PROJECT MANAGEMENT FRONT END DEFINITION...

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PROJECT MANAGEMENT FRONT END DEFINITION PACKAGES DUE DILIGENCE AND PEER REVIEWS PROCESS TROUBLESHOOTING CONTROL SYSTEM INSTALLATION / UPGRADES PROCESS SAFETY MANAGEMENT MC AND COMMISSIONING

Transcript of PROJECT MANAGEMENT FRONT END DEFINITION...

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PROJECT MANAGEMENT

FRONT END DEFINITION PACKAGES

DUE DILIGENCE AND PEER REVIEWS

PROCESS TROUBLESHOOTING

CONTROL SYSTEM INSTALLATION / UPGRADES

PROCESS SAFETY MANAGEMENT MC AND COMMISSIONING

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DCPM Carthage, TX – Gas Plant Inlet System and Piperack $25M

DCPM Raywood Texas – PMT for Cryogenic Gas Plant Expn $22M

Hess Bakken Tioga Cryo Gas Plant 2 – PM leads for Phase 1&2 $900M and commissioning

PM lead for Murphy Azurite FDPSO Decommissioning

Murphy Kikeh DTU Spar – Options Studies for IOR Facility

GOM Benchmarking Weight & Costs – DW FPUs

Owner Engineer assist on Falklands TLP development

BC Petroleum ROC Oil – FPSO PMT Conversion Team at KSL Yard

DCP Enterprise Gas Plant Booster Pump $3MM

DCPM Eagle 1 200 MMscfd Cryo Gas Plant Inlet Slugcatcher $15M

Talisman BK-D Platform VE Process & Facility Studies

Newfield Blk 310 Sour Gas Platform FE Studies

Twinza PNG FE Studies Pasca NGL Recycing & FSO Development

Newfield East Piatu Platform VE Process & Facility Studies

Petronas Baronia and BOKOR Platform VE Studies

CNOOC Liwan CPF Platform Cost Reduction Study

Noble Energy Leviathan DW FPSO JT Plant & FPU Field Dev & PMT

Husky Energy – Madura FPSO Owner Engr & ITT Tender Prep $400M

Talisman Kinabalu Platform Debottlenecking FE and Owner Engr

DCP Wildcat, Crostex & Cimarex NGL Interconnects $3MM ea

Hess North Malay Basin Mech Refrig Gas Platform VE & FE Design Studies

DCP South Dean Pump Station – Seeligson $3MM

DCP Gulf Plains LPG Loading Rack

DCP Crossroads TOx Installation $1MM

DCP Springhill ILH/ESD Upgrade $5MM

Black lake NGL Pumping Station $3M

Laredo Flow Diversion $10MM

Jalapeno Compressor Station $2MM

GP Dean Pumps $4M

DCP Giddings Amine Contactor $1MM

DCP CNNT Wildcat Flare Project $1MM

DCP Wilcox Amine Flash Tank $2MM

Latex – MMC Installation, VRU Comp and Elect $2M

Arcadia – Piping Relocation and Measurement $1.5M

Carthage Gas Plant ESD Upgrade

DCP Minden Gas Plant BMS Systems $2MM

Gulf Plains Cryo Plants - Process Engineering - Eagleford Expn.

Eagleford EIA Air Permitting Design

Hess New Mexico Bravo Dome Process Upgrade

EM of Petrofac FPSO Engineering for Aker in KLGulf Plains and Three Rivers Control Room Upgrade $6MMWilcox Flare Upgrades $1MMPettus Inlet Separation $3MMDCP Gulf Plains and Three Rivers DCS Upgrade $6MMDCP La Gloria DCS Upgrade $3.2MMGOM MP225A Dalmatian Platform Upgrades to FEL 2 Engg $22MHess Hawkeye Gathering Dtation and Mech Refrigeration PlantPM E&C and, PM and MC for Cardon Repsol Valerus JT Gas Plants

