Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content...

32
Form No: 86-1- 612 Copies: 1-Releted Dept.2-Project Manager Request for Proposal Subject SP100 EV/REV conversion kit Procurement (one set for each type) TO ABC CO. Proj. Name: SP100 EV/REV Phase 0 Proj. Code: 2193 Prepared and confirmed by: Ramin Farnia Electric Vehicle project Manager Date: Approved by: Shahram Azadi Deputy of automotive advance technologies Date: Ref: Issue Date: 01 Oct 2018 Doc. No.: C-35732 Doc. Rev:06 Rev. Date:24 Dec. 2018

Transcript of Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content...

Page 1: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

Form No: 86-1- 612 Copies: 1-Releted Dept.2-Project Manager

Request for Proposal

Subject SP100 EV/REV conversion kit Procurement (one set for each

type)

TO ABC CO.

Proj. Name: SP100 EV/REV Phase 0 Proj. Code: 2193

Prepared and confirmed by: Ramin Farnia

Electric Vehicle project Manager

Date:

Approved by: Shahram Azadi

Deputy of automotive advance technologies

Date:

Ref: Issue Date: 01 Oct 2018 Doc. No.: C-35732

Doc. Rev:06 Rev. Date:24 Dec. 2018

Page 2: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 2 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Contents

Section Subject

1 Invitation to proposal

2 Required response date

3 Methods of response

4 Information requests

5 Background

6 Scope of project

7 Commercial issues

8 Scope of work / deliverable outline/ RASIC

9 Timing

10 AIRIC strategy/technical assumptions &

requirements

11 Contract start technical information

12 Proposal format/content

13 Contract schedule

14 Background – Appendixes 1

15 Appendixes 2-6

Page 3: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 3 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Description Items No.

Considering SAIPA product portfolio and strategies to develop environmental friendly

technologies over its products and in following to resolution of Phase 0 (Concept design)

of SP100 EV project, We invite your company to procure and provide 2 sets (one set for

each type) of sample parts as an integrated package to convert ROHAM (SP100) vehicle

into 1 pure electric vehicle (EV) and 1 Range Extender Electric Vehicle (REV).

Invitation to proposal

1

Your Proposals should deliver to our company up to end of 05.Jan.2019. Required

response date 2

Automotive Industries Research and Innovation Center of SAIPA (AIRIC)

Km 15, Karaj Makhsoos Road, Tehran, IRAN ZIP Code: 1386133311 PO Box:

13445/965.

1. Your Proposals should arrive in our company up to end of 05.Jan.2019 in two

separate Closed & Sealed Envelopes. Received Proposals after closing date won’t

be taken into consideration.

2. The technical offer and commercial & financial offer shall be wrapped in two

separate Closed & Sealed Envelopes. Envelope A will contain technical Proposal

and envelope B will contain commercial & financial Proposal.

3. The signed and stamped RFP and confidentiality agreement should be put in

envelop A and should be sent to [email protected] by email.

4. The seller should provide AIRIC an official letter on its letterhead (in envelope A)

to the effect that all of the appendixes was surveyed by seller.

5. The seller should provide AIRIC related tracking number of DHL or … once the

proposal is sent. Furthermore, name of the Tender should be written in envelopes.

6. Your Bank Account information should be mentioned in your commercial

proposal ( Envelop B )

7. Sending any proposal by the representative, agent and … of foreign companies in

Iran is required to deliver the deposit with the amount of 700.000.000 IRR to

financial department of AIRIC. The receipt of deposit should be included in

envelope A.

8. Below documents of your company + all of the required documents in should be

included in envelope A :

. Company statute, Company financial balance sheet, Turnover (should be signed

and stamped by your bank) and Good standing ( should be signed and stamped

by your bank)

*** Important note: If the above requirements are not respected in your offer, our

company will not consider the proposal and your offer will be rejected.

By

Post Methods

of response

3

******************** By E-Mail

*************************** By Fax

Page 4: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 4 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

For further technical information please contact the following person:

Mr. Ramin Farnia – EV project Manager at AIRIC

Tel: +98 21 4418 2335 Fax:+98 21 4419 6796 Email: [email protected]

For further commercial information please contact the following person:

Mr. Hamidreza Marzooghi – Foreign Purchasing Section Manager.

Tel: +98 21 4419 6492 Fax:+98 21 4419 6796 Email: [email protected]

Information requests

4

See appendix 1. Background 5

1 Sets of E-Drive conversion kit procurement for EV and 1 set of E-drive + APU

conversion kit for REV application and provide engineering supports for

conversion activity and installation on vehicles at AIRIC location.

Battery pack development is excluded from this RFP scope of part delivery but

required supports for battery pack integration to other E-Drive power train

remains to contractor.

Scope of project 6

1. All of the payments will be done at related milestone and against MCN

(Milestone Completion Notice) approval of AIRIC project manager. 2. Payment of any prepayment is subject to receipt an APG (advance

payment guarantee) of first class bank. 3. AIRIC prefers to open the letter of credit, but you can provide us your

payment terms. It will be negotiable. 4. The currencies of your proposal should be EURO and your local

currency.

Commercial issues 7

Page 5: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 5 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

1- A-sample Development activities to procure 2 sets of required parts (As per bellow draft list) to convert SP100 vehicle into EV/REV vehicle. Vehicle high level target and requirements as per appendix 5.

2- Supports for Modification/Conversion activity to install parts on SP100 vehicle including basic/running prototype calibrations and dispatch related technical support team to Iran/AIRIC.

