Product innovations 2016 /1 - Tyrolit · PREMIUM TYROLIT FAST CHANGE for composites, plastics, gel...

A Company of the SWAROVSKI Groupwww.tyrolit.com

Product innovations 2016 /1

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TYROLIT is represented in 28 countries through its own sales companies and cooperates in a further 65 countries with local partners.

Our several hundred field service colleagues are working hard everyday in the market along-side our end customers, in order to be able to provide them with advice and support whenever they need it. Of course, with these countless visits we are constantly seeing new challenges for the application technology, which for us logi-cally means opportunities for new products.

What happens at TYROLIT when we get a good idea for a new product?

First of all, our product management team gets to grips with it. We have to find out precisely what is involved. Once our product managers have analysed all aspects and found them to be good, a well-established process is initiated in which they take a leading role.

Of course, we do not leave our product man-agers to deal with this mammoth task on their own. To assist them, there are no fewer than 100 colleagues on hand in Research & Development.

From a good idea to an excellent product

2in1 steel / stainless steel Gel coat

Cast iron Wood

Steel Paint / lacquer

Plastic All in One

Angle grinder

Straight grinder

Floorstand grinder

Dual action sander

Hand-guided grinding

CompositesOnly permitted for wet grinding

CONTENT 2

Innovations 4

PREMIUM CERABOND 2in1 for steel and stainless steel 4

PREMIUM Flap Disc LONGLIFE for steel and stainless steel 5

New products 6

PREMIUM FOCUR SA Diamond rough grinding wheel for grey and spheroidal cast iron

6

PREMIUM TYROLIT FAST CHANGE for composites, plastics, gel coat, wood, paints and lacquer

8

PREMIUM TYROLIT FAST CHANGE Universal use 10

PREMIUM A-P21 D paper rolls for plastics, wood, paints and lacquers

11

Product upgrades 12

PREMIUM cut-off wheels 2in1 with DEEP Cut Protection for steel and stainless steel

12

PREMIUM cut-off wheels 2in1 for steel and stainless steel 13

Product extensions 14

PREMIUM Unitised wheels Universal use 14

PREMIUM MMF convolute wheels Universal use 17

PREMIUM Rough grinding wheel 18

Regardless of whether the task involves fundamental research, in the chemistry laboratory or on special physical questions, theoretical re-search or tests in the workshop – our staff in R&D are constantly searching for new solutions.

Thus there are over 400 different abrasive types and combinations available to our product managers, which we can integrate in several hundred different bond systems.From this unimaginable wealth of possibilities, the first test wheels are then produced. We prefer to try out many variations so that we can work in a truly comprehensive way on a solution. Then the tests start. Here not only is the work result tested but also whether the relevant solution can later be produced in larger quan-tities. We test whether the future products can be produced with a consistently high level of quality and of course we also test important aspects such as unbalance, lateral

load and bursting speed values, in order to produce not only a very good but also a very safe product for our customers.

And then it comes finally to the ma-terial. But not just any material. Here too we are very precise, in order to achieve reliable and above all com-parable results. Every test material therefore needs a test certificate.Once comprehensive testing both off-hand and also with stationary machines has been completed and the best abrasive grain and the best bond system have been found, we can start with production.

It is not enough for us to start well with a new product, we want to guarantee a consistently high level of quality. We owe that to our name and to our customers. For this reason, we continue to take and test sam-ples from every production batch in order to guarantee our high quality standards.

Ultimately it is our most important promise to our customers that we can regularly offer new and excellent innovations at the highest quality level because that is what the name TYROLIT stands for.

PRODUCT INNOVATIONS 2016 /1 3

TYROLIT production locations TYROLIT sales locations

Items with grey lettering are only available on request.

TYROLIT Film

The product film can be found on YouTube at youtube.com/ TYROLITgroup

PREMIUM CERABOND2in1 for steel and stainless steel

PREMIUM CERABOND2in1 for steel and stainless steel

The TYROLIT CERABOND system brings almost 100 years of experience to a new generation of highest perfor-mance tools. With the cut-off wheels from the CERABOND family, we have

succeeded in achieving an optimal combination of specially treated ce-ramic grain and bond structure. Thus it is possible to retain the abrasive-ness and the lifetime of the cut-off

wheel at the highest level. The unique bond system prevents premature grain break-out and guar-antees the full grinding power of the individual grains.

