PUMA VT series

24
PUMA VT series PUMA VT900 PUMA VT1100 PUMA VT series High Performance Vertical Turning Center

Transcript of PUMA VT series

Page 1: PUMA VT series

PUMA VT seriesPUMA VT900PUMA VT1100

PUMA VT seriesHigh Performance Vertical Turning Center

Page 2: PUMA VT series

0302 /

PUMA

VT series

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA VT seriesThe vertical turning center is designed for long term accuracy, heavy duty cutting and to minimize floor space.

Its powerful spindle drives, meehanite casting and integral box guide way provide unsurpassed rigidity.

Page 3: PUMA VT series

0302 /

Contents

02 Product Overview

Basic Information

04 Basic Structure

08 Line-up / Processing

Detailed Information

06 Standard / Optional

Specifications

08 Applications

10 Capacity Diagram

18 Machine / NC Unit Specifications

22 Customer Support Service

User Friendly design

The bed structure has been redesigned

to facilitate the efficient disposal of high

volumes of chips. In addition, the height of the

operation panel can be adjusted for optimum

convenience. Fixed type pendants are also

available to suit customers’ requirements.

High Reliability

In order to assure heavy duty machining and

optimized chip flow, the machine base body is

designed and streamlined.

Further Enhanced Turning Capacity

The turning capacity achieved 32" of max. chuck

size and 1100 mm of max. turning diameter.

Page 4: PUMA VT series

0504 /

PUMA

VT series

Basic Mechanism Robust Bed Construction

Robust Column Construction

The wide hardened and ground box ways reduce vibration promoting better tool life and surface finishes. The box ways are turcite coated which allows for 787 ipm rapid traverse rates. The Balanced Counter Weight located inside the column, neutralizes the gravity effect on the Vertical slide. It will also conserve electricity and prevent Turret Drop while in Emergency stop or Power failure. All axis Slides are Induction Hardened and Ground HrC 55 Hardness. Long-term Accuracies are very basic requirements on our products.

3Gibs Support on each for longterm and easy

to maintain accuracy

In order to assure heavy duty machining

and optimized chip flow, the machine

base body is designed and streamlined.

Its small foot print help you systemizing

your manufacturing plan plot in your

factory.

Wide Machining Area

Wider machiningarea for larger /more diverseworkpieces.

Machining Area

190

/ 24

0 (7

.5 /

9.4

)

Ø700 / Ø1000 (Ø27.6/ Ø39.4)

Ø900 / Ø1100 (Ø35.4 / Ø43.3)

PUMA VT900 / VT1100

801

/ 96

0 (3

1 .5

/ 37

.8)

unit : mm (inch)Max. turning diameter

Ø 1100 mm

Max. turning height

1000 mm

Chuck size

24 / 32 inch

(Ø 43.3 inch)

(39.4 inch)

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 5: PUMA VT series

0504 /

Fast and Accurate Turret

The new servo motor turret increases indexing speed and accuracy. The M model uses BMT85P turret to

provide excellent milling performance and reduced thermal error due to low heat generation design.

Higher reliabilityand rigidity withimproved base and spindle motorassembly.

High performance spindle

The highly rigid gearbox structure provides the highest power / torque in its class for heavy duty cutting and

optimum performance. A variety of spindle specifications are available to suit customers’ diverse

requirements.

Max. spindle speed

1800 r/min

Spindle

The new servo turretfacilitates fasterindexing and accuratepositioning.

Turret

Description Unit PUMA VT900 PUMA VT1100

Spindle

Speed r/min 1800 850

Power kW (Hp)45 / 37 (60.3 / 49.6)(S3 60% / S1 Cont.)

60 / 55 / 45 (80.5 / 73.8 / 60.3)

(S3 25% / S3 40% / S1 Cont.)

Max. torque N·m (ft-lbs) 4443 (3278.9) 7552 (5573.4)

C-axis minimum rotation command angle (M type)

deg 0.001

Diversified spindle specifications

Rotary tool Max. speed

3000 r/min

Rotary tool max. power (S3 60% / Cont.)PUMA VT1100M

11 / 7.5 kW

No. of Tool Positions

12st

* The above image has Quick change

tooling option for ATC.

3-axis BMT85P Turret *

Max. power (S3 60%/cont.)

45/37 kW (60.3 / 49.6 Hp)Max. torque

4443 N.m(3278.9 ft-lbs)

(14.8 / 10.1 Hp)

PUMA VT900

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PUMA

VT series

Standard/OptionSpecifications

NO. Description Features PUMA VT900 PUMA VT1100

1

Chuck (LEFT / RIGHT)

610 mm (24 inch) ● X

2 800 mm (32 inch) ◦ ●

3 1000 mm (40 inch) X ◦

4 None ◦ ◦

5Jaw (LEFT / RIGHT)

Soft jaw ● ●

6 Hard jaw (Hardened & Ground Hard Jaws) ◦ ◦

7

Chucking option

Dual pressure chucking ◦ ◦

8 Chuck clamp confirmation ◦ ◦

9 Hydraulic chuck & actuating cylinder *1 ◦ ◦

10Coolant pump

4.5 bar ● ●

11 7 / 10 / 14.5 bar ◦ ◦

12

Coolant option

High coolant interface ◦ ◦

13 Oil Skimmer(Belt type) ◦ ◦

14 Coolant chiller(circulation type) ◦ ◦

15 Coolant pressure switch ◦ ◦

16

Chip conveyor

Side chip conveyor(Left)_Hinged type ◦ ◦

17 Side chip conveyor(Left)_Magnetic scraper ◦ ◦

18 Rear chip conveyor_Hinged type ◦ ◦

19 Rear chip conveyor_Magnetic scraper ◦ ◦

20

Chip processing options

Chip bucket ◦ ◦

21 Coolant flushing ◦ ◦

22 Air gun ◦ ◦

23 Coolant gun ◦ ◦

24

Automatic configuration

Auto door with safety edge ◦ ◦

25 Automatic side door ◦ ◦

26 Work & Tool counter ◦ ◦

27 ATC(Automatic tool changer) X ◦

28Robot Interface

PMC I/O MODULE TYPE ◦ ◦

29 PROFIBUS-DP TYPE X ◦

30

Customized Special

Option

Coolant level switch_sensing level_Low ◦ ◦

31 Quick change tooling (CAPTO) ◦ ◦

32 Mist Collector_2.2 KW ◦ ◦

33 Accumulator For Hydraulic Power Unit ◦ ◦

34 Air Blower Through Turret_With Coolant ◦ ◦

35 Raised Column_250Mm ◦ ◦

● Standard ◦ Optional X N/A

Various optionalfeatures are availableto suit customers’diverse applications.