3- Engine bay Packaging proposal (CATIA assembly) 4- Dispatch 2 sets of prototyped parts including E-Drive and integration

parts to AIRIC with appropriate packaging for cargo. 5- Delivery of required documents and supports to conversion of SP100

EV conversion activity at Iran (AIRIC location): a. Rough 3D of parts and assembly at SP100 engine bay proposal location b. Parts datasheet (Including technical specification and performance/efficiency

criteria, pin out, general assembly instruction, weight …) c. Setup/Diag. software for E-control parts d. EV/REV conversion operation book and prototyping method e. EV/REV electrical schematic diagram f. Prototype BOM g. Basic calibration report h. CAN messaging matrix and related DBC file, Network topology E-powertrain. i. Design and prototyping general report including design for safety

considerations which maintained at A-Sample prototyping j. System/Sub system/Part DVP for A/B/C/D samples. A-sample nominated

requirements would be considered as reports delivery reference (DVP&R). 6- Dispatch 1 expert to AIRIC location for supervise assembly process

and Functional and Safety check and engineering signoff for road driving/testing/calibration. Calibration activity to be done at presence of AIRIC people (2 engineers) to let them aware about generality of process.

Scope of work / deliverable

outline/ RASIC

8

Page 6: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 6 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

E-Drive conversion kit (2sets) + APU (1 set)

Component/system name Amount-Spec Comment

OBC 2 sets - 3.3-7.4kw AC;

50kw DC Used to charge HV battery from the grid.

DC-DC converter 2sets - 3kw Used to convert HV battery voltage to LV supply for the 12V system, similar to an alternator on a combustion engine.

Water pump 2sets-100 L/min Electric propelled water pump that is used to cool electronics, drive motor and OBC.

Vacuum pump 2sets- 86%

Heater 2sets Electric heater

E-motor with transmission 2sets-90/45 Kw E-motor type: PMSM/HSRM - 1 speed transmission 9.5 – 10.5 conversion ratio- liquid cooled

E-motor mounts 2sets

E-motor power electronics 2sets CAN ISO 11898 capable (Communication/Diag.) –including setup/SDK software/protocol- liquid cooled

AC motor/compressor 2sets Electrically drive

Thermal management control unit

2 sets CAN compatible

VCU 2sets EV/REV compatible-Including setup/Diag. software/protocol –CAN compatible-analogue input/output for instrument cluster

Brake vacuum reservoir 2sets If required

HMI – head unit 2sets-at least 7 inch CAN compatible – including setup/Diag. software/Protocol

Off board ground Charging system and socket

1 set IEC 62196-3 and SAE 1772 compatible / Note: Iranian Grid voltage: 1ph/3ph(220/380VAC)

MISCELLANEOUS EV PARTS

2sets Cables/connectors/fuses/controllers As per requirement for EV conversion application

AVAS 2 Sets CAN ISO 11898 capable (Communication/Diag.) –including setup/SDK software/protocol

Gear Selection board key pad 2 Sets CAN ISO 11898 capable (Communication/Diag.) –including setup/SDK software/protocol

Charging connector IEC 62196-3 (3Ph normal charging + DC fast charging compatible)

APU (Auxiliary Power Unit) 1 set-70hp

Including 3 cyl. Engine: - EU5 compatible emission level - Speed / Performance control possibility via CAN - installation possible at 60 degree inclination angle (TBD within engine bay packaging process) -compatible to work and control at serial hybrid configuration -Low noise Including PMSM generator Including inverter with DC output 300-400 V,DC Including related peripheral

* Note 1: All parts to be ECER100 and safety standards compliance as European norms. Design for safety to be maintain for all scope of delivery. * Note 2: Some of the make parts would be A-Sample intend quality. * Note 3: Above mentioned items has been brought as draft. Details to be detailed at contractor proposal *Note 4: Procurement and dispatch activities for above parts as well as Integration parts will be done by contractor. Installation activity will be done at Iran/AIRIC site under contractor engineering supervision. *Note 5: Integration parts: are all interface EV/REV related parts for jointing, exchanging material, energy or signal to the base vehicle system (e.g.: [Electric motor/Inverter cooling system], [E-Drive mounts, battery pack mounts, vacuum pump mounts], etc…) Note 6: Battery pack will be design in another process. Seller of E-Drive conversion kit should have enough cooperation and support for well integration. Note 7: Part specifications should satisfy project general targets (Appendix 5) Note 8: Please refer to Appendix 6 as an EV Conversion kit delivery reference provisional part list

Page 7: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 7 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Project Task RASIC chart

Task item AIRIC Contractor Comment

Vehicle level concept design A,R S

Engine Bay Packaging proposal A,S R 3D rough CAD of parts at proposed location at SP100 engine bay

Body/Trim required modification A,R S

Battery pack design and manufacturing

A,R S

E-Drive conversion kit + APU concept design, A-sample procurement/ make

A,S R Contractor to provide A-sample design documents

E-Drive conversion kit + APU DVP (A/B/C/D sample) and DVP&R (A-sample)

A,S R

Engine Bay packaging proposal A,S R

Engine Bay packaging release A,R S

Vehicle assembly/ Level 1 Calibration A,R S Contractor to dispatch technician to supervise/help assembly process

Vehicle Calibration/Level 1 A,S R Activity run at Iran in presence of AIRIC engineers

Vehicle testing A,R S Contractor to supports required actions in order to fill the requirements.

Vehicle Safety/functional signoff for driving at road

A,R R Within the scope of delivery

A:Accountable R:Responsible S: Support means; Contractor to provide required information or technical assistance to enable other party to complete the task.

Page 8: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 8 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

-We expect to receive the defined scope of deliverable items within 6 months after purchase order. -Project timing plan should be provided within the proposal with appropriated defined Phases/Activities/Milestones/Deliverables.

