ripple

Outputs Number of outputs 16 Output current per output max. 1A, overload and short-circuit proof Total current for whole module max. 4A Parallel operation Possible in groups (4 groups: 0-3,4-7,8-11,12-15) Total current per group 2A (4 groups: 0-3,4-7,8-11,12-15) Switching level H level = power supply-0.5V (IL < 1A)


See also Response Times, page 41

ID code

ID 01 Digital remote bus station with OUT data The master can determine the device groups of each device using the ID code.



InterBus-S

3.4 Compact I/O InterBus-S RIO 8 I/O IBS RIO 8 I/O IBS

• 8 combination I/Os Can be used individually as 24V DC inputs or 1A outputs.

• Four-wire connection system • Bus connection: InterBus-S

Terminal designation / Byte number not used / Byte 1 X1.0 to X1.7 / Byte 2 See also page 39.


InterBus-S

RIO 8 I/O IBS Part no. RK.362.1410.6 (362 141 06) Bus connection InterBus-S Number of inputs/outputs 8 channels which can be used individually as input or output Power supply 24V DC ± 20% max. 5% residual ripple






Outputs Output current per output max. 1A, overload and short-circuit proof, parallel operation possible

in groups (2 groups: 0-3,4-7) Total current for whole module max. 4A Switching level H level = power supply-0.5V (IL < 1A)


See also Response Times, page 41 ID code

ID 03 Digital remote bus station with IN/OUT data The master can determine the device groups of each device using the ID code.





InterBus-S

3.5 Compact I/O InterBus-S RIO 8 I 8 I/O IBS RIO 8 I 8 I/O IBS



• Two-wire connection system • Bus connection: InterBus-S



InterBus-S

RIO 8 I 8 I/O IBS RIO 8 I 8 I/O IBS (362 150 78)


RIO 8 I 8 I/O IBS /KE R5.362.0120.0 (362 157 71) (with location notch for voltage bus)

Bus connection InterBus-S Number of inputs/outputs 8 inputs and


Power supply 24V DC ± 20% max. 5% residual ripple







in groups (2 groups: 0-3,4-7) Total current for whole module max. 4A Switching level H level = power supply-0.5V


See also Response Times, page 41

ID code

ID 03 Digital remote bus station with IN/OUT data The master can determine the device groups of each device using the ID code.


Each of the 8 combination I/O channels can be used either as an input or an output. I.e.: for a process map an input address space and an output address space are reserved. Ensure that a used input channel (e.g. initiator) is not used as an output channel at the same time, however, an output can be inverted to an input. This way the PLC can monitor the switching function.



InterBus-S


No. Element Meaning 1 Screw terminal, 6-pin, IN Arriving InterBus-S field bus interface 2 BA diagnosis LED green Data refresh (bus access) 3 RD diagnosis LED red Bus could not be initialized by master

(remote bus disabled) 4 Screw terminal, 8-pin, OUT Subsequent InterBus-S field bus interface

No. LED Colour Meaning 1 24V yellow 24V DC power supply is connected 2 RUN green Bus connection established 3 Channel green Control state at connecting terminal



InterBus-S



RIO 16 I IBS Byte 1 Byte 2 Terminal assignment Bit numbering

X2.15.....X2.8 15 ... 8

X1.7....X1.0 7 ... 0

RIO 16 O IBS Byte 1 Byte 2 Terminal assignment Bit numbering

X2.15.....X2.8 15 ... 8

X1.7.....X1.0 7 ... 0

RIO 8 I/O IBS Byte 1 Byte 2 Byte 1 Byte 2 Terminal assignment Bit numbering

Not used 15 ... 8

X1.7.....X1.0 7 ... 0

Not used 15 ... 8

X1.7.....X1.0 7 ... 0

RIO 8 I 8 I/O IBS Byte 1 Byte 2 Byte 1 Byte 2 Terminal assignment Bit numbering

X2.7... X2.0 15 ... 8

X1.7 ... X1.0 7 ... 0

Not used 15 ... 8

X1.7 ... X1.0 7 ... 0

1 Byte start addresses 2 Bit numbering


InterBus-S

3.7.1 Compact I/O Interbus-S Wiring

1 Screw terminal, 8-pin 2 Screw terminal, 6-pin 3 Shielded cable

The "RBST / +5 V" bridge in connector 1 is used to detect that another station follows. If this bridge is missing, subsequent stations will not be detected.


InterBus-S

3.8 InterBus-S Response Times

The bus cycle time in an InterBus-S system is essentially in proportion to the number of data bytes to be transmitted. tü = [ 13 * (6 + n) + 4 * m ] * tBit + tSW

tü = Transmission time in ms n = Number of output data bytes m = Number of installed slaves tBit = Bit duration (2µs) @ 500kbit/s TSW = Software run time in master (approx. 800µs for USK DIM) Example: 10 bus nodes with 8 bytes of output data and 8 bytes of input data each tü = [ 13 * (6 + 8) + 4 * 10 ] * 2µs +800µs tü = 1.2ms


DeviceNet

4 DeviceNet DeviceNet is a simple network solution. It is based on an open network standard which is internationally recognized and used. The DeviceNet protocol represents ISO Application Layer 7 and is based on the CAN data transmission protocol. CAN Controller Area Network is a data transmission protocol according to ISO DIS 11898 which has been marketed globally since 1994 by an international consortium of companies.

