Pump-Off Controller v1-08 - INTECH Process Automation · Asia Pacific INTECH Process Automation...
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Pump-Off Controller Performance Optimization for Oil & Gas Extraction
Transcript of Pump-Off Controller v1-08 - INTECH Process Automation · Asia Pacific INTECH Process Automation...
Pump-Off
Controller
Performance
Optimization
for Oil & Gas
Extraction
INTECH’s value resides in software algorithms embedded in the Rugged PC, which
requires no external sensors, wires, load cells or other field devices. The POC uses
technology that analyzes the motor’s rotor relationship to the stator to determine load
and position. As with traditional Pump-Off Controllers, pump-off is determined when
the load is reduced at specific positions. Unlike traditional Pump-Off Controllers,
INTECH’s POC can be integrated via GSM, radio, fiber or Ethernet and report
problems such as pump-off, parted rod, leaking valve, high load and minimum load,
even shutting down if conditions warrant. All this data is available via ModBus
Ethernet as read and write values. INTECH’s POC allows you to monitor and control
rod pumps at the well site or by using telemetry and SCADA systems.
PUMP-OFF CONTROLLER (POC)
SYSTEM ARCHITECTURE
Pump-Off Processor
WIFI
RADIO
GPRS / GSM
COPPER / FIBER
Intelligent Motor Controller
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2
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PANEL SPECIFICATIONS
INTELLIGENT MOTOR CONTROLLER
INDUSTRY EDGE
PUMP-OFF PROCESSOR
Description
4- Port Ethernet Switch
Motor Contactor for 30-50 HP Motor
Ethernet Remote IO
Rod position sensor(wireless)
Description
Display Panel
Fanless Rugged PC
6-8 Port Ethernet Switch
Cloud Gateway
Wifi access point
FEATURES
BENEFITS DELIVERED
IMPROVE OPERATIONS EFFICIENCYRemote data collection from distant data points allows you to react more effectively and efficiently to real time changes in production conditions.
INTECH systems are easy to configure and allow faster and easier mapping over networks. The time you save in setting up the solution can be utilized in getting well pads running sooner.
FASTER DEPLOYMENT
MAXIMIZE LIFETIME PRODUCTIONINTECH’s easy and cost effective installation helps reduce costs and ensure better returns on asset investment. INTECH systems are safe and reliable; lowering OPEX costs through reduced disruptions, which also extends the production life of wells.
INTECH's solution sets a benchmark for quick andeasy installation, and enables production in remote locales and harsh weather conditions. The POC equipment is certified NEMA-4X.
HARSHCONDITIONS
EASY DISTRIBUTED SOLUTIONSINTECH's POC solution is easily networked on the wellpad wirelessly for faster system commissioning and monitoring, and faster production without need for trenching and wiring time delays.
INTECH’s ready-to-use solutions can be easily configured and attached to any network to increase network size. Wireless operations allow these solutions to be easily removed and installed at new locations.
SCALABLE AND REUSABLE
VSD (optional)
Protection Functions
Core Differentiation
Ambient Temperature
DC overvoltage
DC under voltage
Drive temperature
Input phase loss
Overcurrent
Power limits
Short circuit
Software Features
Data Mining:
Torque computed through Current (and Voltage) and beam displacement
Non Linear (Current) function Model development
Visual interface:
Rod Pump Analytics
Dyno-graph with Calculations
Operational:
Automatic start & reset
Diagnostics & Notifications
60-Day Log for Pump Curve
Programmable I/O
OPC integration
Non-linear model for wells of all depths
Small footprint; less-intrusive, easy installation
Combined well-test data for accurate performance prediction
Derived DifferentiationEarly detection of anomalies and prevention
Flexible communication options
Quick to install and limited number of dependent sensors needed
Deployment DifferentiationRTU with Local Pump-Off Function
Power (incl. auxiliary equipment) under 30W
Base Function (Remote Server Based), Beaming to Cloud option
What Our Customers Say...“I would personally like to thank you for your vendor support based on my experiences over the last 12 to 18 months you are well ahead of the industry curve on this aspect. We will be sure to let others in the industry know.” Sr. Systems Engineer
“In all honesty, most of the elements regarding the BOT Project INTECH support either met or exceeded my expectations. Also, we greatly appreciated the flexibility of the home office to keep the PM engaged until we completed the cut-over.”