+ Improved productivity A special structural composi-tion offers maximum system performance.

+ Lower production costs The unique bond technology, optimised for ceramic grain, pre-vents the break out of the grain and leads to a longer lifetime for the tool.

+ Shorter work processes Working times are substantially reduced through improved abrasiveness.

Shape Type no. Dimension Specification PU

41 34241344 115x1,0x22,23 CA60Q-BFKA 15

34241345 125x1,0x22,23 CA60Q-BFKA 15

INNOVATIONS 4


+ Longest lifetime The PREMIUM*** LONGLIFE C-TRIM offers an even longer service life with consistent grinding results.

TYROLIT Film


+ Robust construction Through the increased num-ber of closely spaced flaps, this disc can withstand even the highest loads.

+ Excellent overall abrasion Offers not only a long ser-vice life, but also excep-tional results in terms of abrasiveness.

PREMIUM FLAP DISC LONGLIFE C-TRIM for steel and stainless steel


28N 34239191 115x22.23 ZA40-B 10

34239192 115x22.23 ZA60-B 10

34239193 115x22.23 ZA80-B 10

34239194 115x22.23 ZA120-B 10

34239195 125x22.23 ZA40-B 10

34239196 125x22.23 ZA60-B 10

34239197 125x22.23 ZA80-B 10

34239198 125x22.23 ZA120-B 10

34239199 178x22.23 ZA40-B 10

34239200 178x22.23 ZA60-B 10

34239221 178x22.23 ZA80-B 10

34239222 178x22.23 ZA120-B 10

PREMIUM FLAP DISCLONGLIFE C-TRIM for steel and stainless steel

The PREMIUM*** LONGLIFE C-TRIM flap disc offers the longest lifetime and an excellent stock removal rate. This

flap disc is used both on high alloyed steels and stainless steel, as well as on unalloyed and low alloyed steels.

Problem-free welding as well as edge and surface grinding, particularly when used on powerful angle grinders.

INNOVATIONS 5


PREMIUM FOCUR SA Diamond rough grinding wheel for grey and spheroidal cast iron

TYROLIT Film



4S2 34213572 115x2x22.23 DCCI 1

34200772 125x2x22.23 DCCI 1

34200773 180x2x22.23 DCCI 1

34200775 230x2.5x22.23 DCCI 1

PREMIUM FOCUR SADiamond rough grinding wheel for grey and spheroidal cast iron

FOCUR SA rough grinding wheels from TYROLIT are the optimum tool for machining grey and spheroidal cast iron components. This prod-uct combines a long tool life with

maximum economic efficiency. A low level of dust formation sig-nificantly increases user comfort compared to conventional rough grinding wheels.

+ Low risk to health Less dust generation when using this diamond rough grinding wheel lowers the health risk to the user.

+ Long tool lifetimes The reduced number of wheel changes makes this tool the more economical option.

+ Enhanced safety The use of a steel core minimis-es the potential risk of wheel breakage.

NEW PRODUCTS 6


+ Great overall abrasion An improved backing increases abrasion on the workpiece.

+ Easy handling Disc changes are quick and easy thanks to the Velcro fastening.

+ Increased lifetime No loading or clogging of the TFC disc.

Shape Type no. Diameter Grain Holes Max. RPM PU

Disc 8H 34230261 125 40 8 10,500 50

34230417* 125 60 8 10,500 50

34230419* 125 80 8 10,500 50

34230420* 125 100 8 10,500 100

34230422* 125 120 8 10,500 100

34230446* 125 150 8 10,500 100

34230447* 125 180 8 10,500 100

34230449** 125 220 8 10,500 100

PREMIUM A-P 22 PD, PE, PC TFCFor composites, plastics, gel coat, wood, paints and lacquers

PREMIUMTYROLIT FAST CHANGEFor composites, plastics, gel coat, wood, paints and lacquer

TYROLIT FAST CHANGE enables you to change a disc very quickly thanks to the Velcro fastening. The sturdy paper backing enables high-speed

grinding on many surfaces. The product delivers an exceptionally even finish on lacquers, paints and composites. Clogging and loading

of the disc is reduced thanks to a special stearate layer, thus increasing the product's lifetime.