DRL ONSHORE WORK LIST  

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HESS TIOGA CRYO GAS PLANT 2250 MMscfd & 60,000 Bbl / D in N Dakota

DRL responsible as the Hess PM, Mech Completion Leader,

Commissioning Planning & DC

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HESS TCPE – March 2013

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Expansion of a 250mm fractionation Plant - $840M

HESS – TGPE – MARCH 2013

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Hawkeye Gas Boosting and Mech RefrigGas Conditioning Plant

•Hess – Hawkeye Gas Treating & Compression Plant, North Dakota (EPCM) DRL Owner Team includes Ken Butler (PM), Greg Chittum (Packages Lead), Mike Kennedy (MC), Don Reed (Process) Nathen Moore (Piping) and Barry Plummer (EE Design). Project racing to complete civils before the winter comes in at -50 deg F and permafrost. DRL working with Hess resp. to manage the Contractors E,P,C,C •10 compressors -24,000 HP -Cat drivers -5 inlet gas compressors aerial -2 Refrig comp - screw -3 flash gas -Station Capacity 50 Mmscf/d -2,000 bbl Finger design slug catcher – 6 fingers 160 ft long Dew point control / propane refrigeration Gen Sets 2 x 1.5 MW each Site 20 acres

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Hawkeye overview – Mech Refrig

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Hawkeye Gas Conditioning Plant

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REPSOL – CARDON JT/MEG GAS PLANTs1x 150 MMSCFD & 1 x 350 MMSCFD 

+ REPSOL – ENI Cardon 1200 Mmscfd Gas project – Punta Fijo,Venezuela – DRL personnel assisted Cardon to manage theContractors. DRL personnel were overall E&C Mgr, Gas PlantPM, MC and Field PM. Awarded Phase 1 and EPS gas plantsto Valerus (EPC), 23kbbl slugcatcher to Taylor Forge, Ohio andplatforms to Saipem.

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Cardon Venezuela – Offshore / Onshore Gas Facilities 1200 Mmscfd

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CARDON GAS PLANT – Train 1 at 150 Mmscfd

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23,000 bbl Slugcatcher at 2100 psig MAOP

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CARDON GAS PLANT 

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Heavy Oil Production - VZ

Power generation

4 x 15.8 MW

Control Room

Dehydration

To Flare

Firewater tank & pumpsDiluent Distribution

DRL personnel have played leadingRoles in PDVSA projects in FAJA,Maturin and Maracaibo Basins

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DCP NGL MIDSTREAM GAS PLANTS – TX , USA

Over the past 4 years, DRL has managed 74 projects, totaling $219MM

96% (47 out of 49) of the DRL managed projects in the past (2) years have met or exceeded the online date specified during AFE funding.

90% (45 out of 49) of the DRL managed projects in the past (2) years have come in under the projects AFE.

Only 2 out of 49 projects required a supplement (>110% AFE.)

0% (0 out of 49) projects have exceeded 117% of the AFE.

100% of DRL managed projects meet DCP’s RPs & specs, or have approved deviations to justify the variance.

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DCP MIDSTREAM – GAS & NGL PLANT UPGRADES

DRL is currently managing 20 projects totaling over $90M:3 NGL meter stations in TX and LA2 LPG Unloading Terminals (Rail & Truck)4 NGL Booster pump projectsAmine System upgradeFlare knockout vessel and stack replacement20” pipeline replacementPlant ESD project2 Blast proof Control Rooms3 DCS upgrade projects.

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NE CARTHAGE– Inlet Systems

DRL Engineering provided Project Management Team to execute EPCM delivery of new Inlet Receiving Systems for DCPM, East Texas

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EAGLEFORD TX– EAGLE 1 INLET SLUGCATCHERDRL managed the design end execution of this 5000 bbl slugcatcher in 7 mos.

