RELOCATION ENGINEERING FOR HEAVY DUTY

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The art of Engineering INDUSTRIAL RELOCATION SERVICES ISTANBUL – MANCHESTER – MUMBAI 2015-2016 www.BerrIndustry.com

Transcript of RELOCATION ENGINEERING FOR HEAVY DUTY

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INDUSTRIAL RELOCATION SERVICESISTANBUL – MANCHESTER – MUMBAI

2015-2016www.BerrIndustry.com

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BERR INDUSTRY, All Industrial Services provides a complete turn-key service for every stage of industrial and commercial plant relocation, from dismantlement and relocation plan development to match marking, heavy machinery moving, rigging, relocation, re-installation and start up.

With our vast experience and our utilization of the latest technologies, equipment and techniques, BERR can quickly, seamlessly and safely handle your relocation project from start to finish.

We have performed everything from the relocation and machinery moving of a few pieces of equipment to the relocation of an entire line of an industrial plant.

Our experienced service-engineers provide the following activities:

Planning, organization and supervision of entire relocation process Assistance and supervision of disassembly, transportation and reconstruction Implementation of upgrades, optimization strategies and other improvements Procurement and delivery of additional components and spare parts

PLANT ASSESSMENT

RELOCATION ENGINEERING SERVICES

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Full Site Survey And Comprehensive InspectionTo Prepare Method Statements And Risk AssessmentsRelocation Management & PlanningHealth & Safety & Environment PlanningRelocation Works ReportingMatch Marking Of Mechanical, Electrical PartsDecommissioning / DismantlingPackaging Due To International StandartsLifting & Loading Operations and TransportingMaintenance & Equipment ModificationMechanical Installation & InsulationElectrical Installation & Insulation

SCOPE of WORKS

BERR, all industrial services provides a complete turn-key service for every stage of industrial and commercial plant relocation, from dismantlement and relocation plan development to match marking, heavy machinery moving, rigging, relocation, re-installation and start up.

SCOPE of RELOCATION SERVICES

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Moving of the Factory

Major Parts Lifting and Loading Works

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RE-LOCATION

Critical to the success of many projects is the ability to understand the importance of utility coordination and relocations. Over the years BERR has built a name in this aspect of engineering, by working on utility coordination from planning, design and into construction. BERR has the expertise to provide utility records research, utility facility field investigation and surveying; utility conflict identification and resolution with the client's proposed project design; utility relocation design for any and all public and private utility company facilities utilizing the design criteria/standards of the utility companies; and various CADD software implementations.

Areas of Expertise•Survey Utility Engineering – Designation, Locating & Surveys•Records Research•Agency Coordination•Utility Relocation Design•Conflict Analysis & Resolution

RELOCATION SERVICES

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Relocation of the Machine Lines

Relocation of the Cooling Towers

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S A M P L E

PROJECT OFFICE

5Gannt Diaphrgam, Time Schedule, Swot Analysis, Risk Assessment, Industrial Project Management and Planning Tools

DESIGN OFFICE SERVICES

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PROJECT MANAGEMENT

We provide streamlined, cost-effective, state-of-the-art systems and processes and focus on the details to ensure our clients' projects are delivered on time and within budget.

The project manager will oversee the project during its implementation phase, and will monitor its progress on the basis of its action plan. The use of interim reports will keep you informed of the progress and status.

PROJECT MANAGEMENT SERVICES

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PROJECT PLANNING

•CHARTS:Gantt charts provide a detailed visual on the progress of your tasks in comparison to what was planned. The resource allocation chart lets you know who is free, who is engaged and who is overloaded.

•PROJECT COORDINATIONS:The Coordinators gives you an easy way to get back to important posts. Feeds.

•TIMESHEETS:All working on a project can easily log their billable and non billable hours.

•DOCUMENT MANAGEMENT•COLLOBRATION •ONLINE PROJECT CHAT

PROJECT PLANNING SERVICES

BERR may also act as a main contractor and assume leadership and responsibility, including managing any communication with any subcontractors or OEMs. In practice, this is a sound process via which the BERR project manager is able to oversee all of the activities.

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REALIZING

STEPS of RELOCATION

Relocation starts with a letter request that is prepared by Client. BERR, makes site survey and inspection firstly. As second step, BERR identifies the necessary tools and manpower requirements, in line with their customers needs, utilizing appropriate screening and matching methods to ensure that only suitably qualified personnel are recommended, in a timely fashion.