*1 : In case of chuck specification change, it may be necessary to replace the chuck cylinder.

*For more details, please contact Doosan.

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 7: PUMA VT series

0706 /

Automatic tool changer

Accessories

VT1100 / VT1100M

Chip DisposalBed Structure for Easier Chip Disposal

Flexible Chip Conveyor Right / Left (Rear / Side) )

Over head Coolant for chuck

Chip air blow

Bed wash coolant

Chip ConveyorLeft

Chip ConveyorRight

Chip Conveyor Rear Chip Conveyor Rear

Gear boxPUMA VT900 / VT1100 (Standard)

Auto doorPneumatic cylinder

Manual tool setterRemovable type, Renishaw

Quick change tooling (CAPTO)

Automatic tool changer

Max. spindle speed

850 r/min

Description Unit Specifications

MAGAZINE& ATC

Tool shank - CAPTO C8Tool storage capacity ea 12Max. tool diameter mm (inch) 110 (4.3)Max. tool length mm (inch) 450 (17.7)Max. tool mass kg (lb) 15 (33.1)Tool Search Time (1 PORT) sec 0.8No. of CAPTO Tool Holder on turret ea 1~12

*Please contact DOOSAN to select detailed ATC specifications

Capto tool of ATCprovide the higherproductivity at difficultto cut material.

Chip disposal system offers improved maintainability for either manual operation or automated system.

Motor (30 min)

60 kW (80.5 Hp)

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PUMA

VT series

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

DOOSAN Fanuc i Plus

DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience.

DOOSAN Fanuc i Plus• 15 inch color display

Intuitive and user-friendly design

USB & PCMCIA card QWERTY keyboard• EZ-guide i standard

• Ergonimic operator panel

• 2MB Memory

• Hot key

15 inch screen + New OP

DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating

common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.

iHMI Touch screen

iHMI provides an intuitive interface that utilizes a touch screen for quick and easy operation

and provides a variety of applications that can help machine operation.

• PLANNINGTool information such as tool offset and tool life can be checked and set, and scheduler function is provided.

• MACHININGMDI, EDIT, MEM, JOG screen can be changed by using touch function, and it is quick and easy to move to sub menu by using soft key.

• IMPROVEMENTUser can set up to record data for analysis and monitor the specific signals by setting up the maintenance and inspection function. Also user can add items.

• UTILITYView and search PDF and TEXT files, create notes from text / images / drawings, and link to web pages. For users who are familiar with the DDOOSAN Fanuc i Plus screen, the screen can be switched.

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SIEMENS S828D 15.6 inch screen + New OP

The newly-designed operation panel enhances operating convenience by incorporating common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.

Conversational Convenient function

The machining monitoring function developed on the basis of the Shop Turn – an interactive machining support function of SIEMENS – provides users with cutting, servicing and maintenance screens for easy and convenient machine operation.

SIEMENS CNC optimizedfor DOOSAN machinetools maximizes usersʼproductivity.

15.6-inch display

• USB (standard)

• QWERTY Keyboard (standard)

Cutting and operation support functionThis function shows a cutting and tool pathsimulation of a cutting program on a real-time basis.

Maintenance and service convenience functionMaintenance and service of major units and peripheraldevices, timer setting and parts counter setting can beeasily carried out on a convenient screen.

[offset]

[operating parameter]

[TC service]

Machining accuracy improvementThe NC controls spindle speed at an optimal level forprecision threading and turning, making it possible toimprove surface roughness automatically.

[various]

[attachment]

[DSSV]

Gear shifting convenience functionDialogue interactive screen for gear switching.

Page 10: PUMA VT series

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PUMA

VT series

Max. spindle speed : 1800 r/min

Max. power : 45 kW (60.3 Hp)

Max. spindle speed : 3000 r/min

Max. power : 11 kW (14.8 Hp)

Max. spindle speed : 850 r/min

Max. power : 65 kW (87.2 Hp)

Max. spindle speed : 3000 r/min

Max. power : 11 kW (14.8 Hp)

Spindle Power – Torque Diagram (FANUC)

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

4443 (3278.9)3562 (2628.8)

1000 (738.0) 1000 (1341.0)807 (595.6)664 (490.0)

100 (73.8) 100 (134.1)

37 (49.6)45 (60.3)

0 10 100 1000 1800138853250425297

S3 60%

S1 Cont.

S3 60%

S1 Cont.

S3 60%

S1 Cont.

S3 60%

S1 Cont.

100100357250143

85057132982

7552 (5573.4)10000 (7380.0)

100 (73.8)

1000 (738.0)

6391 (4716.6)5229 (3859.0)

1889 (1394.1)1599 (1180.1)

1308 (965.3) 1000 (1341.0)

10000 (13410.0)

100 (134.1)

55 (73.8)45 (60.3)

45 (87.2)

S6 25%S6 40%S1 Cont.

S6 25%S6 40%S1 Cont.

S6 25%

S6 40%S1 Cont.

S6 25%

S6 40%S1 Cont.

Spindle

Rotary Tool

S6 25%

S6 25%

S1 Cont.

