Product Data Sheet -...

UltraTemp Insulated Panels for Cold Storage Applications with a Temperature Range of -40°C to 0°C KS1100 CS

Product Data Sheet

2

UltraTempKS1100 CS

ProductData Sheet

ApplicationsUltraTemp insulated roof, wall and ceiling panels can be laid

vertically or horizontally, and are suitable for internal and external

applications.

Available LengthsUltraTemp insulated panels are available in standard lengths of

1.8m to 14.5m. Maximum panel length is 19.7m, however please

be aware that panel lengths of 14.5m to 19.7m are subject to

additional transport charges. Equi-Bead

Mini-Bead

CS Flat

Micro-Rib

Mini-BoxEuro-BoxKS1100 CS

1100mm Cover Width

CoreThickness

ProfilesUltraTemp insulated panels are available in a choice of six distinct profiles, offering a range of aesthetics to suit project-specific requirements.

Equi-Bead

Mini-Bead

CS Flat

Micro-Rib

Mini-Box

Euro-Box

11.5mm 39mm 35mm

35mm

49mm 100mm20mm

10mm

19mm 20mm

10mm 10mm

Panel Joint & SealsUltraTemp insulated panels feature a unique castellated and

symmetrical tongue and groove joint which achieves excellent

thermal and structural performance. A factory-applied weather

seal (FAWS) can be supplied by Kingspan on request (subject to

additional charge).

••

Optional factory-

applied weather seal

2-4mm nominal

1mm 0.75mm

0.75mm

6.4mm 29.6mm

20.3mm 1.5mm

23.6mm 54.6mm

45.3mm 1.5mm

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BiologicalUltraTemp insulated panels are normally immune to attack from

mould, fungi, mildew and vermin. No urea formaldehyde is used in

the manufacture of the panels, and the panels are not considered

deleterious. UltraTemp insulated panel systems can incorporate

project-specific hygiene safe, wash and clean down facings.

Core Thickness (mm) 50 60 80 100 125 150 175 200 220Weight (0.5 / 0.5) (kg/m2) 10.6 11.0 11.8 12.6 13.6 14.6 15.6 16.6 17.4U-value (W/m2K) 0.38 0.31 0.23 0.18 0.15 0.12 0.10 0.09 0.08

Dimensions, Weight and Thermal Performance

Notes:These values are in accordance with BS EN 14509, using Finite Element Analysis, and take into account any thermal bridging through the longitudinal joint.Shaded area denotes typical thicknesses for cold storage applications (-40°C to 0°C).The U-values have been calculated using an aged thermal conductivity value of 0.018W/mK.

UltraTempKS1100 CS

ProductData Sheet

Air Tightness UltraTemp insulated panel joints achieve an air tightness of

0.02m3/hr/m2 at 50Pa in accordance with BS EN 14509 (based on

sealed panel joint performance).

Water TightnessUltraTemp insulated panels are watertight to 1200Pa (class A)

according to BS EN 14509.

AcousticsUltraTemp insulated panels have a predicted single figure weighted

sound reduction of Rw = 24dB.

Sound Reduction Index (SRI)Frequency (Hz) SRI (dB)63 20125 15250 17500 231000 182000 254000 408000 46

Insulation CoreUltraTemp insulated roof, wall and ceiling panels are manufactured

with an IPN-QuadCore hybrid insulation core.

FireThe external and internal faces of the panel to be Class 0 in

accordance with the Building Regulations when tested to BS 476:

Part 6: 2009 and Part 7: 1997.

UltraTemp insulated panels with IPN-QuadCore formulation have

passed all the requirements of:

FM 4882 for smoke sensitive occupancies: Class 1 for interior

walls and ceiling. (With no height restriction).

LPS 1181: 2014: Part 1: Issue 1.2, series of fire growth tests for

LPCB approval and is certified to LPS 1181 Grade EXT-B.*

LPS 1181: 2005: Part 2: Issue 2.0, series of fire growth tests for

LPCB approval and listing of construction product systems to

LPS INT-3*, INT-2.*

LPS 1208: 2014: Issue 2.2, LPCB fire resistance requirements

for elements of construction used to provide compartmentation

providing: FR30 & FR60 – Wall & Ceiling, specifications are

available on request.

