RINA Execution Plan
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Transcript of RINA Execution Plan
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Customer
XXXXX
Doc. N.
XXXX
Contract N.
XXXXX
RY Task N.
XXXX
Contract Execution and HSE Plan
Sheet 1 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
Contract Execution Plan
CLIENT PROJECT
Provision of call-off inspection and expediting services (offshore)
CLIENT contract N. XXXX
RINA Task XXX
Rev. Date Remarks Originator Checked Approved
This revision replaces and supersedes the previous ones
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Customer
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 2 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
CONTRACT EXECUTION PLAN INDEX
Section
1 Preamble
2 Definitions
3 References
4 Executive summary
5 Project description
6 Organization
7 QA/QC Inspection Service Execution Procedure
8 Expediting Service Execution Procedure
9 Optional Service Execution Procedure
10 Equipment and tools
11 Resources and Mobilization
12 Contract quality assurance
13 Health and safety
14 Meeting
15 Invoicing
Appendix 1 Typical agenda for Inspection start up meeting
Appendix 2 Typical agenda for expediting start up meeting
Appendix 3 Expediting Report form
Appendix 4 Inspection Report form
Appendix 5 Non Conformity Report form
Appendix 6 Inspection Release Note form
Appendix 7 Timesheet Form
Appendix 8 Contract HSE Plan
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 3 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
1) PREAMBLE
All RINA INDUSTRY personnel named in this document will receive a copy of this Procedure. The Project
Manager has to take care that all personnel named in this document become familiar with this
Procedure and strictly adhere to it during the involvement in this PROJECT. All necessary changes
related to contractual, administrative or technical matters will be implemented into this procedure
and marked accordingly.
The latest edition of the procedure will be distributed subsequently to all parties involved furthermore it
will replace and supersede the previous ones. Prior to the distribution, each revision has to be
reviewed and approved by Company accordingly to RINA INDUSTRY internal quality system.
The Scope of the Execution Plan to set forth definite procedures and modalities to be followed to
ensure proper coordination within Contractor's organization including definite administrative and
communication procedure, to be followed in the execution of the project.
The use of the procedures set forth herein is intended to provide the flexibility required in implementing
Company execution plans and procedure applicable to the Project. The procedures set forth in this
document are in agreement with the general terms and provisions of the Contract.
The present document is issued in accordance and compliance with RINA INDUSTRY Quality System
Instruction IS-O&G-PIA-01.
2) DEFINITIONS
The following definitions and abbreviations have been used within this document.
Project XXXXXX - Provision of call-off inspection and expediting services (offshore)
Company XXXXXX
Companys Representative
Person who shall have the authority to act on all matters under the Contract on
behalf of COMPANY.
Contract Shall mean the agreement between Company and Contractor for the supply of
the services detailed in the Contract.
Contractor RINA INDUSTRY S.p.A.
Services The work to be performed by Contractor under the Contract including the
physical result of such services and work and including such services and work
which are not expressly referred to in the Contract but are inherently necessary for
performance and completion of the services and work in accordance with the
standards, quality and other requirements of the CONTRACT
Goods Goods means but is not limited to any materials, components, plant, equipment, fabrication or other assembly of any sort that has been ordered (or that falls within
the scope of any such goods ordered) by COMPANY from any supplier.
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 4 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
Suppliers An organisation including but not limited to any supplier, vendor, manufacturer, or
Contractor from which COMPANY orders goods. The reference will also be
deemed to include the suppliers sub-supplier wherever sub-supplier has not been mentioned specifically;
Site The location where the Quality Control Inspection and Technical Surveillance
Services are performed.
PM Project Manager
RY Quality
System The quality system implemented by RY and composed by the management, the
personnel, the organization, the procedures and the established
hierarchical/communication lines
QC Quality Control or Inspection and Testing of product or manufacturing /
construction process
Call-Off Written request, issued by Company, entrusting the Contractor to carry out
defined activities as stated in the Contract.
3) REFERENCES
/1/ ISO 8402
Quality management and quality assurance - Vocabulary
/2/ ASNT SNT-TC-1A
Personnel qualification and certification in non destructive testing
Recommended practice
/3/ EN 473
Qualification and certification of NDT personnel - General principles
/4/ Contract between Company and Contractor N. N. ITT/06/2457
/5/ Contractor Document QM-RIDY rev. 4 dated 01-02-07
Quality Manual
/6/ Contractor Document IS-O&G-PER 01rev. 02 dated 04-01-07
Personnel Management
/6/ Contractor Document IS-O&G-PIA 01rev. 01 dated 06-09-06
Planning phase
/7/ Contractor Document IS-O&G-ESE 01rev. 01 dated 06-09-06
Planning phase
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Customer
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 5 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
4) EXECUTIVE SUMMARY
The Quality System applied by Contractor during the Contract execution shall continuously, and
through the whole Project, assess and document to the Company that the essential principles of
quality assurance and control are maintained and that technical and human resources are provided
at all times, both within the Contractors organization and inside the Manufacturers organizations, to ensure the implementation of such principles.
The system shall be responsible to assess and document that the specified controls are effectively and
timely in place for all the processes, products and documentation in order to provide at all times
compliance with the Project requirements including the applicable Laws, Regulations and Standards.
The assurance of quality shall be a fundamental philosophy of all activities carried out by the
Contractor. It therefore shall be a prime objective to provide at all time real evidence of quality rather
than rely on assumptions or beliefs that such quality exists.
5) PROJECT DESCRIPTION
XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXx
Expediting services are required to prevent or minimise delivery delay or nonconformity to the
Company purchase order terms and specifications given to Companys suppliers. The services will be based on but not limited to formal production scheduling and effective
communication between Company and its suppliers and their sub-Contractors.
Inspection services are required to monitor, witness and verify proper performance, quality
and mechanical and chemical conformity to specifications, testing and inspection
certification as applicable to Company purchase order terms and specifications given to
Companys suppliers.
Every Expediting and Inspection service will be agreed in advance and be defined and
performed on a scheduled basis. This will include review and agreement with the supplier
taking the suppliers overall inspection plan into account.
Optional Shipping and Receiving Services to ensure timely despatch and receipt of materials.
These services will be carried out by skilled and experienced personnel skilled and
experienced in shipping and receiving materials.
Optional QA/QC audit services may be required in relation to qualification of suppliers and
any sub Contractors including material quality and traceability, document and organization
capability, proper personnel training and professional certification, compliance auditing,
acceptable manufacturing and production standards, qualified conversion and repair
programs.
Optional Supply Chain Support Services: the objective of any such services would be to work
under the supervision and control of Company staff, to support Company personnel in the
management and administration of any ad-hoc services which may be required from time to
time. These services will be carried out by personnel qualified, skilled, and experienced in
supply chain support roles such as inventory management or administration of procurement
contracts and orders.