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RAYWOODCryogenic Gas Plant Expansion

DRL was the Owner Project Management Team to Execute EPCM delivery of the expansion of the Cryogenic

Gas Plant for DCPM, East Texas

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New Blast CR& New Controls & ESD

New NGL Treater

New TO Unit& relocation of all Heaters

New Residue Boosters& Building

Add 2 x 10 Mmscfd Plants

New Truck Loading

New Inlet Systems &Cond Stab Unit

Deman CR

New ICP Racks

Upgrade 60 Mmscfd Plant

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DRL Engineering was the Project Management Team to execute the installation of (2) 25,000 bbl/d Reda Pumps & Bi-Directional metering capability.

NGL – Booster Pump

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Complete ≈ PROJECT STATUS Completed May 2014

Turn Around Completed

2 days ahead of Schedule

Complete ≈ PROJECT STATUS Completed May 2014

Turn Around Completed

2 days ahead of Schedule

Upgraded from Rosemount RS3

Upgrading to New Foxboro I/A System

GULF PLAINS – DCS Upgrades

Total DCS Count

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EFC ≈ PROJECT STATUS Front End Engineering Complete

Currently Nest Loading I/O

Segregating ESD Functions from the DCS

EFC ≈ PROJECT STATUS Front End Engineering Complete

Currently Nest Loading I/O

Segregating ESD Functions from the DCS

Upgraded from Delta V and Wonderware

Upgrading to New Foxboro EVO & Triconex System

Three Rivers– DCS & ESD UPGRADE

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Complete ≈

PROJECT STATUS

Completed

Complete ≈

PROJECT STATUS

Completed

GULF PLAINS – New Control Room

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EFC ≈

PROJECT STATUS

Developmental Eng.

Estimated Completion Date:

EFC ≈

PROJECT STATUS

Developmental Eng.

Estimated Completion Date:

Three Rivers – New Control Room

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GULF PLAINS – Dean Pump Project

EFC ≈

PROJECT STATUS

Currently in Process of Review

Project In-Service Date:

EFC ≈

PROJECT STATUS

Currently in Process of Review

Project In-Service Date:

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EFC ≈ $600,000EFC ≈ $600,000

• Completed• Awaiting Start Up• Thermal shielding was added to protect the meter from

radiant heat produced by the flare.

Project Status:Project Status:

WILCOX– Flare Meter Project

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WILCOX– Amine Flash Tank Upgrade

EFC ≈ $1.7MMEFC ≈ $1.7MM

• Completed• Awaiting Start Up• DRL sized the new amine flash tank vessel for

proper 12 minute residency time to accommodate 99.9% Hydrocarbon Flash.

Project Status:Project Status:

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EFC ≈ $1.15MMEFC ≈ $1.15MM

• Completed• Amine Contactor is in Service• DRL replaced a corroded contactor vessel with an in-kind new vessel

with higher efficiency trays.

Project Status:Project Status:

GIDDINGS – Amine Contractor Upgrade

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Wilcox Amine Tower Installation

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GULF PLAINS– Truck Loading Rack

EFC ≈ PROJECT STATUS Currently being shop fabricated

Project has a short window of opportunity

to bring existing loading rack up to current

“DOT REGULATIONS”. Project In-Service Date:

EFC ≈ PROJECT STATUS Currently being shop fabricated

Project has a short window of opportunity

to bring existing loading rack up to current

“DOT REGULATIONS”. Project In-Service Date:

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Goliad Truck Loading Terminal

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BLACK LAKE WILDCAT

EFC ≈ BPD ≈

PROJECT STATUS

Put In-Service

EFC ≈ BPD ≈

PROJECT STATUS

Put In-Service

DRL Engineering was the Project Management Team on the installation of the Wildcat Meter Station in Castor, LA

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PROJECT STATUS

Currently in construction

Scheduled In-Service Date:

PROJECT STATUS

Currently in construction

Scheduled In-Service Date:

BLACK LAKE CROSSTEX

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EFC ≈ $2.4MMBPD ≈ 750-2,500

PROJECT STATUS Currently working on

ROW & Front End Design

Projected In-Service Date:

December 2013

EFC ≈ $2.4MMBPD ≈ 750-2,500

PROJECT STATUS Currently working on

ROW & Front End Design

Projected In-Service Date:

December 2013

SAND HILLS CIMAREX

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AFD ≈ $0.1MMLocation: New Grand Parkway

(HWY 99) connection to the Hardy Toll Road

PROJECT STATUS Existing pipeline

crossing analysis.