Project Timing and milestones

Timing

9

- “A” surface (Outlook) of the vehicle to be remain unchanged (general

dimensions of the vehicle assumed to remain fixed). Any required modifications must be requested with related technical reasons to AIRIC for approval.

- SP100 petrol version should be considered as reference vehicle from addition/deletion and document control point of view.

- It is assumed to consider as much as common specific parts for both

EV/REV cars to minimize project investments.

- Basic calibration should be lead in a manner which fulfill mileage and drivability targets

- All parts, systems, and design activities within the scope of delivery

should fulfill safety standards and requirements (Redundancy strategies or fail to safe - especially high voltage shock protection and resistance to ambient temperature within -10°C to +50°C and Humidity up to 90%) and sun load up to 1200 W/square meter as well as nominated DVP (A-sample quality) nominated requirements.

AIRIC strategy/technical

assumptions & requirements

10

Page 9: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 9 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

- It is assumed that contractor will arrange to visit the project status and prototyping activity review by AIRIC team at week 17, 21, 24 and at contractor location.

- As reference for next phases, we expect the prototyping design would

be lead in manner to adapt with Euro test certification 2007/46/EC standards requirements.

- It is assumed that contractor will do all required actions to use as much

as base vehicle carryover parts or market available off-the-shelf parts to minimize the project next phase investments and efforts.

- Language of all correspondence, tech specs, must be in

ENGLISH Preferred CAx tools :

1- CATIA V5R20 2- Hypermesh and Nastran 3- ADAMS 2007 4- Pamcrash 5- AVL crouse / MATLAB 6- Fluent 7- MATLAB Simulink MSP 2007 for control project activities. MS-office 2007 and adobe acrobat are the documentation software’s

TBD

Contract start technical

information

11

Company profile, including major customer projects in the public domain. Signed Statement of confidentiality and security. Overview of your company quality and project management systems. Detailed plans, reports and relevant documentation. List of assumptions used in your proposal. Your requirements for startup of the contract (technical & commercial). Cost/budget matrix, to include:

- Fixed IPL (Itemized Price List) for the set of each stated deliverables (Item 7 of current RFP).

- Fixed IPL for ordering of 10 sets of E-Drive parts (as estimation for next mule make activity)

- Your Invoice schedule proposal.

Note: All of the financial and commercial issues information should be put in

envelope B (commercial offer) and Do not disclose any financial and commercial

issue information in envelope A or sending by email.

Proposal format/content

12

1- Your Proposals should deliver to our company up to end of 05.Jan.2019. 2- AIRIC returns the result of acceptance accordingly

Contract schedule (proposed)

13

Page 10: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 10 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

The Automotive Industries Research and Innovation Center (AIRIC) of Saipa is Iran's first automotive design and engineering center, which was established in October 1993. It was officially inaugurated in the second quarter of 1997 following the procurement and installation of necessary equipment and recruitment of skilled workforce. AIRIC was designed to, among other things, design vehicles, render services on engineering analysis and automotive tests, and manufacture prototypes of designed vehicles for both local and international markets. On the back of successful implementation of vehicle design and research projects, and startup of standard experimental laboratories to test vehicles and auto parts, AIRIC made its presence felt on the automotive stage and secured a special status among automakers, parts manufacturers, and government organizations. AIRIC takes care of A to Z of automotive design and design changes - market assessment and through final stages of vehicle testing. Quality is the name of the game all the way down the line. Presence of skilled workforce, high technical know-how, experience of the past years and well-equipped laboratories have all contributed to the high potential of AIRIC. Taken into account the heavy investment made in the sector, and in order to make optimal use of facilities, which are on hand at these workshops, AIRIC has embarked on rendering services to other industrial firms and organizations in a wide array of fields such as research projects, engineering services and laboratory tests. AIRIC offers services to a large number of institutions, among them such automakers as Iran Khodro, Saipa, Pars Khodro, Sapco, and non-automotive institutes and organizations such as the Iranian Standard and Quality Inspection Company, the Fuel Optimization Organization (an Oil Ministry affiliate), the Industrial Research and Standard Organization, Tehran Air Quality Control Company, the Research Jihad Institute, and the Environment Protection Organization.

The Mission of AIRIC in SAIPA Automobile manufacturing group: Implementation of studies and introduction of innovation into automotive design, production methods, and tests, in a way that they will eventually see the manufacture of products that meet international standards, are part of the mission at Saipa. Investment, research, industrial and related commercial operations account for yet another part of the center's responsibilities.

For more information visit our web site: www.airic-ir.com;

Also for more information about SAIPA group please visit www.saipacorp.com

Appendix 1 -background

14

Page 11: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 11 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Appendix 2 – SP100(ROHAM) petrol version

General specification

15

Base 1 ST Base 2 Mid. Lux Super Lux

MT MT AT AT AT AT

- - Cruise Control Cruise Control Cruise Control -

- - - - -ADAS (AEB, LDW, ACC,

BSW, RCTA)

- - Speed Limiter Speed Limiter Speed Limiter Speed Limiter

- - steering sw itch control steering sw itch control steering sw itch control steering sw itch control

Steel- 15'' Steel- 15'' Aluminum- 16'' Aluminum- 16'' Aluminum- 16'' Aluminum- 16''