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Customer
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 6 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
The required services are expected to be required by Company in the following Geographical areas:
YYYYY 6) ORGANIZATION
Contractor will nominate a dedicated Project Manager, which will establish the team necessary for
carrying out the required services on the basis of Company service requests and needs. The
organisational structure shall be moulded to meet Project needs with allowance for revision and
upgrading in consequence of the Project development and any new need or change.
Based on the preliminary information and on the experience matured by Contractor in similar project
on a worldwide basis the proposed team shall be comprised of the following positions:
Project management team
Contract Manager & Deputy General Manager
Project Manager (part time in Aksai)
QA Manager
Project Coordinators
Field Services Team
Expeditors
QC Inspectors (Welding and fabrication, Electrical and Instrumentation, Mechanical, Coating,
NDT)
Shipping Inspectors
QA/QC Auditors
Supply Chain Support Personnel
The Project Manager will be based at RINA INDUSTRY S.p.A. head office in Genoa as well as the
Project Coordinators in the initial phases of the Project. For each service required (Expediting Service,
Inspections Service, Optional Services) a dedicated Project Coordinator will be appointed by the PM.
Obviously in the case where for a specific service a single Project Coordinator will not be sufficient he
will be supported by additional Project Coordinators. Under not any circumstances a single Project
Coordinator could be in charge at the same time of two Contractual Services such for instance
Expediting and Inspections Services.
The Field Services will be carried out exploiting the network structure of RINA S.p.A. present in the most
important countries worldwide, with a structure, which includes 65 offices, 31of which in Italy, as well
as about 120 agencies worldwide, with a staff of 1.300 employees (more than 800 technicians).
Every Rina local office will act as supporting office to the Project Management Team based in Genoa
for the coordination of the local inspectors. In the case where a great amount of activities will be
assigned to a specific geographic area, the head office in Genoa will appoint a dedicated local
Project Coordinator, which could be based at one of the above mentioned RINA office.
Typical office location for specific geographical areas could be:
United Kingdom: Portsmouth Office UK Northern Europe: Rotterdam Office The Netherland Northern Italy: Milan Office
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 7 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
Middle East: Cairo office - Egypt
Far East: Busan office Korea North America Fort Lauderdale office USA South America Buenos Aires office - Argentina
RINA GROUP Offices
The personnel of the Field Services Team will be selected by the Project Management Team on the
basis of the characteristics of the required assignment taking into consideration their experience,
qualification, specialisation and skills, as well as obviously vendor location.
Therefore the Project Management Team of RINA INDUSTRY Head Office in Genoa will coordinate the
various RINA involved entities and offices worldwide and will keep the overall control of the project
during its development. The main management activities including planning, scheduling, cost and
time control and issuance of organizational chart, QHSE procedures, final contract execution plan will
be carried out in Genoa (ITALY).
6.1) Contract Manager & Deputy General Manager
The Contract Manager is responsible for all operations related to the Contract activities. In particular
he is responsible for
Relationship with the client
Compliance with Client Contract objectives
Appoint the Project Manager
Prompt solution of non conformities
Approval of Contract QA and HSE documents
Implementation of QA and HSE systems
6.2) Project Manager
Contractor Project Manager is responsible for the overall co-ordination of the Project, and he shall:
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 8 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
Take care that the services provided achieve the Quality standards set by COMPANY and by
RINA INDUSTRY.
co-ordinate the communication between Company and Contractor;
establish and maintain a reasonable communication system between all parties involved;
Establish the Project Management Team selecting the Project Coordinators and submitting
their CVs to Company proper CVs and qualifications for Companys review and endorsement. Insure that the Contractor team members, in particular the Inspectors will have all necessary
information, specifications, procedures, work instructions etc. ;
Insure that Contractor procedures are fully adhered by Contractor personnel involved in the
project at all levels and at all different geographical location
Insure that all Contractor personnel involved in the project on a worldwide basis is duly
qualified for the required activities, in accordance to Contractor Quality System.
insure that the technical and commercial matters related to this contract are adhered to;
attend meetings related to the work on request of Company;
create a filing system at the Head Office for all project related correspondence and
documents;
check inspector time sheets for completeness and correctness;
complete on a monthly basis and forward to Company for its approval, Contractors Timesheets;
Insure that the Inspection and Expediting team are separated and detached in order to avoid
any conflict of interest.
6.3) Quality Assurance Manager
The Quality Assurance Manager has been appointed by the Head of the Internal Quality
Management System Function of RINA S.p.A. together with the Chief Executive Officer of RINA
INDUSTRY and his duties are as follows:
report to the Internal Quality Management System Function every modification need
relevant to the Quality Management System of RINA INDUSTRY;
maintain the Quality Manual and the Procedures of RINA INDUSTRY updated and in
compliance with the Quality requirements and policy and submit them to the approval of
the Head of the Internal Quality Management System Function;
monitor the effective implementation of the improvement projects, attainment of objectives
and planned commitments in order to comply with the Quality Management System and in
order to collect relevant data;
coordinate with the Internal Quality Section of RINA S.p.A.. in order to carry out internal
audits and for audits of the Quality Management System certification body, whenever
foreseen;
inform the Internal Quality Management System Function of every request for an external
audit of the quality management system of RINA INDUSTRY by accreditation or notification
bodies or by clients;
ensure that findings found during internal or external audits are promptly dealt with and
corrective and preventive actions are carried out, supporting the organizational units
responsible;
ensure that customers complaints and appeals together with information from the market on potential situations regarding non compliance with requirements of the subsidiary
companys customers are promptly dealt with, supporting the organizational units responsible;
coordinate the carrying out of the annual Quality Management System Reviews of RINA
INDUSTRY and report the performance and identified improvement needs to the Head of
the Internal Quality Management System Function;
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 9 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
deal with the training of the personnel of RINA INDUSTRY on the Quality Management
System and report to the Internal Quality Section of RINA S.p.A. of own training needs on
management systems;
ensure maintenance of relations with the accreditation and notification bodies of RINA
INDUSTRY;
provide suitable information relevant to the Quality Management System of RINA INDUSTRY,
at clients request
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Contract Execution and HSE Plan
Sheet 10 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons different from those owing to which it was given.
Project Organization Chart
Project Manager
Quality Assurance Manager
Project Coordinator
Expediting Service
Deputy General Manager
Project Coordinator
Expediting Service
Expeditor
Various sites Expeditor
Various sites Expeditor
Various sites Expeditor
Various sites
Project Coordinator
Inspection Service
Inspector
Various sites
Project Coordinator
Inspection Service Project Coordinator
Inspection Service
Inspector
Various sites Inspector
Various sites Inspector
Various sites Inspector
Various sites
Project Coordinator
Opt. QA/QC Service
QA/QC Inspector
Various sites QA/QC Inspector
Various sites QA/QC Inspector
Various sites
Project Coordinator
Opt. Shipping Service
Shipping Inspector
Various sites Shipping Inspector
Various sites
Project Coordinator
Opt. Supply Chain Service
Supply Chain Personnel
Various sites
FIE
LD S
ER
VIC
ETE
AM
P
RO
JEC
T MA
NA
GEM
EN
T TEA
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Contract Execution and HSE Plan
Sheet 11 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
7) QA/QC Inspection Service Execution Procedure
7.1) QA/QC Project Coordinator
The QA/QC inspection activities will be coordinated by dedicated Contractor Project
Coordinators which will be the single point of contact for Company for any technical issue. Under not any circumstances a single Project Coordinator could be in charge at the same time of two
Contractual Services such for instance Expediting and Inspections Services.
