Quolis 5000 Chair

INSTALLATIONINSTRUCTIONS

Model Q-5000

Quolis Series

R

IMPORTANT

This manual provides installation instructions for the Quolis Chair.

The instructions contained in this booklet should be thoroughly read and understood

before operating the chair.

After the installation has been completed, keep this manual in a safe place and refer to

it for future maintenance.

Intended Use of the ProductThis product is intended for the exclusive use for diagnoses, treatments and relative procedures of dentistry, and must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist.Such dentists or dental staffs should instruct and/or assist the patients to approach to and leave from the product. Patients should not be allowed to operate or handle the product unless he/she is so instructed.

Classificationa. Protection against electric shock : Class I Equipment, Type B Applied Partsb. Protection against water ingress : Ordinary equipment (IPX0)c. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.

-i-

12

4

5

6

7

8

9

10

11

13

12

14

15

16

17

18

3

1. OVERVIEW AND MAJOR CONPONENTS

1 Headrest2 Backrest3 Sling4 Armrest5 Seat6 Armrest Bracket7 Main Link Cover8 Sub Link Cover9 Pump Cover

10 Base11 Main Switch Panel12 Electrical Plug 13 Headrest Assembly14 Headrest Cover15 Backrest Cover16 Back Support17 Flange18 Touchpad Control Panel

Fig.1-1 Overview

Fig.1-2 Touchpad Control Panel

-1-

Left Side Right Side

01

23

01

23

Auto Return

Preset-1

Preset-2

Preset-3

SafetySeat Lift

Seat Lower

Backrest Raise

Backrest ReclineSwivel Lock Release

-2-

2. DIMENSIONS AND SPECIFICATIONS2-1. Dimensions

-inch-

Fig.2-1 Dimensions

26-1/2

7-1/8 71-3/8493/8166

75

18

3030

130

10

41-1

/2

7-1/

831

-1/2

11-5

/8 17-3

/8

27-1

/827

-1/8

2-1/

22-

1/2

2020

19-1

/8

15-3

/4

25-1/47-5/8

267-1/8 23-1/4

1537 19-1/4

11-1/48

-3-

3. INTRODUCTION3-1. Precautions For Installation

- The floor construction required to safely support the chair and delivery system is 105 lbs./ft2 (500kg/m2 ) at minimum.

- During lifting and unpacking of the chair, make sure to hold only the designated parts.

- Do not drop or hit the chair.

- After the chair is unloaded from the palette and placed at the desired location, please make sure to remove the shipping bolt with the red tag. Damage to chair may occur if shipping bolt is not removed prior to chair operation.

- Do not connect to power supply other than 120V 60HZ.

- Ground chair properly prior to turning power on.

- Chair base must be anchored to the floor for maximum stability.

- Refer to the installation manual of the chair and dental unit (if it is to be used) prior to, and during installation.

- When the installation process has been completed, verify that all the mechanical and electrical functions are working properly and that there is no evidence of oil leakage.

3-2. Required Tools

The following tools are necessary for installation of the chair:

- Philips screw drivers (No.1, No.2)

- Flat screw driver

- Wrenches (open end): 8mm, 10mm, 17mm

- Hex key wrenches: 2.5mm, 6mm, 8mm

- Socket wrench with ratchet drive 17mm

1

7

8 9 10

2

34

56

1

2

Fig. 4-1

Fig. 4-2

Fig. 4-3

Fig. 4-4

CAUTION!

Knives or sharp objects may damage package contents. Open with care!

-4-

4. UNPACKING OF CHAIR

The chair packaging consists of two boxes:

Box : Chair base section

Box : Upholstery section

After unpacking, make sure all components can be located.

