Product Overview - Powerscreen of California & Hawaii · 2019. 1. 9. · 04 Cedarapids ® 05...

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A world working better Product Overview

Transcript of Product Overview - Powerscreen of California & Hawaii · 2019. 1. 9. · 04 Cedarapids ® 05...

Page 1: Product Overview - Powerscreen of California & Hawaii · 2019. 1. 9. · 04 Cedarapids ® 05 Product Overview Cedarapids ® Product Overview Designed around our proven, high-performance

A world working better™

Product Overview

Page 2: Product Overview - Powerscreen of California & Hawaii · 2019. 1. 9. · 04 Cedarapids ® 05 Product Overview Cedarapids ® Product Overview Designed around our proven, high-performance

01Cedarapids ® Product Overview

That’s what A world working better means.

Cedarapids® provides a complete range of crushing

and screening equipment to customers around the

world operating in four key industries:

• mining

• aggregates

• demolition and recycling

• industrial minerals

Our equipment is designed to produce the highest

quality end products in processing hard and soft

rock, sand and gravel, ore and industrial minerals.

We provide Modular and Portable plants and

components – plus full parts, service and

maintenance with support you can count on,

wherever you are.

We understand your business

We know that you need operational reliability,

cost-effectiveness plus outstanding service. We’ve

spent nearly a hundred years building our business

around delivering all three. Because when you

succeed, we succeed.

World Class Service and Support

With Cedarapids®, you don’t just get best-in-class

engineering technology. You get the service, training

and support to match.

We understand your need to maximize productivity

and control operating costs across the working life

of every piece of equipment.

We share those goals – and have the solutions

to help keep your operations running smoothly,

through a dedicated global support network backed

by decades of proven experience and expertise.

Cedarapids®

Power. Precision. Performance.

Modular Plants

04 Jaw Modules

05 Cone Modules

06 VSI Modules

06 Horizontal Screen Modules

06 Incline Screen Modules

Contents Portable Plants

10 Jaw Plants

11 Closed Circuit Cone /

Screen Plants

12 CRC & C Series

Open Circuit Cone Plants

13 HSI Plants

14 VSI Plants

15 Horizontal Screen Plants

16 Horizontal Screen Plants

with Variable Slope Operation

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03Cedarapids ® Product Overview

Comprehensive, flexible and effective, the Cedarapids®

Modular product range has been specifically created

to meet a very wide range of static crushing and

screening applications.

All modules are pre-engineered, pre-built, pre-wired

and pre-tested to operate on a small footprint with

low civil engineering and operating costs to meet

interchangeably with fast, easy on-site assembly and

minimal wiring. Plus, the modules and components can

be easily transported in standard 40’ (12.2m) shipping

containers or by road, enabling our customers to

quickly mobilize on site to a different location.

This means you can count on engineering technology

that delivers in terms of maintenance access, longevity,

and cost per ton. And of course, all backed by an

expert global support network committed to keeping

you operational, productive – and profitable.

Key Features

• Fast set-up time

• Ease of operation

• On-site assembly with minimal wiring

• Integrate with existing plant

configuration

• All electric

• Compact – can be transported in

containers and by road

• Robust, weather-protected panels

with user-friendly controls

• Galvanized steel structures including

walkways, steps and guard rails

• Extra heavy-duty I-beam frames

• CE-compliant modules, structures

and components.

Cedarapids® Modular Plants

Flexible, Robust Design with Logistics in Mind.

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Cedarapids ® Product Overview

Designed around our proven, high-performance

TC1000 & TC1300 cones, our new MC1150 offers

a nominal cone head diameter of 45”(1150mm).

It features a one-piece upper frame for all liner

configurations, a no-hit concave and new mantle

liner retention systems. Other enhancements include

greater tramp clearance and increased clamp hold

down pressure. Options include an anti-spin device

and an upgraded platform offering wider walkways

plus easier maintenance access.

The MC1000 Modular Cone Crusher handles an

all-in feed for continuous crushing. Its 40” (1000mm)

cone has a full range of configurations for short and

long throw. The all-roller bearing design delivers

enhanced crushing efficiency.

Our MC1300 Cone Module has a 51” (1300mm) cone

with full short and long throw configurations, and all-

roller bearing design.

The MC380X cone module further extends the

capabilities of the range. With the new Terex®

Cedarapids MVP380X cone crusher, the MC380X

boasts numerous features that increase productivity

and ease of use. Major new enhancements include

high-speed clearing of jammed material; quick crusher

separation capability for faster manganese changes;

and user-friendly computer controls enclosed in a

weather-protected control panel.

Our largest cone crusher module to date, the MC450X

– featuring the new Terex® Cedarapids MVP450X

cone crusher – delivers increased tonnage, application

capabilities and

crushing efficiency.

