PULVASOL 1 AND 2 PULVIGNE - BERTHOUD

182.321-M - Pulvasol 1 and 2 / Pulvigne

PULVASOL 1 AND 2PULVIGNE

82.321-M ENGLISH

to be read attentivelyand kept for further reference

R

NOZAL nozzles: see manual 82.467BERJUST 2: see manual 82.389TLP 7 boom: see manual 82.232

Safety, checks, maintenance of the sprayers: see manual 82.471

GC 9 boom: see manual 82.235XR 12 boom: see manual 82.396EC 7/9/12 boom: see manual 82.388

© BERTHOUD Agricole 04/2005

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2 82.321-M - Pulvasol 1 and 2 / Pulvigne


See pages

- GENERAL AND SAFETY(See manual No. 82.471)

. Technical specifications ............................................................ 7

. Descriptive plate ....................................................................... 8

. Table of weights ........................................................................ 8

. Position of the safety stickers ................................................... 9

- STARTING-UP THE SPRAYER(See manual No. 82.471)

. Rinsing the sprayer before first use .......................................... 12

. Checks to be carried out every time before the machine is used .... 12

. Calculating boom flow per minute ............................................. 12

- CHOICE OF NOZZLES AND TABLES OF FLOW RATES(See NOZAL nozzles manual No. 82.467)

- USING THE SPRAYER(Berjust 2 monitor, see manual No. 82.389)

. Filling ........................................................................................ 14

. Spraying.................................................................................... 16

. Rinsing the equipment .............................................................. 18

. Height of the boom ................................................................... 20

. Stirring ...................................................................................... 20

. Draining the tank ....................................................................... 20

- MAINTENANCE OF THE SPRAYER(See manual No. 82.471)

. Practical recommendations for the servicing of your sprayer ....... 22

. Checks before spray season .................................................... 22

. Maintenance after operation ..................................................... 23

. Winter storage .......................................................................... 23

. Precautions to be taken against frost ........................................ 24

. Nozzles or filters dirty ................................................................ 24

. Cleaning the filter ...................................................................... 24

. Handwash tank ......................................................................... 24

. Lubrication and greasing ........................................................... 26

. Inflation of the air chamber ....................................................... 26

. Operational problems ............................................................... 28

. Product foaming and pressure drop .......................................... 28

- MAINTENANCE DIAGRAMS. Hydraulic circuit of the PULVASOL sprayer .............................. 30. Hydraulic circuit of the PULVIGNE sprayer ............................... 32. Notes on the treatments carried out during the season ............. 35

contents


Warning.

Acceptable use of the sprayer.

General safety instructions.

Hitching, unhitching.

Maintenance

Adapting the PTO shaft.

Counter-indications.

Meaning of the safety stickers.

See manual "SAFETY, CHECKS, MAINTENANCE" No. 82.471.

GENERALAND

SAFETY


PULVIGNESprayer

1752

TECHNICAL SPECIFICATIONS

PULVASOL RangeSprayer with constant pressure control

providing a constant application rate/hectarefor a constant forward speed

- TANK in high density polyethylene of 200/300/400/600/800 litres capacity.

- STEEL protected by U.H.R. polyester paint.

- FILLING: (see options)

- STIRRING: hydraulic by non-sprayed liquid return totank.

- PISTON/DIAPHRAGM PUMP:

- B.P. 60 (60 l/min - 20 bar) or

- B.P. 105 (105 l/min - 20 bar).

- FILTERS:

Suction:

- Filter, mesh 6/10º.

- Valve block comprising:

- a main 1/4 turn valve,

- 3 boom section plugs,

- a pressure regulator,

- a glycerine pressure gauge, 0-25 bars, diameter60 mm.

- 2 position coupling on 200/300/400 litres.

- Universal joint drive.

- Handwash tank 15 litres capacity.

BOOMS:

TLP 7 metres - GC 9 metres - XRT/XRS T 12 metres.

OPTIONS :

Hose reel,

0.60 m gun with 10 m of hose,

Filling with hydro-injector,

4 or 6 metres filler pipe with strainer,

Independent filling hopper,

Handwash tank 18 litres capacity (except 200 L)

Berjust 2 (in-cab display monitor showing speed andvolume/hectare).