Manual HVAC Manual HVAC Manual HVAC Manual HVAC Automatic HVAC Automatic HVAC

- - - -Outside Temperature

Sensor

Outside Temperature

Sensor

- - - - -Soft Touch Interior Trim

w ith new Style

- - - - - Interior Trim Guide light

- - - - Curtain Airbag Curtain Airbag

- - - - Thorax Side Airbag Thorax Side Airbag

- - - - Tinted Glass Tinted Glass

Electrical Adjustabl Side

Mirror -Manual Foldable

Electrical Adjustabl Side

Mirror -Manual Foldable

Electrical Adjustabl Side

Mirror -Manual Foldable

Electrical Adjustabl Side

Mirror -Manual Foldable

Electrical Adjustable Side

Mirror -Pow er Foldable

Electrical Adjustable Side

Mirror -Pow er Foldable

- - - - Mirror Heater w ith Timer Mirror Heater w ith Timer

- - - - SUN ROOF SUN ROOF

- - - - - Meterset w ith new Trim

- - - -Rearview Camera,

Parking Assist

Rearview Camera,

Parking Assist

- - - - - Connected Car, T-Box

Music Player Music Player Music Player Music PlayerAnti reflex 7" Touch-

Screen Display

Anti reflex 7" Touch-

Screen Display

- -Audio Control, Steering

Wheel Mounted

Audio Control, Steering

Wheel Mounted

Audio Control, Steering

Wheel Mounted

Audio Control, Steering

Wheel Mounted

- -Hands Free Control ,

Steering Wheel Mounted

Hands Free Control ,

Steering Wheel Mounted

Hands Free Control ,

Steering Wheel Mounted

Hands Free Control ,

Steering Wheel Mounted

- GSI - GSI GSI GSI

- ESC - ESC ESC ESC

- Auto Light - Auto Light Auto Light Auto Light

Base1 Standard Base2 Mid Lux Super Lux

Class

Length/Width/Height (mm)

Wheelbase (mm)

Curb Weight (Kg) 1320 1330

Trunk Capacity

Ring

Tire

Engine

(cc)Engine Capacity

(hp/rpm)Peak Pow er

(Nm/rpm)Max Torque

Top Speed

Gearbox

Fuel tank capacity

Emission Standard

SP100 Models

Weight & Dimension

sedan

113

4460/1768/1501

2650

1260 1300

420

15 " 16 "

185/65 R15 205/50 R16

Specification

BM16

1650 CC

Euro 5

154

190 185

MT, 5 Speed AT, 6 Speed

47

Page 12: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 12 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Appendix 2 – Saipa

ROHAM(SP100) petrol version

General specification

Page 13: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 13 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Basic Engine bay structure dimensions

Note: 3dxml or CGR format of cad data will be deliver to contractor after signature of NDA according to the scope of work

Page 14: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 14 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

According to AIRIC procedure:

Static & dynamic clearances for the power-train (electrical unit) are:-

Powertrain and cooling pack (including radiator, fan ,...) : 50mm

Powertrain and Bonnet: 70mm

Powertrain and firewall: 50mm

Engine and body: 25mm

Note: Docking and serviceability of power-train should be considered throughout the project

Page 15: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 15 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

In the Name of God

CONFIDENTIALITY AGREEMENT

1. This Agreement is entered into this ……………..……………, by and

between the Automotive Industries Research & innovation Center of

SAIPA (AIRIC) duly registered under the Laws of the Islamic Republic of

Iran, having its registered office at KM 15, Karaj Makhsoos Road, Tehran

43561, Iran (hereinafter to as “Disclosing Party”) and ……………………a

company organized duly and existing under the laws of………………….

and having its registered office at ………………………………………….

telephone no………..………….duly represented by

……...…………….(hereinafter referred to as “Receiving Party”) for the

purpose of preventing the unauthorized disclosure or use of Confidential

Information (as defined below) which may be disclosed to Receiving Party

for the purpose of pursuing the establishment of a commercial and technical

cooperation or negotiating any contract or agreement between Disclosing

Party and Receiving Party for the SP100 EV/REV conversion kit

Procurement (one set for each type)

2. Confidential Information. Confidential Information shall mean: Any and

all information pertaining directly or indirectly, to the

………………………... ,including, but not limited to proprietary

techniques, products, formulas, invention, discoveries , formats, patents,

processes, Disclosing Party’s business plans, agreements, research,

programs, trade secrets, research and development, specifications, data,

know-how, formats, strategies, forecasts, information, unpublished financial

data, budgets, projections and customer and supplier identities and

characteristics, marketing strategies and the like. Furthermore, Confidential

Information shall be defined broadly and shall include the following: (a) any

information that has commercial value or other utility in the business of the

Disclosing Party or that Disclosing Party is likely to engage in; and (b) any

information which, if disclosed, would be detrimental to Disclosing Party or

its Customers, whether or not such information is identified as Confidential

Information.

3. Effective Date. This Agreement shall become effective on the earlier of the

first date of execution of this Agreement or the date that any Confidential

Information (as defined above) was or is first disclosed to the Receiving

Party, whichever comes first and shall remain effective permanently.

4. Non-Disclosure. Receiving Party acknowledges that the Confidential

Information is essential to the goodwill of the business of the Disclosing

Party. Receiving Party shall hold and maintain the Confidential Information in strictest confidence and in

trust for the sole and exclusive benefit of the Disclosing Party. Receiving Party

shall not use for its own benefit, publish, or otherwise disclose to others, or permit

Appendix 3 - CONFIDENTIALITY

AGREEMENT (NDA)

………………….

And

AIRIC

Page 16: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 16 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

the use by others for their benefit or to the detriment of Disclosing Party, any of

the Confidential Information. Receiving Party shall carefully restrict access to the

Confidential Information to those of its officers, directors, and employees who

clearly need such access in order to participate on behalf of Receiving Party in the

analysis and negotiation of a business relationship or any contract or agreement, or

the advisability thereof, with Disclosing Party.