4.1 Fundamentals • Up to 64 nodes possible • Simple linear bus topology • Multi-cast, master-slave, multi-master possible • Polling or event message • Power supply and signal line in one cable • Network length depends on transmission rate

Bus Topology

Nodes are connected by a trunk line and drop lines. The trunk line is not split and there is a terminating resistor at each end of the line.


DeviceNet

4.2 Compact I/O DeviceNet RIO 16 I CAN DN RIO 16 I CAN DN

Blk Black Blu Blue Bare Bare Wht White Red Red

• 16 24V DC inputs • Two-wire connection system • Bus connection: DeviceNet



DeviceNet

RIO 16 I CAN DN

RIO 16I CAN DN (362 141 11) (substituted by RIO xx/ KE)

Part no.

RIO 16I CAN DN/KE R5.362.0010.0 (362 157 62) (with location notch for voltage bus)

Bus connection DeviceNet Power supply to module 24V DC ± 20% max. 5% residual ripple Power supply to CAN interface DC 11 ... 30V (meets CAN DeviceNet specification)








DeviceNet

4.3 Compact I/O DeviceNet RIO 16 O CAN DN RIO 16 O CAN DN


• 16 1A outputs • Two-wire connection system • Bus connection: DeviceNet



DeviceNet

RIO 16 O CAN DN

RIO 16O CAN DN (362 155 27) (substituted by RIO xx/ KE)

Part no.

RIO 16O CAN DN /KE R5.362.0050.0 (362 157 68) (with location notch for voltage bus)

Bus connection DeviceNet screw terminal, 5-pin Power supply to module 24V DC ± 20% max. 5% residual ripple

Power supply to CAN interface DC 11 ... 30V (meets CAN DeviceNet specification)





DeviceNet

4.4 Compact I/O DeviceNet RIO 8 I/O CAN DN RIO 8 I/O CAN DN



• Four-wire connection system • Bus connection: DeviceNet

Terminal designation / Byte number not used / Byte 1 X1.0 to X1.7 / Byte 2 See also page 51.


DeviceNet

RIO 8 I/O CAN DN Part no. RK.362.1410.7 (362 141 07) Bus connection DeviceNet Number of inputs/outputs 8 channels which can be used individually as input or output Power supply to module 24V DC ± 20% max. 5% residual ripple Power supply to CAN interface DC 11 ... 30V (meets CAN DeviceNet specification)







in groups (2 groups: 0-3,4-7,8-11) Total current for whole module max. 4A Switching level H level = power supply-0.5V (IL < 1A)






DeviceNet

4.5 Compact I/O DeviceNet RIO 8 I 8 I/O CAN DN RIO 8 I 8 I/O CAN DN



• Two-wire connection system • Bus connection: DeviceNet



DeviceNet

RIO 8 I 8 I/O CAN DN

RIO 8 I 8 I/O CAN DN (362 155 04) (substituted by RIO xx/ KE)

Part no.

RIO 8 I 8 I/O CAN DN /KE R5.362.0090.0 (362 157 72) (with location notch for voltage bus)

Bus connection DeviceNet screw terminal, 5-pin Number of inputs/outputs 8 inputs and


Power supply to module 24V DC ± 20% max. 5% residual ripple Power supply to CAN interface DC 11 ... 30V (meets CANopen specification)






Outputs Output current per output max. 1A

Overload and short-circuit proof, parallel operation possible in groups (2 groups: 0-3,4-7)

Total current for whole module max. 4A Switching level H level = power supply-0.5V


See also Response Times, page 55. See also Technical Data, page 78.

Each of the 8 combination I/O channels can be used either as an input or an output. I.e.: for a process map an input address space and an output address space are reserved. Ensure that a used input channel (e.g. initiator) is not used as an output channel at the same time, however, an output can be inverted to an input. This way the PLC can monitor the switching function.



DeviceNet


1. DeviceNet field bus interface screw terminal, 5-pin 2. NET (Network Status) diagnosis LED, two colours green/red 3. MOD (Module Status) diagnosis LED, two colours green/red 4. DIP switch, 8x for MAC ID and baud rate setting

No. LED Colour, state Meaning 2 NET green/red

Network status Indicates state of communication connection to master

green, flashing Module operating on bus, but not yet detected by master or logical connection not established.

green Module detected by a master and logical connection established. red, flashing Master connection in Time-Out state. red In "DUP MAC Check" the module has found another device with the same MAC

ID. The module is Busoff. 3 MOD green/red Module status

Indicates that the module is ready for operation green Module is ready. red Serious error, cannot be rectified by user. red, flashing Rectifiable error on module.