1

2

Lifting Bar

Pump Cover

Main Power Switch

Slotted Screw(M5x10mm)

Electrical Plug

Armrest Bracket

Pallet

Lifting Bar

Red TaggedOil Plug

Oil Reservoir

Fig. 5-1

Fig. 5-2

Fig. 5-3 Fig. 5-4

Shipping Bolt

-5-

5. INSTALLATION5-1. Positioning The Chair

1. Remove the Chair Base Section from the pallet by holding the Armrest Bracket and Lifting Bar and place it at the planned location. (Fig. 5-1)

2. Remove the red tagged Shipping Bolt (M10x150mm) from the chair. (Fig. 5-2)

3. Plug chair into a 120V AC outlet.

4. Turn the Main Power Switch on and raise the chair up. (Fig. 5-3)

Note: Refer to the Operation Manual for chair to operate.

5. Remove the pump cover by removing two slotted screws (M5x10mm) from each side of the pump cover. (Fig.5-3)

6.Remove the red tagged Oil Plug from the Oil Reservoir. (Fig.5-4)

7. Remove the Lifting Bar from the chair by removing two M10x30mm bolts . (Fig.5-4)

CAUTION!

Do not lift the chair by the upper structure after removal of the red tagged Shipping Bolt.

CAUTION!

Do not connect in the power supply line before removing the red tagged Shipping Bolt.

Fig. 5-5 Fig. 5-6

Fig. 5-7 Fig. 5-8

Anchor Bolt(9x65mm)

Pan HeadPhillips Wood Screw(4x10mm)

Pump CoverCap

Pump Cover

anchoring holes

Pump Cover

Main Link Cover

Plastic Cap

Slotted Screw(M5x10mm)

-6-

5-2. Attaching The Chair Base To The Floor

Attach the chair base to the floor using the two anchor bolts (9x65mm). (Fig.5-5, 5-6)

If you don’t use a Junction box, plug the hole by a pump cover cap.Fix this cover by 4 x 10mm screw. (Fig.5-7)Attach the Pump Cover to the chair using the two slotted screws (M5x10mm). (Fig.5-8)

Note: Please tighten these screws firmly by a Flat screw driver so that no other personnel than qualified technicians can open the cover.

Insert the plastic cap into the hole on the Main Link Cover. (Fig.5-8)

CAUTION!

Attach the chair base to the floor prior to installation of the Quolis dental unit. (if it is to be installed on chair)

IMPORTANT: If you are going to the install Quolis dental unit onto the chair, please refer to the installation manual for the dental unit before proceeding further with chair installation. Resume assembly of the chair after installation of the dental unit onto the chair has been completed.

Fig. 5-6 Fig. 5-7

Socket HeadScrews

BackrestAssembly

BackrestSupport

Hooks

BackrestCushion

-7-

5-3. Attaching The Backrest

1. Attach the Backrest Assembly to the Backrest Support using the four socket head screws (M8x20mm) shipped in the Installation Hardware Box. (Fig.5-6)

2. Attach the backrest cushion to the backrest assembly as follows (Fig.5-7):

-Align key holes on the backside of the backrest cushion with the 4 hooks on the backrest assembly

-Press Backrest Cushion against Backrest Assembly, then slide cushion downward to lock in place

Note: Make sure that the cushions are hooked at four places and as illustrated below.

Fig. 5-8Fig. 5-9

Fig. 5-11Fig. 5-10

Flat HeadPhillips Screws

Round headPhillips Screws

HeadrestMechanism

BackrestAssembly

HeadrestCushion

Seat Cushion

Seat Cushion

HeadrestAssembly

HeadrestCover

Chair Frame

Chair Frame

-8-

5-4. Attaching The Headrest

1. Attach the Headrest Cushion to the Headrest Mechanism using thee flat head phillips screws(M5x10mm) shipped in the Installation Hardware Box. (Fig.5-8)

2. Insert Headrest Mechanism bar through cut-out in Headrest Cover, as shown (Fig.5-8).Slide Headrest Cover over Headrest Mechanism and press firmly together with the Headrest Cushion.

