References Oil Gas 04 2010

7/26/2019 References Oil Gas 04 2010

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References Oil & Gas

References Oil & Gas_04-2010 page 1 of 15

LINDE- PCS7 Maintenance contract and on-call serv iceDuration: 2010 - 2012

Brief description of the project:Maintenance and on-call service 24/7 for existing plants with system PCS7 in Leuna, Buna, Spreetal,Burghausen und Gendorf (Germany).

fiwa)group scope of work:Annual maintenance of system PCS7 for Profibus, Plantbus, Terminalbus, check computer and install necessaryupdates.24/7 on-call service for 365 days for the listed sites, by a reaction time of 15 min and a on-site arrival timeof 2 h max.

LINDE- Krypton/xenon plant in Leuna / GermanyDuration: 2010

Brief description of the project:New plant for production of krypton/xenon gases incl. integration in the existing system on-site.

fiwa)group scope of work:Planning of PCS control cabinet, loop planning, building of PCS control cabinet, programming of PCS system,system IBN to FAT, check control cabinet to FAT, check software to FAT with software to simulation, SAT,loop check and start-up.

LINDE - Air separation plant in Ichtershausen / GermanyDuration: 2010

Brief description of the project:Transfer of an air separation plant for the production of oxygen and nitrogen from Reutlingen (Germany) toIchtershausen (Germany).

fiwa)group scope of work: Dismantling planning, revision planning of the measurement and control systems components, dismantlingsupervision at the Reutlingen site, integration planning of medium voltage switchgear, planning and integration oflow voltage distribution and consumer, planning of USV plant expansion, plant cable system and cable conduitsdevelopment, assemblage planning, update of existing PCS systems and expanding the PCS application. Dismantling supervision and initial start-up support in Ichtershausen.

LINDE- Krypton/xenon plant in Ningbo/ChinaDuration: 2009 - 2010

Brief description of the project:New plant for production of krypton/xenon gases in Ningbo (China).

fiwa)group scope of work:Planning of PCS control cabinet, loop planning, building of PCS control cabinet, programming of PCS system,

system IBN to FAT, check control cabinet to FAT, check software to FAT with software to simulation, SAT, loopcheck and start-up.





LINDE- Air separation plant in Galati / RumänienDuration: 2009 - 2010

Brief description of the project:New air separation plant for steel plant in Galati (Romania).

fiwa)group scope of work:Planning of PCS control cabinet, loop planning, building of PCS control cabinet, programming of PCS system,system IBN to FAT, check control cabinet to FAT, check software to FAT with software to simulation, SAT, loopcheck and start-up.

LINDE- Air separation plant in Bernburg / GermanyDuration: 2009 - 2010

Brief description of the project:Error check and correction of existing system on-site. Upgrading of existing system to double count of operatingstations.

fiwa)group scope of work:Validating and revising the failsafe system, doubling the PCS operating stations.

PETROM Refinery Petrobrazi in Brazi – New control roomDuration: 2009 - 2010

Brief description of the project:

The current location of the existing control room is not suitable for future and safety requirements, therefore anew control room is being set up at a new location.

fiwa)group scope of work:Support of the Technical Development Department as far as feasibility, FEED and subsequent phases areconcerned - responsible Project Manager.

LINDE- Air separation plant in Leuna / GermanyDuration: 2009

Brief description of the project:Set-up of Linde ROC concept in existing systems on-site.

fiwa)group scope of work:Set-up of Linde ROC concept in Leuna with subsequently IBN and test

LINDE- Hydrogen filling plant in Ingolstadt / GermanyDuration: 2009

Brief description of the project:Dismantling of a trailer from a hydrogen filling plant, because of closure of production on the part of finalcustomer. Complete plant will be built on a new site.

fiwa)group scope of work:

Planning and implementation of dismantling for the hydrogen filling plant in Ingolstadt (Germany) for rebuilding.





