Protector™ Series Diesel Generator Set€¦ · RD030 120/240 V, 1Ø 66 168 120/208 V, 3Ø 59 144...

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1 of 14 FEATURES INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC'S success in “IMPROVING POWER BY DESIGN.” But it doesn't stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance. SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION: This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine. Digital voltage regulation at ±1%. TEST CRITERIA: PROTOTYPE TESTED NEMA MG1-22 EVALUATION SYSTEM TORSIONALTESTED MOTOR STARTING ABILITY SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. TRUE POWER™ ELECTRICAL TECHNOLOGY: Superior harmonics and sine wave form produce less than 5% Total Harmonic Distortion for utility quality power. This allows confident operation of sensitive electronic equipment and micro-chip based appliances, such as variable speed HVAC systems. GENERAC TRANSFER SWITCHES: Long life and reliability are synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility. ® INCLUDES: Two Line LCD Multilingual Digital Evolution™ Controller (English/Spanish/ French/Portuguese) with external viewing window for easy indication of generator status and breaker position. Isochronous Electronic Governor Sound Attenuated Aluminum Enclosure Smart Battery Charger UV / Ozone Resistant Hoses ±1% Voltage Regulation Integrated base tank options are available with run times over 90 hours without having to refuel* Five Year Limited Warranty UL 2200 / UL142 / ULC S601 Listed Meets code requirements for External Vent and Fill ® Diesel Generator Set Protector™ Series Standby Power Rating Model RD015 - 15 kW 60 Hz Model RD020 - 20 kW 60 Hz Model RD030 - 30 kW 60 Hz Protector™ *Assembled in the USA using domestic and foreign parts Meets EPA Emission Regulations CA/MA Emissions Compliant * Time calculated at one-half maximum kW output.

Transcript of Protector™ Series Diesel Generator Set€¦ · RD030 120/240 V, 1Ø 66 168 120/208 V, 3Ø 59 144...

  • 1 of 14

    FEATURES INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC'S

    success in “IMPROVING POWER BY DESIGN.” But it doesn't stop there. Totalcommitment to component testing, reliability testing, environmental testing,destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and otherstandards, allows you to choose GENERAC POWER SYSTEMS with the confidencethat these systems will provide superior performance.

    SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION: This state-of-the-art power maximizing regulation system is standard on allGenerac models. It provides optimized FAST RESPONSE to changing loadconditions and MAXIMUM MOTOR STARTING CAPABILITY by electronicallytorque-matching the surge loads to the engine. Digital voltage regulation at ±1%.

    TEST CRITERIA:

    √ PROTOTYPE TESTED √ NEMA MG1-22 EVALUATION √ SYSTEM TORSIONALTESTED √ MOTOR STARTING ABILITY

    SINGLE SOURCE SERVICE RESPONSE from Generac's extensive dealernetwork provides parts and service know-how for the entire unit, from the engineto the smallest electronic component.

    TRUE POWER™ ELECTRICAL TECHNOLOGY: Superior harmonics and sine waveform produce less than 5% Total Harmonic Distortion for utility quality power. This allowsconfident operation of sensitive electronic equipment and micro-chip based appliances,such as variable speed HVAC systems.

    GENERAC TRANSFER SWITCHES: Long life and reliability are synonymouswith GENERAC POWER SYSTEMS. One reason for this confidence is that theGENERAC product line includes its own transfer systems and controls for totalsystem compatibility.

    ®

    INCLUDES: Two Line LCD Multilingual Digital

    Evolution™ Controller (English/Spanish/ French/Portuguese) with external viewing window for easy indication of generator status and breaker position.

    Isochronous Electronic Governor Sound Attenuated Aluminum Enclosure Smart Battery Charger UV / Ozone Resistant Hoses ±1% Voltage Regulation Integrated base tank options are available

    with run times over 90 hours without having to refuel*

    Five Year Limited Warranty UL 2200 / UL142 / ULC S601 Listed Meets code requirements for External Vent

    and Fill

    ®

    Diesel Generator SetProtector™

    Series

    Standby Power Rating

    Model RD015 - 15 kW 60 HzModel RD020 - 20 kW 60 HzModel RD030 - 30 kW 60 Hz

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    *Assembled in the USA using domestic and foreign parts

    Meets EPA Emission RegulationsCA/MA Emissions Compliant

    * Time calculated at one-half maximum kW output.