The Project Coordinators will be appointed by the PM; obviously in the case where a single Project
Coordinator will not be sufficient due to the work load, he will be supported by additional Project
Coordinators appointed by the PM. Typically in this case each Project Coordinator will follow the
activities pertinent to specific geographic areas and eventually the project coordinators could be
located straightforward at RINA local office.
The designated Company Representative will forward the Draft Call Off notice to the Project
Coordinator which will strictly proceed in accordance to the provision of Chapter 10 of the present
document in order to select suitable CVs, propose proper working plans, and mobilise the QA/QC
Inspectors. Special care will be required also in matching the timing indicated at Chapter 10.
The Project Coordinator will be in touch with Company and with Supplier QA/QC department in order
to verify the status and approval of the quality documents issued by the Supplier itself with special
regards to the approval of the ITP. He will therefore organise a pre inspection meeting which will be
attended by the designated inspector. A typical agenda of the pre inspection meeting can be found
in Appendix 1.
The Project Coordinator will be constantly in touch with the Suppliers internal QC department in order
to receive the notification of the testing and inspection activities performed and allow Contractor
inspector to attend those activities in accordance with the provision of the ITP approved by
Company.
Moreover the project Coordinator will have a strong liaison with RINA offices network in order to
provide the required services on a worldwide basis.
Therefore Project Coordinator responsibilities will include but not necessarily be limited to:
Manage the mobilization of new personnel with particular reference to the correct
implementation of COMPANY Procedure (Call Off Order, etc)
Submit the CVs and qualifications of the QA/QC Inspectors to Company for review and
approval.
Assign the tasks and select the proper qualified inspectors to be proposed.
Ensure the correct use of resources
Interface with Client for identifying in advance the resources required in the team
Coordinate the logistic and supporting activities related to the Contract
Forward to the Inspectors all the documentation related to the scope of work (Purchase
Order, Technical Specifications, Schedules, Correspondence, instructions, etc.)
Receiving and handle the notification and manage the visits;
Assist in the solution of any technical problem that may be met during the inspection and
testing activities specially in case Non conformance reports or Concession requests are issued
Instruct the inspector about the activities to be performed;
Support the inspector during the inspection visit;
Check with the inspector the result of the visit, the status of supply and Suppliers performance
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 12 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
and quality status.
Insure that the inspector execute an immediate exit call to inform accordingly in real time;
Check the inspection reports and comment them with inspector in case clarification or
modification are required in order to speed up the issue of reports;
Control non conformities and manage related corrective actions
Attend meetings/audits related to the work on request of COMPANY;
Review Inspection reports, NCR, IRN and Certificates relevant to the Inspection and Release of
Goods and forward them to Company Designated Representative.
Archive Inspection reports, NCR, IRN and all project related correspondence in the proper
filing system at the Head Office (See Chapter 10).
7.2) QA/QC Inspector
The objective of Contractors Inspector is to prevent non-conformances in the entire manufacturing process and to assure that suppliers and sub-suppliers performance in relation to manufacturing, assembly, testing, and certification will be as specified on the Company purchase order.
Contractors Inspector will appraise supplier quality and operating procedures for highest industry standards and verify that tools, gauges, instruments, measuring and testing devices and the like are
proper for the work including in terms of calibration and adjustment. He will assure testing, inspection
and examinations are planned, scheduled and conducted to assure conformity with the material
specification with acceptable test methods and measurement that has been predetermined and
agreed. Moreover Contractors Inspector will verify supplier and key sub-supplier personnel are properly certified and qualified to perform the work.
Therefore inspector responsibilities, further to the provision of Contractor Quality Management System
Instruction IS-O&G-ESE-01, will include but not necessarily be limited to:
Manage the pre-inspection meetings (start-up meetings) with suppliers following a new call-off
notice in relation to the placement of new order or contract; typical for call-off meetings can
be found in Appendix 2
Confirm that Companys purchase order lists the required delivery date of all services, goods and equipment.
Check and verify documents and drawing information is complete and that drawing versions
match that listed in the purchase order.
Submit to COMPANY for approval an Inspection Test Plan (ITP) specific to Company issued
purchase order and specifications.
Perform inspection at each hold point on approved Inspection Test Plan in accordance with
most current standards.
Witness that tests are performed and in compliance with latest approved Company technical
data sheet and test procedures, supplier internal standard operating procedures and quality
standards.
Check that Mechanical, electrical electronics tests are in compliance with timing, pressures
etc. foreseen by the test procedure approved by Company.
Check that all tests, including but not limited to NDT, LTT, destructive test, P&I, hardness test,
functional, performance test, and pressure test vacuum test, FAT, etc. are to be performed on
all of parts of goods by a certified technical operator under the supervision of Contractors Inspector as required.
Check proper calibration of all apparatus/instrumentation used to test the material
Assure that the right tools and procedure are used to avoid damage to the goods under test.
Perform visual inspection for obvious defects or damage.
Verify dimensions, quantities and descriptions. Perform quality and quantity inspection.
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 13 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
If required, Witness compliance with proper painting procedures, tagging, shipping and
handling procedures.
Review documentation, certifications, analysis for compliance which may include but not be
limited to. X -Ray films, recordings of pressure test, ultrasonic, magnetic and die penetrate
certificates, chemical analysis, hardness tests certificates, etc.
In the case where a non conformity event occur, immediately issue in writing a Non-
Conformity Report (NCR), which will describe the problem and advise what action is
recommended to be taken by the supplier including the time required to resolve the problem.
Verify proper custom clearance and shipping documents.
Verify preparation of Final Data Book and review it.
Issue the Inspection Release Note (IRN) when all required tests and inspections are completed
and verified by Contractors Inspector and all technical documentation has been reviewed and found to be in compliance with COMPANY technical requirements.
Upon completion of Inspection Services, all documentation shall be checked and stamped by
Contractors Inspector. Where possible each item shall be indelibly marked and cross referenced to the proper certification.
Contractors Inspector shall also perform or conduct a final acceptance test to make sure the goods comply with all relevant specifications. When documentation and quantities are accepted and
quality checked, Contractors Inspector shall issue a signed Inspection Release Note to Contractors Project Coordinator which will revise the document and forward it COMPANY and to Companys nominated Freight Forwarder.
From time to time, Company may elect in writing to waive requirements for Contractors Inspector to witness a scheduled test as had been previously approved by Company and shown as a hold point in
suppliers detailed production schedule. In such event, Contractors Inspector shall still assure that all other supplier testing is completed as scheduled and subsequently review the supplier test and
inspection results and certificate for compliance and acceptability, immediately notifying
Contractors Project Coordinator which will inform Company of any non-compliance.