PETROM SA, Romania – Central Cont rol System Gas Metering StationsDuration: 2009

Brief description of the project:Petrom operates Gas Metering Stations for measuring the gas quantity and quality and supervising the gasdistribution stations. These Gas Metering Stations are spread all over the Romanian territory. They are linked tothe main command stations in Bucharest and Ploiesti via Petrom WAN (Ethernet TCP/IP).In order to permit central operation, supervision and engineering of the Gas Metering Stations (equipped with aninbuilt guidance system with lower-level automation systems) a Central Control System - CCS has beendesigned.Furthermore, in order to link E&P (Gas Pipeline Management System) and BUG (Gas Management System -GMS) database systems to a single interface technology, the CCS will be used to allow access to the centralizedor decentralized databases of the subordinate Metering Stations.For this purpose a central Database Module, compatible with the existing working Petrom or OMV databasesmust be developed and applied.The Database Module - Integration Server does not include delivery.As part of the project, a service page, serving to an automation-supported, easier maintenance, will beprogrammed on all subordinate systems.

fiwa)group scope of work:Cooperation project with B&R Automation.CCS construction, installation on site in in-field supplied server rooms in Bucharest, system programming andimplementing on an in-field server environment, supplied and installed by the customer.Program modifications and implementing in the control systems of the subordinate Metering Stations(manufactured by B&R, type APROL) for the necessary database connections and, particularly for the plannedmaintenance functions, in coordination with and by consulting the plant operators and installation engineers.Establishment of a central engineering system on an in-field supplied and customer-installed server hardware.Conflation of all decentralized Engineering Databases of the subordinate MS-control systems (manufactured byB&R, type APROL) on the collective central Engineering System.

PETROM Refinery Petrobrazi in Brazi – RTC crude oil discharging station, TAS implementationDuration: 2009

Brief description of the project:At Petrom a new TAS Management System is to be implemented.The upgraded RTC discharging station will be connected via an OPC Interface to the new TAS.

fiwa)group scope of work:Overall Project Management as direct representative of the Romanian Project Manager with responsibilities for

budget, timing and quality control on Petrom’s behalf.Participation in the transitional process from FEED to the implementation phase.

PETROM Refinery Petrobrazi in Brazi – Upgrading of RTC loading stationsDuration: 2008 – 2009

Brief description of the project:To increase the loading capacity of the refinery regarding its rail shipments it is necessary to upgrade theexisting RTC loading stations for tank cars.Therefore, stations 1, 2, 3 and 4 will be equipped subsequently with new loading device, the buildings will berenovated and new product pipelines installed.

fiwa)group scope of work:Overall Project Management as direct representative of the Romanian Project Manager with responsibilities forbudget, timing and quality control on Petrom’s behalf.





PETROM Refinery Petrobrazi in Brazi – Upgrading of RTC crude oi l discharging stationDuration: 2008 – 2009

Brief description of the project:To increase the crude oil discharging capacity of the refinery it is necessary to upgrade the existing RTC crudeoil discharging station.According to FEED, new discharger pumps are to be installed in a new pump station. The linkage to the existingcrude oil tanks will be newly set up and a new low-voltage control station is built.

fiwa)group scope of work:Overall Project Management as direct representative of the Romanian Project Manager with responsibilities forbudget, timing and quality control on Petrom’s behalf.Participation in the tendering procedure, and technical as well as commercial negotiations of the EPCM contract.

LINDE – Air separation plant in Leuna / GermanyDuration: 2007 – 2009

Brief description of the project:Migration of a new process control system for the complete air range.

fiwa)group scope of work:Disassembly and reassembly planning (taking over the paper documentation on CAE System), Emergency-Stopconcept development for the new measuring station, material handling, by-pass planning, implementation andplanning of the measuring stations, preparation of requirement specifications, programming and implementingthe new PCS systems, FAT with simulation software and cabinet wiring, progressive SAT depending on theconfiguration, loop check, implementing and stand-by assistance. Ex(i) calculations and SIL-circuit ratings.

BAYERNOIL Neustadt – FCC C4Duration: 2007 – 2008

Brief description of the project:In order to find a way to ship the incoming FCC C4 semi-products, a new rail shipment station is built at theBayernoil site in Neustadt.Basic planning provides a loading section for three rail cars.

fiwa)group scope of work:Cooperation in concept development and basic planning of PMSX (central process management systems) forLPG shipment.

BAYERNOIL Vohburg – DecarbonizationDuration: 2007

Brief description of the project:The BFW production at Bayernoil Vohburg is to be modernized. The company WBG is charged with therebuilding of the existing desalination plant.

fiwa)group scope of work . Cooperation in concept development regarding the electrical infrastructure of the entire site, the electrotechnicaldetail planning, elaboration of specifications for cables and low voltage distribution. Coordination of assembly,acceptance and delivery, start-up, documentation of the entire electrical share.