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    15 • 20 • 30 kW application and engineering data

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    GENERATOR SPECIFICATIONS

    Type SynchronousRotor Insulation Class H (15 & 20 kW) or F (30 kW)Stator Insulation Class HTelephone Interference Factor (TIF)

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    15 • 20 • 30 kW application and engineering data

    ENGINE SPECIFICATIONS: 15 & 20 KW

    Make Mitsubishi

    Model In-line

    Cylinders 4

    Displacement (Liters) 2.505

    Bore (in / mm) 3.46 / 88

    Stroke (in / mm) 4.06 / 103

    Compression Ratio 22:1

    Intake Air System Naturally Aspirated

    Cylinder Head Type Cast Iron OHV

    Piston Type Aluminum

    ENGINE SPECIFICATIONS: 30 KW

    Make Perkins

    Model In-line

    Cylinders 4

    Displacement (Liters) 2.216

    Bore (in / mm) 3.30 / 84

    Stroke (in / mm) 3.94 / 100

    Compression Ratio 23.3:1

    Intake Air System Turbocharged / Aftercooled

    Cylinder Head Type Cast Iron OHV

    Piston Type Aluminum

    ENGINE LUBRICATION SYSTEM

    Oil Pump Type Gear

    Oil Filter Type Full flow spin-on canister

    Crankcase Capacity (quarts / liters)6.87 / 6.5 - 15 & 20 kW

    11.2 / 10.6 - 30 kW

    ENGINE COOLING SYSTEMWater Pump Pre-lubed, self-sealing

    Fan Speed (rpm)2376 - 15 & 20 kW

    1980 - 30 kW

    Fan Diameter (in / mm)18.11/460 (15 & 20 kW)

    18/457.2 (30kW)Fan Mode Pusher

    FUEL SYSTEM—TANK SPECIFICATIONS

    Fuel Type Ultra Low Sulfur Diesel Fuel

    Fuel Pump Type Mechanical Engine Driven Gear

    Injector Type Mechanical

    Fuel Supply Line (mm / in) 7.94 / 0.31 (ID)

    Fuel Return Line (mm / in)N/A - 15 & 20 kW

    4.76/0.19 (ID) - 30 kWFuel Specification ASTM

    Fuel Filtering (microns)6—15 & 20 kW

    25—30 kW

    WEIGHTS AND DIMENSIONS

    kW size Tank size Weight (lb / kg)Dimensions (L x W x H)(in / cm)

    15 kWExtended 1528 / 693 81 x 31 x 51 / 206 x 79 x 129

    95 Gal 1757 / 797 81 x 31 x 65 / 206 x 79 x 165

    20 kWExtended 1528 / 693 81 x 31 x 51 / 206 x 79 x 129

    95 Gal 1757 / 797 81 x 31 x 65 / 206 x 79 x 165

    30 kWExtended 1857 / 842 95 x 35 x 59 / 241 x 89 x 150

    132 Gal 2070 / 939 95 x 35 x 68 / 241 x 89 x 173

    TANK SPECIFICATIONS Total Capacity Usable Capacity Run Time at 1/2 Load (hrs)

    kW size

    15 kWExtended Tank (gal / L) 33.5 / 127 32 / 121 3995 Gal Tank (gal / L) 98.5 / 372.9 95 / 359.6 115.8

    20 kWExtended Tank (gal / L) 33.5 / 127 32 / 121 3195 Gal Tank (gal / L) 98.5 / 372.9 95 / 359.6 92.2

    30 kWExtended Tank (gal / L) 61 / 233 57 / 215 41.6132 Gal Tank (gal / L) 138.5 / 524 132 / 500 96.4

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    15 • 20 • 30 kW application and engineering data

    GENERATOR OUTPUT VOLTAGE / KW–60 HZ

    kW (standby) Amp (standby) kW (Prime) Amp (Prime) CB Size

    RD015120/240 V, 1Ø, 1.0 pf 15 62 12 50 70120/208 V, 3Ø, 0.8 pf 15 52 12 42 60120/240 V, 3Ø, 0.8 pf 15 45 12 36 50

    RD020120/240 V, 1Ø, 1.0 pf 20 83 16 67 100120/208 V, 3Ø, 0.8 pf 20 69 16 56 80120/240 V, 3Ø, 0.8 pf 20 60 16 48 70

    RD030

    120/240 V, 1Ø, 1.0 pf 30 125 24 100 150120/208 V, 3Ø, 0.8 pf 30 104 24 83 125120/240 V, 3Ø, 0.8 pf 30 90 24 72 100277/480 V, 3Ø, 0.8 pf 30 45 24 36 50

    SURGE CAPACITY IN AMPS

    Voltage Dip @ < 0.4 pf 15% 30%

    RD015120/240 V, 1Ø 53 129120/208 V, 3Ø 37 90120/240 V, 3Ø 32 78

    RD020120/240 V, 1Ø 87 211120/208 V, 3Ø 59 143120/240 V, 3Ø 51 124

    RD030

    120/240 V, 1Ø 66 168120/208 V, 3Ø 59 144120/240 V, 3Ø 51 125277/480 V, 3Ø 26 64

    ENGINE FUEL CONSUMPTION

    gal/hr L/hr

    RD015

    25% of rated load 0.60 2.2750% of rated load 0.85 3.2275% of rated load 1.10 4.16100% of rated load 1.46 5.53