S1 Cont.

100 (73.8)140 (103.3)

100 (73.8)140 (103.3)

70 (51.7)

5.5 (7.4)

10 (7.4) 10 (7.4)

010 100

7501000 3000

2250

S6 60%

S6 60%

S1 Cont.

S1 Cont.

95 (70.1)

11 (14.8)

7.5 (10.1)

100 (134.1)100 (134.1)

10(13.4)11 (14.8)

10(13.4)

010 100

7501000 3000

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA VT900/M

PUMA VT900M

PUMA VT1100/M

PUMA VT1100M

Page 11: PUMA VT series

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Spindle Power – Torque Diagram (SIEMENS)

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Torq

ue :

N. m

(lbf

-ft)

Out

put :

kW

(Hp)

Spindle speed : r/min

Spindle

Rotary Tool

PUMA VT900/M

PUMA VT900M

PUMA VT1100/M

PUMA VT1100M

Max. spindle speed : 1800 r/min

Max. power : 45 kW (60.3 Hp)

Max. spindle speed : 3000 r/min

Max. power : 14.3 kW (19.2 Hp)

Max. spindle speed : 850 r/min

Max. power : 55 kW (73.8 Hp)

Max. spindle speed : 3000 r/min

Max. power : 17 kW (22.8 Hp)

1000 (738.0)

100 (73.8)

10 100 1000125 147 223 546 688810 1227 1800

100 (134.1)

10 (13.4)

100 (134.1)

14.3 (19.2)

7.5 (10.1)

17 (22.8)

7.5 (10.1)10 (13.4)

100 (134.1)

10 (13.4)

41 (55.0)45 (60.3)

2662 (1964.6)

625 (461.3)

483 (356.5)

3444 (2541.7) S6-60%

119 (87.8)

62 (45.8)

100 (73.8)

10 (7.4)

100 (73.8)

10 (7.4)

141 (104.1)

62 (45.8)

Cont.

S6-60%

Cont.

S6-60%S6-60%

Cont.Cont.

10000 (7380.0)

1000 (738.0)

100 (73.8)

1000 (1341.0)

100 (134.1)

55 (73.8)44 (59.0)

10 (13.4)

6385 (4712.1)5107 (3769.0)

1597 (1178.6)1278 (943.2)

S6-60%Ps1

S6-60%Ps1

S6-60%

Ps1

S6-60%

Ps1

10001001150 1950 3000

1000100101150 1550 3000

100100 32225082 329 850

S6 25%

S1 Cont.

Pmax

Ps1

Pmax

Ps1

S6 25%

S1 Cont.

Page 12: PUMA VT series

1312 /

PUMA

VT series

Unit: mm (inch)

Top View

Top View

Side View

External Dimensions

PUMA VT900 / VT900M / PUMA VT900-2SP / VT900M-2SP

(Door Stroke)

135 (5.3)55 (2.2)

Chip Conveyor

Chip Conveyor

Rear (Option)

Rear (Option)

Chip ConveyorLeft (Option)

Chip ConveyorRight (Option)

Chip ConveyorLeft (Option) Chip Conveyor

Right (Option)

Chip ConveyorRear (Option)

2470

.7(9

7.3)

990 (39.0) 1050 (41.3)10 (0.4)

90(3.5)

1050 (41.3) 990 (39.0)

2130 (83.9)2130 (83.9)4270 (168.1)

960 (37.8)

10 (0.4)1136 (44.7)1136 (44.7)

320

(12.

6)3621

(142

.6)

1070

(42.

1)

1070

(42.

1)

320

(12.

6)

530 (20.9)

611.5 (24.1)

651.5 (25.6)

938.5 (36.9)

938.5 (36.9)

490 (19.3)

110(4.3)

471

(18.

5)20

45 (8

0.5)

3516

(138

.4)

1000

(39.

4)

1136 (44.7)4270 (168.1)1136 (44.7)

722

(28.

4)

960 (37.8)

640

(25.

2)49

0 (1

9.3)

3455

(136

.0)

1295 (51.0)2 (0.1)

728 (28.7)425 (16.7)

2450 (96.5)

255

(10.

0)16

50 (6

5.0)

320 (

12.6)

1140

(44.

9)

1000 (39.4)2045 (80.5)

3621

(142

.6)

1070

(42.

1)66

7 (2

6.3)

3050 (120.1) 717 (28.2)5 (0.2)

640

(25.

2)12

89 (5

0.7)

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 13: PUMA VT series

1312 /

PUMA VT1100 / VT1100M

Top View

Top View

Side View

Unit: mm (inch)

R300

Chip ConveyorRear (Option)

Chip ConveyorRight (Option)

Chip ConveyorRight (Option)

Chip ConveyorRear (Option)

2850 (112.2)

1375 (54.1) 1320 (52.0)

5 (0.2)

150 (5.9)

1634 (64.3)

1367

(53.

8)61

0 (2

4.0)

3700

(145

.7)

312

(12.

3)

120 (4.7) 2270 (89.4) 15 (0.6) 900 (35.4)

3305 (130.1)270 (10.6)

1360

(53.

5)60

0 (2

3.6)

3700

(145

.7)

4012

(158

.0)

311.

7(1

2.3)

1370

(53.

9)66

7 (2

6.3)

987 (38.9)

900

(35.

4)24

05 (9

4.7)

3305

(130

.1)

150(5.9) 5 (0.2)

1375 (54.1) (Door)1300 (51.2) (Door Stroke)

20 (0.8)

270

(10.

6) 69

5 (2

7.4)

600

(23.

6)

895 (35.2)736 (29.0)1219 (48.0)

987

(38.