BAYERNOIL Neustadt – BIO FUELSDuration: 2007

Brief description of the project:Due to revised EU standards regarding the admixture of Ethanol to regular fuel, a new blending line must be builtat the plant unit in Vohburg.The works will be conducted in 2 phases in order to grant an uninterrupted rebuilding process. A new leakagesystem will be tested in Neustadt.

fiwa)group scope of work:Cooperation in concept development for the equipment of the blending unit consisting of tank, pumps und flow-rate controlling circuit, electrotechnical and ICA detail planning, elaboration of specifications for cables, lowvoltage distribution and ICA technical equipment. Coordination of assembly, acceptance and delivery, start-up,documentation for the entire share of measurement and control systems.

OMV – Fire-extinguishing sys tem for kerosene, diesel and fuel tank unit i n FeldkirchenDuration: 2007

Brief description of the project:Disassembly of the former fire-extinguishing system. Renewal of the fire-extinguishing system, implementation oftwo fail-safe PLC.

fiwa)group scope of work:Cooperation in basic engineering and concept development for the entire infrastructure, electrotechnical and ICAdetail planning, Hardware planning PLC (loop planning). Elaboration of the specifications for all necessarycontrol boards. Coordination of assembly, acceptance and delivery, start-up, documentation of the entire share

of measurement and control systems. Support of OMV regarding safety TÜV inspection certificates andacceptance (German Association for Technical Inspection). Management of functional safety (FSM) according toEN 61508 and EN 61511: Elaboration of the safety plan according to EN 61511, paragraph 5.2.4, elaboration ofthe requirement specifications according to VDI/VDE 394. Elaboration of the fire-extinguishing manual, trainingof co-workers and OMV operators.

BAYERNOIL Vohburg – BIO FUELSDuration: 2007

Brief description of the project:Due to revised EU standards regarding the admixture of Ethanol to regular fuel, a new blending line must be built

at the plant unit in Vohburg.The works will be conducted in 2 phases in order to grant an uninterrupted rebuilding process.

fiwa)group scope of work:Cooperation in concept development of the fuel station equipment, electrotechnical and ICA detail planning,elaboration of the specifications for cables, low voltage distribution and ICA technical equipment. Coordinationof assembly, acceptance and delivery, start-up, documentation of the entire share of measurement and controlsystems.





BAYERNOIL Vohburg – New construction of a CO-BoilerDuration: 2006 - 2007

Brief description of the project:New construction of a CO- boiler for the combustion of CO exhaust fumes from the FCC-unit in Vohburg. Thefollowing works have been accomplished: Disassembly of the former CO-boiler and set-up of the new CO-boilerby the company SELAS-LINDE. Extension of a control building, linkage of the new CO-boiler to the PMSX(Invensys I/A- System), installation of a safety-determined control system.

fiwa)group scope of work:Cooperation in concept development, presentation for HAZOP and SIL evaluation, electrotechnical detail andICA detail planning, elaboration of the specifications for the extension of the control building. PMSX hardwareplanning (loop planning), hardware planning and elaboration of the requirement specifications for the safetycontrol system. Coordination of assembly, acceptance and delivery, start-up, documentation of the entire shareof measurement and control systems. Support of Bayernoil during the technical and electrical safety audit doneby TÜV. Application of SIL evaluations for safety-relevant control circuits.TÜV acceptance. Management of the functional safety (FSM) according to EN 61508 and EN 61511:

OMV – Automation, Jet 600 and Biodiesel Tank farm FeldkirchenDuration: 2006 - 2007

Brief description of the project:Automation of the tank farm in Feldkirchen with the aim to be able to operate it from the Burghausen site.The following tasks have been accomplished:Set-up of a new control house, reallocation of the existing storage tanks to other products, automation of thewhole storage, construction of a new biodiesel dosage plant resp. E-heater and loading pumps.For the Biodiesel project, a new dosage station with heater and two new loading pumps were installed.

fiwa)group scope of work:Cooperation in basic planning and concept development for the whole infrastructure, electrotechnical detailplanning, ICA detail planning, elaboration of the specifications for all necessary devices and assembly output.Coordination of assembly, acceptance and delivery, start-up, documentation of the entire share ofmeasurement and control systems.Management of the functional safety (FSM) according to IEC EN 61508 and IEC 61511: Elaboration of thesafety plan according to IEC 61511, paragraph 5.2.4, elaboration of the requirement specifications accordingto VDI/VDE 3694. Development of alarm manuals, training of co-workers and operators.