    RD020

    25% of rated load 0.77 2.950% of rated load 1.03 3.9075% of rated load 1.46 5.53100% of rated load 1.97 7.46

    RD030

    25% of rated load 0.97 3.6750% of rated load 1.37 5.1975% of rated load 1.97 7.46100% of rated load 2.77 10.49

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    15 • 20 • 30 kW operating data

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    POWER ADJUSTMENT FOR AMBIENT CONDITIONSTemperature Deration ...................................................................................................................3% for every 5 °C above 25 °C or 1.7% for every 5 °F above 77 °FAltitude Deration (15 & 30 kW)............................................................................................1% for every 100 m above 915 m or 3% for every 1000 ft above 3000 ftAltitude Deration (20 kW) ....................................................................................................1% for every 100 m above 305 m or 3% for every 1000 ft above 1000 ft

    CONTROLLER FEATURES2-Line Plain Text Multilingual LCD Display ..................................................................................................................... Simple user interface for ease of operation.Mode Buttons: Auto....................................................................................................................Automatic Start on Utility failure. Programmable 7 day exerciser.

    Manual ...................................................................................... Start with starter control, unit stays on. If utility fails, transfer to load takes place.Off .......................................................................................................................Stops unit. Power is removed. Control and charger still operate.

    Ready to Run/Maintenance Message. ................................................................................................................................................................................ StandardEngine Run Hours Indication...............................................................................................................................................................................................StandardProgrammable start delay between 2-1500 seconds ...........................................................................................................Standard (programmable by dealer only)Utility Voltage Loss/Return to Utility Adjustable..................................................................................................................................... From 140-171 V/190-216 VFuture Set Capable Exerciser/Exercise Set Error Warning ....................................................................................................................................................StandardRun/Alarm/Maintenance Logs................................................................................................................................................................................... 50 Events EachEngine Start Sequence ......................................................................................................................Cyclic cranking: 16 sec on, 7 rest (90 sec maximum duration)Starter Lock-out ......................................................................................................................... Starter cannot re-engage until 5 seconds after engine has stopped.Smart Battery Charger ........................................................................................................................................................................................................StandardCharger Fault/Missing AC Warning .....................................................................................................................................................................................StandardLow Battery/Battery Problem Protection and Battery Condition Indication.............................................................................................................................StandardAutomatic Voltage Regulation with Over and Under Voltage Protection ................................................................................................................................StandardUnder-Frequency/Overload/Stepper Overcurrent Protection.................................................................................................................................................StandardSafety Fused/Fuse Problem Protection................................................................................................................................................................................StandardAutomatic Low Oil Pressure................................................................................................................................................................................................StandardOvercrank/Overspeed (@ 72 Hz)/RPM Sense Loss Shutdown.............................................................................................................................................StandardHigh Engine Temperature Shutdown .................................................................................................................................................................................. StandardInternal Fault/Incorrect Wiring Protection ........................................................................................................................................................................... StandardCommon External Fault Capability ......................................................................................................................................................................................StandardField Upgradeable Firmware ...............................................................................................................................................................................................StandardLow Coolant Level Shutdown..............................................................................................................................................................................................Standard

    ENGINE COOLING

    15 kW 20 kW 30 kW

    Air flow (inlet air including alternator and combustion air in cfm/cmm) 2750 / 78 2750 / 78 2800 / 79System coolant capacity (gal / liters) 3.0 / 11.4 3.0 / 11.4 2.5 / 9.5Heat rejection to coolant (BTU per hr/MJ per hr) 95,220 / 100.5 95,220 / 100.5 128,638 / 135.7Maximum operation air temperature on radiator (°C/°F) 50 / 122Maximum ambient temperature (°C/°F) 50 / 122

    COMBUSTION REQUIREMENTS

    Flow at rated power (cfm / cmm) 86.3 / 2.4 86.3 / 2.4 88 / 2.5

    SOUND EMISSIONS

    Sound output in dB(A) at 23 ft (7 m) with generator in exercise mode* 65Sound output in dB(A) at 23 ft (7 m) with generator operating at normal load* 70

    EXHAUST

    Exhaust flow at rated output (cfm/cmm) 98.88 / 2.8 98.88 / 2.8 296.6 / 8.4Exhaust temperature at rated output (°C/°F) 482 / 900 482 / 900 499 / 930

    ENGINE PARAMETERS

    Rated Synchronous RPM 1800HP at rated kW 26.4 33.5 49

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    15 • 20 kW installation drawings

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    30 kW installation drawings

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  • 13 of 14

    30 kW installation drawings

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