Receiving Party warrants and represents that Receiving Party will advise each

of the persons to whom Receiving Party provides access to any of the Confidential

Information that such persons are strictly prohibited from making any use,

publishing or otherwise disclosing to others, or permitting others to use for their

benefit or to the detriment of Disclosing Party, and of the Confidential Information.

Receiving Party shall take all necessary action to protect the confidentiality of the

Confidential Information, except for its disclosure as stated in this paragraph, and

agrees to indemnify Disclosing Party against any and all losses, damages, claims,

or expenses incurred or suffered by Disclosing Party as a result of Receiving Party’s

breach of this Agreement. In the event of termination (voluntary or otherwise) of

this Agreement, Receiving Party agrees that he/she/it will protect the value of the

Confidential Information of Disclosing Party and will prevent their

misappropriation of disclosure. Receiving Party will not disclose or use to his / her

/ its benefit (or benefit of a third party) or to the detriment of Disclosing Party or its

Customers any Confidential Information.

5. Confidentiality Period The Confidentiality Period shall commence as of the

date of signature of this Agreement by the Parties and shall survive for ever.

6. Survival. Articles 3, 4 and 11 shall survive any termination or expiration of

this Agreement.

7. Relationship of Parties. The relationship of the Parties hereunder shall be that

of independent contractors. Neither Party is intended to have, nor shall neither

of them represent to any other person that it has, any power, right or authority

to bind the other Party, or to assume, or create, any obligation or responsibility,

express or implied, on behalf of the other Party, except as expressly required

by this Agreement or as otherwise permitted in writing. Nothing in this

Agreement shall be construed to create between the Parties any partnership,

joint-venture, employment relationship, franchise or agency.

8. Amendment and Modification. No amendment or modification to this Agreement

shall be effective unless made in writing and signed by an authorized representative

of each of the Parties.

9. Assignment. Neither Party shall assign or transfer this Agreement or any rights or

obligations there under to or for the benefit of any third party or successor nor

otherwise without the prior written consent of the other Party, shall any assignment

without such consent be null and void.

10. Copies. This Agreement is executed in two (2) copies that together shall be

originals and constitute one and the same instrument.

Page 17: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 17 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

11. Waiver. The waiver by either party of the other Party's breach of any provision

of this Agreement shall not be deemed a waiver or a continuing waiver of the

same or other provision of this Agreement unless such waiver is in writing.

12. Severability If any provision or part thereof, of this Agreement is judicially

declared invalid, void or unenforceable, each and every other provision, or part

thereof, nevertheless shall continue in full force and effect.

13. Applicable Law. This Agreement shall be governed and construed by the laws

of the Islamic Republic of Iran. Settlement of Disputes. Any dispute arising

out or in connection with this Agreement including any questions regarding its

existence, validity or termination (the “Dispute”) shall be resolved on an

amicable basis in accordance with mutual good faith discussions between the

Parties and shall be settled through negotiations in good faith between

authorized representatives of the Parties. If an amicable solution cannot be

reached between the Parties within two (2) months or, other such time as may

mutually be agreed by the Parties, the Dispute shall be exclusively referred to

and finally resolved by an Arbitral Tribunal (the “Tribunal“) under the Rules

of Arbitration of the International Chamber of Commerce which Rules are

deemed incorporated by reference in this Article.

The Tribunal shall consist of three (3) arbitrators. The Parties involved in the

arbitration proceedings shall nominate two (2) (one by Disclosing party and one by

Receiving Party) arbitrators and the chairman shall be nominated by the President

of the Court of Arbitration of International Chamber of Commerce, which shall not

have the same nationality as one of the parties.

The venue of the arbitral proceedings shall be Zurich, Switzerland.

The language of the arbitration shall be English. The arbitral award shall be

final and binding and its recognition and enforcement may be requested from

any court having competent jurisdiction.

14. Notices. Notices or other communications to any of the Parties to this Agreement

required or permitted hereunder shall be in English and in writing and shall be

deemed to have been effectively given when mailed by registered airmail, postage

prepaid, addressed to the address of such Party first set forth in this Agreement, or

to such other address as such Party shall have communicated to the other Parties.

Signed for and on behalf of

Disclosing Party

Mr.Mehdi Pazooki

AIRIC president

Mr.Farhang Zabihian

AIRIC Member of Board

Signed for and on behalf of

Receiving Party

...........................................

..................................................

Page 18: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 18 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

M1 AIRIC VER Subject

Directive 70/157/EEC

Regulation (EC) No 661/2009 UNECE Regulation No 34

ECE R34 Rev3 Prevention of Fire Risks (Passenger

Cars)