OMV - Total Monomer Concept (TMC)Duration: 2005 – 2007

Brief description of the project:Extension of the existing processing unit to force up the production of propylene. The project is divided intodifferent subprojects assigned to the respective process units.

fiwa)group scope of work:Responsible for PMSX implementation on customer side for 4 subprojects (among others: cooling tower,Feldfackel, total desalination plant, LPG shipment and LPG tank farm).The following major tasks were implemented by fiwa)group:Cooperation in the project implementation plan, development of the quality management plan in cooperation withthe project managers, supervision of the specialized technical design, active supervision of project progress,implementation of the project targets as a part of the technical specification, evaluation of performance inadvance, specialized technical supervision of the implementation process, discussion about hazards, problemsand ambiguity and consequently support in clarifying or resolving them, acceptance of services, HSEQapplication - supervision/maintenance of the safety standards, management of the technical documentation,control of invoices under technical aspects.





OMV - Total Monomer Concept (TMC) Extended basic engineeringDuration: 2005 - 2006

Brief description of the project:The client intends to increase the site production of propylene.In the context of this extension within the ethylene plant also extensions within nearly all sectors of the refineryarise as a result of the additional demand for infrastructure and/or utilities.

fiwa)group scope of work:Overall Extended Basic Engineering (EBE) must be developed for the adjustment of operational and energeticsystems at the Burghausen refinery site in connection with the extension of the petrochemical plants includinga new plant for the production of propylene.EBE must provide mainly (output):Complete tendering EPCM (engineering, procurement, construction services and project management);Creation of product specifications for the individual system packages for future creation of documents fortendering.

EBE system packages:• Switch systems: 110/6,3/0,690/0,400 kV• Process control system (PCS)• Process control technology• Emergency power Diesel• Gas warning system, analysis technology, fire alarm system• Layout of cables trays• Scheduling, cost estimation, risk analysis

OMV - Integration of four furnace controls into the control systems

Duration: 2005

Brief description of the project:Connection of three S5-95U and a HIMA H51 furnace controls to the process control system TC3000(Honeywell) via MODBUS.

fiwa)group scope of work:Project planning of hardware cable trays, specification and acquisition of necessary system components forPLC and DCS, composition of PLC software, supervision and commissioning support, set-up of softwaredocumentation

LINDE - Air separation plant, Moscow / RussiaDuration: 2004 – 2006

Brief description of the project:Transfer of an air separation plant for the production of oxygen, nitrogen and argon from Frederiksvaerk(Danmark) to Moscow (Russia).

fiwa)group scope of work:Inspection of the components if reusable, compilation of procedural data of the old plant, labeling, storage andpacking of reusable components, disassembly tendering, supervision of disassembly at the site Frederiksvaerk,tendering, ordering and acceptance of high, medium and low voltage distribution including a USV device, projectplanning of the entire grounding plant and lightning protection plant, cable laying tubes and shafts, cable trays,illuminating equipment for indoor and outdoor area, project planning for fire protection, video and telephone

equipment, revision of P&IDs, assembly planning and tendering, supervision of assembly and assistance duringthe start-up in Moscow / Russia, specification and tendering for the PMSX components, planning, configurationand start-up of the new process control system and the remote data transmission, including start-up of thesystem (PCS7), creation of an emergency shut-down concept, creation of the plant manual.