DIMENSIONS

EQUIPMENT A B C

PULVASOL 200 0.80 m 0.51 m 1.22 m

PULVASOL 300 0.85 m 0.75 m 1.25 m

PULVASOL 400 1.10 m 0.75 m 1.25 m

PULVASOL 600 1.30 m 0.90 m 1.40 m

PULVASOL 800 1.77 m 0.95 m 1.60 m

(tank width) (depth) (tank height)

C

B


DESCRIPTIVE PLATE

TABLE OF WEIGHTS

SPRAYERS BOOMS > ECO 9 ECO 12 TLP 7/14 GC 9/18 XRT 12/24XRST12/24

Kerb weight 100 120

Gross vehicle weight

310 320

Kerb weight 135 110 130


470 430 450

Kerb weight 140 140 120 130


560 560 540 550

Kerb weight 160 160 130 145 260 260


790 790 760 775 890 890

Kerb weight 190 190 165 180 295 295


1030 1030 1005 1020 1135 1135PULVASOL 800

Weights in kg

PULVASOL 200

PULVASOL 300

PULVASOL 400

PULVASOL 600

- The location of the descriptive plate on your machine is indicated on the view 3/4 opposite.

- The box "Type" is made up of letters and figures.

- Exemple : PUL M 6 GC 9

Manual, 600 litre PULVASOL,

with a 9 metre GC boom.

The "Kerb weight" and "Gross vehicule weight" boxesuse the data in the table below.

Year of manufacture

The box "No. of series" is made upof6 figures.Example : 95 1042 = order number.


417.597

417.579

418.630

POSITION OF SAFETY STICKERS

417.590

417.572

540T minR minU minG min

- PULVASOL -

It is very important that the safety stickers be kept in place and in goodcondition as they draw your attention to possible dangers. Refer to theoperator’s manual.Check their location on the sprayer and refer to Security ManualNo. 82471" for their meaning.


STARTING-UPTHE SPRAYER

Checking power take-off speed.

Checking forward speed.

Checking engine speed.

Checking flow rate/hectare.

Check of wheel travel distance (Berjust).

See manual "SAFETY, CHECKS, MAINTENANCE" No. 82.471.


CALCULATING BOOM FLOW PER MINUTE

To obtain the desired spray configuration, the traditional formula is used:

Boom flow

Volume width Advance x xhectare treated speed = -----------------------------------------------

600

Example:We wish to spray 500 litres/hectare with a 9 metres boom and at a calibrated tractor speed of 6.8 km/h.We obtain:

- It is most important that maximum pump flow should satisfy the demands made on it for the desired sprayingconditions (advance speed, volume/hectare, width treated).

- The boom flow per minute should be 10 % less than maximum pump flow to ensure liquid return to the tankand thus hydraulic agitation.

RINSING THE SPRAYER BEFORE FIRST USE

Before using your sprayer for the first time with phytosanitary product(weedkillers, insecticide or other product), rinse the machine completely.

- Remove the nozzles if they are fitted.

- Undo the end plugs on the pipes.

- Fill 1/5th of the volume of the tank with water.

- Spray (Refer to the pump OPERATION chapter).

- Remove and clean the filters.

- Retighten the pipe end plugs.

- Fit the nozzles.

- Any foreign particles which may be in the spraying circuit will thus be eliminated and there will be no risk ofthem blocking the holes in the nozzles.

CHECKS TO BE CARRIED OUT EVERY TIME BEFORETHE MACHINE IS USED

- Check the condition of the protectors on the drive shafts.

- Make sure that there is no foreign matter in the tank.

- Check the condition of the hoist as well as the boom's lifting rope.

- Check the oil levels and the greasing of the various elements (see "lubrication and greasing" section).

- Check the cleanness filters:- suction,- delivery.

500 x 9 x 6.8= ------------------- = 51 litres/minute 600

Boom flow per minute

Maximumpump flow

Maximumboom flow

Minimum returnflow to tank

Pump

BP 60/20

BP 105/20

60 l/min.

100 l/min.

54 l/min.

90 l/min.

6 l/min.

10 l/min.