9)

1634 (64.3)

Page 14: PUMA VT series

1514 /

PUMA

VT series

Unit: mm (inch)

Tool Interference Diagram

PUMA VT900 / VT900-2SP

PUMA VT1100

PUMA VT900M / VT900M-2SP

PUMA VT1100M

ø920 (36.2)

ø900 (35.4)

ø680 (26.8)

ø317 (12.5)

ø308 (12.1)

ø371 (14.6)

ø316 (12.4)

ø312 (12.3)

ø920 (36.2)

ø313 (12.3)80(3.1) 250 (9.8)

330 (13.0)40(1.6)20 (0.8) 450 (17.7)

370 (14.6)470 (18.5)(X-axis Travel)

20 (0.8) 450 (17.7) 310 (12.2)40(1.6) 350 (13.8)

45(1.8) 265 (10.4)

ø310.8 (12.2)

ø284 (11.2)

ø282 (11.1)

ø620 (24.4)

ø282 (11.1)

ø282 (11.1)ø900 (35.4)

470 (18.5)(X-axis Travel)

580 (22.8)25 (1.0)

ø921 (36.3)

ø1100 (43.3)

ø1200 (47.2)

ø502 (19.8)

ø437 (17.2)

ø921 (36.3)

ø440 (17.3)

ø440 (17.3)

500 (19.7)350 (13.8)110

(4.3)40 (1.6)

350 (13.8)110(4.3)

40 (1.6)500 (19.7)580 (22.8)

25 (1.0)

ø440 (17.3)

ø418 (16.5)

ø440 (17.3)

ø923 (36.3)

ø1100 (43.3)

ø925 (36.4)

ø1200 (47.2)

ø418 (16.5)

ø485 (19.1)

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 15: PUMA VT series

1514 /

Unit: mm (inch)

Working Range

PUMA VT900 / VT900-2SP

PUMA VT1100

PUMA VT900M / VT900M-2SP

PUMA VT1100M

850

(33.

5)

850

(33.

5)80

0 (3

1.5)

147

(5.8)

147 (

5.8)43 (1

.7)

50 (2

.0)

50 (2

.0)

43 (1

.7)

147

(5.8

)

24 inch

20 (0.8)470 (18.5)

80 (3.1)120(4.7)

250(9.8)

250(9.8)

128 (5.0)120 (4.7)

850

(33.

5)43

(1

.7)

125

(4.9

)43

(1.7

)

200

(7.9

)

24 inch

80 (3.1) 130 (5.1)

120(4.7)

250(9.8)

250(9.8)

188(7.4)

850

(33.

5) (Z

-axi

s Tr

avel

)13 (0.5

)

190

(7.5

)

24 inch

20(0.8)

470 (18.5) (X-axis Travel)

24 inch

32 inch

850

(33.

5)

(Z-a

xis

Trav

el)

155

(6.1

)60 (2.4

)140

(5.5

)85

8 (3

3.8)

147

(5.8

)

265 (10.4)

195 (7.7)

150 (

5.9)

45 (1

.8)

8 (0.3

)

195

(7.7)

5 (0.2

)

37 (1

.5)

268 (

10.6)

187 (

7.4)

32(1.

3)

1000

(39.

4)

60 (

2.4)

37 (1

.5)

150 (

5.9)

196 (

7.7)

268 (

10.6)

60(2.4)

25(1.0)

40 (1.6)

110(4.3)

580 (22.8) 500 (19.7) 350 (13.8) 350 (13.8) 150 ( 5.9)

60(2.4)

350 (13.8) 350 (13.8) 285.5 (11.2)

150 ( 5.9)40 (1.6)

75 (3.0) 45 (1

.8)

45 (1

.8)

37 (1

.5)

77

(3.0)

150

( 5.9)

77 (3

.0)

37 (

1.5)

150 ( 5.9)

150 ( 5.9) 150 ( 5.9)110 (4.3) 40 (1.6) 142 (5.6)

32 (1.3)

60(2.4)

8 (0.3)

40 (1.6) 110

(4.3) 110 (4.3)

150 ( 5.9)

150 ( 5.9) 212 (8.3)

40 (1.6) 110

(4.3) 60

(2.4)

500 (19.7) 62 (2.4)

187 (

7.4)

113

(4.4)

37 (1

.5)

37

(1.5)

46 (1

.8)

32 inch 32 inch

40 (1.6)

25 (1.0) 110 (4.3)

580 (22.8)

60 (2.4)

500 (19.7) 150 ( 5.9) 350 (13.8)

60 (2.4)

110 (4.3)

40 (1.6) 350 (13.8) 135 (5.3)

350 (13.8) 350 (13.8) 150

( 5.9)

191 (7.5) 135 (5.3)

56(2.2)

111 (4.4) 100(3.9)

110 (4.3) 60 (2.4)

60 (2.4)

65 (2.6) 95 (3.7) 40 (1.6)

212 (8.3) 150 ( 5.9)

485 (19.1) 56 (2.2)

8 (0.3

) 45

(1.8)

46

(1.8)

37 (1

.5) 60 (2

.4)

150 (

5.9)

150 (

5.9)

196 (

7.7)

268 (

10.6)

187

(7.4)

37 (1

.5)

37 (1

.5)

37 (1

.5)

100

(3.9) 74

.2(2.

9)

72.5 (

2.9)

77 (3

.0)

70 (2

.8)

37 (1

.5)

37 (1

.5)

100

(3.9)

114.2

(4.

5) 70 (2

.8)

72.5

(2.9)

113

(4.4)

1000

(39.