3. Insert the Headrest Assembly into the slot on top of the Backrest Assembly. (Fig.5-9)

5-4. Attaching the Seat

1. Slide the Seat Cushion onto the chair as shown,to hook onto to chair frame. (Fig.5-10)

2. Secure the front end of the Seat Cushion to thechair frame using the two round head phillipsscrews (M5x10mm) shipped in the InstallationHardware Box. (Fig.5-11)

Fig. 5-12

ArmrestBracket

Armrest

Pan HeadPhillips Screws

Fig. 5-15

Fig. 5-14

Armrest

ArmrestCushion

Sling

Round HeadPhillips Screws

Fig. 5-13

Armrest

ArmrestCushion

Round HeadPhillips Screws

-9-

5-6. Attaching The Armrests

1. Insert the Armrest to the Armrest Bracket andattach it with a pan head screw (M6x25mm).After attaching, verify both of the armrestsswing outward 130 degrees only. (Fig.5-12)

2. Assemble the Armrest Cushions to the Armrestusing two round head screws (M5x10mm) perArmrest Assembly. (Fig.5-13)

If your Quolis chair has a narrow type backrestwith slings, slide a sling onto an armrestcushion, then fix an armrest cushion to anarmrest by using two screws. (Fig.5-14)

The left and right Armrests and cushions areidentical and may be installed on either side ofthe chair.

3. Remove a protective plastic film on a touchpadcontrol panel. (Fig.5-15)

Fig. 6-1

Fig. 6-2 Front View (Faces Pump) Fig. 6-3 Rear View (Faces Away From Pump)

Solenoid ValveBlock

Backrest ReclineSpeed Adjustment Screw

Seat LoweringSpeed Adjustment Screw

SV1

SV2

SV3

SV8 SV7

SV4 SV6

-10-

6. SPEED ADJUSTMENT

Seat lowering speed and backrest recline speed can be adjusted with screws on the Solenoid Valve Block.

The Solenoid Valve Block is located inside the pump cover, as shown. (Fig.6-1)

Each solenoid valve corresponds to a specific chair function. (Fig.6-2)

SV1 : Backrest RaisingSV2 : Backrest RecliningSV3 : Seat LiftingSV4 : Seat LoweringSV6 : Swivel Brake ReleaseSV7 : Seat ShocklessSV8 : Backrest Shockless

By turning the each speed adjustment screw clockwise, the speed is reduced for the corresponding chair function. By turning adjustment screws counterclockwise, the corresponding chair function speed is increased. (Fig.6-3)

CAUTION!

The chair movement will be locked if the speed is reduced excessively.Oil may leak from the speed control knob if the speed is increased excessively.

Fig. 7-1 Hydraulic Diagram

Solenoid Valve Block

SV1 SV3

SV8 SV7

SV2 SV4 SV6

ReliefValve

SolenoidValve

Motor Pump

Filter

Oil Reservoir BackrestCylinder

Seat ElevationCylinder

Swivel LockCylinder

Air-bleeder

Restrictor

ShocklessSolenoid

Valve

M

-11-

7. HYDRAULIC DIAGRAM

-12-

8. ELECTRICAL DIAGRAM

12

34

56

78

9

8 4 7 3 6 2 5 1

2 1

21

SV1

SV2

SV4

SV3123456

12

SV6

98

76

54

32

1

12W

hiteYellow

XA9P

AN

FU07A

0

11

Trunk Line B for Solenoid Valve

VL2P

LockRedBrow

n

10 5 16273849

CN9

5566-10A(M

OLEX)

43

12

VL2P

FuseF 10A Black

Green/Yellow

Black

White

White

Black

LN

CN18

IL-5P-S3EN2

(JAE)

54

32

1

FLASH

CN17

IL-7P-S3EN2

(JAE)

76

54

32

1

RY-2005

(1.2)

(3.4)

(2.5)

(3.4)