CHOICE OF NOZZLESAND

TABLES OF FLOW RATES

USINGTHE SPRAYER

See manual No. 82.467NOZAL nozzles

Berjust 2 monitor option,see manual No. 82.389


FILLING

- Close the drain valves (see figure 8, page 20)

According to the cases:- place the valve (V1) in position .- place the valve (V2) in position .- place the valve (V4) in position .

OPERATION WITHOUT FILLER PIPE- Remove the lid on the top of the tank.

- Fill through the filler hole in your tank.

USING THE FILLER PIPEFor this system to work properly, it is necessary to have some water in the tank to prime the pump beforestarting it.

- For 30 to 50 litres of water into the filler hole through the filter.

- The filling rate can be increased considerably using the hydro-injector.

SPRAYERS WITH VANNOFILTER (800 L)The vannofilter (figure 1) must be open. Check that it is.

- If not: to open it, pull item (1) towards you, then turn it a quarter of a turn to put it in position (2).

- If leaking occurs at the cover, slightly tighten the star-shaped knob (3).

CONNECTING THE FILLER HOSE- With B.P. pumps (figure 2) :

Connect it directly to the hydro-injector’s (1) suction hose:

- Remove the plug (2) and connect the filler hose (3) in its place.

FILLING1. Engage the tractor’s power take-off and raise rotation speed to 540 rpm.

2. Your tank will start to fill. Keep the rotation speed of the power take-off at 540 rpm.

3. When filling is complete:

- reduce the engine speed (tick-over),

- take the hose (3) out of the water point. This has the effect of emptying it (3) (figure 2),

- remove the hose (3) from the hydro-injector (1),

- re-fit the plug (2).

ADJUSTING THE CONTROL VALVE (figure 3) :- With rinsing tank option: place the valves (V3) in position (figure 8, page 20).

- Put the supply plugs on the spray boom sections in position (1).

- Put the handle on the main valve in position (2).


3

1 2

2

1 2

3

2 1

3

1


OPENING THE VANNOFILTER (case of sprayers with vannofilter) (800 L):

- Make sure that the vannofilter is open (see page 15, figure 1).

POWER TAKE-OFF SPEED:- With the power take-off connected (following filling), increase its speed to 540 rpm by bringing the needle of

the rev counter opposite the mark (R). (see manual No. 82.471).

ADJUSTING THE VOLUME/HECTARE:IN ORDER TO PROGRAM YOUR VOLUME/HECTARE

- You need to know, for the gear chosen, the forward speed in km/h, at 540 rpm at the power take-off (seemanual No. 82.471).

- Bearing in mind the required volume/hectare, refer to the rate chart of the selected nozzle(s) (see nozzlemanual No. 82.467).

- In the column corresponding to the forward speed in km/h, find: the nozzle and pressure which will enable therequired volume/hectare to be obtained.

Example:

- Speed in km/hour 6 km/h

- Volume/hectare 260 litres/ha

- Selected nozzles ALUMINE AFX (0.50 m spaced).

Possible combinations:- ALUMINE AFX BLUE ............3.5 bars 256 litres/ha- ALUMINE AFX RED .................2 bars 258 litres/ha

You will choose therefore one of the above colours depending on the required nozzle pressure during treatment.

TO OBTAIN REQUIRED VOLUME/HECTARE:- Fit the chosen nozzles,

- Put the lever on the main valve in position (2), (figure 4)

- Take power take-off speed to 540 RPM.

- Display on the pressure gauge (1) the pressure previously read from the flow rate table, using the nut (3) onthe controller (5) and lock it with the knurled nut (4). (figure 4)

- From now on, you can work.

SPRAYING:

- With rinsing tank option: place the valves (V3) in position (figure 8, page 20).

- Set the stopper controlling supply to boom sections in position (1) (figure 5).

- Put the lever on the main valve in position (4) (figure 5).

TO STOP SPRAYINGTotal closure:

- Leave the shut-offs in the "OPEN" position (1) and adjust the main valve, putting its handle in position (3)(figure 5).

Closure of one or more sections:

- Close the plug or plugs by putting them in position (2).

- All the liquid comes out through the top of the valve and returns directly to the tank, or passes through thehydro-injector (machines with a hydro-injector), thus continuing the agitation of the spraying mixture, butwithout passing through the controller.

SPRAYING


12

3

45

4321

4

5


RINSING THE EQUIPMENT

RINSING THE SPRAYING CIRCUIT WITH THE RINSING TANK- Sprayer off.