4)

32 inch

77

(3.0)

150

( 5.9)

150 ( 5.9)142 (5.6) 32 (1.3)

8 (0.3)

Page 16: PUMA VT series

1716 /

PUMA

VT series

Unit: mm (inch)

Unit: mm (inch)

Tooling System

PUMA VT900 / VT900-2SP

PUMA VT900M / VT900M-2SP

ø80

O.D Tool□32

O.D Tool Holder□32

Face Tool Holder□32

U-Drill Cap(BMT 85)

I.D Tool Holderø80

Facing Tool□32

Boring Barø20 ø25ø32 ø40ø50 ø60

U-Drillø25 ø32ø40 ø50

Boring BarSleeves

Strightmilling unit

Collet Adapter

Milling ArborAdapter

Weldon Adapter

Angularmilling unit

Plug

U-DrillSleeves

12st Turret(BMT 85P/ER50)

ø80

Satndard

(4)

(2)

(2)

(12)

(1)

(1)

(1)

(1)(1)

(3)

PUMA VT900M-2SP는PUMA VT900M Tooling의 2배임

Quantity: PUMA VT900M/VT900M-2SP

O.D Tool□32 RL

Facing Tool□32 RL

Profile Tool□32 RL

Taper DrillMT. No.3,4,5 Drill Socket

O.D Holder□32 RL

Face Holder□32 RL

U-Drill Capø80

I.D Tool Holderø80

U-Drill Sleeve

Boring Sleeve

U-Drillø32 ø40 ø50 ø60

Boring Barø20 ø25 ø32ø40 ø50 ø60

ø80

ø80

ø80

ø80

12 Station Turret

Satndard

(5)

(1)

(1)

(6)

PUMA VT900-2SP는PUMA VT900 Tooling의2배임

Boring Bar

선택

Drill Socketø80 (3.1) - MT. 3 (1)ø80 (3.1) - MT. 4 (1)ø80 (3.1) - MT. 5 (1)

Boring Sleeveø80 (3.1) - ø20 (0.8) (1)ø80 (3.1) - ø25 (1.0) (1)ø80 (3.1) - ø32 (1.3) (1)ø80 (3.1) - ø40 (1.6) (1)ø80 (3.1) - ø50 (2.0) (1)ø80 (3.1) - ø60 (2.4) (1)

U-Drill Sleeveø80 (3.1) - ø32 (1.3) (1)ø80 (3.1) - ø40 (1.6) (1)ø80 (3.1) - ø50 (2.0) (1)ø80 (3.1) - ø60 (2.4) (1)

Boring Sleeveø20 (0.8) - ø80 (3.1) (1)ø25 (1.0) - ø80 (3.1) (1)ø32 (1.3) - ø80 (3.1) (1)ø40 (1.6) - ø80 (3.1) (1)ø50 (2.0) - ø80 (3.1) (1)ø60 (2.4) - ø80 (3.1) (1)

U-Drill Sleeveø32 (1.3) - ø80 (3.1) (1)ø40 (1.6)- ø80 (3.1) (1)ø50 (2.0) - ø80 (3.1) (1)ø60 (2.4) - ø80 (3.1 (1))

Drill Socketø80 (3.1) - MT. 3 (1)ø80 (3.1) - MT. 4 (1)ø80 (3.1) - MT. 5 (1)

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 17: PUMA VT series

1716 /

Unit: mm (inch)

Unit: mm (inch)

PUMA VT1100

PUMA VT1100M

ø80

O.D Tool□32

O.D Tool Holder□32

Face Tool Holder□32

U-Drill Cap(BMT 85)

I.D Tool Holderø80

Facing Tool□32

Boring Barø20 ø25ø32 ø40ø50 ø60

U-Drillø25 ø32ø40 ø50

Boring BarSleeves

Strightmilling unit

Collet Adapter

Milling ArborAdapter

Weldon Adapter

Angularmilling unit

Plug

U-DrillSleeves

12st Turret(BMT 85P/ER50)

ø80

Satndard

(4)

(2)

(2)

(12)

(1)

(1)

(1)

(1)(1)

(3)

O.D Tool□32 RL

Facing Tool□32 RL

Profile Tool□32 RL

Taper DrillMT. No.3,4,5 Drill Socket

O.D Holder□32 RL

Face Holder□32 RL

U-Drill Capø80

I.D Tool Holderø80U-Drill Sleeve

Boring Sleeve

U-Drillø32 ø40 ø50 ø60

Boring Barø20 ø25 ø32ø40 ø50 ø60

ø80

ø80

ø80

ø80

12 Station Turret

Satndard

(5)

(1)

(1)

(6)

Boring Bar

선택

Quantity: PUMA VT1100

Drill Socketø80 (3.1) - MT. 3 (1)ø80 (3.1) - MT. 4 (1)ø80 (3.1) - MT. 5 (1)

Boring Sleeveø80 (3.1) - ø20 (0.8) (1)ø80 (3.1) - ø25 (1.0) (1)ø80 (3.1) - ø32 (1.3) (1)ø80 (3.1) - ø40 (1.6) (1)ø80 (3.1) - ø50 (2.0) (1)ø80 (3.1) - ø60 (2.4) (1)

U-Drill Sleeveø80 (3.1) - ø32 (1.3) (1)ø80 (3.1) - ø40 (1.6) (1)ø80 (3.1) - ø50 (2.0) (1)ø80 (3.1) - ø60 (2.4) (1)

Boring Sleeveø20 (0.8) - ø80 (3.1) (1)ø25 (1.0) - ø80 (3.1) (1)ø32 (1.3) - ø80 (3.1) (1)ø40 (1.6) - ø80 (3.1) (1)ø50 (2.0) - ø80 (3.1) (1)ø60 (2.4) - ø80 (3.1) (1)

U-Drill Sleeveø32 (1.3) - ø80 (3.1) (1)ø40 (1.6)- ø80 (3.1) (1)ø50 (2.0) - ø80 (3.1) (1)ø60 (2.4) - ø80 (3.1 (1))

Drill Socketø80 (3.1) - MT. 3 (1)ø80 (3.1) - MT. 4 (1)ø80 (3.1) - MT. 5 (1)

Page 18: PUMA VT series

1918 /

PUMA

VT series

Description UnitPUMAVT900

PUMAVT900-2SP

PUMAVT900M

PUMAVT900M-2SP

PUMAVT1100

PUMAVT1100M

Capacity

Swing over bed mm (inch) 1000 (39.4) 1270 (50.0)