LINDE - Air separation plant, ASU Jerez / SpainDuration: 2004 –2006

Brief description of the project:Transfer of an air separation plant for the production of oxygen, nitrogen and argon from Linz (Austria) to a newsite in Jerez (Spain).All infrastructural facilities, such as 66kV power import station and cooling water unit were new added.Analyzer systems, DCS, ESD, LV and MV switchgears, MV compensation, compressor control units werereplaced by new systems. The PMSX components provided for the reuse are being directly shipped or sent to berevised.

fiwa)group scope of work:Assembly and tendering planning, revision planning of the PMSX components, assembly supervision at the Linzsite, integration planning of medium voltage control boards, compensations and consumptions, extensionplanning of the USV device, project planning of the plant cabling and cable tunnels, assembly planning andtendering, assembly supervision and start-up support at the Jerez site in Spain, specification and tendering forthe new PMSX components, tendering for the new process control system, planning, configuration and start-upof the new process control system and data transmission, development of an emergency shut-down concept,creation of documentation.

OMV - Modernization of the process control system (PCS) for the Gas field Korneuburg/WienDuration: 2004-2005

Brief description of the project:The former control system at the gas station in Korneuburg was disassembled and a new control system(APROL, Bernecker & Rainer) installed. 9 natural gas probes were equipped with 9 control systems of their own.

Approx. 130 signals from the gas field are processed per natural gas probe and reported to the main station. Allnatural gas probes provide natural gas to the main station Korneuburg. In this station approx. 600 signals arebeing operated. All control systems are connected via a redundant network. By means of the functions of thecontrol system all probes can be operated from the main station Korneuburg. After the first processing thenatural gas is carted to the next processing stage.

fiwa)group scope of work:Readout and documentation of the existing project (software or hardware), discussion of requirementspecifications, preparation of requirement specification, develop logical diagrams and visualization, constructionof the network in cooperation with the system manufacturer, FAT at the system manufacturer, loop check andstart-up on site, training of the operators, handover of documentation

ESSO - Claus Plant Modern ization Pro jectDuration: 2004 –2005

Brief description of the project:Due to the advanced age of the Claus plant it was necessary to substitute a burner, to upgrade field technologyand to modify the control software.

fiwa)group scope of work:PMSX detail planning, specification and creation of order documents for field equipment, concept developmentfor the modifications of the SPS software, supervision of assembly and commissioning support, composition ofsoftware and hardware documentation





ESSO - Low Nox and Noise ProjectDuration: 2004 –2005

Brief description of the project:Due to statutory provisions regarding emission of nitrogen oxides and noise level all existing old burners invarious furnaces in the refinery must be substituted. During this project modifications of the furnace controlstrategy were implemented. A total of 65 burners in 8 furnaces were substituted.

fiwa)group scope of work:PMSX detail planning, integration of signals into the TDC3000 system, specification and acquisition of thenecessary PCS system components, concept development regarding modifications of SPS software,supervision, loop check and commissioning support, composition of project documentation

ESSO - Funrance Integrity Study Project

Duration: 2004 –2005

Brief description of the project:To increase the availability of the existing furnaces various measures have been taken. Pneumatic safetydevices were modified and three burners were substituted.

fiwa)group scope of work:EMSR detail planning, integration of signals into the TDC3000 system, specification and creation of orderingdocuments for field equipment and PLS system components, concept development regarding modification ofpneumatic safety devices, supervision, loop check and commissioning support, composition of projectdocumentation

LINDE - Ethylen Hydrogenation Plant Kalusch / UkraineDuration: 2004 - 2005

Brief description of the project:Replacement of the control system (Teleperm M) of an ethylene hydrogenation plant by the system PCS7,with connection to old plant components.

fiwa)group scope of work:System set-up and start-up of the control system, revision of P&ID’s, project planning of plant logics, projectplanning of gateway coupling to old plant components, FAT together with the customer at the producer of thecontrol boards, creation of software documentation, creation of the plant manual, start-up on site

OMV - New const ruction of 2 bottom loading tracks in the truck loading station in BurghausenDuration: 2004

Brief description of the project:Two new bottom loading platforms were built in the truck loading stations in Burghausen. Each track is equippedwith two loading sites. The measurement data registration is managed by an appropriate system.

fiwa)group scope of work:Cooperation in basic engineering and development of infrastructure, electrotechnical detail planning, detailplanning of measurement and control technology, creation of the orders for all device and services, co-ordinationand supervision of assembly, start-up, hand-over of the electrical installations, co-ordination of the acceptanceprocedures and calibration, documentation and updating of all OMV documents concerning the PMSX.