- Disconnect the power take-off.

- Plugs (1) in position , (figure 6).- Valve (2) in position (figure 6).- Valves (V2) in position (figure 7) (600 L).- Valves (V3) in position (figure 7) (600 L).- Valves (6) in position (figure 7) (800 L).

- Run at low speed at 150 rpm max.

- Engage the tractor power take-off and run until the rinsing tank is empty.

This operation is not sufficient for a product change.

RINSING THE SPRAYING CIRCUIT WITH THE MAIN TANK

In the case of a product change.- Sprayer off.

- Put 300 litres of clear water into the main tank with a ALL CLEAR type cleaning product.

- Plugs (1) in position , (figure 6).- Valve (2) in position (figure 6).

With rinsing tank option:- Valves (V2) in position (figure 7) (600 L).- Valves (V3) in position (figure 7) (600 L).- Valves (6) in position (figure 7) (800 L).

- Run at low speed at 150 rpm max.

- Engage the tractor power take-off and run until the tank is empty.


a

a

b

b

a

a

a

b

b

b

a

a

b

b

cuveprincipale

cuve derinçage

(600L)

(800L)

6

2

7

1

V2

V3V2V3

6Main tank

Rinsing tank


- 50 cm to 80 cm above the surface to be treated depending on the spray angle of the nozzles and theirspacing.

If the boom is higher, there is a risk of drift.

HYDRAULIC STIRRING:

- The pump has a fixed output. This output supplies the spray boom. The surplus goes back to the tank via theflow regulating valve. It is this surplus which provides hydraulic agitation.

HEIGHT OF THE BOOM

STIRRING

DRAINING THE TANK

a

a

b

b

a

ba

a

b

b

a

b

a

b

According to the cases:

- Place the valve (V1) in position .



8

V1

V2

V3

V2

V3

V1

V4


See also: manual "SAFETY, CHECKS, MAINTENANCE" No. 82.471.

MAINTENANCEOF THE

SPRAYER


By cleaning your sprayer regularly during and at the end of treatment seasons:

- you will avoid spraying chemical residues on the crops,

- you will ensure a good distribution of the product, while eliminating total or partial blockage of the nozzles,

- you will increase your sprayer's life.

- Filter:

Make sure that the suction filter is clean and in good condition.

- Pipes:

Look for any leaks. Check for kinks in the pipes.

- Seals and fittings:

Check that the nuts on the fittings are tight, change the seals if necessary.

- Pump:

Check the oil level.

- Nozzles:

Change them once a year or when their flow rate is 10 to 15% greater than their initial flow rate. (To do this,use the FLOW TEST, BERTHOUD reference 765.241 - or the FLOW RATE GAUGE, BERTHOUD reference778.887).

- Tank:

Check that there is no foreign matter in the tank.

Carry out the sprayer's maintenance operations with the engine switchedoff, the ignition off and the power take-off disconnected.

PRACTICAL RECOMMENDATIONSFOR THE SERVICING OF YOUR SPRAYER

CHECKS BEFORE SPRAY SEASON


It is also important to rinse the sprayer on the outside as well as the tractor. This cleaning is also essential onthe same day between two applications of different products.

PROCEDURE:

- Remove the filters.

- Fill the tank to 20 % full with water and add detergent (All Clear, reference 771.053, 1 litre can or 778.886,5 litres can).

- Operate the sprayer for a short period.

- Rock the sprayer by moving tractor forward and backward with a view to agitation water into the tank.

- Leave mixture to act for 12 - 24 hours.

- Start the agitation and moving tractor forward and backward several times, then empty using the drain valve.

- Put some clean water into the tank.

- Unscrew a nozzle, remove insert and plug, at the end of each boom element.

- Rinse with clean water.

- Remove all nozzles and filters, and clean them.

- Reassemble.

- See chapter "Servicing the boom".

- The sprayer should be wintered in a clean condition (see above).

- Completely drain the liquid circuit, making sure that the pump is not operated too long without water(2 minutes maximum).

- Grease all mechanical parts that can be rust.

- Deoxidize the contacts on the power plugs (BERTHOUD reference 765.065 the KF F2 aerosol).