In the eventuality where tests have been waived by Company, Contractors Inspector shall inform Contractors Project Coordinator about internal test dates. Contractors Project Coordinator will notify the schedule of the internal tests dates to the following Company personnel:
Expediting Supervisor
Warehouse & Materials Supervisor
Project Inspection Coordinator
7.3) Communications
The document flow and communication lines are summarised in the following chart. Generally QC
inspectors will report to the proper Project Coordinator which will report to proper interface in
Company Organisation for what concern any technical issues.
Therefore Contractor Project Manager will be the single point of contact for Company for any
administrative/contractual issue; while the Project Coordinators will be the single point of contact for
Company for any technical issue.
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 14 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
Communication flow
The indicated Geographic Areas are presently for reference only. Accordingly to the work load in the
different areas they will be identified on later phase and the relevant Project Coordinators will be
appointed by the Project Manager either based locally or at Contractor headquarters in Genoa.
7.4) Reporting
Whenever possible, taking into account the limitations imposed by time zones, Contractor personnel
shall make an exit call to the Company Representative (or nominee) prior to leaving the Suppliers premises.
The different type of reports will be upload by the inspectors on Contractor File Transfer System (the
Portal see chapter 10 Equipment and Tools of the present Document). When a file is upload the
Project Coordinator will be notified by an email. He will review the documents and only after this
operation the System will notify Company Designated Representative by email that the documents
are available for the download from the System.
Inspection reports
The Inspection reports shall include, at least:
a) the Reference Section, which consists of the following information:
report n.
Contractor file n.;
CLIENT Representative
RY Project
Manager
RY Project Coordinators - Inspection Services
RY head office Genoa ITALY
RY Project Coordinator
Inspection Services
RY Local office Geographic Area 1
RY QC Inspectors
Geographic Area 1
RY QC Inspectors
Geographic Area 2
RY QC Inspectors
Geographic Area 3
RY QC Inspectors
Geographic Area 4
CO
MP
AN
Y
Technical
Issues
Administrative
Issues
CO
NTR
AC
TOR
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Contract Execution and HSE Plan
XXXXXX - Provision of call-off inspection and expediting services (offshore) Sheet 15 of 40 Rev. 00
This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
the Work Order n.;
the inspector name
the Purchase Order number under surveillance;
the manufacturer;
the location where the Services were performed;
the date on which the Services were performed;
the list of Services performed;
the description and quantity of material components or equipment under surveillance;
b) the Documents section, which consists of the information relevant to the status of the documents
applicable for the required inspection activity;
c) the Content Section, which consists of the following information:
description of the operation surveyed;.
timing (duration, delays), capacity and resources dedicated to the contract;
equipment used by Supplier;
calibration status of the same;
qualification status of Suppliers operators (if necessary); traceability and identification of material;
process parameters and test results (including reference values and actual values);
cause of any nonconformities and problems during the Suppliers process; adequacy of Suppliers Quality Records; minutes of meetings and discussions with Supplier;
attitude of Supplier (follow-up of nonconformities, relationship with Contractor, etc.);
Health, Safety, Environment, Quality and Radiology Protection; general aspects of the subjects
that are observed during the processing of material being supplied to Company;
general; aspects that were found during the surveillance that should be highlighted to
Company in relation to the quality of the product or the delivery of the product;
d) the Enclosure Section, which consists of the list of eventual document or attachment, which
complete and should be read in conjunction with the report itself.
A format for the Inspection Report can be found in the Appendix 4 of this procedure. A unique
numbering system will be used for each Inspection Report and it will be composed as follow:
- Purchase Order N. IR nnn (i.e. xxxxxxxx for the first Inspection Report relevant to the Purchase Order xxxxxxxxx)
7.5) Non-Conformity Reports
Typical events of non-conformity include but are not limited to adverse condition of goods, instrument
or control failure or malfunction, deviation from specification, codes or below industry standards or
other purchase order requirement, or operation outside expected performance curve, internal quality
program rejection, instance of recurring problems and readjustment or corrective action by supplier
or manufacturer, or use of substitute or alternative materials or components by supplier other than
original design.
In the event of an unsatisfactory test of goods or in any event of other nonconformity in relation to
Companys purchase order, Contractors inspector will inform immediately in writing throughout a NCR Contractors Project Coordinator which will revise the document and forward it To Companys Representative. The non-Conformity Report (NCR) will describe the problem and advise what action is
recommended to be taken by the supplier including the time required to resolve the problem.
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different from those owing to which it was given.
Company will issue an approved Non-Conformity Report to record the action to be taken. Such
action may include but not necessarily be limited to re-performance of tests, acceptance of the
goods as they are, or rejection of the goods.
In event of any discrepancy of testing equipment calibration, operating or testing procedure or
source material, this shall also be notified to Company, even if the supplier corrects the issue before
Contractors Inspector submits a NCR to Company. In such circumstances, Contractors NCR will record the corrective action taken by the supplier.
A format for the NCR can be found in the Appendix 5 of this procedure. A unique numbering system
will be used for each Inspection Report and it will be composed as follow:
- Purchase Order N. NCR nnn (i.e. xxxxxx for the first NC Report relevant to the Purchase Order xxxxxxx)
7.6) Inspection Release Note
Upon completion of Inspection Services, Contractors Inspector shall issue a signed Inspection Release Note to Contractors Project Coordinator, which will revise the document and forward it Companys Representative and to Companys nominated Freight Forwarder.
The IRN will generally contain as minimum requirement:
a) Company Purchase Order No.
b) Supplier name and internal Job No and references.
c) Release date
d) Partial or balance IRN flag
If partial, IRN have to indicate which items and description are still to be released.
If balance have to include any previous partial IRN issued
e) Signature and stamp of the inspector/supplier who released the goods
f) Any other information Company deems necessary from time to time.
A format for the IRN can be found in the Appendix 6 of this procedure. A unique numbering system will
be used for each Inspection Report and it will be composed as follow:
- Purchase Order N. IRN nnn (i.e. xxxxxx for the first IRN relevant to the Purchase Order xxxxxxx)
7.7) Planned fast track order.
The above is a general description of the procedures in the case of routine day-to- day service
requirements. In the case of fast track order the Project Coordinator will pay a special care in order squeeze the timing of the activities under his responsibilities that could be on the critical path for the
Supplier. In particular he will
Give precedence to the activities required by the fast track order such as the inspector
selection, documents and reports review etc.
Organise the pre inspection meeting at the earliest convenience for the designated inspector
and for all the parties involved.
Insure that the designated inspector will give precedence to the attendance and witness of
the inspection and testing activities carried out by Supplier in accordance with the provision of
the ITP approved by Company.
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different from those owing to which it was given.
Insure that, as far as possible the documents review phase is carried by the inspector as soon
as the documents have been issued by the Supplier.