Cone Modules

The Terex® MJ42 Modular Jaw Crusher features the

rugged JW42 jaw for high production. Its hydraulically

actuated wedge system allows

closed-side settings to be made quickly and easily.

The Terex® MJ47 Modular Jaw Crusher is designed for

large quarries or contractors that want a stationary

type design without the complexity

of a normal stick-built plant.

The MJ400R brings customers a proven,

cost-effective and durable machine in a modular

all-electric format with ‘no crawl’ maintenance access

to the chamber.

It features the Terex® TJ2844R single toggle jaw

crusher with hydraulic overload protection as

standard. It has a fully galvanized steel structure

including walkways, steps, guardrails and product

conveyor and is CE compliant.

This product is ideal for C&D recycling applications,

as well as quarries and mines, and integrates well with

established systems or working independently.

Jaw Modules

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Product Main Components Weight lbs (Kg)

MJ42TJ3042 (762 mm x 1070 mm) Jaw Crusher, 4014 (1.06 m x 4.3 m)

VGF, Product Conveyor and Galvanized Modular Structure, steps, and guardrails93,696 lbs (42,500 Kg)

MJ400RTJ2844 (700mm x 1100mm) Recycling Jaw Crusher, 4014 (1.06 m x 4.3 m), Product Conveyor and Galvanized Modular Structure, steps, and guardrails

87,382 lbs (39,635 Kg)

MJ47TJ3648 (914 mm x 1219 mm) Jaw Crusher, 5124 (1.3 m x 7.3 m)

VGF, Product Conveyor and Galvanized Modular Structure, steps, and guardrails211,000 lbs (95,710 Kg)

MC1000 TC1000 Cone Crusher, Galvanized Modular Structure, steps, and guardrails 40,785 lbs (18,500 Kg)

MC1150 TC1150 Cone Crusher, Galvanized Modular Structure, steps, and guardrails 52,150 lbs (23,654 Kg)

MC1300 TC1300 Cone Crusher, Galvanized Modular Structure, steps, and guardrails 66,140 lbs (30,000 Kg)

MC380x MVP380x Cone Crusher, Galvanized Modular Structure, steps, and guardrails 69,900 lbs (31,706 Kg)

MC450x MVP450x Cone Crusher, Galvanized Modular Structure, steps, and guardrails 75,500 lbs (34,246 Kg)

MV2000 2000 VSI Crusher, Galvanized Modular Structure, steps, and guardrails 45,050 lbs (20,435 Kg)

MHS6203El Jay TSV 6’ x 20’ (1.8 m x 6.1 m) three deck Horizontal screen,

Galvanized Modular Structure, steps, and guardrails48,469 lbs (21,985 Kg)

MHS8203El Jay TSV 8’x20’ (2.4 m x 6.1 m) three deck Horizontal screen,

Galvanized Modular Structure, steps, and guardrails60,000 lbs (27,215 Kg)

MIS51225’ x 12’ (1.5 m x 3.6 m) two deck Incline screen,

Galvanized Modular Structure, steps and guardrails21,384 lbs (9,700 Kg)

MIS51235’ x 12’ (1.5 m x 3.6 m) three deck Incline screen,

Galvanized Modular Structure, steps and guardrails23,038 lbs (10,450 Kg)

MIS51625’ x 16’ (1.5 m x 4.8 m) two deck Incline screen,

Galvanized Modular Structure, steps and guardrails31856 lbs (14,450 Kg)

MIS51635’ x 16’ (1.5 m x 4.8 m) three deck Incline screen,

Galvanized Modular Structure, steps and guardrails33509 lbs (15,200 Kg)

MIS62026’ x 20’ (1.8 m x 6.1 m) two deck Incline screen,

Galvanized Modular Structure, steps and guardrails41,997 lbs (19,050 Kg)

MIS62036’ x 20’ (1.8 m x 6.1 m) three deck Incline screen,

Galvanized Modular Structure, steps and guardrails43,651 lbs (19,800 Kg)

The MV2000 Modular VSI features a high

performance Terex® Canica VSI2000SD single

drive vertical shaft impactor, powered by a 300

hp (224 kW) electric motor with soft start. This

robust VSI is a vital tool for producing highly

cubical products in small sizes and eliminating

soft material.

VSI Modules

Our MHS6203 and MHS8203 Modular

Horizontal Screens feature the extremely

efficient Cedarapids TSV screen, with its El-Jay®

oval stroke action.

Horizontal Screen Modules

The Terex® Incline Screen Module range is

designed for maximum production efficiency

in applications including sand and gravel,

coal, crushed stone, slag, recycled materials,

concrete, iron ore and silica glass. The static

structure carrying the screen unit is robust,

easy to assemble and includes integrated

material discharge chutes, walkways and

access steps for access to view production

and carry out maintenance.