- Clean the outside of the machine. Paint the mechanical parts exposed (BERTHOUD reference 769.077 forthe blue paint aerosol or 778.890 for the green paint aerosol).

- Garage the machine out of the sunlight and protected against inclement weather and on flat, load-bearingground.

MAINTENANCE AFTER OPERATION

WINTER STORAGE

For further information about the spray boom,refer to the boom’s technical documentation.


- Rinse the circuit completely (with a cleaning product).

- Drain the tank.

- Rinse with clear water.

- Protect against the frost, using sufficient antifreeze into the tank (glycol or coolant).

- Start the pump slowly.

- Operate all the valves so as to protect the pump, control valve, filters and pipes.

- Start spraying so as to supply antifreeze onto the boom. When the antifreeze has reached the nozzles, stopthe spraying and disconnect the power take-off.

PRECAUTIONS TO BE TAKEN AGAINST FROST

NOZZLES OR FILTERS DIRTY

CLEANING THE FILTER

HANDWASH TANK

- Clean and rinse dirty filters or nozzles using a brush and water.

To do this, use the brush/wrench (BERTHOUD reference 779.354).

Never blow into a nozzle.

See figure 9.

For the 200 / 300 / 400 / 600 L:

- Unscrew the nut (E) to reach the filter cartridge to clean it or change it.

For the 800 L:

- The vannofilter is equipped with a closing valve.

- The filter (mesh 6/10º) can be cleaned even when the tank is full.

- To remove the filter, put the spindle in position (1) (closed, the tank is isolated).

- Undo the star knob (3). The filter is accessible.

See figure 10.

For hygiene and convenience:

A 15 or 18 litres water tank independent of the rinse tank, can be fitted; this allows washing hands and all bodyparts (face, eyes,…) than can be contamined by chemical splashes.

Positioned in front of the sprayer, its tap (2) is within easy reach.

IT IS ESSENTIAL to fill the handwash tank with clear waterthrough the lid or the cap (1), without any pressure.


15 L

18 L

18 L

(200/300/400/600L)

(800L)

(200/300/400/600L)

(800L)

10

9

2

1

2

1

E


LUBRICATION AND GREASE

Check the pump oil level.

BP 60/20 PUMP (figure 11).Through the level plug (1). If there is not enough oil, remove the stirrups (2), the bell assembly (3) and the plug (4).The oil must be flush with the bottom edge of the sump hole.THE OIL CAPACITY FOR A 60 / 20 BP PUMP is 0.40 litre.

BP 105 / 20 PUMP (figure 12).Through the level plug (1). If there is not enough oil, remove the rubber plug (2).THE OIL CAPACITY FOR A 105 / 20 BP PUMP is 0.50 litre.

IMPORTANT NOTEThe holes in the cylinders must be absolutely positioned according to the marks (R).

Oil changeRemove the oil level cover (2) and turn the pump upside down.

INFLATION OF THE AIR CHAMBER

Check the air bell inflation pressure (item 3):

2 bars for use between 2 and 5 bars,

2 to 5 bars for use between 5 and 10 bars,

5 to 7 bars for use between 10 and 20 bars.

Change the oil every campaign.

Grease all the points equipped with a grease nipple(universal joint, hubs, bearings, etc.). ELF EPEXA 2 or grease MOBILUX EP2

SAE 30 oil (BERTHOUD reference 769.286 - 2 L can)

BP 60 / 20

1

2R

R

R

BP 105 / 20

311 12

23

4

1


B.P. 60 / 20

B.P. 105 / 20

13

14


OPERATIONAL PROBLEMS

PRODUCT FOAMING AND PRESSURE DROP

IF YOU NOTE PROBLEMS, YOU SHOULD CONTACT YOUR BERTHOUD AGENT

ZERO FLOW

POSSIBLE CAUSES

- Suction vannofilter closed .......................................

- Suction vannofilter obstructed ................................

- Air is aspired ...........................................................

- Pump suction valves are dirty or attach to valve seats.

REMEDIES

- Open (figure 1, page 15).

- Remove filter cartridge and clean (fig. 9, page 25).

- Check condition of pipework (cracks, poor sealingat clamps).

- Remove and clean (figure 13 or 14).

INSUFFICIENT FLOW

- Suction vannofilter is partly obstructed ...................