Directly liaise and coordinate with the Expediting Service Project Coordinator in order to have
an updated look-ahead schedule of the expected notification and status of the activities.
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different from those owing to which it was given.
8) Expediting Service Execution Procedure 8.1) Expediting Service Project Coordinator
The Expediting Services will be coordinated by dedicated Contractor Project Coordinators
which will be the single point of contact for Company for any technical issue. Under not any circumstances a single Project Coordinator could be in charge at the same time of two Contractual
Services such for instance Expediting and Inspections Services.
The Project Coordinators will be appointed by the PM; obviously in the case where a single Project
Coordinator will not be sufficient due to the work load, he will be supported by additional Project
Coordinators appointed by the PM. Typically in this case each Project Coordinator will follow the
activities pertinent to specific geographic areas and eventually the project coordinators could be
located straightforward at RINA local office.
The designated Company Representative will forward the Draft Call Off notice to the Project
Coordinator which will strictly proceed in accordance to the provision of Chapter 10 of the present
document in order to select suitable CVs, propose proper working expediting plans, and mobilise the
Expeditors. Special care will be required also in matching the timing indicated at Chapter 10.
The Project Coordinator will be in touch with Company and with Supplier planning department in
order to verify the status of the ordered goods. He will therefore organise a start up meeting which will
be attended by the designated Expeditor. A typical agenda of the Start up meeting can be found in
Appendix 2.
Moreover the project Coordinator will have a strong liaison with RINA offices network in order to
provide the required services on a worldwide basis.
Therefore Project Coordinator responsibilities will include but not necessarily be limited to:
Manage the mobilization of new personnel with particular reference to the correct
implementation of COMPANY Procedure (Call Off Order, etc)
Submit the CVs and qualifications of the expediters to Company for review and approval.
Assign the tasks and select the proper qualified Expeditors to be proposed.
Ensure the correct use of resources
Interface with Client for identifying in advance the resources required in the team
Coordinate the logistic and supporting activities related to the Contract
Forward to the Expeditors all the documentation related to the scope of work (Purchase
Order, Technical Specifications, Schedules, Correspondence, instructions, etc.)
Planning together with the Expeditors a schedule of the visit at Suppliers premises. The number
of the visit per month will be increased or decreased in accordance with the status of the
order and its criticality.
Instruct the Expeditor about the activities to be performed;
Support the Expeditor during the visit if necessary;
Check with the Expeditor the result of the visit, the status of supply and Suppliers performance Insure that the Expeditor execute an immediate exit call to inform accordingly in real time;
Check the expediting reports and comment them with expediter in case clarification or
modification are required in order to speed up the issue of reports;
Archive Expediting reports, and all project related correspondence in the proper filing system
at the Head Office. (See Chapter 10)
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different from those owing to which it was given.
8.2) Expeditor
The objective of the Contractor Expeditor is to prevent delivery delays and to assure that suppliers performance in relation to the supply of goods will be as specified on the Company purchase order.
Expeditor responsibilities, further to the provision of Contractor Quality Management System Instruction
IS-O&G-ESE-01, will include but not necessarily be limited to:
Making initial contact with supplier as soon as possible after receipt of the instructions from
Contractors Project Coordinator (subsequent to the receipt of a Call-off Notice issued by Company) to review and obtain from supplier a detailed production schedule covering the
entire supplier manufacturing activities from engineering through final delivery in accordance
with specified milestones and overall completion date within Companys purchase order. For the avoidance of doubt, this review will include key sub-supplier or sub-Contractor goods and
activities, critical raw and base materials supply delivery schedules, machining services,
assembling and testing schedules, etc. to help determine if their respective delivery
requirements will be met.
Manage the start-up meetings with Suppliers following a new call-off notice in relation to the
placement of new order or contract; typical for call-off meetings can be found in Appendix 1
Monitoring required drawing, data and document status and accuracy.
Recommending any corrective actions to prevent delay in work progress.
Gathering relevant information and reporting to Company the progress of supplier together
with the status of any foreseen or current issues on a weekly basis for routine service requirements or more often as appropriate on urgent service requirements.
Contractors Expeditor will assure through regular contact with supplier and review of the progress schedule status reports that supplier is proceeding on schedule to meet the required delivery date.
Where a potential or actual deviation from meeting the required delivery date is identified,
Contractors Expeditor will immediately inform Contractors Project Coordinator which will inform Companys Representative.
8.3) Communications
The document flow and communication lines are summarised in the following chart. Generally
Contractor Expeditors will report to the proper Project Coordinator which will report to proper
interface in Company Organisation for what concern any technical issues.
Therefore Contractor Project Manager will be the single point of contact for Company for any
administrative/contractual issue; while the Project Coordinators will be the single point of contact for
Company for any technical issue.
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different from those owing to which it was given.
Communication flow
The indicated Geographic Areas are presently for reference only. Accordingly to the work load in the
different areas they will be identified on later phase and the relevant Project Coordinators will be
appointed by the Project Manager either based locally or at Contractor headquarters in Genoa.
8.4) Reporting
Whenever possible, taking into account the limitations imposed by time zones, Contractor Expeditor
shall make an exit call to the Company Representative (or nominee) prior to leaving the Suppliers premises.
The different type of reports will be upload by the inspectors on Contractor File Transfer System (the
Portal see chapter 10 Equipment and Tools of the present Document). When a file is upload the
Project Coordinator will be notified by an email. He will review the documents and only after this
operation the System will notify Company Designated Representative by email that the documents
are available for the download from the System.
Expediting reports
The Expediting reports shall include, at least:
e) the Reference Section, which consists of the following information:
report n.
Contractor file n.;
CLIENT Representative
RY Project
Manager
RY Project Coordinators - Expediting Services
RY head office Genoa ITALY
RY Project Coordinator
Expediting Services
RY Local office Geographic Area 1
RY Expeditors
Geographic Area 1
RY Expeditors
Geographic Area 2
RY Expeditors
Geographic Area 3
RY Expeditors
Geographic Area 4
CO
MP
AN
Y
Technical
Issues
Administrative
Issues
CO
NTR
AC
TOR
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different from those owing to which it was given.
the Work Order n.;
the Expeditor name
the Purchase Order number subject of the expediting service;
the manufacturer;
the location where the Services were performed;
the date on which the Services were performed;
the list of Services performed;
the description and quantity of material components or equipment under surveillance;
Contractual delivery date
Estimated delivery date
f) the Content Section, which consists of the following issue:
List of eventual documents that Company has not yet forwarded to Supplier
List of eventual Supplier qualification about Contract and contractual document.
Eventual pending payment between Company and Supplier on previous orders
Development plan, scheduling and status of the engineering activities
Scheduling and status of the issuance of the engineering documents
Purchasing plan of the raw materials/components/equipments: scheduling and status;
Planning chart of the entire order with relation between the scheduling of the engineering
activities, procurement activities and manufacturing activities
Scheduling and status of the inspection and testing activities
Scheduling and status of the issuance of the final documentation, passport etc.