BAYERNOIL - Process control system at the 3 Bayernoil sitesDuration: 2003 – 2005

Brief description of the project:Due to the contract termination of ABB ContronicP and Foxboro Spectrum (existing control systems) the controlsystems for the 3 Bayernoil sites (Vohburg, Ingolstadt, Neustadt) must be substituted, requiring new tendering.

fiwa)group scope of work:Inventory of the site properties and the process control system functions, inventory of the PMSX I/O level,development of the control system tendering und corresponding secondary systems, support in contractualpre-negotiations and final negotiations, composition of tendering documents for detail planning and assembly,support in selecting a new CAE-tool.

ESSO - 10ppm Mofuels Project (fuel desulfurization)

Duration: 2001 –2002

Brief description of the project:To meet the specifications of legislation with respect to new sulfur limits of 10ppm in diesel oil and motor fuel,the ESSO refinery Ingolstadt created the 10ppm Mofuels Project.The dimension of the project comprises a new hydrogen plant on the one hand and a series of integrations andproduct separations on the other hand at the existing sites.The hydrogen plant comprises a reformer, a pressure change absorption device, heat exchangers, tanks, anew analyzer house, reactors, pumps and compressors.For this project, a new measuring and control distribution station was built to make room for the extension ofthe new process control system and various control systems for package units.


Cooperation in basic engineering and development of infrastructure, basic and detail planning of the electricalmeasurement technology, development of orders and device specifications; assembly tendering; assemblycoordination and supervision; loop checks and support in start-up processes; handover of electrical installationsand documentation to the client, delivery of instruments and electrical cabinets.

OMV - Modernization of the tank truck loading station and construction of two bot tom-loadingstations in the tank farm FeldkirchenDuration: 2000 - 2002

Brief description of the project:The modernization project comprises the substitution of the old measurement data registration system, theequipment of the loading platforms with overflow safeguarding, building of a new equipment room, rebuilding of

the loading control and measuring station, a new visualization system (HIMA WIZCON), non-interruptable powersupply and an online densitometry system for the products.At the same time, two new bottom-loading tracks, each for three products, have been erected in the truckloading station.

fiwa)group scope of work:Cooperation in basic engineering and development of infrastructure, electrotechnical detail planning, detailplanning of the electrical measurement technology, working out the orders for all technical components andservices, assembly coordination and supervision, start-up, handover of electrical installations, coordination ofacceptances and calibration, documentation and updates of all OMV documents concerning PMSX.





ESSO - AUTOMOTIVE DIESELOIL PROJECT (diesel fuel desulfurisation p lant)Duration: 2001-2001

Brief description of the project:Due to the latest legal requirements regarding the sulfur content of diesel oil (50ppm), the ESSO refineryIngolstadt had to extend its facilities. In particular the hydrofiner and the loading station had to be extended, andvarious coupling points, concerning the follow-on project (10ppm sulphur content), had to be created. For themonitoring and the controlling of the sulfur content, a new analyzer house was constructed.

fiwa)group scope of work:Cooperation in basic engineering and development of the infrastructure, electrotechnical detail planning, detailplanning of the electrical measurement technology, development of the orders for technical equipment andservices together with the Foster Wheeler engineers, coordination and supervision of assembly, start-up, hand-over of the electrical installations to the client, documentation and updating of all ESSO documents regardingPMSX. Particularities - difficult ies:

Very short duration because the sewage project was running parallel.

ESSO – Sewage Treatment ProjectDuration: 2000 –2001

Brief description of the project:Due to the latest legal requirements for sewage treatment, the ESSO refinery Ingolstadt had to reengineer thesewage treatment facility to increase the quality of the sewage running into the Danube.For this project, a new instrument and electrical distribution substation was installed to make room for theextension of the process control system, control systems for package units and a new Alstom Low VoltageDistribution Control Centre.

The purification basin was redesigned and equipped with new mixing and pumping motors, as well as newanalyzers and instruments.Moreover two sewage tanks, various package units for pH-value control and sewage air supply were installed.The sewage flow from facility to the sewage treatment was also redesigned and equipped with new instruments.

fiwa)group scope of work:Cooperation in basic engineering and development of the infrastructure, electrotechnical detail planning, detailplanning of the electrical measurement technology, development of the orders for technical equipment andservices, coordination and supervision of assembly, start-up, hand-over of the electrical installations to the client,documentation and updating of all ESSO documents regarding PMSX. Particularities – difficul ties:EXXON MOBIL and FOSTER WHEELER worldw ide standards had to be brought in line with the ESSOrefinery s tandards.