No 24V DC power supply or short circuit on outputs.

No. LED Colour Meaning 1 24V yellow 24V DC power supply is connected 2 RUN yellow Controller running 3 Channel green Control state at connecting terminal




DeviceNet


RIO 16 I CAN DN Byte 1 Byte 2 Terminal assignment Bit numbering

X2.15.....X2.8 15 ... 8

X1.7....X1.0 7 ... 0

RIO 16 O CAN DN Byte 1 Byte 2 Terminal assignment Bit numbering

X2.15.....X2.8 15 ... 8

X1.7.....X1.0 7 ... 0

RIO 8 I/O CAN DN Byte 1 Byte 1 Terminal assignment Bit numbering

X1.7.....X1.0 7 ... 0

X1.7.....X1.0 7 ... 0

RIO 8 I 8 I/O CAN DN Byte 1 Byte 2 Byte 1 Byte 2 Terminal assignment Bit numbering

X2.8 ... X2.0 15 ... 8

X1.7 ... X1.0 7 ... 0

Not used 15 ... 8

X1.7 ... X1.0 7 ... 0

1 Byte start address 2 Bit numbering


DeviceNet

4.8 Setting the DeviceNet MAC ID

1. DIP switches The MAC ID is set using DIP switches 1 to 6. The setting is binary. DIP1 is the least significant bit 20 ; DIP6 is the most significant bit 25. MAC IDs can be set in the range 0 to 63. Example of MAC IDs 1, 5 and 63

MAC ID DIP1 DIP2 DIP3 DIP4 DIP5 DIP6 1 ON OFF OFF OFF OFF OFF 5 ON OFF ON OFF OFF OFF 63 ON ON ON ON ON ON

4.9 Setting the Data Transmission Rate

The data transmission rate is set with DIP7 and DIP8.

Data transmission rate DIP7 DIP8 125kbaud OFF OFF 250kbaud ON OFF 500kbaud OFF ON Invalid* ON ON

*Automatically set to 125kbaud.


DeviceNet

4.10 DeviceNet Wiring For cable types and lengths refer to PROFIBUS-DP Cable Parameters on page 25.

Pin Assignment


According to the DN specification the power supply to the CAN interface must be connected via the V+ and V- terminals. The power supply rated +24V DC must be at a level between +11V and +25V.

Terminating Resistors A 120Ω terminating resistor must be fitted at each end of the trunk line between CAN Low (pin2) and CAN High (pin4).

4.11 EDS Files The files for all Schleicher units can be downloaded free of charge from our web site at http://www.schleicher-electronic.com.



DeviceNet

4.12 DeviceNet Response Times

The DeviceNet scanner polls the slaves in the order of priority of their MAC IDs, i.e. a slave with a low MAC ID has a higher priority than a slave with high MAC ID. The DeviceNetManager configuration program has a dialog box where you can set the Interscan Delay and the Foreground to Background Poll Ratio. To open this dialog box double-click on the scanner symbol in the graphical project display. Interscan Delay The DeviceNet scanner polls the I/O modules at a fixed rate of x ms. This means that each slave configured in the scan list is polled once every x ms. Foreground to Background Poll RatioThis foreground to background ratio indicates that the scanner should poll some of the slaves less often than the rest of the I/O modules. A slave which is polled once in each Scan (see Interscan Delay), is polled in the foreground. A slave which is polled in the background is only polled every x scans. Note: A slave with a large number of I/O points returns its input data to the master in fragmented form. The Allen Bradley scanner starts a new scan cycle even if all of the fragments of a response from a slave have not yet been received. If the Interscan Delay is too short this property can lead to corruption of data. This is particularly likely to cause problems if the slave in question has a low priority, i.e. it is at the bottom of the scan list. To rectify and/or prevent this problem, ensure that • Slaves with a large number of I/O points have the highest possible priority, or are at the top of the scan list (with a low MAC ID), • the Interscan Delay is not set unnecessarily low. All Input Signals have a Input delay time of 2 ms. Pulses lower 2 ms will not be accepted as true signal. The Input delay between Input and telegram on the DeviceNet fieldbus is lower than 5 ms.


CANopen


5 CANopen CANopen is based on the CAN Application Layer for industrial CAL applications. The CANopen communications profile CiA DS-301 specifies the mechanisms for configuring and the communication between devices in real-time environments. CANopen uses the data transmission layer to ISO 11898 and CAN 2.0 A+B.

5.1 Fundamentals Up to 64 stations on one bus possible

Description of device details via an EDS (Electronic Data Sheet)

Object-oriented communication with PDOs and SDOs

Transmission of real-time data with ‘pure’ CAN as the PDO (Process Data Object)

Complex or low-priority services are transmitted with SDO (Service Data Object)

PDOs can be sent by all slaves either event-driven or synchronized

CANopen masters manage the network, however, they are not necessary for communication between the slaves

CANopen

5.2 Compact I/O CANopen RIO 16 I CANopen


• 16 24V DC inputs • Two-wire connection system • Bus connection: CANopen



CANopen

RIO 16 I CANopen

RIO 16I CANopen (362 155 00) (substituted by RIO xx/ KE)

Part no.