Incline Screen Modules

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09Cedarapids ® Product Overview

Cedarapids® high-capacity portable crushing systems

are designed to deliver and built to last. They’re quick

to set up (and dismantle), easy to operate in any

location – plus they offer true fuel efficiency.

Their exceptional portability, productivity, efficiency

and quality deliver real advantages over other systems.

Save labor, power, maintenance, plant relocation costs, time.

Gain productivity and profitability.

Cedarapids® Portable Crushing & Screening Plants

offer the essential flexibility, control and reliability

to make the difference – whatever the application,

whatever the location.

Cedarapids® Portable Plants

Exceptional Productivity and Efficiency.

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Cost Efficient, Sector Leading Technology.

Cedarapids® leads the world with the most advanced portable plants

– which include our CRC380XHLS closed-circuit cone/screen plant,

with its High Lift Screen (HLS) system to maximize efficiency.

All of our cone plants are designed for high productivity and easy

portability – enabling you to get the most out of your machinery, and

your investment.

Closed Circuit Cone /Screen PlantsJaw Plants

Rugged. Reliable. Ready for Anything.

Combine the rugged reliability of our jaw crushers with a high

production portable primary crushing machine and you’ve got

Cedarapids® jaw plants.

These plants are the lead machine in many different crushing

set-ups, and are ready to handle practically any material. Whether

you’re processing shot rock, sand and gravel, or recycling concrete,

Cedarapids® jaw plants are guaranteed to perform – day in and day

out.

Product Main Components Suspension Weight lbs (Kg)

CRJ3042 JW42 Jaw and VGF4220 3 Axle 92,625 lbs (42,015 Kg)

CRJ3255 JW55 and VGF5220 4 Axle 135,585 lbs (61,500 Kg)

CRJ3750 JS3750 and VGF5220 4 Axle 172,540 lbs (78,275 Kg)

Product Main Components Suspension Weight lbs (Kg)

CRC380XHLS MVP380X cone and LJ-TSV6203 3 deck screen 3 Axle & 4 Axle 138,300 lbs (62,735 Kg)

CRC1150S TC1150 cone and LJ-TSV6203 3 deck screen 3 Axle 66,100 lbs (29,990 Kg)

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Powerful. Productive. Proven.

These rugged horizontal shaft impactor (HSI) crushers are matched

with our high-stroke feeders to create portable crushing plants

that are tough to beat in terms of productivity and efficiency –

and designed to deliver years of tough primary crushing.

Hard Working & Fuel Efficient.

Cedarapids® CRC and C Series cone plants are built for portability – and

are ideal for applications involving hard, abrasive materials.

Most commonly set up in secondary, tertiary and quaternary crushing

positions, they’re available with numerous options and can be integrated

with almost any portable crushing system.

Furthermore, since they are all-electric, our CRC and C Series plants are

easy to tie into new or existing systems, making them highly fuel efficient.

There are three open-circuit models available, ranging from 200 to 400 hp

(150 to 300 kW).

Product Main Components Suspension Weight lbs (Kg)

CRH1316 1316 HSI and VGF5220 3 or 4 axle 121,050 lbs (54,910 Kg)

CRH1313R 1313 HSI, VGF4816 and 5 x 16 2 Deck Inclined Screen (closed circuit plant) 3 or 4 axle 134,900 lbs (61,190 Kg)

CRC & C Series Open Circuit Cone Plants

Horizontal Shaft Impactor Plants

Product Main Components Suspension Weight lbs (Kg)

CRC1150 TC1150 cone Tandem Axle 66,100 lbs (29,990 Kg)

CRC380X MVP380X cone Tandem Axle 93,150 lbs (42,250 Kg)

CRC450X MVP450X cone Triple Axle 103,600 lbs (47,000 Kg)

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Reliable. Durable. Flexible.

Renowned for their performance and longevity, our Cedarapids®

portable screen plants feature triple shaft horizontal screens with

the El-Jay® oval stroke design.

They are able to handle many variations of feed materials and can

produce multiple products needed at specific locations. The plants

are designed for scalping and finish screening applications and, with

their numerous blending capabilities, can produce a wide range of

product specifications.

Unbeatable Versatility & Flexibility.

With our Cedarapids® VSI plants we are bringing the most versatile

crushers into the portable fleet, able to handle the widest range of

applications and materials, and generate high throughput capacities.

They perform exceptionally well in secondary or tertiary crushing

applications and their portability means they can be fitted into

almost any crushing circuit – especially where improved product

shape is needed.