OMV – Aromatic compounds: PBVH and BOED plantDuration: 1999 - 2000

Brief description of the project:A project characterized by short timing despite its vast dimensions. The planning comprised all engineeringservices in 4 control houses and 2 control stations as well as the interface with the field distributors. Newtechnologies (such as compressors …) sophisticated as far as their programming implementation wasconcerned have been put into operation for the first time.

fiwa)group scope of work:PreBasic PMSX, basic PMSX, detail PMSX, monitoring of the project timing, authorities and institutionscertificates and acceptance, device and plant specifications, PLC/PMSX programming.





OMV - Construction of a benzene loading and a C6 unloading stationDuration: 1999 - 2000

Brief description of the project:At rail track no. 2, a brandnew benzene loading and a C6 unloading station were constructed, comprising theconstruction of a new building for the control centre and the equipment room, the construction of new loadingdocks, railroad construction, pump room and slop tank.Measurement registration is effected by mass flow rate controls and a measurement registration systemprovided by the company Mess- und Fördertechnik.

fiwa)group scope of work:Development of the infrastructure, electrical detail planning, detail planning of the measurement and controltechnology, development of the orders for technical equipment and services, coordination and supervision ofassembly, start-up, hand-over of the electrical installations to the client, coordination of acceptance proceduresand calibration, documentation and updating of all OMV documents regarding PMSX.

OMV - Replacement of alarm and reporting systemsDuration: 1998 - 2001

Brief description of the project:Outdated complex alarm and reporting systems (about 5,200 measurement points) with insufficient capacitiesrequired replacement by a new PLC system. The old PLC systems, stretching over two control stations, wereresponsible for the control of almost an entire refinery plant. Originally the single plant areas had not beenseparated consequently from each other; this, however, had to be reached by new facilities. New PLC systemseach dedicated to an individual plant had to be extended via communicational interfaces in order to form PMSXsystems. Coordination of a large BUS system with its addressing and tuning had to be realized.Concepts for power supply, cabling and disassembly have been developed so that the complete transformation

process could be completed und function properly within 3 weeks.

fiwa)group scope of work:Electrical measurement technology: Costing, detail-mechanical construction, preBasic PMSX, basic PMSX,detail PMSX, monitoring of timing, constructional expertise, device and plant specifications, provisioning, start-up, PLC/PMSX programming Additional requirements: Civil engineering: Switch house annexNote: With part of the original site documentation only very scarcely existing, intense site surveys, systemchecks and spontaneity were required.

OMV - Retrofitt ing / Expansion / Modernization of a biological sewage plantDuration: 1998 - 2001

Brief description of the project:In cooperation with a specialist company for sewage technology, this project was intended to be concluded withfiwa)group as sole responsible party without the client´s influence. All material, engineering and installation costshad to be pre-financed by fiwa)group. The duties and responsibilities selecting the complete equipment wereextremely substantial. The requirements ranged from selection of portable diesel aggregates to analysistechnology, filters, dosage, cable-transport, collector ring, energetic and control system concepts etc.The equipment installation, construction, quality control checks, start-up and cost management, covering theentire project had to be planned, managed and supervised until the final hand-over to the client.

fiwa)group scope of work:Electrical measurement technology: feasibility study, costing, detail-mechanical construction, preBasicPMSX, basic PMSX, detail PMSX, monitoring of project timing, constructional expertise, authorities andinstitutions certificates and acceptance, device and plant specifications, acquisition, start-up, PLC/PMSXprogramming.





Weighing technology: Filling level and weight measurement for containers/dryers Additional requirements: Civil engineering: Switch house, laying of underground installations, new conception of post-purification basins,cyclators, biology.

Note: To meet the technical and commercial requirements a very high degree of responsibility was necessary,as many suppliers, constructional companies etc. not familiar with the high-level standards of a refinery planthad to be integrated into the project..