RIO 16I CANopen/KE R5.362.0020.0 (362 157 63) (with location notch for voltage bus)

Bus connection CANopen Power supply to module 24V DC ± 20% max. 5% residual ripple Power supply to CAN interface DC 11 ... 30V (meets CANopen specification)








CANopen

5.3 Compact I/O CANopen RIO 16 O CANopen


• 16 1A outputs • Two-wire connection system • Bus connection: CANopen



CANopen

RIO 16O CANopen

RIO 16 O CANopen (362 155 01) (substituted by RIO xx/ KE)

Part no.

RIO 16 O CANopen /KE R5.362.0060.0 (362 157 69) (with location notch for voltage bus)

Bus connection CANopen screw terminal, 5-pin Power supply to module 24V DC ± 20% max. 5% residual ripple

Power supply to CAN interface DC 11 ... 30V (meets CAN-CANopen specification)





CANopen

5.4 Compact I/O CANopen RIO 8 I/O CANopen



• Four-wire connection system • Bus connection: CANopen

Terminal designation / Byte number X1.0 to X1.7 / Byte 1 See also page 67.


CANopen

RIO 8 I/O CANopen Part no. R5.362.0140.0 (362 154 99) Bus connection CANopen Number of inputs/outputs 8 channels which can be used individually as input or output Power supply to module 24V DC ± 20% max. 5% residual ripple Power supply to CAN interface DC 11 ... 30V (meets CANopen specification)






Outputs Output current per output max. 1A, overload and short-circuit proof, parallel operation

possible in groups (2 groups: 0-3,4-7,8-11) Total current for whole module max. 4A Switching level H level = power supply-0.5V (IL < 1A)






CANopen

5.5 Compact I/O CANopen RIO 8 I 8 I/O CANopen



• Two-wire connection system • Bus connection: CANopen



CANopen

RIO 8 I 8 I/O CANopen RIO 8 I 8 I/O CANopen (362 155 03)


RIO 8 I 8 I/O CANopen /KE R5.362.0100.0 (362 157 73) (with location notch for voltage bus)

Bus connection CANopen screw terminal, 5-pin Number of inputs/outputs 8 inputs and


Power supply to module 24V DC ± 20% max. 5% residual ripple Power supply to CAN interface DC 11 ... 30V (meets CANopen specification)






Outputs Output current per output max. 1A, overload and short-circuit proof, parallel operation possible in

groups (2 groups: 0-3,4-7) Total current for whole module max. 4A Switching level H level = power supply-0.5V



Each of the 8 combination I/O channels can be used either as an input or an output. I.e.: for a process map an input address space and an output address space are reserved. Ensure that a used input channel (e.g. initiator) is not used as an output channel at the same time.



CANopen


1. CANopen field bus interface screw terminal, 5-pin 2. NET (Network Status) diagnosis LED, two colours green/red 3. MOD (Module Status) diagnosis LED, two colours green/red 4. DIP switch, 10x for module ID and baud rate setting

No. LED Colour, state Meaning 2 NET green/red

Network status Indicates state of communication connection to master

green, flashing Module operating on bus, but not yet detected by master or logical connection not established.

green Module detected by a master and logical connection established. red, flashing Master connection in Time-Out state. red In "DUP MAC Check" the module has found another device with the same MAC

ID. The module is Busoff. 3 MOD green/red Module status

Indicates that the module is ready for operation green Module is ready. red Serious error, cannot be rectified by user. red, flashing Rectifiable error on module.

No 24V DC power supply or short circuit on outputs.


CANopen

No. LED Colour Meaning 1 24V yellow 24V DC power supply is connected 2 RUN yellow Controller running 3 Channel green Control state at connecting terminal



CANopen

5.7 Mapping I/O Data on Process Data Objects (PDOs)

Module type Outputs Inputs RPDO1 RIO 16 O CANopen Byte 1 Byte 2

Terminal assignment Bit numbering

X1.7....X1.0 7 ... 0

X2.15.....X2.8 15 ... 8

TPDO1 RIO 16 I CANopen Byte 1 Byte 2


X1.7.....X1.0 7 ... 0

X2.15.....X2.8 15 ... 8

RPDO1 TPDO1 RIO 8 I/O CANopen Byte 1 Byte 1


X1.7.....X1.0 7 ... 0

X1.7.....X1.0 7 ... 0

RPDO1 TPDO1 RIO 8 I 8 I/O CANopen

Byte 1 Byte 1 Byte 2 Terminal assignment Bit numbering

X1.7.....X1.0 7 ... 0

X1.7.....X1.0 7 ... 0

X2.7.....X2.0 7 ... 0

CAN Identifier RPDO01 = 200h + node address TPDO01 = 180h + node address


CANopen

5.8 Setting the CANopen Module ID

1 DIP switches

The module ID is set using DIP switches 1 to 7. The setting is binary. DIP1 is the least significant bit 20 ; DIP7 is the most significant bit 26. Module IDs can be set in the range 0 to 127. Example of module IDs 1, 5 and 127

Module ID DIP1 DIP2 DIP3 DIP4 DIP5 DIP6 DIP7 1 ON OFF OFF OFF OFF OFF OFF 5 ON OFF ON OFF OFF OFF OFF ... 127 ON ON ON ON ON ON ON

5.9 Setting the Data Transmission Rate

The data transmission rate is set using DIP8 to DIP10.