Scheduling and status of the shipping activities. Orders with forwarding agent already in place.
Action done by the expeditor in order to challenge the scheduling proposed by the supplier
g) the Enclosure Section, which consists of the list of eventual document or attachment, which
complete and should be read in conjunction with the report itself.
A format for the Expediting Report can be found in the Appendix 1 of this procedure. A unique
numbering system will be used for each Inspection Report and it will be composed as follow:
- Purchase Order N. EXR nnn (i.e. xxxxxx EXR001 for the first Inspection Report relevant to the Purchase Order xxxxxxxx)
8.5) Planned fast track order.
The above is a general description of the procedures in the case of routine day-to- day expediting
service requirements. In the case of fast track order the Expeditor Project Coordinator will pay a special care in order squeeze the timing of the activities under his. In particular he will
Give precedence to the activities required by the fast track order such as the expeditor
selection.
Organise the start up meeting at the earliest convenience for the designated expeditor and
expedite all the parties involved in order to match the proposed dates.
Propose to Company a proper expediting plan which will hold in due consideration the
necessity of hard challenging of Supplier scheduling.
Insure that the expeditor will properly challenge Suppliers scheduling in order to match and
even improve the delivery dates.
Directly liaise and coordinate with the Contractor Inspector Service Project Coordinator in
order to insure that the inspection to be witnessed by Contractor will be carried out at the
earliest convenience.
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different from those owing to which it was given.
9) Optional Service Execution Procedure
Eventual optional activities such as:
Shipping and Receiving Service
QA/QC Audit Services
Supply Chain Support Services
will be organised with the same structures and modalities set for the Inspection and the Expediting
service. The project Manager will appoint a proper Project Coordinator and the responsibilities and
the flow of information will be similar to the ones previously described.
9.1) Optional Shipping and Receiving Service
Any shipping services required by Company will be subject to a specific Call-off Notice, separate from
any other service requirements. The objective of shipping services is to ensure timely despatch and
receipt of materials.
Contractors Shipping Inspector will be required to monitor and expedite 3rd party suppliers and sub-suppliers preservation, packing and delivery of goods (including all relevant documentation and certification) to Companys nominated Freight Forward organisation. Contractors Shipping Inspector will verify actual material and accompanying documentation including but not limited to Bill of
Laden, qualities, dimensions, identification and markings relating to Companys purchase order.
The following documentation and notification shall be collected and forwarded by Contractors Shipping Inspector to Contractors Project Coordinator, which will revise the documents and forward them to Companys Representative:
Shipping Control No. (SCN)
Packing List
Shipping Invoice
Declaration of Conformity
Certificates of Origin
All relevant Documentation and Certificates
Notification to KPO assigned Freight Forwarder
Notification to KPO Expediting Coordinator and other designated KPO personnel
Copy of all certificates including handling and safety instruction shall be packed with the Goods.
Copy of final book (MRB) shall be packed if available. If not, all requirements as per paragraph 7.4
shall be satisfied. In order to avoid any delay in the collection and the shipment of the packages,
Contractors Shipping Inspector shall inform Contractors Project Coordinator about the ex-works shipment date as soon the overall agreed final inspection has been issued. Contractors Project Coordinator will notify the shipment date to the following COMPANY personnel:
Expediting Supervisor
Warehouse & Materials Supervisor
Project Inspection Coordinator
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different from those owing to which it was given.
In the eventuality where tests have been waived by Company, Contractors Shipping Inspector shall follow the issue of test certificates and all relevant goods documentation.
Following final acceptance of goods, Contractors Shipping Inspector shall advise the dimensions, weights and other data of the packages in order to ensure prompt collection and freight of the
goods as soon as the goods are ready for collection. The Contractors Shipping Inspector shall verify and expedite all activities relating to export documentation and obtaining of the permit to freight by
the nominated Freight Forwarder.
9.2) QA/QC Auditor
Any quality-related audit services required by Company will be will be subject to a specific Call-off
Notice, separate from any other service requirements. The objective of quality-related audit services is
to ensure that Suppliers have in place proper systems to guarantee that Goods are provided to the
highest quality and HSE standards.
QA/QC Auditor will include but not necessarily be limited to:
Compliance audit of third party quality programs.
Assessment of safety training programs and specific safety management.
Audit of third party standard operating procedures and operational compliance.
Audit and assessments of specific procedures such as welding, non-destructive test, laboratory
testing, and chemical analysis.
Audit of required third party professional, industry and regulatory board certifications and
licenses.
Performance survey of third party manufacturing facilities, equipment, testing and inspection
equipment, and personnel.
Quality Auditing of third party data or records.
QA/QC validation of Company purchase orders, specifications and global best practices.
9.3) Optional Supply Chain Support Services
Any Supply Chain Support services required by Company will be subject to a specific Call-off Notice,
separate from any other service requirements.
The objective of any such services would be to work under the supervision and control of Company
staff, to support Company personnel in the management and administration of any ad-hoc services
which may be required from time to time. These services will be carried out by personnel qualified,
skilled, and experienced in supply chain support roles such as inventory management or
administration of procurement contracts and orders.
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different from those owing to which it was given.
10) Equipment and tools In order to maximise the efficiency of the whole Contractor Project Team, the personnel at the proper
level will make use of the Equipment, Documents and Software described here below.
10.1) Equipment
The Project Coordinator shall ensure that the personnel involved in the project at the Field Service
Level (Inspector, Expeditors, etc.) will have Mobile phone, car, and computer with free access to the
web and email. Moreover he shall ensure that Helmet, gloves, safety boots, safety glasses earcaps,
and coverall will be utilised during visits at suppliers workshop in accordance with HSE procedures.
10.2) Documents
The Project Coordinator shall ensure that the Field Service Personnel (Inspector, Expeditors, etc.) will
be download the following Document Package from the portal and/or receive the package by
email. The package will include but not be limited to the following documents:
Contractor Purchase Order (unpriced)
Applicable Specification
The present document Contract execution plan and its Appendix (Agenda, reports forms, timesheet forms etc)
Project telephone list
Applicable norms will be available on the Portal on read only version.
10.3) Softwares
The following software will be utilised in the execution of the project:
For the exchange of information at all levels (Field Personnel, Management and Company):
the Portal For the management of the activities: Rygest
Portal
CONTRACTOR shall maintain a File Transfer System with a file structure based on COMPANY Purchase
Order numbers. Scanned copies of all Inspection and Expediting Reports; Release Notes; and
Certificates relevant to the Inspection and Release of Goods shall be stored in the relevant Purchase
Order folder.
CONTRACTOR will grant nominated COMPANY personnel free access to the File Transfer System and
files therein. The Project Management Tool that RY devised and will use for the project is an ad hoc Portal loaded on RINA servers and accessible on Internet at http://portal.rina.org/.
Every user will login with his password and will access documents, information and applications
(calendar, news, etc.) that are under his responsibility/interest.
