R2E Status Report 18 th LSC Meeting, August 18 th 2013 CERN Radiation 2 Electronics (R2E) Project 18...

R2E Status Report 18th LSC Meeting, August 18th 2013

CERN Radiation 2 Electronics (R2E) Project 18th LSC Meeting August 16th 2013

R2E Status Report

M. Brugger for the CERN R2E Projectwww.cern.ch/r2e !!! Many Thanks To Everybody !!!


Relocation &

Shielding

relocations in P1/5/7/8 (~100 racks, >>1000 cables, etc.)shielding of RRs (P1/5), US/UW (P8)additional relocation to be approved for P4 (cryo mainly)smaller shielding activities to be followed (ducts, mazes)

Equipment Upgrades

QPS new boards (IPQ/IPD/IT, 600A boards, QDS)firmware (DQQBS, DQQDC) + >LS1 preparations

Power-Converters:power part bug-fix (auxiliary power supply)control (FGClite prototype and first series)new R&D (first prototype & defined strategy)

Monitoring

Testing & Facilities

RadMon New Generationfinal development + pre-series and productioninstallation (LHC + Injector)

Post-LS1 radiation level follow-up (LHC + Injectors)

PS-EastArea new test facility (CHARM)tight schedule, several technical challenges

PSI test campaigns (17 already scheduled for 2013)Fraunhofer + others (e.g, CEA) -> large test volume!

R2E LS1 Activities


R2E Activities @ P1 B. Mikulec, M. Jeckel

Installation and removal of pipes and UTA in UL14 finished. Laser scan done on 15/08.

Installation and removal of pipes and UTA in UL16

started. Final pressure tests for UL14/16 and laser

scan (UL16) planned for mid-

September.

Cabling activities in UL14/16 will be further advanced.

new pipes in UL14(after having solved someintegration issues…)


R2E Activities @ P5 B. Lefort

EN/CV: The second part of the Piping work has started on 13th of August!

(some minor delays expected, but installation brought forward to ease EN/EL.)

Civil Engineering Long drillings are done. The metallic inserts junctions must be covered in order not to damage the water cooled cable.

Short drilling will be finished by this Wednesday!

Civil Engineering Safe Room is almost ready to receive the cabinets! The internal lightning installation will be finished these days (minor issue with doors)

(+’a small ‘fire’ alarm)


P5 Safe RoomAir-In/Outlets: final configuration implemented with three inlets (from UL558) and two outlets (in UL557) [<40°C]

all with dedicated fire-dampersAHUs located in UL558 on separate structure

No impact on passageNon-trivial maintenance (once per year)

Control logic (ventilation flow, dampers) as a function of fire detection

simulations on-going for respective temperature increase

EN/CV, GS/SE, EN/MEF

Maintenance!!!


P5 Magnet Transport

Videos: https://edms.cern.ch/document/1307531/1

EN/HE, EN/MEF,…

https://edms.cern.ch/document/1307531/1




R2E Activities @ P7 O. AndujarCivil Engineering – 235 m wall demolition & 534 m dismantled ducts

Only7 Weeks

Safety Alarms SystemElectric Engineering

Cable tray installation, TZ76 Rack Installation, UJ76 cabling, TZ76 cabling,TZ76 Lights installation, Cable removal.

24 km pipe installation,Smoke detector installation


R2E Activities @ P8 B. Mikulec

UPS relocation (UPS for machine systems and cryogenics) and re-cabling ongoing.

Relocation of QURA racks has started.

Cable disconnection

finished and rack transport planned for

Monday 19/08.Future rack location in UL84


Integration & ChecksDetailed iteration of Integration ModelsCross check of Installation DrawingsDirect follow-up on site (visual, measuring, comparing, check, check, check)Regular survey scans fed back into 3D integration modelsEarly identification of possible problemsUpdate of models (‘as-built’)

Synergy between the various players is VERY importantDrawing officesCivil engineeringVentilationElectricityTransportStructures & Mechanics


GS/SE Activities J. Crespo Bisquert et al.Point 5 – Safe Room:

• Metallic structure + sandwich panel• REI 120 – certified• Few open points

Point 5 – Drilling Activities: • 4 x Ø450mm / 16m long• Double shift - 6 weeks (on time!)• Vertical accuracy: 10 cm