DUE:

June 28, 2013

AFD ≈ $0.1MMLocation: New Grand Parkway

(HWY 99) connection to the Hardy Toll Road

PROJECT STATUS Existing pipeline

crossing analysis.

DUE:

June 28, 2013

SOUTHERN HILLS Grand Parkway Crossing

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SPRING HILL – Inlet Liquid Handling

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DRL Engineering were the Project Management Team to Execute EPCM of Springhill Compressor Station Liquid Handling Upgrade in North Louisiana

SPRING HILL – Inlet Liquid Handling

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DRL PM Procedures

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PEP – Project Execution Plan

Risks and Uncertainties

All resources assigned or planned

Contracting Plan

Procurement

FEL 2 Cost and Basis (included in CONST. prices)

Realistic Schedule

QA & Inspection Plan

Safety Management Plan

MOC Plan – single for overall project

Risks and Uncertainties

All resources assigned or planned

Contracting Plan

Procurement

FEL 2 Cost and Basis (included in CONST. prices)

Realistic Schedule

QA & Inspection Plan

Safety Management Plan

MOC Plan – single for overall project

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Typical Milestone Deliverables

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WORK PACKS

> Estimates

> Planning

>Tendering

>Controlling Costs

>Invoicing

>Claims

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SANCTION COST

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COST EXTRACTS..

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DIRECTIONS

Working Folder Structure for Job Books

Document Control Procedures

Clear Listings of Deliverable Types

E Mail Protocol

Weekly Progress Meetings

Action Register

Reviews – PHA, PFDs, Technical Review, PIDs, Layout…

Working Folder Structure for Job Books

Document Control Procedures

Clear Listings of Deliverable Types

E Mail Protocol

Weekly Progress Meetings

Action Register

Reviews – PHA, PFDs, Technical Review, PIDs, Layout…

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Reporting

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Construction Cost TrackingWORKPAC STATUS SUMMARY REPORT

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SITE SAFETYSAMPLE SCHEDULE

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TURNAROUND STAGING

Staging Activity Log

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1 Employee Participation

2 Process Safety Information

3 Process Hazards Analysis

4 Operating Procedures

5 Training

6 Contractors

7 Pre-Startup Review

8 Mechanical Integrity

9 Hot Work Permit

10 Management of Change

11 Incident Investigation

12 Emergency Planning & Response

13 Compliance Audits

14 Trade Secrets

1 Employee Participation

2 Process Safety Information

3 Process Hazards Analysis

4 Operating Procedures

5 Training

6 Contractors

7 Pre-Startup Review

8 Mechanical Integrity

9 Hot Work Permit

10 Management of Change

11 Incident Investigation

12 Emergency Planning & Response

13 Compliance Audits

14 Trade Secrets

List of PSM Guidelines

PSM Compliance

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Operating Procedure Development

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API RP 500 ComplianceArea Classification

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API RP 500 ComplianceArea Classification

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PHA Tolerant Panel Design

Fail Safe I/O

FBI

CL1 DIV2

FO, CU,

10/100

Color Coding

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Mechanical Integrity - Objective

To provide current and updated documents, accurate drawings, and a description of inspections performed – all reported in

written narratives that help determine the condition of pipe and equipment in relation to

corrosion.•API 570•OSHA 29 CFR 1910.119(j)

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Mechanical Integrity PSM Requirements

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