Swing over saddle mm (inch) 700 (27.6) 1000 (39.4)

Recom. turning diameter mm (inch) 610 (24.0) 800 (31.5)

Max. turning diameter mm (inch) 900 (35.4) 1100 (43.3)

Max. turning height mm (inch) 801 (31.5) 801 (31.5) 809 (31.9) 809 (31.9) 960 (37.8)

Chuck size mm (inch) 610 (24.0) 800 (31.5)

TravelsX-axis mm (inch) 470 (18.5) 580 (22.8)

Z-axis mm (inch) 850 (33.5) 1000 (39.4)

FeedratesRapid traverse rate X-axis m/min 20

Z-axis m/min 20

Main Spindle

Spindle speed r/min 1800 850

Spindle nose ASA ISO 702-1 A2#15 ISO 702-4-No15

Spindle bearing diameter (Front)

mm (inch) 200 (7.9)

Spindle through hole mm (inch) 107 (4.2) 100 (3.9)

Main spindle indexing angle (C-axis)

deg -360

(in 0.001)-

360 (in 0.001)

Turret

No. of tool stations st 12

OD tool size mm (inch) 32 (1.3)

Max. boring bar size mm (inch) ø80 (ø3.1)

Turret Indexing time(1 station swivel)

s 2.0 1.6 2.2

Motor

Main spindle motor (FANUC) kW (Hp)45 / 37 (60.3 / 49.6)(S3 60% / S1 Cont.)

65 / 55 / 45 (87.2 / 73.8 / 60.3)(S6 25% / S6 40% /

S1 Cont.)

Main spindle motor (SIEMENS) (S6-60% / S1 Cont.)

kW (Hp) 45 / 41 55 / 44

Servo motor (FANUC)X/Zaxis

kW (Hp) 4.0 / 4.0 (5.4 / 5.4) 4.0 / 7.0 (5.4 / 9.4)

Servo motor motor(SIEMENS)

X/Z axis

kW (Hp) 3.3 / 4.29 (4.4 / 5.8) 4.0 / 9.0 (5.4 / 12.1)

Rotary tool spindle motor (FANUC) kW (Hp) - 7.0 (9.4) - 11 (14.8)

Rotary tool spindle motor (SIEMENS) (S6 25% / S1 Cont.)

kW (Hp) 14.3 / 7.5 (19.2 / 10.1) 7.0 / 7.5 (9.4 / 10.1)

Power source

Electric power supply(rated capacity)

kVA 75 145 80 155 90 100

Machine Size

Height mm (inch) 3621 (142.6) 4012 (158.0)

Length mm (inch)2130 (83.9)

4270 (168.1)

2130 (83.9)

4270 (168.1)

2850 (112.2)

Width mm (inch) 3050 (120.1) 3305 (130.1)

Weight kg (lb)12500

(22557.4)25000

(55114.8)12500

(22557.4)25000

(55114.8)22000

(48501.0)

Controller

Standard DOOSAN Fanuc i Plus Fanuc 32i

Option

Fanuc 32i

Fanuc 31i

Fanuc 32i

Fanuc 31i

DOOSAN Fanuc i Plus

SIEMENS 828D

SIEMENS 828D

SIEMENS 828D

Machine Specifications

PUMA VT series

* The specifications and information above-mentioned may be changed without prior notice.

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 19: PUMA VT series

1918 /

NO. Item Spec.DOOSAN

Fanuc i Plus Fanuc 31i Fanuc 32i

1Controls

Controlled axes X, Z, C (!) X1, Z1, X2, Z2 X, Z, C (!)2 Simultaneously controlled axes Std. 2 axes 4 axes (!) 4 axes 4 axes (!)3

Axis Functions

Backlash compensation 0~±9999 pulses ● ● ●4 Cs contouring control ●(!) X ●(!)5 Follow-up / Chamfering on/off ● ● ●

6 HRV2 control ● ● ●7 Least input increment 0.001mm / 0.0001" ● ● ●8 Stored stroke check1 Overtravel control ● ● ●9

OperationAutomatic operation(memory) / Buffer register ● ● ●

10 Handle incremental feed X1, X10, X100 ● ● ●11 Search function Sequence NO. / Program NO. ● ● ●12

Interpolation

1st, reference position return Manual, G28 ● ● ●13 2nd reference position return G30 ● ● ●14 Reference position return check G27 ● ● ●15 Circular interpolation G02 ● ● ●16 Continuous thread cutting ● ● ●17 Dwell G04 ● ● ●18 Linear interpolation G01 ● ● ●19 Multiple threading /Thread cutting retract ● ● ●20 Polar coordinate interpolation ●(!) X ●(!)21 Thread cutting / Synchronous cutting ● ● ●22

Feed Functions

Feed per minute / Feed per revolution ● ● ●23 Feedrate override 0 - 200% (10% unit) ● ● ●24 Jog feed override 0 - 2000 mm/min ● ● ●25 Rapid traverse override F0/ 25 / 100% ● ● ●26 Tangential speed constant control ● ● ●27

Axuiliary &Spindle Functions

1st Spindle orientation ● ● ●28 Constantant surface speed control ● ● ●29 M-function M3 digit ● ● ●30 Multi-spindle control ●(!) ● ●(!)31 Rigid tapping ● ● ●32 Spindle speed override 0~150% ● ● ●33

ProgrammingFunctions

Absolute / Incremental programming ● ● ●34 Canned cycle for drilling / turning ● ● ●35 Custom macro ● ● ●