Data transmission rate in kbaud

DIP8 DIP9 DIP10

10 OFF OFF OFF 20 ON OFF OFF 50 OFF ON OFF 125 ON ON OFF 250 OFF OFF ON 500 ON OFF ON 800 OFF ON ON 1000 ON ON ON


CANopen

5.10 CANopen Wiring

For cable types and lengths refer to PROFIBUS-DP Cable Parameters on page 25.

Pin Assignment


According to the specification the power supply to the interface must be connected via the V+ and V- terminals. The power supply rated +24V DC must be at a level between +11V and +25V.

Terminating Resistors

A 120Ω terminating resistor must be fitted at each end of the bus cable between CAN Low (pin2) and CAN High (pin4).

5.11 EDS Files The files for all Schleicher units can be downloaded free of charge from our web site at http://www.schleicher-electronic.com.



Voltage Bus RIO KE 16

6 Voltage Bus RIO KE 16

Use the voltage bus for distributing the 24V DC and 0V potential.

Only module with location notches for the voltage bus are applicable. See module overview page 6.

Installation

Insert the voltage bus (1) in the location notches (2) . The insertion interlock must be locked.

Dismanteling

Move the screwdriver in direction A to open the insertion interlock (1) . Withdraw the voltage bus in direction B.


Voltage Bus RIO KE 16

Technical Data RIO KE 16 RIO KE16 Part no. R5.368.0020.0 (368 156 70) Number of rows 2 (potential-free) Number of terminals 20 (2x10) Current per terminal max. 8A


Installation

7 Installation 7.1 Mechanical Installation 7.1.1 Installation position

Keep to vertical installation position.

7.1.2 Installation Dimensions and Clearances


Installation

7.1.3 DIN Rail Installation Use DIN rail type TS 35mm/7.5 to DIN EN 50022.

Installation

A Place device slightly tilted in guide (1) on DIN rail (2).

B Press onto DIN rail (2) until bar (3) locks into place.

Dismantling

Move the orange slide contact on top of the module to the right. C Insert screwdriver in bar

(1). D Use the screwdriver to

lever the bar downwards. The bar will remain in the open position.

E Tilt device and remove it. Push the bar back into place.


Installation

7.2 Electrical Installation 7.2.1 Spring Terminals

Delivery condition: Terminals open

The terminals are pre-tensioned by means of a clamping key (1). The clamping space (2) is open. Each terminal is fitted with a measuring point which can be accessed using a 2mm test prod (3).

To close the terminal

A Insert wire in clamping space. Push the clamping key in direction B. The key is pushed up in direction C by the tension of the spring, and remains in the terminal.


Installation

To open the terminal

Make sure that the slide contacts of the module are open before opening the terminals. This will reduce mechanical wear on the contact points.

You can also open spring terminals without a clamping key. Use a screwdriver in place of the clamping key.

Use the screwdriver to push the clamping key in direction A. The clamping key levers the spring terminal open and remains in this position. Remove the cable by pulling it in direction B.

Conductor Sizes


Installation

7.3 Connecting the Power Supply and Signal Lines

Connecting diagram only for RIO 8 I/O. For key see the section Installation Guidelines.


Installation

7.3.1 Installation Guidelines

• RIO modules must be installed in earthed and closed metal cases (e.g. enclosures or cabinets). The DIN rail which carries the modules must have a broad-surface connection to ground providing adequate conduction. (1)

To protect the modules against electrostatic discharge, operating personnel must discharge any electrostatic charge they may be carrying before opening enclosures or cabinets.

• The data connecting cable between the RIO bus coupler or RIO

compact module and other field bus equipment must be shielded. Both ends of the shield must be connected to the shield or ground wire potential (PE). (2) Ensure that contact is made over a broad surface area and is sufficiently conductive.

• The bus coupler and the 8I/O module have a connecting terminal marked with the ground symbol. To increase interference immunity this terminal must be connected to ground (or PE potential) with a conductor (3) which is as short as possible (2.5mm2).

• All digital and analog I/O lines must be laid away from DC/AC conductors > 60 V. Analog signal lines must be shielded. The shield must be provided with a large-surface connection to ground in the immediate vicinity of the modules. To secure the shielding, use metal cable clips which surround a large area of the shielding and provide for a good contact to the ground reference area.