* A-P 22 PE ** A-P 22 PC

NEW PRODUCTS 8


Shape Type no. Diameter Grain Holes Max. RPM PU

Disc 8H 34230450** 125 240 8 10,500 100

34230452** 125 320 8 10,500 100

34230453** 125 400 8 8,800 100

Disc 34230486 150 40 8,800 50

34230487* 150 60 8,800 100

34230488* 150 80 8,800 100

34230490* 150 120 8,800 100

34230531* 150 180 8,800 100

34230532** 150 220 8,800 100

34230533** 150 240 8,800 50

Disc 15H 34230534 150 40 15 8,800 100

34230535* 150 60 15 8,800 100

34230591* 150 80 15 8,800 100

34230592* 150 100 15 8,800 100

34230593* 150 120 15 8,800 100

34230595* 150 150 15 8,800 100

34230597* 150 180 15 8,800 100

34230598** 150 220 15 8,800 100

34230599** 150 240 15 8,800 100

34230600** 150 320 15 8,800 50

34230601** 150 400 15 8,800 50

Disc 17H 34230605 150 40 17 8,800 50

34230606* 150 60 17 8,800 50

34230607* 150 80 17 8,800 100

34230608* 150 100 17 8,800 100

34230609* 150 120 17 8,800 100

34230610* 150 150 17 8,800 100

34230612* 150 180 17 8,800 100

34230613** 150 220 17 8,800 100

34230614** 150 240 17 8,800 100

34230615** 150 320 17 8,800 100

34230616 150 400 17 8,800 100 * A-P 22 PE ** A-P 22 PC

PREMIUM A-P 22 PD, PE, PC TFCFor composites, plastics, gel coat, wood, paints and lacquers

NEW PRODUCTS 9


+ Good assortment PREMIUM*** TYROLIT FAST CHANGE discs are available in grit sizes 40 to 400.

+ Easy handling Disc changes are quick and easy thanks to the Velcro fastening.

+ Increased lifetime Stronger backing for abrasive-ness, resistivity and lifetime.

PREMIUM TYROLIT FAST CHANGEUniversal use

TYROLIT FAST CHANGE enables you to change a disc very quickly thanks to the Velcro fastening. The heavy paper backing facilitates use on soft

materials such as wood or paint and on stubborn works. This product offers an especially sturdy backing that supports the

grain with a maximum stock removal rate and longest lifetime. Extremely resistant when used on edges.

Shape Type no. Diameter Grain Max. RPM PU

Disc 34230705 115 40 12,300 50

34230706 115 60 12,300 50

34230707 115 80 12,300 50

34230708 115 100 12,300 50

34230709 115 120 12,300 50

34230710 115 150 12,300 50

34230711 115 180 12,300 50

34230712 115 240 12,300 50

34230713 125 40 10,500 50

34230714 125 60 10,500 50

34230715 125 80 10,500 50

34230716 125 100 10,500 50

34230717 125 120 10,500 50

PREMIUM A-P31 P F TFCUniversal use

NEW PRODUCTS 10


Shape Type no. Diameter Grain Max. RPM PU

Disc 34230718 125 150 10,500 50

34230719 125 180 10,500 50

34230720 125 240 10,500 50

34230721 150 40 8,800 50

34230722 150 60 8,800 50

34230723 150 80 8,800 50

34230724 150 120 8,800 50

34230725 150 150 8,800 50

34230726 150 180 8,800 50

PREMIUM A-P31 P F TFCUniversal use


34230618 100x50M 40 1

34230619 100x50M 60 1

34230620 100x50M 80 1

34230631 100x50M 100 1

34230632 100x50M 120 1

34230633 100x50M 150 1

34230634 100x50M 180 1

34230635 115x50M 240 1

34230636 115x50M 40 1

34230637 115x50M 60 1

34230638 115x50M 80 1

34230639 115x50M 100 1

34230640 115x50M 120 1

34230641 115x50M 150 1

34230642 115x50M 180 1

34230643 115x50M 240 1

PREMIUM A-P21 D PAPER ROLLSFor plastics, wood, paints and lacquers

With a semi-open grain distribution on a light paper backing, TYROLIT PREMIUM*** paper rolls are ideally suited to hand sanding or for use on orbital sanders.