36 Decimal point programming /pocket calculator type decimal point programming

● ● ●

37 Direct drawing dimension programming ● ● ●

EZ Guide i Conversational programming

●1) ● ●

36 iHMI with EZ Guide i Conversational programming solution

◦2) ◦2) X

37 Maximum program dimension ±9 digits ● ● ●38 Multi repetitive canned cycle G70~G76 ●(!) ● ●(!)39 Optional block skip(without hardware) Total 9 (Only NC function) ● ● ●40 Sequence number N8 N8 N841 Programmable data input G10 ● ● ●42 Sub program call Nested holds 10 10 1043 Tape format for FANUC series 10/11 ● X X44 Tape format for FANUC series 15 X ● ●45 Work coordinate system selection G52~G59 ● ● ●46

Tool Functions

Auto tool offset ● ● ●47 Tool monitoring system X ◦ X48 Direct input of tool offset value measured B ● ● ●49 Tool geometry / wear compensation Geometry & wear data ● ● ●50 Tool life management ● ● ●51 Tool nose radius compensation G40~G42 ● ● ●52 T-code function T2+2 digits ● ● ●53 Tool offset pairs 124 32 6454 Tool offset value counter input ● ● ●55

Editing Op.Functions

Display unit15" Color LCD ● ● ●

56 15" Color LCD with Touch Panel

◦ ◦ ◦

57 Background editting ● ● ●

58 Expanded part program editting Copy, Move, Change of NC program

● ● ●

59 No. of Registered programs 5120M (2MB)_1000 programs

640M (256KB)_500 programs

640M(256KB)_500 programs

60 Part program editing / Program protect ● ● ●61

Setting & Display

Machine alarm diagnosis ● X X62 Display of spindle speed and T-code at all screen ● ● ●63 Help function Alarm&Operation display ● ● ●64 Self diagnostic function ● ● ●65 Servo setting screen / Spindle setting screen ● ● ●66 Tool path graphic display ● ● ●67

Data Input &Output

I/O interface RS-232C ● ● ●68 Memory card input and output ● ● ●69 Reader puncher control CH1 interface ● ● ●

70Other Functions

Ethernet function Embedded ethernet function

● ● ●

71 PMC system ● ● ●

CNC Specifications

Standard Optional X Not applicable (!) : only M type

FANUC

1) only with 15" LCD standard 2) only with 15" Touch LCD standard

Page 20: PUMA VT series

2120 /

PUMA

VT series

CNC Specifications

Standard Optional X Not applicable

SIEMENS No. ITEM Spec.S828D

PUMA VT900/M, PUMA VT1100/M

1

Axes control

Controlled axes R: Milling spindle

2 axis X, Z, SP2 M-type X, Z, C, R

3 Simultaneously controlled axes Positioning(G00)/Linear interpolation(G01) : 3 axesCircular interpolation(G02, G03) : 2 axes

4 Backlash compensation ●5 Leadscrew error compensation ●6 Measuring system error compensation ●7 Feedforward control velocity-dependent ●8 Follow up mode ●9 Programmable acceleration ●10 Emergency stop / overtravel ●11 Least command increment 0.001mm (0.0001 inch) ●12 Least input increment 0.001mm (0.0001 inch) ●13 Maximum commandable value ±99999.999mm (±3937 inch) ●14 Machine lock (PRT) ●15 Absolute encoder ●16

Interpolation & Feed function

Dry run ●17 Feedrate/Rapid override 0 - 120 % ●18 Reference point return G75 FP=1 ●19 2nd reference point return G75 FP=2 ●20 3rd / 4th reference return G75 FP=3, 4 ●21 Linear interpolation Max. 4 ●22 Circular interpolation G02, G03 ●23 Inverse time feedrate G93 ●24 Helical interpolation ●25 Universal interpolator NURBS ●26 Spline interpolation (A, B and C splines) ○27 Dwell G04 ●28 Separate path feed for corners and chamfers ●29 Reposition ●30 Acceleration with Jerklimitation ●31 Positioning G00 ●32 Cartesian point-to-point (PTP) travel ●

33TRANSMIT/cylinder surface transformation

Not available for 2-axis type ●

34 Inclined axis If machine attached inclind Y axis ●

35Inclined axis TRAANG after TRANSMIT/TRACYL

If machine attached inclind Y axis ●

36Couplings

CP-Basic(If machine attached milling spindle)

37 CP-Comfort ○

38

Spindle & M code function

Spindle speed, digital setpoint ●

39Spindle speed, max. programmable value range

106 ... 0.0001 (display: ± 999999999.9999)

40 Spindle override 50 - 120 % ●41 Automatic gear state selection ●42 Oriented spindle stop ●43 Spindle speed limitation min./max. ●44 Constant cutting rate ●

45Spindle control via PLC (Positioning, oscillation)

46 Changeover to axis mode ●

47Tapping with compensating chuck/rigid tapping

48 Retraction for rigid tapping ●49

Tool function

Tool radius compensations in plane50 • With approach and retract strategies ●

51• With transition circle/ellipse on outer

edges●

52Number of tools/cutting edges in tool list

PPU.4 for S828D SW261 (2 axis/M-type) 256/51253 PPU.4 for S828D SW281 (S/MS/Y/SY-type) 768/153654 Tool length compensation ●55 Operation with tool management ●56 Tool list ●57 Tool offset selection via T and D numbers ●58 Replacement tools for tool management Include tool load monitoring option ○59 Monitoring of tool life and workpiece count ●60 Manual measurement of tool offset ●61 Magazine list ●62 Loading and unloading of tools ●63

Programming & Editing function

Number of subroutine passes <= 9999 ●64 Number of levels for skip blocks 1 ●65 Number of levels for skip blocks 8 ○66 Polar coordinates ●67 1/2/3-point contours ●