Product Main Components Suspension Weight lbs (Kg)

Terex® TXC2000D 2000 Vertical Shaft Impactor (pinion) 2 Axle 52,000 lbs (23,590 Kg)

Terex® TXC2050D 2050 Vertical Shaft Impactor (pinion) 2 Axle 54,000 lbs (24,500 Kg)

Terex® TXC2350D 2350 Vertical Shaft Impactor (pinion) 2 Axle 58,000 lbs (26,310 Kg)

Product Main Components Suspension Weight lbs (Kg)

CRS620H 6 x 20 3 deck LJ-TSV Screen 2 Axle 53,000 lbs (24,045 Kg)

CRS8203 8 x 20 3 deck LJ-TSV Screen 2 Axle 61,000 lbs (27,770 Kg)

CRS8203S 8 x 20 3 deck LJ-TSV Adjustable Slope Screen 2 Axle 62,000 lbs (28,125 Kg)

Vertical Shaft Impactor Plants

Horizontal Screen Plants

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16Cedarapids ® Product Overview

Cedarapids® Services

A Shared Focus

We understand your key focus is delivering your

operational and financial goals. We share that focus:

it’s how we both measure success.

By combining our global service network and proven,

in-depth industry knowledge with your operational

expertise we’re able to provide you with the right

solution to deliver a quality end product – with

increased productivity.

Field Services

We offer a comprehensive set of field services to meet

your maintenance, repair and refurbishment needs –

which means you get a cost-effective alternative to

purchasing new or replacement equipment.

Our experienced field service and distribution network

are available to you on site or at our global service

facilities. We can repair broken or damaged equipment

to like-new condition and restore worn or irreplaceable

equipment to perfect operating condition – which

minimizes costly downtime for you.

Combining our global service network and deep industry knowledge with your operational expertise ensures that we provide the best solutions…

Proven Success, Global Reach

A comprehensive range of services. Original spare

and wear parts. Customizable solutions to meet

your exact needs. Outstanding technical expertise

and support.

This is what Cedarapids® delivers to businesses –

and what it delivers to businesses throughout the

world via our gobal distribution network, service and

distribution facilities and regional warehouses.

Spare and Wear Part Support

Our OEM parts help maintain and enhance the

performance of your equipment – and you can count

on us to get you the spare and wear parts you need,

when you need them.

Cedarapids® parts are manufactured according to

exacting specifications, using high-quality materials,

tools and techniques. By using genuine parts you are

helping to ensure the maximum performance and

longevity of your machines.

17Cedarapids ® Product Overview

Terex® Financial Services

At Cedarapids® we not only offer a strong and

broad product portfolio. We also offer the means for

customers to purchase the equipment they need in

order to meet their operational and profitability goals.

Terex® Financial Services (TFS) is a globally trusted

resource that is able to leverage its knowledge of

Terex® equipment plus its marketplace expertise to

provide a unique tailored solution for customers.

Terex® Financial Services at a Glance

• Providing cost-effective financial solutions

to thousands of customers across the globe

• A comprehensive suite of financial solutions

tailored to fit individual needs

• Dedicated and knowledgeable team with

global reach, focused on customer solutions.

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www.terexmps.com

Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment.

Failure to follow the appropriate Operator’s Manual when using our equipment or failure to act responsibly may result in serious injury or death.

The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale, and Terex makes no other warranty, express or implied. Terex, the Terex Crown design, Cedarapids, Canica, Simplicity, Jaques, El-Jay and Rollercone are trademarks of Terex Corporation or its subsidiaries. All rights are reserved. © 2018

North America

3900 Fountains Blvd NE, Suite 101 Cedar Rapids, IA 52411 Tel: +1 319 363 3511 or +1 800 821 5600 Fax: +1 319 399 4871

212 South Oak Street Durand, MI 48429 Tel: +1 989 288 3121 or +1 888 571 8352 Fax: +1 989 288 4113

Europe, Russia & Africa

Farlough Road, Dungannon Northern Ireland. BT71 4DT Tel: +44 (0) 28 8744 0795

Central Asia, Turkey & North Africa Region

Mehmet Akif Ersoy Mah.287.SkNo 1/D 06172 Yenimahalle - Ankara Turkey Tel: +90 312 354 90 90

Australia

Melbourne & Victoria 133 Logis Boulevard Dandenong South, VIC 3175 Tel: +61 3 8794 4100 Fax: +61 3 9706 7810

Sydney & New South Wales 114 Hassall Street Wetherill Park, NSW 2164 Tel: +61 2 9604 6524 Fax: +61 2 9604 9368

Brisbane & Queensland 585 Curtin Avenue East Eagle Farm, QLD 4009 Tel: +61 7 3630 0866 Fax: +61 7 3630 1097

Perth & Western Australia 4 Miles Road Kewdale, WA 6105 Tel: +61 8 6254 4100 Fax: +61 8 9350 5534