Project Manager BOT
“The experience, knowledge and dedication of the INTECH Process Automation team was instrumental in executing a professional job towards the Control and Safety Systems of the project.”
Sr. I&E Engineer
EPC OEM OEMEnd User EPC
SolutionsAker
Vendor Expertise Standards & Certi�cations
* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process Automation Inc. and its affiliates). INTECH is not affiliated with these logotypes, trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein
are provided solely by INTECH. © 2014. All rights reserved by INTECH Process Automation Inc. facebook.com/Intechprocessautomationlinkedin.com/company/49479
CIS
Americas
Europe Office
World HQINTECH Process Automation Inc.4903 W. Sam Houston Parkway N. Suite A-100Houston, TX 77041, USATel: +1 713 849 1000 Fax: +1 713 856 0785
INTECH Process Automation SARL168 Avenue Charles de Gaulle 92 522 Neuilly-sur-seine Cedex, FranceTel: +33 1 7037 53 00
INTECH Process Automation LLP.Building 15A, Koktem-1, Bostandyk Region, Almaty, Kazakhstan Tel: +7 7273 56 16 20Fax: +7 7273 56 16 211a Temirhanova Str. Atyrau, KazakhstanTel: +7 7122 32 01 16Fax: +7 7122 32 00 52
Caracas – Venezuela. Av. Francisco de Miranda, Centro Comercial Lido. Torre D. Oficina 41-D.Tel: +58 212 9056385
Middle EastInternational HQINTECH Process Automation FZCOP.O. Box 61479, Office No. 16618 Lob 16,Jebel Ali, Dubai, United Arab EmiratesTel: +971 4 8808423Fax: +971 4 8876553P.O. Box 61479, WT01FD06,Jebel Ali, Dubai United Arab EmiratesTel: +971 4 8810056Fax: +971 4 8810057
North Africa OperationsTel: +971 55 607 3230, +971 553768482
INTECH Process Automation Inc. Br.G-201 Al-Salah Tower, P.O. Box 4270, Al-Khobar - 31952 Kingdom Of Saudi ArabiaTel: +966 13 8966052, +966 13 8966053
INTECH Process Automation FZCO Br. 470, Italian City, Erbil, Iraq Tel: +964 780 131 2198, +964 750 309 3766Mnawi Basha, Basra, Iraq.Tel: +964 780 131 2198, +964 770 831 9073
South AsiaINTECH Process Automation (Pvt.) Ltd.2nd Floor, Club and Community Center,PCSIR Society Phase II,Lahore Pakistan 54782Tel: +92 42 111 468 324, 3531 2509/11Fax: +92 42 3531 4149
Asia Pacific
INTECH Process Automation (Shanghai) Co. Ltd.Room 1230, 12F, Building A No. 331North Caoxi Road, Shanghai, ChinaTel: +86 21 2426 1951Fax: +86 21 2426 1877
INTECH Process Automation Pte. Ltd.21 Merchant Road #04-01 Royal Merukh S.E.A BuildingSingapore 058267 Tel: +65 6828 9128Fax: +65 6828 9112
PT INTECH Process AutomationRukan Permata Senayan, Block D31Jl. Tentara Pelajar, Kebayoran Lama,Jakarta Selatan 12210, IndonesiaTel: +62 2157 940 835Fax: +62 2157 940 836
Africa
Sales Email: [email protected] E-mail: [email protected]
INTECH Process Automation Nigeria Ltd.64B, Link Abacha Road, G.R.A. III Port Harcourt, Rivers State, NigeriaTel: +234 84 462776INTECH Process Automation Nigeria Ltd.Liaison Office Lagos, NigeriaTel: +234 805 9330560
INTECH Process Automation Inc.(Sucursal de Angola)Esc. n. 309/310, 3º Andar - Edíficio Cunene,Belas Business Park, Talatona, LuandaRepublica de AngolaTel: +244 222 720 471Fax: +1 281 377 [email protected]
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