• The potential relay terminals can be used to relay the respective potential (4). Make sure that the load on a contact does not exceed Imax = 8A. When looping the power supply from module to module make sure not to exceed this maximum current. All other modules can be powered individually. Always lay cables vertically downwards to enable modules to be tilted.

• The contact spring located in the module clamp foot is used to divert EMC interference. This spring establishes the connection between the PCB shield potential and the DIN rail. Fitting without a contact spring or with a defective contact spring is not allowed.


In an emergency stop, do not only switch off the power supply to the modules with combination channels. You must switch off the input voltage and the power supply simultaneously. The same applies to digital output signals if they have been incorrectly connected to 24V.


Technical Data and Dimensions

8 Technical Data and Dimensions

Climatic conditions Ambient operating temperature 0 ... +55°C (category KV to DIN 40040), vertical installation, free air

circulation Storage temperature -25 ... +70°C (category HS to DIN 40040) Relative humidity 30 ... 95% (category F to DIN 40040), no condensation Air pressure in operation 860 ... 1060hPa Mechanical strength Vibration DIN IEC 68-2-6

10 ... 57Hz constant amplitude 0.075mm 57 ... 150Hz constant acceleration 1g

Electrical safety Protection type IP 20 to EN 60529 Clearance/creepage distance DIN EN 61131-2 and DIN EN 50178 between electrical circuits and

objects as well as between decoupled electrical circuits corresponding to overload category II, contamination level 2

Test voltage 350V AC/50Hz for rated equipment voltage 24V DC Electromagnetic compatibility Electrostatic discharge EN 61000-4-2: 4kV contact discharge Electromagnetic fields EN 61000-4-3: field intensity 10V/m, 80 ... 1000MHz Burst EN 61000-4-4: 2kV on DC supply lines, 1kV on I/O signal and serial

interface lines Interference emissions EN 55011: Limit Category A, Group 1

Mechanical and installation Housing material PA 6.0 GF20 black Rail DIN rail EN 50022-35

Connection system Connection Spring terminal Conductor size finely stranded*: 0.14-1.5mm2

single-core: 0.5-2.5mm2

*If a wire end ferrule is used it must be pressed air-tight. Stripping length 10mm


Technical Data and Dimensions

1. Only for bus coupler 2. For DIN rail EN 50022-35


Appendix

9 Appendix 9.1 Replacing Electronic Parts in the Module

Always switch the unit off before replacing parts.

All lines can stay on the module. 1. Open contact slide 2. Tilt module forward.

3. Hold module on textured areas, press together and remove

electronic parts.


Appendix

9.2 Glossary

Combination channels

I/O channels which can be used as either inputs or outputs. I.e.: for a process map an input address space and an output address space are reserved.

Slide contacts

The orange slide contacts on top of the module link the modules to the bus coupler.

Potential relay terminals

Spring terminals which can be used to relay the power supply from one module to the next in order to reduce the number of terminal contacts.


Appendix

9.3 Trademarks • MS-DOS is a registered trademark of Microsoft Corporation. • WINDOWS is a registered trademark of Microsoft Corporation. • IBM is a registered trademark of International Business Machines. • SIMATIC and SINEC are registered trademarks of Siemens AG. • DeviceNet is a registered trademark of the Open DeviceNet

Vendor Association (O.D.V.A.). • All other trademarks or product names are registered trademarks

of their respective owners.


Safety-related Information

10 Safety-related Information The term automation system as used in this manual includes control units, their components (modules), other parts (such as racks, cables), operator panels, and the software used for programming, commissioning and operating the control units. This operating manual can only describe a fraction of the automation system (e.g. modules). The technical design of SCHLEICHER automation systems is based on the EN 61131-2 (IEC 61131-2) product norm. The systems and devices have CE marking according to the EMC directive 89/336/EEC and, if applicable, the low-voltage directive 73/23/EEC. The machinery directive 89/392/EEC is not applicable, because the safety objectives of the directive are covered by the low-voltage and EMC directives. When SCHLEICHER automation systems are part of the electrical equipment of a machine, the manufacturer must include them in the conformity evaluation process. In this case the DIN EN 60204-1 norm must be observed (safety of machines, general requirements for electrical equipment of machines). When an automation system is properly maintained and used for its intended purpose it will not normally cause damage to property or present health hazards. However, improper configuration, installation, maintenance or operation of the system or machine, ignoring the instructions in this manual, or intervention by insufficiently qualified personnel may result in connected actuators (such as motors, hydraulic units, etc.) becoming a source of danger.

10.1 Correct Use of the System SCHLEICHER automation systems are state-of-the-art products and manufactured to recognised safety requirements. All the same, their use can cause danger to the health and safety of operators and others, or damage machines, systems or other property. The automation system must only be used in perfect technical condition for its intended purpose, with attention given to safety and danger, and observing the operating manual. Correct transport, storage, installation, operation and maintenance of the system are all prerequisites for smooth and safe operation of the control system. Malfunctions, in particular those which may affect safety, must be immediately resolved. Automation systems are designed exclusively to control machines and systems. Automation systems are not intended for any other use than the above. The manufacturer will therefore accept no liability for any damages resulting from the incorrect use of the systems. When using automation systems, all instructions given in this manual regarding mechanical and electrical setup, commissioning and operation must be observed.