- Suction pipe tends to crumple ................................

- Air is aspired ...........................................................

- P.T.O. speed insufficient .........................................

- Nozzle type (diameter) and number is too large toallow pump flow and pressure to reach selectedvalues .....................................................................

- Pistons are too slac ................................................

- Pump valve seat/valve assemblies in poor condition.

- Clean. Change mesh size if problem continues(figure 9, page 25).

- Replace.

- Check condition of pipework (cracks, poor sealingat clamps).

- Check and correct if necessary.

- Check and correct (Chapter Calculating boom flowper minute, page 12).

- Retighten the diaphragms.

- Check and replace if necessary.

- At suction, the thick mix is an emulsion (air + water).

- If air intake ..............................................................

- At pump ..................................................................

- At delivery ...............................................................

- Check the return pipe (if air inlet).

- Check pipework.- Vannofilter (figure 9, page 25).- Pipe crumples.- Vannofilter is dirty (figure 9, page 25).

- Check condition of springs and valves.- Check that power take-off speed is correct.

- Leakage in circuit (e.g. parasitic return to lank).


MAINTENANCEDIAGRAMS


HYDRAULIC CIRCUIT OF THE PULVASOL SPRAYER

KEY FOR DIAGRAM

1 - Handwash tank of 15 or 18 litres (in option or of series according to model).

2 - Rinsing tank of 55 litres (optional).

3 - Main tank of 200, 300, 400, 600 or 800 litres.

4 - Drain valve (800).

5 - Suction filter group - drain valve (200/300/400/600) without rinsing tank (for BP105 pump).

6 - Suction filter (800).

7 - Suction filter group - drain valve (600) with rinsing tank (for BP 105 pump).

8 - BP 105 pump (105 litres - 20 bar).


10 - Suction filter group - drain valve (200/300/400/600) without rinsing tank (for BP60 pump).

11 - Suction filter group - drain valve (600) with rinsing tank (for BP 60 pump).

12 - Manual block: 3 distributors, 1 main valve, 1/4 turn, 1 regulator (with or withoutflowmeter).

13 - Tank return pipework for hydraulic stirring (for case without hydro-injector).

14 - Filling pipe with strainer (for case with hydro-injector).

15 - Control box "Berjust 2" (flowmeter).

16 - Hydro-injector (optional).

PULVASOL 200/300/400/600/800 L


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INSERTL / Ha

Km / H

Berjust

BERTHOUD-

+

INSERT

INFO

HL

HA

M.Km

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(600)55 L

55 L

(800)

18 L

18 L

15 L

(800)

(800)

(800)

(600)

(600)

(200/300/400/600)(200/300/400/600)

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vers la rampe

PULVASOL 200/300/400/600/800 L

To the boom


HYDRAULIC CIRCUIT OF THE PULVIGNE SPRAYER

KEY FOR DIAGRAM

1 - Main tank of 200, 300, 400 or 600 litres.

2 - Rinsing tank of 55 litres (optional).

3 - Suction filter group - drain valve without rinsing tank .


5 - Suction filter group - drain valve (600) with rinsing tank.

6 - Manual block: 3 distributors, 1 regulator, 1 60 mm dia. 0/25 bar pressure gauge.

PULVIGNE 200/300/400/600 L


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(600)55 L

(600)

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vers la rampe

PULVIGNE 200/300/400/600 L

To the boom


NOTES ON TREATMENTSCARRIED OUT DURING THE SEASON

Date Speed km/hField Treatment Product Dose Volume l/ha Nozzle Pressure


BERBERBERBERBERTHOUDTHOUDTHOUDTHOUDTHOUD agricole Z.I. de Bois Baron - 1, rue de l’Industrie

69220 BELLEVILLE S/S - FRANCETél. : 33.4.74.06.50.50 - Fax : 33.4.74.06.50.77

Internet : www.berthoud.com - E-mail : [email protected]

Because of our policy of constant product improvement,we reserve the right to modify product specifications or design without prior notice.

8232

1_M

_GB.

pmd

- 05/

2005

PULVASOL 1 AND 2 PULVIGNE - BERTHOUD

Documents

Transcript of PULVASOL 1 AND 2 PULVIGNE - BERTHOUD