The semi-open coating of the PREMIUM*** paper roll prevents loading of the product and delivers an excellent surface finish.

NEW PRODUCTS 11

+20 % Performance


Shape Type no. Dimension Grain PU

Sheet 34230644 230x280 40 25

34230677 230x280 60 25

34230678 230x280 80 25

34230679 230x280 100 50

34230680 230x280 120 50

34230701 230x280 150 50

34230702 230x280 180 50

34230703 230x280 240 50

PREMIUM A-P21 PD PAPER SHEETSFor plastics, wood, paints and lacquers

With a semi-open grain distribution on a light paper backing, TYROLIT PREMIUM*** paper sheets are ideally suited to hand sanding or for use on orbital sanders.

The semi-open coating of the PREMIUM*** paper sheets prevents loading of the product and delivers an excellent surface finish.

PREMIUM CUT-OFF WHEELS2in1 with DEEP Cut Protection for steel and stainless steel

+ Greater economic efficiency The longer range of application means that wheel changes are reduced.

Using newly developed technol-ogy and new materials we have succeeded in taking another step towards improved user safety. The

PREMIUM*** cut-off wheel with DEEP CUT PROTECTION enables the user to achieve maximum insertion depths into the workpiece without damaging

the wheel. There is no risk of sharp workpiece edges removing the crown.

+ Versatile application options It is ideal for small sheet metal, profile and pipe cross-sections. Rods and metal reinforcements can also be cut effortlessly.

+ Enhanced safety The DEEP Cut protection met-al bushing we have developed prevents the crown being removed from the wheel and thus a break out of the bore.

NEW PRODUCTS | PRODUCT UPGRADES 12

+20 % Performance

+20 % Performance


PREMIUM CUT-OFF WHEELS2in1 with DEEP Cut Protection for steel and stainless steel


42 34042238 115x1,2x22,23 TA60P-BFXA 25

34042239 125x1,2x22,23 TA60P-BFXA 25

34042240 150x1,2x22,23 TA60P-BFXA 25

384142 115x1,2x22,23 TA60P-BFXA 25

384143 125x1,2x22,23 TA60P-BFXA 25

401205 150x1,2x22,23 TA60P-BFXA 25

PREMIUM CUT-OFF WHEELS2in1 for steel and stainless steel


41 872338 115x2.5x22.23 A30Q-BFXA 25

872339 125x2.5x22.23 A30Q-BFXA 25

872340 150x2.5x22.23 A30Q-BFXA 25

872341 178x2.5x22.23 A30Q-BFXA 25

872342 178x3.0x22.23 A30Q-BFXA 25

872343 230x2.5x22.23 A30Q-BFXA 25

872344 230x3.0x22.23 A30Q-BFXA 25

42 872346 115x2.5x22.23 A30Q-BFXA 25

912603 115x3.0x22.23 A30Q-BFXA 25

872347 125x2.5x22.23 A30Q-BFXA 25

872348 125x3.0x22.23 A30Q-BFXA 25

907800 125x3.5x22.23 A30Q-BFXA 25

872349 150x3.0x22.23 A30Q-BFXA 25

872350 178x3.0x22.23 A30Q-BFXA 25

121878 230x2.5x22.23 A30Q-BFXA 25

872351 230x3.0x22.23 A30Q-BFXA 25

872352 230x3.5x22.23 A30Q-BFXA 25

This high-performance tool has been designed to be used on both steel and stainless steel and its standard widths offer a cost-efficient solution. This is provided by the longest lifetime and stability of the PREMIUM*** 2in1. The tool is suitable for cutting metal sheets, profiles, pipes, rods and

solid material. The assortment of 2in1 PREMIUM*** cut-off wheels ranges from 1.6 to 1.9 mm for quick and convenient operation with the longest lifetime, and from 2.5 to 3.0 mm for the longest lifetime and stability.

PRODUCT UPGRADES 13


+ Versatile This product is extremely versatile and can be used for deburring, removal of scratches, fading, glazing, finishing and machining of welding seams.