Regulation (EC) No 661/2009 UNECE Regulation No 58

ECE R58 Rev2 Amend3

Rear Underrun Protection

Regulation (EC) No 661/2009 Regulation (EU) No 1003/2010

Regulation (EC) No 661/2009 UNECE Regulation No 79

ECE R79 Rev2 Amend1

Steering Equipment

Regulation (EC) No 661/2009 UNECE Regulation No 11

ECE R11 Rev3 Amend1

Door Latches and Retention

Components

Regulation (EC) No 661/2009 UNECE Regulation No 28

ECE R28 Amend4 Audible Warning

Devices

Regulation (EC) No 661/2009 UNECE Regulation No 46

ECE R46 Rev6 Indirect Vision

Devices

Regulation (EC) No 661/2009 UNECE Regulation No 13-H

ECE R13H Rev3 Amend2

Passenger Car Braking

Regulation (EC) No 661/2009 UNECE Regulation No 10

ECE R10 Rev5 Amend1

Electromagnetic Compatibility

Regulation (EC) No 661/2009 UNECE Regulation No 21

ECE R21 Rev2 Amend2

Interior Fittings

Regulation (EC) No 661/2009 UNECE Regulation No 116

ECE R116 Amend4

Protection of Motor Vehicles

Against Unathorised Use

Regulation (EC) No 661/2009 UNECE Regulation No 12

ECE R12 Rev4 Amend3

Drive Protection

Regulation (EC) No 661/2009 UNECE Regulation No 17

ECE R17 Rev5 Amend1

Strength of seats, their anchorages

and head restraints

Regulation (EC) No 661/2009 UNECE Regulation No 26

ECE R26 Rev1 Amend1

External Projections

Regulation (EC) No 661/2009 Regulation (EU) No 130/2012

Regulation (EC) No 661/2009 UNECE Regulation No 39

ECE R39 Rev1 Amend1

Speedometers

Regulation (EC) No 661/2009 Regulation (EU) No 19/2011

Regulation (EC) No 661/2009 UNECE Regulation No 14

ECE R14 Rev5 Amend3

Safety Belts Anchorage's

Appendix 4 – Legal

requirements (as reference)

Page 19: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 19 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Regulation (EC) No 661/2009 UNECE Regulation No 48

ECE R48 Rev12 Amend2

Lighting & Light-Signalling Devices

Regulation (EC) No 661/2009 UNECE Regulation No 3

ECE R3 Rev4 Amend3

Retro Reflecting Devices

Regulation (EC) No 661/2009 UNECE Regulation No 7

ECE R7 Rev6 Amend6

Side Lamps,Stop-Lamps and End-Outline Marker

Lamps

Regulation (EC) No 661/2009 UNECE Regulation No 87

ECE R87 Rev3 Amend1

Daytime Running Lamps for Power Driven Vehicles

Regulation (EC) No 661/2009 UNECE Regulation No 91

ECE R91 Rev3 Corr1

Side-Marker Lamps for Motor Vehicles & their

Trailers

Regulation (EC) No 661/2009 UNECE Regulation No 6

ECE R6 Rev6 Amend2

Sealed Beam Headlamps

Regulation (EC) No 661/2009 UNECE Regulation No 4

ECE R4 Rev3 Amend2

Illumination of Rear Registration

Plates

Regulation (EC) No 661/2009 UNECE Regulation No 31

ECE R31 Rev3 Power-Driven

Vehicle's Sealed-Beam HeadLamps

Regulation (EC) No 661/2009 UNECE Regulation No 37

ECE R37 Rev8 Approval of

Filament Lamps

Regulation (EC) No 661/2009 UNECE Regulation No 98

ECE R98 Rev3 Amend5

Gas-Discharge Lamp Units

Regulation (EC) No 661/2009 UNECE Regulation No 112

ECE R112 Rev3 Amend3

Motor Vehicle Headlamps

Regulation (EC) No 661/2009 UNECE Regulation No 123

ECE R123 Rev2 Amend3

Adaptive Front Lighting Systems (AFS) for Motor

Vehicles

Regulation (EC) No 661/2009 UNECE Regulation No 19

ECE R19 Rev7 Amend3

Motor Vehicle Front Fog Lamps

Regulation (EC) No 661/2009 Regulation (EU) No 1005/2010

Regulation (EC) No 661/2009 UNECE Regulation No 38

ECE R38 Rev3 Amend1

Rear Fog Lamps for Power-Driven Vehicles & their

Trailers

Regulation (EC) No 661/2009 UNECE Regulation No 23

ECE R23 Amend1

Reversing Lamps for Power Driven Vehicles & their

Trailers

Page 20: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 20 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Regulation (EC) No 661/2009 UNECE Regulation No 77

ECE R77 Rev3 Parking Lamps for

Power Driven Vehicles

Regulation (EC) No 661/2009 UNECE Regulation No 16

ECE R16 Rev8 Amend4

Safety Belts and Restraint Systems

Regulation (EC) No 661/2009 UNECE Regulation No 125

ECE R125 Rev2

Forward field of vision of the

motor vehicle driver.

Regulation (EC) No 661/2009 UNECE Regulation No 121

ECE R121 Rev1 Amend5

Location & Identification of Hand controls, Tell-Tales and

Indicatiors

Regulation (EC) No 661/2009 Regulation (EU) No 672/2010

Regulation (EC) No 661/2009 Regulation (EU) No 1008/2010

Regulation (EC) No 661/2009 UNECE Regulation No 122

ECE R122 Amend3 Heating systems

for category M, N & O vehicles

Regulation (EC) No 661/2009 Regulation (EU) No 1009/2010

Regulation (EC) No 661/2009 UNECE Regulation No 25

ECE R25 Rev1 Amend3

Head Restraints

Regulation (EC) No 661/2009 Regulation (EU) No 1230/2012

Regulation (EC) No 661/2009 UNECE Regulation No 43

ECE R43 Rev3 Amend4

Approval of Safety Glazing

and Glazing Materials

Regulation (EC) No 661/2009 Regulation (EU) No 458/2011

Regulation (EC) No 661/2009 UNECE Regulation No 30

ECE R30 Rev3 Amend3 Corr1

Pneumatic Tyres for Motor

Vehicles and their Trailers

Regulation (EC) No 661/2009 UNECE Regulation No 117

ECE R117 Rev3 Amend3

Tyres with regard to rolling sound

emissions

Regulation (EC) No 661/2009 UNECE Regulation No 64

ECE R64 Rev1 Amend2

Temporary-use Spare

Wheel/Tyres, Run Flat Tyres

Regulation (EC) No 661/2009 UNECE Regulation No 94

ECE R94 Rev2 Amend2

Frontal Collision Protection

Page 21: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 21 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Regulation (EC) No 661/2009 UNECE Regulation No 95