3

11V

9V

Trunk Line for Capacitor

AN

FU12A

0

Brown

Yellow

Orange

Red

Gray

Purple

Blue

Green

CN1-2(1-1)

IL-10P-S3EN2

(JAE)

109

87

65

344

221

CN13

IL-3P-S3EN2

(JAE)

CN14

IL-3P-S3EN2

(JAE)

CN7

IL-3P-S3EN2

(JAE)

CN6

IL-3P-S3EN2

(JAE)

CN5

IL-3P-S3EN2

(JAE)

CN12

IL-3P-S3EN2

(JAE)

3 2 1

CN15

IL-2P-S3EN2

(JAE)

2 11

CN2-2(2-1)

IL-6P-S3EN2

(JAE)

CN1-1(1-2)

IL-10P-S3EN2

(JAE)

CN16

B03B-XASK-1

CN9

B09B-XASK-1

CN10

IL-10P-S3EN2

(JAE)

123456

2 1

123 123

VL8P

5 6

109

87

65

344

221

123

Potentiometer for Backrest

Brown

RedO

range

109

87

65

43

21

Control P.C.B.(AGFS13*0)

XX-STD2007/00TI

Relay P.C.B.

120V

Yellow

Black dot indicates male pin side

[Remarks]

Connector Symbol

Cap

Plug2

1

Motor

1 2 3

Up

Dow

n

Raise

Reclining

Potentiometer for Seat

Brown

RedO

range

TSM-CBC-5LP-M

1-E

Transformer

TK-120V-2H

Red

White/Red

Brown

SW2

SW3

LIMN

OL

Limit

STORE

EWS VD

A S20 E53

M

3 2 1

123 3 2 1 123

Capacitor45uF

15263748

4

2 3 1645

2312

32

1

54

32

1

CN6

5566-08A(M

OLEX)

CN4

B02P-NV

CN3

B3P-VH

CN1

B2P-VH

CN2

B10B-XASK-1N

-ACN

8B03B-XA

SK-1N-A

CN7

B04B-XASK-1N

-A

CN10

5566-06A(M

OLEX)

CN5

B04P-NV

109

87

65

344

221Brown

544

221

Yellow

YellowA

NFT58A

0

Trunk LIne for Motor / Capacitor

VL6P

AN

FT57A0

Transformer Section(120V

)

AN

ET56A0

Motor Section (115V

)

AN

FT56A0

AN

DR50A

0

AN

DR36A

0

Trunk Line for Relay

Solenoid Valve Section(120V

)

1234

Chair Dow

n Prohibition

Chair Operation

Prohibition

CN4-1(4-2)

IL-4P-S3EN2

(JAE)

CN8

B04B-XASK-1

12

34

CN3

B05B-XASK-1

SW4

MO

DE

SW1

31

(Proportional Solenoid Valve)

67

89

122

12

34

5

1

White

Red

10

NM

F2P

N.O

.CO

M

132

CN11

5556-04A

Main Sw

itch

L2

N4

24

Up

Dow

n

Raise

Reclining

CN2-1(2-2)

IL-6P-S3EN2

(JAE)

123456

CN19

B05B-XASK-1

3

1234

DN

CS42A0

CN4-1(4-2)

IL-4P-S3EN2

(JAE)

N.O

.CO

M

Unused

12

CN9

IL-2P-S3EN2

(JAE)

109

87

65

344

221

1112

13

Arm

rest Mem

brane SW- L

(AGFS14A

0)

109

87

65

344

221

1112

13

109

87

65

344

221

1112

13

109

87

65

344

221

1112

1310

98

76

53

4422

111

1213

Distribution P.C.B.

(AGFS12A

0)

(Distribution P.C.B. in the right side arm

rest)

XA9P

XA2P

Touchpad Switch

(AGFS16A

0)

To Serial Comm

unication Line forD

octor Table

D Light PCB.