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ASSESSMENT & SITE SURVEY WORKFORCE PLANNING

IDENTIFICATION THE TERMS & CONDITIONS

SERVICE AGREEMENT

WORK COMMENCEMENT

•Site Survey and Inspection

•Assessment Reporting

•Risk Analyzing

•Workforce Planning

•Equipment an Tools Planning

•Time Scheduling

•Estimated Conditions Reporting

•Project Draft Works

•Technical T&C

•Methode of Statements

•Tasks & Work Arrangement

•Maintenance & Refurbishment

•Equipment and Tools

•Financial T&C

•Progress Payments

•Penalties

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RE-LOCATION

RELOCATION SERVICES

200 MVA Combined Cycle Power Plant Relocation Project. 2 x GE LM 6000 Gas Turbines and Auxiliaries.

•Disassembly

•Marking, Labelling

•Lifting

•Loading , Unloading

•Assembly , Erection

•Installation

•Settling, Alignment

•Installation

•Flushing, Pickling

•Commissioning and First Firing

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RE-LOCATION

RELOCATION SERVICES

All Civil Works as to 200 MVA Combined Cycle Power Plant Relocation Project. 2 x GE LM 6000 Gas Turbines and Auxiliaries

•Excavation Works

•Compacting Works

•Foundation Works

•Infrastructure Works

•Concrete Structure Works

•Steel Structure Works

•Tank Farms

•Hydroulic Post Tensioning

•Pre-Stressing Works

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POWER STATIONS

RELOCATION of THE POWER STATIONS

Gas Turbine and Auxiliary Equipment Relocation works. Air Inlet / Intake Filters, Generator Rooms, Lube Oil Skid, Fuel Feed Skids, Heaters & Filters, Fire Protecting ( Automatical Extinguisher ) Systems, Cooling Raidators, Exhaust Fans, Dampers, Stacks, Enclosure, MCC, Transformator, Compressors, Gas Reducing and Metering Units, WorkShop, etc.

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POWER MACHINES

RELOCATION of THE POWER MACHINES

Balance of Plants, Auxiliaries, Common Units, Major Parts, Body Parts, Heavy Lifting, Packaging, Labelling, Marking, Lifting, Loading, Unloading, Foundation, Anchoring, Replacing, Relocated, Maintenance, Refurbishment, Removel, Dismantling, Disassembly…

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POWER MACHINES

Natural Gas, Diesel and H.F.O. Fuel Fired Engine and Co-Generation Systems. Black Start and Stand By Generators. Engine Power Plant Equipment, Auxiliaries and Process Lines.Steam Turbines, Turbine Parts, Rotor, Casing, Blades, Pipes, Pipe Racks, Platforms, CatWays, Ladders, Steel Structures,…etc.

RELOCATION of THE POWER MACHINES

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HEAVY DUTY PLANTS

Cement Plants, Concrete Plants, Chemical Factories, Pharmatucal Factories, Steel Constructions, Steel Supports, Steel Rooftops, Steel Structures, Steel Platforms, Stack & Chinmeys, Exhaust Lines, Producttion and Office Buildings, Containers, Treatment Systems, Enclosures, Prefabricated Factory Buildings, Mechanical Lines, Electrical Panels & Lines, Lightenings, …etc.

RELOCATION of THE HEAVY DUTY PLANTS

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Steel Process, Rolling Mill Machines, Cooling Platforms, Gearboxes, Cooling Towers, Chillers, Furnances, Fans, Machine Lines, Chemical Processes, Process Lines, Machine Lines, Machine Tools, Steam Generators, Boilers, Flues Gas Heat Recovery Units, Heat Recovery Steam Generators, Distillation Units, Major Heavy Industrial Parts, Cranes, Platforms, Pump Rooms, Compressors Rooms.

HEAVY DUTY PLANTS

RELOCATION of THE HEAVY DUTY PLANTS

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Machine and Machine Lines: Plastic Machines, Extruders, Mixers, Reactors, Silos, Filters, Siklons, Heaters, Process Pumps, Transfer and Feeding Pumps, Chemical Pumps, Chemical Tanks, Chemical Baths, Distillation Columns, Food Process, Food Machine Lines, Storage and Feeding Tanks, Process Cooling Systems, Filtering Units, Cable Machines, CNC Machines, Universal Machines, …

HEAVY DUTY PLANTS

RELOCATION of THE HEAVY DUTY PLANTS

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B.O.P EQUIPMENT

BALANCE of PLANT EQUIPMENT

Exhaust Lines, Flue Gas Treatment Systems, Silencers, Mufflers, Spark Arrestors, DeSOx, DeNOx Systems, Heat Recovery Systems, Exhaust Fans, Stacks and Chimneys, Catalytic Convertors, Economizors, Condensers, Gas Seperators, Lube Oil Seperators, Fuel Oil Seperators, Clarification and Purification Systems, Water and Oil Treatment Units, Fuel Storage Units,

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ELECTRICAL

ELECTRICAL EQUIPMENT

HV - MV – LV Electrical Equipment. Main Switch Panels, Electrical Panels, Transformators, SwitchGears, Circuit Breakers, Relays, Top Changers, Bushings, Insulators, Parafudrs, Cable Lines, Instrumentation and Control Units, Accumulators, PLC Units, … etc.

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Adress:TR - Postane, Levent Sitesi, I6 No:7 34940 Tuzla, Istanbul, TurkeyUK - Kingston Upon Hull (England) United Kingdom

Telephones:Headquarters Pbx : +90 216 395 20 34 Support Center : +90 532 163 62 90 ( TR ) & +44 743 246 14 62 ( UK )

URL: http://www.berrindustry.com

E-Mail:General InformationUK ContactIndia ContactBusiness Development

Skype:Berr.Industry

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