ECE R95 Rev2Amend1

Lateral Collision-Protection

Regulation (EC) No 78/2009

Directive 2006/40/EC

Regulation (EC) No 79/2009

Regulation (EC) No 661/2009

Regulation (EC) No 661/2009 Regulation (EU) No 65/2012

Regulation (EC) No 661/2009 UNECE Regulation No 97

ECE R97 Rev1 Amend3

Vehicle Alarm Systems

Regulation (EC) No 661/2009 UNECE Regulation No 100

ECE R100 Rev2 Amend1

Approval of Battery Electric

Vehicles

Regulation (EC) No 661/2009 UNECE Regulation No 110

ECE R110 Rev3 Amend2

Specific Components for

CNG (Compressed Natural Gas)

Directive 80/1269/EC

- Note 1: Above mentioned list is vehicle level requirements. A/B/C/D sample

System/Sub system/Part level requirements to be brought at DVP.

- Note 2: At current RFP, A-sample requirements and related reports will be

consider for System/Sub system/Part delivery which will be mutually agreed

within DVP&R document.

Page 22: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 22 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

APPENDIX 5: Initial High level targets and DVP

Key drivers to target setting of REV (In order to satisfy Tehran passenger car taxi requirements

following assumptions considered by government/corporation as the key drivers):

1- Normal usage profile regime: 90% urban, 5% extra urban, 5% intercity

2- At least 200km EV range (NEDC)

3- At least 400-600 km blended range (Intercity)

4- At least 110km/h V-Max continues journey at intercity regime

5- Possible to refuel same as a normal petrol car at intercity journeys.

6- Possible to restrict engine run within the specified zone via GPS position data over the CAN

7- Equipped with engine run prohibit switch by driver.

Following targets results from initial feasibility studies of EV/REV project and could be revised by

contractor technical recommendation.

SP100EV, Vehicle Key targets

Top Speed ~140 kph

EV Range (NEDC) ~250 km

Peak Power ~90kW

Continuous Power ~45kW

0-100 km/h Less than 12 sec

Hill take-off ability > 30 %

SP100EV, E-Drive system sizing (Draft – to be discussed)

Power train E-drive

Location Engine bay – FWD

E-Motor PMSM – HSRM

Max. torque ~276 Nm

Page 23: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 23 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Continuous Torque ~110 Nm

Max. power ~90 kW

Continuous Power ~45 kW

Max. motor speed ~12,000 RPM

Nom. Voltage ~342V

Cooling Water / glycol

Transmission Fixed gear-1 speed-~9.5 ratio (TBD)

Power electronics

Cooling Water / glycol (circuit shared with E-Motor)

Regenerative braking Adjustable load

Battery pack Capacity ~35 kWh

Volume (TBD)

Weight ~250kg max (TBD)

Cooling force cooled(Concept TBD)

Battery Cells materials LNMC-LNCA (TBD)

Location Within the wheelbase-Floor area

Charging system Charging HV batteries from the Grid

AC charging 220VAC 10/16/25/32A normal charging

DC Charging 400-500 V (DC); 100/125A

Communication PLC (Power line communication) or CAN

Connector type IEC 62196-3

Page 24: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 24 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

SP100REV, Vehicle Key targets

Top Speed (Blended) ~140 kph

Top Speed (intercity continuous)

~110 kph

EV Range (NEDC) >200 km

Blended Range ~500 km

Peak Power ~90kW

Continuous Power ~45kW

0-100 km/h Less than 12 sec

Hill take-off ability > 30 %

SP100REV, E-Drive system sizing (Draft – to be discussed)

Power train E-drive +APU

Location Engine bay – FWD

E-Motor + Transmission

Type PMSM – HSRM

Max. torque ~276 Nm

Continuous Torque ~110 Nm

Max. power ~90 kW

Continuous Power ~45 kW

Max. motor speed ~12,000 RPM

Nom. Voltage ~342V

Cooling Water / glycol

Transmission Fixed gear-1 speed- ~9.5 ratio (TBD)

E-Drive Power electronics

Cooling Water / glycol (circuit shared with E-Motor)

Regenerative braking Adjustable load

APU (Auxiliary Power Unit)

Page 25: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 25 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Engine

Type 3 cyl. Petrol (TBD)

Volume TBD

Bore TBD

Stroke TBD

Power ~55kW(TBD)@(TBD) rpm

Torque TBD

Installation TBD – Engine bay hard points to be

maintained

Engine Peripheral

Engine cooling Glycol + Water cooled

Exhaust

Concept to be protected - Exhaust + After treatment EU5

upgradable to EU6d by after treatment at REV system working regime and calibration

Mounting Rubber/Hydro mount (TBD)

EMS TBD

Intake system TBD

Generator

Type PMSM

Cooling Water cooled (TBD)

Power ~ 52kW (TBD)

Generator Power Electronics

Cooling Water / glycol (circuit shared with E-Motor)

Motoring ability Possible to soft start the engine

Battery pack Capacity ~28 kWh

Volume (TBD)

Weight ~200kg max(TBD)

Page 26: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 26 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Cooling force cooled(Concept TBD)

Battery Cells materials LNMC-LNCA (TBD)

Location Within the wheelbase-Floor area

Charging system Charging HV batteries from the Grid

AC charging 220VAC 10/16/25/32A normal charging

DC Charging 400-500 V (DC); 100/125A

Communication PLC (Power line communication) or CAN

Connector type IEC 62196-3

Page 27: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 27 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

A-Sample qualification definition:

-By courtesy of PPT

Page 28: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 28 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

E-Drive system Draft concept packaging outlook (EV/REV)

Page 29: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 29 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Note: Dimensions and parts locating would be optimized during project execution according to integration requirements

APPENDIX 6: Generic E-drive conversion kit

provisional part list - as reference (EV)

Vehicle integration assy

spare wheel box plate

spacer ABS pump

Powertrain Madea with suspension

Nut EN 1661 M8 - A2-70

Bolt EN 1665 M12x25 - 10.9

FRR transmission Madea

Powertrain assy

Traction motor cpl

PM70 custom flange assy

transmission complete ET2-300

PM70 ET2v2 phase cable protector

FRR EM Madea

anti-vibration mounting

E-mille Rear Antirol Support Cpt.