In fact there are 3 user-layers: Contractor Project Management Team, Contractor Field Service Team,
and Company Designated Representative. Generally, Contractor personnel will be allowed to write in
the portal and upload documents, while Company Personnel will normally read and download
documents.
Each user will have access only to the information relevant to its own responsibility. Contractor Project
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different from those owing to which it was given.
Manager will be the Portal Administrator and he will have access to all information and he will have
the possibility to re-organise and modify the portal structure and organisation.
Moreover the Project Coordinators will upload on the Portal all specifications and technical
documents required or even just useful for the execution of the services thus making them available to
the Field Service Team even if located in remote locations. All documents will be filed according to
the purchase order number or job/order; so all relevant documents and data will be traceable
through the above identification.
Rygest
The Project Coordinator will use for the scheduling of the activities the Corporate Management Tool -
RYGEST
RINA INDUSTRY uses for its schedules a Management Tool, created on a designed package working
on Oracle database platform. The package, expressly developed for our service needs, will allows the
Project Coordinator the subdivision of the activities starting from the contract up to the single
operation through a tree structure based on the following four levels.
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different from those owing to which it was given.
1. Client Agreement (Contract reference, schedule of rate, invoicing procedure and conditions)
2. Tasks (a project or a part of a project)
3. Orders (a specific request within a task)
4. Operations (single activity o be performed for an order)
Key parameters will be easily established and controlled by Project Coordinator at every single level
(invoicing forecast, present/actual invoiced amount, estimated involvement, actual involvement,
costs, resources, suppliers, etc.).
Data recorded in the system will be exported in various formats fully compliant with MS Office
applications (Access, Excel) and therefore post processed by Project Coordinator to produce graphs,
charts, statistics, etc..
11) RESOURCES AND MOBILIZATION
11.1) Key Personnel
Project Management Team
Contract Manager & Deputy General Manager
Name: xxxxxxx
Location: xxxxxxx
xxxxxxx
Tel. No.:
Fax No.:
E-mail:
Project Manager
Name: xxxxxxx
Location: xxxxxxx
xxxxxxx
Tel. No.:
Fax No.:
E-mail:
QA Manager
Name: xxxxxxx
Location: xxxxxxx
xxxxxxx
Tel. No.:
Fax No.:
E-mail:
Operative Staff
Contractor will nominate the key personnel of the operative staff upon approval by Company of the
CV of the proposed personnel.
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different from those owing to which it was given.
11.2) Mobilization of Field Services Personnel
The specific deployment of Contractors Field Services (expeditors, inspectors etc.) shall be controlled and authorized through a Call-Off Procedure.
The Call-off procedure for routine service requirements is a two part procedure:
a) Draft Call-off Notice; followed by
b) Final Call-off Notice
Company Designated Representative will commence the process by issuing a Draft Call-off Notice
together with the associated documentation. Upon receipt of the Draft Call-off Notice and
attachments, Contractor Project Coordinator shall submit within 2 days its proposed scope and
manner of performance of service and CVs of the recommended Contractor Personnel.
The Contractors proposal shall be in the form of a surveillance plan recommending the level and frequency of Expediting and/or Inspection activities including any witness/hold points up to and
including completion of the scope in the Call-off Notice.
Within 2 days after receipt of Contractors proposed CVs, Company Designated Representative will respond to Contractor and either:
a) Approve the proposal and the appointed Contractors Personnel; or b) Discuss the proposal with Contractor and approve any changes to it, or
c) Request alternative CVs.
Within 2 days after approval of Contractors proposal, Company Designated Representative will issue the formal Call-off Notice to confirm the approved scope and manner of performance of service and
Contractors Personnel to perform the work.
Upon Contractors receipt of the formal Call-off Notice:
Contractor Project Coordinator shall acknowledge receipt in writing to Company Designated
Representative; and
Instruct the approved Contractors Personnel to commence performance of the work in accordance with the details therein; and
Ensure timesheets are maintained in the format and in accordance with the procedure
described in chapter 16 of the present document.
Contractor will not commence performance of services for routine service requirements until receipt
of a formal Call-off Notice.
Notwithstanding the approved scope and manner of performance of service and appointment of
Contractors Personnel in the formal Call-off Notice, company designated Representative shall have the right to change any aspect of them at any time during the term of the work based on then-
current circumstances, for example, when the suppliers overall inspection plan has been reviewed and agreed with the supplier.
11.3) Selection of Candidates
In order to insure the continuity of services at supplier level both for what concern the quality of the
services and the constancy in the deliver of the services itself, the candidates for all position and
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different from those owing to which it was given.
therefore also for the Field Service Team shall be selected in full accordance with the job title
indicated in the approved organization chart, with the relevant job description, the required
qualifications and skills among the personnel qualified accordingly to RINA INDUSTRY procedure IS-
O&G-PER-01 -01Personnel Management and instruction IS-O&G-ESE rev. 01 Planning phase
The Project Manager shall insure that all Contractor Personnel, whose CV is proposed to Company for
evaluation and approval, has been previously duly qualified for the required activities, in accordance
to Contractor Quality System.
In order to insure continuity in the course of the Service execution, the Project Coordinator shall
propose Company CV of personnel with excellent tracking for what concern their reliability; moreover
Contractor shall also have viable alternative CVs to propose to Company approval in the case
circumstances beyond Contractor Control, will require the replacement of any personnel.
Candidates shall be evaluated and pre-selected on the basis of their CV and of documented
education, qualifications and records of performance in similar job position and projects. Preference
will be given to candidates with specific experience working in oil filed development in CSI countries.
Contractor will select the most suitable personnel to cover the defined job positions and will offer the
relevant CVs and qualifications for Companys review and endorsement. Nominated key personnel shall not be removed or demobilized without the Company approval in writing. When deemed
necessary, Contractor shall make all necessary arrangements for candidates to attend interviews with
Companys delegated Representative.
Contractor will offer numerous CVs per each position with special reference to the personnel of the
Field Services Team (Expeditors, Inspectors etc.).
Typically for what concern the Field Service Team (Expeditors, Inspectors etc.) it will be responsibility of
the Project Coordinators to submit to Company proper CVs and qualifications for Companys review and approval upon receipt of the Call Off; while for what concern the Project Coordinator it will be
responsibility of the Project Manager to submit to Company proper CVs and qualifications for
Companys review and endorsement.
11.4) Inspection personnel: required qualification and experience
All of contractors personnel required to provide Inspection Services shall have extensive experience with international standards and codes relevant to the work to be performed.
All Contractors Personnel shall be fluent in the English language (both speaking and writing) and be proficient in other language(s) (both speaking and writing) as applicable for countries in which they
would provide services.
Contractor will not offer CVs of any personnel whose relevant experience is less than 5 years and
whose other credentials / qualifications do not satisfy at least one of the requirements specified
below.
Welding and Fabrication Inspector
Ideally have a minimum of 5 years experience in welding, fabrication and onshore construction, with petroleum industry construction industry desired.