Point 7 – Wall Demolition and Ventilation Ducts removal

• 2 x 217 m dismantled ducts (video)• total length of cuts: 3600 m • 34720 kg of steel evacuated• 235 m wall demolition (125 m3 of concrete)• 5 days with some “lift out of order” issues• From 14h to 22h: 7 weeks … 3 in advance!• 1200 m2 painting

http://www.youtube.com/watch?v=xja4y4X-Gbs


Cooling (P1, P5, P7, P8): new piping design for relocated equipment and CV units chilled water for ventilation unitsdemineralised water for power converters and water cooled cables

Ventilation: new ventilation units @ point 5 (UL557) and 7 (TZ76) dedicated to relocated racksstrong design effort in order to cope with integration issues (available space, transport constraints) as well as thermal loads.

Integration and installation drawings:after initial problems, installation drawings are prepared at CERNdetailed follow-up required (also for ‘as-built’)

Schedule: planning continuously adapted to on-site worksite constraintsshorter implementation time allows gaining time (e.g., P1)

EN/CV Activities P. Valente et al.

EN/CV, EN/MEF, EN/HE


EN/EL Activities J.C. Guillaume et al.

EN/EL is soon critical activity in all R2E Points (Point-5 most critical)All activities are well preparedAdditional support provided for injectors (RadMons!) and agreement for P4!

R2E UJ14 UJ16 UL557 UJ76 US85

Removing signal/DC cables 100% 0% 100% 80% 0%Cable trays installation 90% 80% 60% 80% NCInstallation of racks 100% 100% 0% 70% NCRemoving of water cooled cables 100% 100% 100% NC NCPreparation of cable compaign Ready Ready Ready Ready Ready

NC: Not Concerned

In summary:Well in line with planning (many already with slight advance)2nd phase crucial (signal cables only: 160km total, 1550 cables)Water cooled cables will be delivered earlier (16 mid-Oct)[prototype tested at factory]


P4 Relocations TE/CRG, EN/MEF, EN/STIWhat? Cryo cabinet relocation (Cable length +/- 50m)[UX45 – level 2] QURC [8 cabinet QURC (AMB, Drive, local PLC & 45 SIPART positioner (?)][US45 - level 1] QUI [1 cabinet (PROFIBUS & 20 SIPART positioner)][UX45 – level 1] QURC [2 cabinet (PLC, EH Power controller & PROFIBUS)][UX45 – level 0] Cryo RF [4 cabinet (PROFIBUS & EH Power controller)][US45 - level 2] QURA [~20 SIPART positioner (?)]

Where? From UX45 (L2) to UL44/46 (see pictures below)

When? March 2014 – May 2014

How? Uls space reservation (ICL iteration)TE/CRG cabling manufacturing (50 KCHF – 2013 budget)New AMB MECOS electronics (150 KCHF – 2013 & mainly 2014)EN/EL cabling (in progress, 2014 budget)new SIPART Ph1 cabling (35 KCHF 2014)- Ph2 installation (215 KCHF

2015 or later)Commissioning (35K CHF – 2014 budget)

Equipment Inventory in final iteration (EDMS # 1307741)ECR to be finished after summerPlanning in parallel

© Y. Muttoni et al. (I.C.L.)


P4 Relocations TE/CRG, EN/MEF

Failure Cross Section (Estimate)

Strategy:Prepare cablingOptional PSI tests & Impact AnalysisTesting at CHARMFinal Implementation


Planning K. Foraz, M. Barberan Marin


Dashboard K. Foraz, M. Barberan Marin


All activities on track (partly in advance)Several successful mile-stones

Drilling of ductsTZ76 dismantlingMagnet transport in P5 (and integration check)

Final P1 gain to be checked with ALL activitiesCritical path:

EN/EL cabling (especially P5)User cross-check of all cables (a.s.a.p.)P4 Relocation

No accident !

Summary

MANY THANKS TO ALL TEAMS


A Bit of ‘Fun’

Walking Away …Time for Rugby (NOT in Planning)


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R2E Status Report 18 th LSC Meeting, August 18 th 2013 CERN Radiation 2 Electronics (R2E) Project 18...

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