Page 30: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 30 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Bolt ISO 4762 M8x20 - 12.9 - ZPL - YLP

Washer ISO 7089 - M8

Washer ISO 7089 - M10

Bosch PAD water pump

Wire and pump clamp 1

Nut ISO 10511 M6 - 05

Nut EN 1661 M6 - |10| - ZPL

Fabory plain rubber washer 8,5x3x19

EVSM

Nut ISO 10511 M8 - 05

Bolt ISO 4017 M6x12 - 8.8 - ZPL - YLP

airco subassy

airco module

Airco bracket

Bolt ISO 4762 M6x10 - 8.8 - ZPL

Bolt ISO 4762 M10x16 - 12.9 - ZPL - YLP

Airco bracket bushing

Fabory cylindrical mounting tyoe C 20/20M6x6

Washer ISO 7089 - M10

Threaded rod M10

Nut EN 1661 M10 - |10| - ZPL

Washer ISO 7089 - M6

Bolt ISO 4762 M12x25 - 12.9 - ZPL - YLP

MRS CAN IO PRO waterproof

VAC sensor bracket

damper D25 H30 - M6x18

Fabory wing nut with collar PA 6.6 M8

Madea battery pack assy (Not included at current RFP scope of delivery)

Washer ISO 7089 - M6

Bolt ISO 4762 M10x25 - 12.9 - ZPL - YLP

Battery bracket

Bolt ISO 4762 M6x16 - 12.9 - ZPL - YLP

Spring lock washer DIN 127 M6

cover plate engine bay

Fuse/relay box

hk-j-h440

damper Ø20 H15 - M6x18

Wire clamp part 2

Wire and pump clamp 2

BOSCH PCE water pump

heater - eberspacher FEV-V-0001

Subframe for ET2 in Tiba

shifter plate 1

Hirschmann 3way 1.2 SealStar FA Connector

chiller 014101000 1(K2) with expansion valve type EGH-10M001 and shutoff valve

Common connection point bloc

Nut EN 1661 M8 - |10| - ZPL

Bolt EN 1665 M6x10 - 8.8 - ZPl

Page 31: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 31 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Spare wheel holder

Nut ISO 10511 M4 - 05

Washer DIN 7349 - M4

Bolt ISO 4762 M6x40 - 12.9 - ZPL - YLP

Bolt ISO 4762 M6x60 - 12.9 - ZPL - YLP

can to pulse interface Supplier: Soundracer

MRS CAN IO PRO waterproof connector

Load protection box

Traction motor inverter

ISA racing SPAL Kühlerventilator D305, t51.1, saugend

12v_18ah_lead_acid_battery.prt

DCDC bracket 2 assy

hella vacuum pump UP30

Bumper bracket assy

TDC-320-12j

bracket for water pumps

3-way coolant valve

Engine bay base plate

Bolt ISO 4017 M6x40 - 8.8 - ZPL - YLP

Common connection point cover

Wire and pump clamp 3

BOSCH vac. sensor 0261230287

Wire clamp part 1

bracket water pump

DCDC bracket 1 assy

EVSP40 Speaker, 4", 30W Suppl: Sound racer

bracket expansion tank

Wiring loom engine bay

XCU complete

display holder Madea

cover display holder Madea

AIM display

DNR

electronic accelerator pedal

accelerator pedal bracket modification part

Driveshaft Madea

Modified driveshaft 1

BOLT EN 1665 M10x90-8.8-ZPL

chassis reinforcement for chassis 1

chassis reinforcement for chassis 2

chassis reinforcement for chassis 3

Ratio Electric: Laad Inlet M3/T2 32A IP54

Pressure switch Airco (same as original can be used) Double range switch R-134a

Shut off valve airco - Fujikoki - Autoclima

Isa racing Surge tank 5653-4

Cap for expansion tank 6613-2 model 41mm

Flexible cooling tubes 19mm ID

Page 32: Request for Proposalairicsaipa.com/assets/uploads/Uploader/520af6a95cd...12 Proposal format/content 13 Contract schedule 14 Background – Appendixes 1 15 Appendixes 2-6 Doc.No.: Doc.Rev.:

AIRIC

Request For Proposal

Doc.No.: C-35732 Doc.Rev.:06 Rev. Date: 24 Dec. 2018 Page 32 of 32

RFP Subject : SP100 EV/REV PART PROQUREMENT

Project Code : 2193 Project Name : SP100 EV/REV (Phase 0 – AP Prototyping)

Flexible cooling tubes 12mm ID

Verloop recht 25-19mm

T-stuk koeling diam.16mm

Hose connection from compressor to condenser

Hose connection between dryer, interior and chiller

Hose connection between interior, chiller and compressor

Custom made expansion valve fixing plate

Plug to close existing pressure switch connection

Fixed cooling tubes (Aluminium) 12mm OD

Preshaped corners hose ID 21mm

Preshaped corners hose ID 27mm

Hose connection to battery box

Note: BOM to be included with Part name/Part number/Quantity/Supplier