Be CWI qualified or equivalent. (SNT-TC-1A etc.)
Be familiar with all applicable industry codes including but not limited to API, AWS, ANSI, and
ASME.
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different from those owing to which it was given.
Have extensive experience in reading and interpreting piping, structural, and process
drawings including P&ID
Have a working knowledge of onshore piping, engineering and installation methods and
procedures.
Have experience in welding procedure testing with a minimum of API Standard 1104, ANSI B
31.3, ASME IX, and AWS D1.1.
Be experienced in reading and interpreting X-rays and other NDT results.
Have experience in hydrostatic testing procedures and vessels, piping, and other NDT
results.
Have good safety awareness and knowledge of safety procedures and systems.
Electrical / Instrumentation Inspector
Ideally have a minimum of 5 years experience in factory, load and performance testing of oil and gas industry field electrical power and pneumatic control systems and instrumentation,
including control panels and loops, pressure and level control valves and systems, PLC based
control panels and loops.
Have experience in testing procedures for all types of oil field power and control systems.
Possess working knowledge of P&ID drawing, ISA Symbology, NEC, API 14C, API 14F, and IEEE
standards and codes.
Have good safety awareness and knowledge of safety procedures and systems.
Mechanical Inspector
Ideally have a minimum of 5 years experience in factory, load and performance testing of oil and gas industry pumps, drivers, compressors, generators, and other related oil filed
equipment.
Have broad experience reading and interpreting process, instrumentation, vendor and
equipment drawings and manuals.
Coating Inspector
Ideally have a minimum of 5 years experience in petroleum industry coating systems, fusion bonded epoxy systems, reinforced fibreglass systems and various industry accepted paint
systems.
Possess working knowledge of acceptable conditions and methods for coating application
and surface preparation standards, application rates, curing and proper coverage.
Possess working knowledge of proper handing, transportation, and storage requirements for
protective coatings, solvents, and related materials and their respective Material Safety Data
Sheets.
Ability to use and calibrate testing tools for testing coatings for thickness, coverage, adhesion,
and other acceptance criteria.
Non-Destructive Testing Technicians
Ideally have a minimum of 5 years experience in NDE testing activity on welding, fabrication and onshore construction, with petroleum industry construction industry desired.
Have a minimum of ASNT Level II certification or equivalent in their area of expertise.
Be familiar with all applicable industry codes including but not limited to API, AWS, ANSI, and
ASME.
12) CONTRACT QUALITY ASSURANCE
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This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
12.1) Quality Programme
RY will apply the corporate Quality Programme for the control of the Project and this shall be
consistent with the contents and structure presented in the RY Quality Manual.
The RY corporate Quality Assurance Manager is responsible to the RY Management for the verification
of the quality program applied by RY to this Contract and in particular to ensure the following:
Identification and acquisition of resources needed to achieve the required level of quality,
Review and implementation of quality verifications at appropriate stages of the project,
Ensuring maintenance of quality records
Ensuring suitable proficiency of all QA/QC personnel assigned to carry out the activities.
12.2) Quality Verifications
RY shall regularly conduct systems quality audits or product audits to assess the implementation of the
documented work processes. The audits shall be planned and conducted in accordance with the
quality audit schedules approved by the Company that takes into consideration the status and
importance of the project quality affecting activities. Properly trained personnel who have no direct
responsibility for the activity being audited shall carry out the audit process and the results shall be
documented and reported to appropriate level of management who ensures corrective action is
taken if necessary. Copies of the audit reports shall be issued to the Company.
12.3) Effectiveness Review by Management
RY Management shall periodically assess the effectiveness of the Quality Programme by reviewing
and evaluating key quality performance indicators. The continuing suitability and effectiveness to
satisfy the requirements of ISO 9001 and stated quality policy and objectives shall be part of the
assessment.
13) HEALTH AND SAFETY
For what concern HSE issues RINA INDUSTRY complies with the latest European Community Directives
addressing Health and Safety requirements at work sites that are now Law of the Italian State. HSE
issues are addressed in Contractor document: Tutela della Salute e della securezza sul luogo di lavoro which is our general HSE plan and is applicable for all the activities Contractor perform.
The document establishes norms and procedure to be followed and it is issued in compliance with
the Italian law 626/94, Mar. 1998 (Council EEC Directives: 89/391/EEC 89/654/EEC 89/655/EEC,
89/656/EEC, 90/269/EEC 90/270/EEC, 90/394/EEC and 90/679/EEC)
In accordance with the provision of the above mentioned document Contractor has issued a specific
HSE plan for the activities required by the Scope of work. Such document is attached in the Appendix
8 of the Contract Execution Plan.
13.1) Provision of Protective Equipment
RY shall provide personal protective equipment (PPE) to its employees free of charge and ensure that
these items are properly maintained and consistently utilised by the work force. RY shall also ensure
personnel are educated in the correct use, fitting and how to maintain the types of PPE issued.
14) MEETINGS
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This document is CONFIDENTIAL and it is property of RINA INDUSTRY DIVISION. It shall not be shown to third parties nor it shall be used for reasons
different from those owing to which it was given.
14.1) Kick-Off Meeting
At the commencement of the Contract the Company and Contractor Representatives shall meet at
the Company offices for a Kick Off Meeting. The agenda shall as a minimum include:
Review current outstanding items;
Review CVs proposed;
Review status of Company and Contractors Organization
Communications lines
Review of Reports formats (Inspection Report, NCR, IRN etc)
Look ahead on the first activities that Company will require
Schedule for completion of any action items arising out of the meeting
A.o.b.
15) INVOICING
15.1) Work Tickets
Each personnel mobilised following a Company Call-Off request, will document the working time using
the Time Sheet format enclosed in Appendix 7 of this document. Approved timesheets will be the basis
on which all invoices for Services will be prepared.
Entries on timesheets will be in addition to the other records that Contractors Personnel and Contractor are required to produce, whether under the provisions of this Contract or otherwise
(reports, documents review, etc.).
Entries on timesheets will be expected to reflect the basis on which Call-off Notices were approved.
Company acknowledges that circumstances change over the duration of a Call Off, hence
timesheet entries will not always be expected to be exactly the same as approved on a Call-off
Notice. Contractor Personnel shall make notes to justify any differences.
Each of CONTRACTORs PERSONNEL will record the following information on a single timesheet on a daily basis with separate line entries being made relating to each Call-off Notice to record the
following:
the dates and actual quantity of hours spent providing their services per Call-off Notice (time
shall NOT be recorded in half-day or full-day units)
the premises and locations at which they provided their services
where they mobilised from (but only if the premises they worked at were not any of the
Contractors premises) if overnight accommodation was agreed in advance with Company Designated
Representative and such accommodation was actually incurred. Copy of the actual
accommodation invoice/receipt must be attached to the timesheet when submitted for
approval.
Timesheets prepared by Contractors Personnel shall be reviewed, corrected if necessary, and endorsed promptly by