+ High economic efficiency Cool grinding and low clogging of the wheel result in a long lifetime for the product.

+ High flexibility Particularly well suited to the time-saving machining of difficult-to-reach places.

PREMIUM UNITISED WHEELSUniversal use

With unitised wheels from TYROLIT, especially difficult-to-reach places and corners can be reached on every workpiece. These flexible products do not alter the surface geometry of your

workpiece in any way and always achieve the desired surface structure. The cool grinding, low clogging and regular surface results give them the edge over conventional tools.

Application areas are primarily the deburring, cleaning, fading, finishing and machining of welding seams. Material can be easily machined and structured using unitised wheels.


Shape Type no. Dimension Specification Max. RPM Rec. speed PU

34257635 115x3x22,2mm 3 C FINE 11'000 6'600 16

34257636 115x3x22,2mm 6 A MEDIUM 11'000 6'600 16

34257637 115x6x22,2mm 3 C FINE 11'000 6'600 8

34257638 115x6x22,2mm 6 A MEDIUM 11'000 6'600 8

34257013 127x3x22,2mm 3 C FINE 10'000 6'000 4

34257305 127x3x22,2mm 6 A MEDIUM 10'000 6'000 4

34257307 127x6x22,2mm 3 C FINE 10'000 6'000 2

34257322 127x6x22,2mm 6 A MEDIUM 10'000 6'000 2

PRODUCT EXTENSIONS 14


+ Versatile This product is extremely versatile and can be used for deburring, removal of scratches, fading, glazing, finishing and machining of welding seams.

+ High economic efficiency Cool grinding and low clogging of the wheel result in a long lifetime for the product.

+ Broad assortment Depending on the surface finish, they are available in our assortment from hard to very flexible.


The assortment of unitised wheels ranges from abrasive, rigid deburring tools to tools for a soft, perfect sur-face finish. These are used primarily in difficult-to-reach places and do

not alter the surface geometry of the workpiece in any way. Application ar-eas are primarily the deburring, clean-ing, fading, finishing and machining of welding seams.

Compact wheels offer increased safety and especially cool grinding compared to other deburring tools.



1UW 34257639 152x6x12,7mm 2 A MEDIUM 5'000 3'000 2

34257640 152x6x12,7mm 2 C FINE 5'000 3'000 2

34257661 152x6x12,7mm 3 C FINE 5'000 3'000 2

34257662 152x6x12,7mm 6 A MEDIUM 7'500 4'500 2



PREMIUM MMF CONVOLUTE WHEELSUniversal use

This MMF product is mainly used on floorstand grinders or polishing machines. The machining of surfaces can deliver a very fine finish. The surface geometry is not altered during machining and the edges are

not chamfered. However, at the same time the burr is completely removed.


1CW 34244220 125x20x32mm 7 C FINE 7'200 4'300 1

34244232 125x20x32mm 9 C FINE 7'200 4'300 1

34244233 150x20x32mm 7 C FINE 6'000 3'600 1

34244235 150x20x32mm 9 C FINE 6'000 3'600 1

34257324 152x25x25,4mm 7 C FINE 6'000 3'600 1

34257327 152x25x25,4mm 9 C FINE 6'000 3'600 1

34257328 203x25x76,2mm 7 C FINE 4'500 2'700 1

34257331 203x25x76,2mm 9 C FINE 4'500 2'700 1




TYROLIT Film


Comfort Start is now additionally available for:

PREMIUM ROUGH GRINDING WHEEL

+ Less work required The destruction of the work-piece as a result of plunging with the tool is prevented, thus avoiding rework.

+ Enhanced comfort while working With the „Comfort Start“ function, plunging into the workpiece is prevented, thus making the start of the process simpler and more convenient.

Rough grinding wheel with and without „Comfort Start“.

– Premium Focur Extra – Premium Longlife – PREMIUM 3 in 1

– PREMIUM for Stone – Premium VibStar – Premium Silentio

– PREMIUM T- GRIND – PREMIUM for INOX – PREMIUM for Nonferrous metals

Product innovations 2016 /1 - Tyrolit · PREMIUM TYROLIT FAST CHANGE for composites, plastics, gel...

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