OMV – Modernization of the sewage treatment at OMV BurghausenDuration: 1997 – 1999

Brief description of the project:The sewage plant at OMV was adapted to the latest legal requirements and the state-of-the-art. Outdated controlsystems were replaced by new PLC systems, control houses enlarged, analysis technology was upgraded andthe field devices were substituted.

fiwa)group scope of work:Cooperation in basic engineering and development of infrastructure, electrotechnical detail planning, detailplanning of measurement and control technology, specification, development of the orders for technicalequipment and services, PMSX assembly, coordination and supervision of assembly, start-up, hand-over of theelectrical installations to the client, coordination of acceptance procedures and calibration, documentation andupdating of all OMV documents regarding PMSX.

OMV – New construct ion of two new soil-covered liquid gas tanks and the construc tion of anew C3 unloading stationDuration: 1997 - 1998

Brief description of the project:Due to the installation of two new soil-covered liquid gas tanks, OMV has increased the storage capacity by2000 m3. At the same time, two new C3 unloading stations were integrated into the liquid gas unloading station.For this purpose new unloading crane arms, different safety shut-off valves, PMSX and safety equipment and anew unloading pump were needed. The unloading performance was controlled via a control station at site.

fiwa)group scope of work:Cooperation in basic engineering and development of infrastructure, electrotechnical detail planning, detailplanning of measurement and control technology, specification and development of the orders for all technicalequipment and services, PMSX assembly, coordination and supervision of assembly, start-up, hand-over ofthe electrical installations to the client, coordination of acceptance procedures, documentation and updating ofall OMV documents regarding PMSX.

OMV - Tank drainage, tank foamingDuration: 1997

Brief description of the project:The „floating roofs“ of the tanks required the development of non-standardized functional procedures. Thisrequired a motor driven solution with control coming over the BUS-system.

Additional requirements: Special construction of cable transport devices, oil detector, mechanical hook-ups for load carrying andboarding systems.





OMV - Exhaust heat boiler and E-filter plantDuration: 1996 – 1997

Brief description of the project:Downstream E-filter plants reduce emissions of furnaces.In cooperation with various specialized companies, the integration of these new plants was realized. fiwa)groupwas entrusted by the customer, to act on his behalf, with all sub-contractors, to ensure that all standards weremet and all required parts were properly documented.In specially erected control containers the required converters, filters, blowers and tappers, controlled throughvariously available SPS-systems, had to be set up.

fiwa)group scope of work:Detail-mechanical construction, preBasic PMSX, basic PMSX, detail PMSX, constructional expertise, equipmentand system specifications, PLC/PMSX programmingWeighing technology: Dust filtration, discharge regulation. Additional requirements: Conception of pipe chain conveyor and tapper plant.

OMV – Modernization of the liquid gas tank farmDuration: 1995 – 1997

Brief description of the project:Due to legal requirements, TRB 801 Nr. 25 plant, the whole area of the liquid gas tank farm was adapted tothe latest legal requirements. Old field equipment has been substituted by new one, in accordance with theregulations. The old control system has been disassembled and a new PLC system was installed. The areaof the tank farm and the loading area have been equipped with a gas detection sensors system


Cooperation in basic engineering and development of infrastructure, electrotechnical detail planning, detailplanning of measurement and control technology, development of the orders for all technical equipment andservices, coordination and supervision of assembly, start-up, hand-over of the electrical installations to the client,coordination of acceptance procedures, documentation and updating of all OMV documents regarding PMSX.

OMV - Rebuilding of a coking plantDuration: 1993 - 1995

Brief description of the project:The coking chambers bunkers in use had to be replaced by new ones. After submission to steam resp.solidification of the coke molecules a „coal mining“ exploitation process takes place by means of a cuttingdevice.

With this in mind, the required equipment for this operation (winch drive, cutting linkage and the controlhouse) had to be modernized.The planning not only required PMSX planning, but also general constructional expertise. On a platform 50to 85 meters high, a switch container, new PLC controls (S5), air-powered winch controls as well as theassembly and installation of a control center, were realized.

fiwa)group scope of work:Electrical measurement technology: Feasibility study, detail; PreBasic PMSX, basic PMSX, detail PMSX,monitoring of project timing, constructional expertise, equipment and system specifications, acquisition, start-up,PLC/PMSX programmingWeighing technology: Cable strength measurement, vibration measurement at the reels, torque measurement. Additional requirements: Mechanics: pneumatic winch drives, construction of the control house and winchhouse.

References Oil Gas 04 2010

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