10.2 Selection and Qualification of Personnel

All configuring, programming, installation, commissioning, operation and maintenance work on the automation system must be carried out by trained personnel such as electricians or electrical engineers. Personnel responsible for configuring and programming the system must be familiar with all safety-related issues in automation technology. System operators must be instructed on the operation of the control system and be familiar with the relevant operating instructions. All personnel responsible for installing, commissioning and maintaining the system must have had appropriate training qualifying them to work on automation systems.


Safety-related Information

10.3 Configuring, Programming, Installation, Commissioning and Operation The automation system will in most cases be a part of a larger system in which machines are controlled. When configuring, installing and commissioning automation systems to control machines the machine manufacturer and the user must observe the safety regulations as defined in the machinery directive 89/392/EWG. For specific applications national accident prevention regulations such as VBG 4.0 will apply. Safety-related components on the controlled machine must be designed such that they operate independently from the control system. Emergency stop components must be operational in all control modes. In an emergency stop the power supply to all switching elements controlled by the control system must be cut off. Measures must be taken for restarting an interrupted control program following voltage dips or power failures. Operating conditions should never cause danger, not even for a short time. In the event of danger the emergency stop must be immediately triggered. In order to prevent an open-circuit in the signal circuit causing non-controllable conditions in the control system, the relevant hardware and software safety precautions must be taken for I/O interfacing. Control elements and their assigned control panel elements must be installed in a place where they are sufficiently protected against inadvertent use.

10.4 Maintenance Measuring and testing on active devices must be carried out in accordance with the regulations and instructions of the VBG 4.0 accident prevention regulation. The appropriate power tools must be used. Repairs on control components must be carried out at repair shops authorised by SCHLEICHER. Opening the components and repairs by unauthorised personnel may lead to personal injury or damage to property. Always be disconnected the device from the mains before opening it (either disconnect the mains plug or use the cut-out switch). Control modules may only be replaced when the power is switched off. Disassembly and assembly must be carried out according to the directives for mechanical assembly. Fuses may only be replaced with those types specified in Technical Data. Batteries may only be replaced with those types specified in Technical Data. Batteries must always be disposed as hazardous waste.

10.5 High Voltages

When the cabinet is opened or casing is removed from system components certain parts of the automation system are exposed. These parts may be subject to dangerous high voltages.

The user must prevent any unauthorised and incorrect access to the system (for example, by ensuring that the cabinet is locked). Personnel must be familiar with all sources of danger and measures for commissioning and maintaining the system in line with the instructions given in this manual.

10.6 Dealing With Used Batteries When the batteries in the automation system are dead they must be disposed of in a battery return system or through public waste disposal facilities. Batteries should be fully discharged before disposal. A battery is discharged when the function of the device is impaired due to insufficient battery capacity. When batteries for disposal are not fully discharged precautions must be taken to prevent short circuits. For example by sticking tape over the poles of the battery.


Index

11 Index


A Address

setting CANopen ................................................................ 68 setting on DeviceNet .......................................................... 53 setting on PROFIBUS-DP .................................................. 22

Addressing CANopen ............................................................................ 67 Compact I/O

PROFIBUS-DP .............................................................. 21 DeviceNet ........................................................................... 51 InterBus-S........................................................................... 39 PROFIBUS-DP ................................................................... 21

B Bus connectors .............................. See Interface connectors

C Cable length

PROFIBUS-DP ................................................................... 24 Cable lengths ...........................................................See Wiring Cable parameters

PROFIBUS-DP ................................................................... 24 CANopen

addressing .......................................................................... 67 connection elements........................................................... 65 control elements ................................................................. 65 interface connectors ........................................................... 69 LED display......................................................................... 65 process data width.............................................................. 67 setting the module ID.......................................................... 68 terminating resistors ........................................................... 69 wiring .................................................................................. 69

CANopen interface connectors............................................ 69 Clamping key ......................................................................... 74 Combination channels .................................................... 77, 81 Conductor sizes............................................................... 75, 78 Connecting the power supply .............................................. 76 Connection elements

CANopen ............................................................................ 65 DeviceNet ........................................................................... 51 InterBus-S........................................................................... 38 PROFIBUS-DP ................................................................... 20

Control elements CANopen ............................................................................ 65 DeviceNet ........................................................................... 51 InterBus-S........................................................................... 38 PROFIBUS-DP ................................................................... 20

D Data transmission rate

DeviceNet setting on Compact I/O .................................................. 53

DeviceNet addressing .......................................................................... 51 connection elements........................................................... 51 control elements ................................................................. 51 interface connectors ........................................................... 54 LED display......................................................................... 51 process data width.............................................................. 51

response times ................................................................... 55 setting the MAC ID

on Compact I/O.............................................................. 53 terminating resistors ........................................................... 54 wiring .................................................................................. 54