4

Rotation Lock

EWS VD

A S20 E53

DN

CS42A0

AN

FT71A0

Main Pow

er Switch Section

AN

FT64A0

Trunk Line for Dental Light Pow

er Source

AN

FT65A0

Trunk Line ffor Chair Power Source

AN

FT63A0

Earth

AN

FT55B0

XA13P

XA13P

XA13P

XA13P

XA13P

AN

FT60A0

AN

FT61A0

Trunk Line B for Mem

brane SWA

NFT62A

0

Trunk Line C for Mem

brane SW

AN

FT67A0

Serial Comm

unication Line

AN

FT68A0

D Light Com

munication Line

AN

FT69A0

Touchpad SWTrunk Line A

for

Safety Switch for U

nder Pump Cover

(AGFS15A

0)

3

122

344

56

78

910

XA10P

AN

FT76A0

Assistant Side

Green

22

44

AN

FT70A0

Power Cable Section Safety Sw

itch for Under Pum

p Cover

Brown

Red

Brown

Red

Chair Dow

n Prohibition

Chair Operation

Prohibition

Motor

Up

Down

Reclining

Raise

Up/Down Slow Slide

Backrest Slow Slide

Lock Cancel

RedOrangeYellowGreenBluePurpleGray

Black

RedOrangeYellowGreenBluePurpleGray

Pink

WhiteBlack

White/Red

Light Blue

AR

Up

Down

Reclining

Raise

P1

P2

LP

COM

5V

Lock Cancel

Safety

Safety LED.

COM

BrownRed

Serial Transmission

Serial Reception

Serial Transmission

Serial Reception

RedBrown

RedBrown

OrangeYellowGreenBluePurpleGray

Black

Touchpad SWTrunk Line B for

AR

Up

Down

Reclining

Raise

P1

P2

LP

COM

RedBrown

OrangeYellowGreenBluePurpleGrayBlack

RedBrown

OrangeYellowGreenBluePurpleGray

Black

AR

Up

Down

Reclining

Raise

P1

P2

LP

COM

Touchpad SWTrunk Line C for

BrownRedOrangeYellowGreenBluePurpleGrayWhiteBlackPinkLight BlueWhite/Red

BrownRedOrangeYellowGreenBluePurpleGrayWhiteBlackPinkLight BlueWhite/Red

BrownRedOrangeYellowGreenBluePurpleGrayWhiteBlackPinkLight BlueWhite/Red

AR

Up

Down

Reclining

Raise

P1

P2

LP

5V

Lock Cancel

Safety

Safety LED.

COM

AR

Up

Down

Reclining

Raise

P1

P2

LP

5V

Lock Cancel

Safety

Safety LED.

COM

Arm

rest Mem

brane SW- R

YellowYellowYellow

YellowW

hite

Red

YellowYellow

Gray

Gray

Trunk Line A for M

embrane SW

BlueBlue

Light Blue

Blue

White

White

Black

Black

White

BlackBlackW

hite

White

Yellow

White

Yellow

White

Yellow

Trunk Line A for Solenoid Valve

Motor

Up

Down

Reclining

Raise

COMCom

Up/Down Slow Slide

Backrest Slow Slide

COM

COM

Lock Cancel

SV8

SV7

32

VL4P

41

YellowW

hiteYellowW

hite

GreenBlue

Yellow

Orange

Up/D

own Slow

Slide

Backrest Slow Slide

Backrest Slow

Up/D

own Slow

12

XA2P

Thermistor

NTC Therm

istor

RedBrow

nBlackBlack

Thermistor for Solenoid Valves

Chair upper frame

Earth LineBase

White

R

BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc.101 Belmont Drive Somerset, New Jersey 08873 U.S.A. TEL.:(732) 469-5000 / (800) 223-1192 Fax.:(732)526-6322 / (800) 280-7504

TAKARA CO, CANADA LTD.2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can. TEL.:(905) 822-2755 Fax.:(905)822-6203

NOTE