68 Dimensions metric/inch, changeover manually or via program

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

Page 21: PUMA VT series

2120 /

Standard Optional X Not applicable

No. ITEM Spec.S828D

PUMA VT900/M, PUMA VT1100/M

69

Programming & Editing function

Program functions 70 • Dynamic preprocessing memory FIFO ●

71 • Look ahead number of blocksIn 840D, If machine attached milling spindle

1

72 • Frame concept ●

73 • Inclined-surface machining with swivel cycle ●

74 • Axis/spindle replacement ●

75 • Geometry axes, switchable online in the CNC program ●

76 • Program preprocessing ●

77 Online ISO dialect interpreter ●

78 Program/workpiece management 73 • Parts programs on NCU, max. number 75074 • Workpieces on NCU, max. number 25075 • On USB storage medium (e.g. disk drive, USB stick) ●

76 • On network drive ○

77 Settable offsets, max. number G54, G55, G56 … 10078 Program editor 79 • Programming support for cycles program(Program Guide) ●

80 • CNC editor with editing functions: Marking, copying, deleting

81 • Programming graphics/free contour input (contour calculator) ●

82 • Support for parameter input Animated Elements ●

83 • ShopTurn/ShopMill Machining step programming ●

84 Technology cycles for drilling/milling ●

85 Pocket milling free contour and islands stock removal cycle ●

86 Residual material detection ●

87 Access protection for cycles ●

88 Programming support can be extended,e.g. customer cycles ●

89 2D simulation ●

90 3D simulation, finished part ●

91 Simultaneous recording ●

92

Others functions (Operation, setting & Display, etc)

JOG 93 • Handwheel selection ●

94 • Switchover: inch/metric ●

95 • Manual measurement of zero/work offset ●

96 • Manual measurement of tool offset ●

97 • Automatic tool/workpiece measurement ●

98 • Reference point approach, automatic/via CNC program ●

99 Automatic

100 • Execution from USB or CF card interface on operator panel front

101 • Execution from HMI memory on NCU CF cardIn 840D, If machine attached milling spindle

X

102 • Execution from network drive ○

103 Operating software languages 104 • Ch_S,Ch_T, En, Fr, Gr, It, Kr, Pt, Sp ●

105 • Additional languages, use of language extensions ●

106 Working area limitation ●

107 Limit switch monitoring ●

108 Software and hardware limit switches ●

109 Position monitoring ●

110 Standstill (zero-speed) monitoring ●

111 Clamping monitoring ●

112 2D/3D protection zones ●

113 Contour monitoring ●

114 Axis limitation from the PLC ●

115 Alarms and messages ●

116 Action log can be activated for diagnostic purposes ●

117 PLC status ●

118 Remote Control System (RCS) remote diagnostics 119 • RCS Host remote diagnostics function ○

120 • RCS Commander (viewer function)RCS Commander for PC/PG on CD-ROM

121 Integrated service planner for the monitoring of service intervals

122 Measuring, Measuring stage 1 Two probes (switching) with/without deletion of distance-to-go

Measurement prove & receiver is needed

123

Measuring cycles for drilling/milling and turning• Calibrating workpiece probes• Workpiece measurement• Tool measuring

Measurement prove & receiver is needed (included in MDynamics 3-axis & 5-axis ) In 840D, If machine attached milling spindle

124 Easy Extend ●

125 Contour handwheel ●

126 Integrate screens in SINUMERIK Operate withSINUMERIK Integrate Run MyScreens

127 Cross-mode actions (ASUPs and synchronized actions in all operating modes)

SIEMENS

Page 22: PUMA VT series

2322 /

PUMA

VT series

Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, Anywhere

Doosan machine tools provides a system-based professional support service before

and after the machine tool sale by responding quickly and efficiently to customers’ demands.

By supplying spare parts, product training, field service and technical support, we can provide top class support

to our customers around the world.

Responding to Customers Anytime, Anywhere

Global Sales and Service Support Network

4

Corporations

167

Dealer Networks

51

Technical CentersTechnical Center: Sales Support, Service Support, Parts Support

200

Service Post

3

Factories

Changwon FactoryHead Office

AMERICA EUROPE

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Product Overview

Basic Information

Basic Structure

Line-up /

Processing

Detailed

Information

Options

Applications

Capacity Diagram

Specifications

Customer Support

Service

PUMA

VT series

Page 23: PUMA VT series

2322 /

Responding to Customers Anytime, Anywhere

Doosan Machine ToolsCustomer Support ServiceWe help customers to achieve success by providing a variety of

professional services from pre-sales consultancy to post-sales support.

Technical Support• Supports machining methods and technology

• Responds to technical queries

• Provides technical consultancy

Training• Programming / machine setup and operation

• Electrical and mechanical maintenance

• Applications engineering

Supplying Parts• Supplying a wide range of original

Doosan spare parts

• Parts repair service

Field Services• On site service• Machine installation and testing• Scheduled preventive maintenance• Machine repair

Page 24: PUMA VT series

ver. EN 210205 SU

Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637

Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.

Tel +1-973-618-2500 Fax +1-973-618-2501

Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany

Tel +49-2133-5067-100 Fax +49-2133-5067-111

Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064

Tel + 91-80-2205-6900 E-mail [email protected]

Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)

Tel +86 21-5445-1155Fax +86 21-6405-1472

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.

* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions

www.doosanmachinetools.com

Major Specifications

PUMA VT series Description UnitPUMA VT900

PUMA VT1100

Capacity

Max. turning diameter mm (inch) 900 (35.4) 1100 (43.3)

Max turning length mm (inch) 801 (31.5) 960 (37.8)

Chuck size mm (inch) 610 (24.0) 800 (31.5)

TravelsTravel distance (X / Z) mm (inch)

470 / 850 (18.5 / 33.5)

580 / 1000 (22.8 / 39.4)

Rapid traverse (X / Z) m/min (ipm) 20 / 20 (787.4 / 787.4)

Spindle

Spindle speed r/min 1800 850

Spindle motor power kW (Hp)45 / 37 (60.3 / 49.6)(S3 60% / S1 Cont.)

65 / 55 / 45 (87.2 / 73.8 / 60.3)(S6 25% / S6 40% /

S1 Cont.)

Spindle bearing diameter mm (inch) 200 (7.9)