DeviceNet interface connectors........................................... 54 Diagnosis

on PROFIBUS-DP .............................................................. 25 Dimensions ............................................................................ 79 DIN rail .............................................................................. 73, 78 DIN rail installation ................................................................ 73

E Electrical installation............................................................. 74

Connecting the power supply ............................................. 76

G Ground symbol

Symbol on terminal ............................................................. 77

I I/O map................................................See Process data width Installation clearances .......................................................... 72 Installation guidelines........................................................... 77 Installation position............................................................... 72 InterBus-S

connection elements........................................................... 38 control elements ................................................................. 38 interface connectors ........................................................... 40 LED display......................................................................... 38 response times ................................................................... 41 wiring .................................................................................. 40

Interface connectors CANopen ............................................................................ 69 DeviceNet ........................................................................... 54 InterBus-S........................................................................... 40 PROFIBUS-DP ................................................................... 23

L LED display


Line length PROFIBUS-DP ................................................................... 24

M MAC ID

setting on Compact I/O.............................................................. 53

Measuring point..................................................................... 74 Mechanical installation ......................................................... 72

P Plug connectors ............................. See Interface connectors Potential relay terminals ................................................. 77, 81

Index

Potentials, relaying................................................................ 77 Process data width

CANopen ............................................................................ 67 Compact I/O

PROFIBUS-DP .............................................................. 21 DeviceNet ........................................................................... 51 InterBus-S........................................................................... 39 PROFIBUS-DP ................................................................... 21

Process map ......................................See Process data width PROFIBUS-DP

address setting on Compact I/O .................................................. 22

addressing .......................................................................... 21 cable length ........................................................................ 24 cable parameters................................................................ 24 Connection elements.......................................................... 20 Control elements ................................................................ 20 interface connectors ........................................................... 23 LED display......................................................................... 20 process data width.............................................................. 21 response times ................................................................... 27 wiring .................................................................................. 23

R Relaying potentials................................................................ 77 Response times

DeviceNet ........................................................................... 55 InterBus-S........................................................................... 41 PROFIBUS-DP ................................................................... 27

RIO KE 16 ............................................................................... 70 Technical Data.................................................................... 71

S Safety-related information

accident prevention regulation............................................ 84 commissioning .................................................................... 84 configuring .......................................................................... 84 correct use of the system ................................................... 83 emergency stop component ............................................... 84 installation........................................................................... 84 maintenance ....................................................................... 84 programming....................................................................... 84 selection of personnel......................................................... 83

Safety-related Information.................................................... 83 Setting

address on Compact I/O PROFIBUS-DP........................... 22 CANopen module ID........................................................... 68 MAC ID on Compact I/O DeviceNet ................................... 53

Setting the data transmission rate DeviceNet ........................................................................... 53

Shield For signal lines.................................................................... 77

Signal delay............................................... See Technical Data Slide contacts ........................................................................ 81

Spring terminals clamping key....................................................................... 74 conductor sizes................................................................... 75 function ............................................................................... 74 measuring point .................................................................. 74

Stripping length ..................................................................... 78

T Technical data........................................................................ 78

Climatic conditions.............................................................. 78 Conductor sizes .................................................................. 78 Connection system ............................................................. 78 Electrical safety................................................................... 78 Electromagnetic compatibility ............................................. 78 Mechanical and installation ................................................ 78 Mechanical strength ........................................................... 78 RIO 16I CAN DN................................................................. 44 RIO 16I CANopen............................................................... 58 RIO 16I DP ......................................................................... 13 RIO 16I IBS......................................................................... 31 RIO 16O CAN DN............................................................... 46 RIO 16O CANopen............................................................. 60 RIO 16O DP........................................................................ 15 RIO 16O IBS....................................................................... 33 RIO 8 I 8 I/O CAN DN......................................................... 50 RIO 8 I 8 I/O CANopen....................................................... 64 RIO 8 I 8 I/O IBS................................................................. 37 RIO 8 I/O DP....................................................................... 17 RIO 8 I/O IBS...................................................................... 35 RIO 8I 8 I/O DP................................................................... 19 RIO 8I/O CAN DN............................................................... 48 RIO 8I/O CANopen............................................................. 62 Stripping length................................................................... 78 wire end ferrule ................................................................... 78

Technical Data RIO KE 16..................................................... 71 Terminating resistors

CANopen ............................................................................ 69 DeviceNet ........................................................................... 54

Trademarks ............................................................................ 82

V Voltagw Bus RIO KE 16......................................................... 70

W Warning signs.......................................................................... 5 Wire end ferrule ..................................................................... 78 Wiring



RIO Compact I/O Operating Manual - SchleicherUSA · 2016. 7. 29. · F CANopen A Operating Manual...

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Transcript of RIO Compact I/O Operating Manual - SchleicherUSA · 2016. 7. 29. · F CANopen A Operating Manual...