FM approval to FMRC 4880, 4881 Class 1 fire classification,

unlimited height.**

Reaction to fire classification according to BS EN 13501-1: 2007

+ A1: 2009: B-s1,d0.

Notes:Certificates and specifications are available upon request. Please contact the Kingspan Technical Services Department for more information.* LPCB certification pending. ** FM approval pending.

Environmental UltraTemp insulated panels with IPN-QuadCore formulation can

achieve a Green Guide A+ rating as per the BRE Global Green

Guide to Specification.

End of Life: Fully recyclable.

LPS 1208: Issue 2Cert No: 260c

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UltraTempKS1100 CS

ProductData Sheet

Length (≤ 3m) + 5mm - 5mmLength (> 3m) + 10mm - 10mmWidth + 2mm - 2mmThickness (≤ 100mm) + 2mm - 2mmThickness (> 100mm) + 2% - 2%Flatness (per metre) + 1.5mm - 1.5mmEnd Squareness + 3mm - 3mm

Product Tolerances

Factory Engineered OptionsUltraTemp insulated wall panels can be manufactured with

part or fully formed rebates and thermal breaks to the following

dimensions:

Dim A: To suit ceiling panel thickness (50mm, 60mm, 80mm,

100mm, 125mm, 150mm, 175mm, 200mm and 220mm).

Dim B: Unless otherwise stated, width will be half of the panel

thickness (excluding 50mm and 60mm panel thicknesses).

Notes:Rebates to internal face only.

Part refers to vertical cut only. Fully refers to vertical and horizontal cut but are subject to additional surcharge.

Quality & DurabilityUltraTemp insulated panels are manufactured from the highest

quality materials using state-of-the-art production equipment to

rigorous quality control standards; ensuring long-term reliability

and service life. All Temperature Controlled Systems products are

fully compliant with ISO 9001 (Quality), ISO 14001 (Environmental)

and OHSAS 18001 (Health & Safety).

UltraTemp insulated panels are CE marked to BS EN 14509: 2013.

Sea FreightFully timber crated packs are available on projects requiring delivery

by sea freight shipping, at additional cost. Alternatively, steel

containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport, to

project site. Off loading is the responsibility of the client.

Site InstallationSite installation instructions and product installation training courses

are available, please contact the Kingspan Technical Services

Department for more information.

Core Thickness (mm) 50 60 80 100 125 150 175 200 220Panels per Pack 25 21 16 13 10 8 7 6 5

GuaranteeKingspan Ultimate Panel Guarantee covering the following subject

to project-specific information:

40-year thermal performance;

40-year structural performance;

Up to 40-year external coating guarantee.

Please contact the Kingspan Technical Services Department for

more information.

PackingUltraTemp insulated panels are stacked horizontally with facing

sheets upward. The entire pack is wrapped in polythene. The

number of panels in each pack depends on panel length, weight

and thickness. Typical pack height is 1200mm, maximum pack

weight is 1500kg.

B

A•

•

••

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MaterialsSubstrate

Metallic protected steel to BS EN 10346: 2009. Nominal thickness: Interior / exterior 0.5mm.

Coatings - External Applications Kingspan XL Forté and Kingspan Spectrum are available.

Coatings - Internal ApplicationsKingspan CLEANsafe 15

Kingspan CLEANsafe 15 is a basic coating suitable for standard

internal environments, providing reasonable chemical and humidity

corrosion resistance.

Polyester coating: 15µm. Nominal thickness: 0.5mm (incl. coating), 0.7mm is available on

request.

Colour: Bright White.

Protection film: No.

Typical Recommended Coating for Cold Storage

Kingspan CLEANsafe 25

Kingspan CLEANsafe 25 is a coating suitable for moderately

aggressive internal environments, providing good chemical and

humidity corrosion resistance.

Foodsafe organic polyester coating: 25µm. Nominal thickness: 0.5mm (incl. coating).

Colour: White.

Protection film: Yes (standard).

UltraTempKS1100 CS

ProductData Sheet


Kingspan CLEANsafe 55 is a chemically inert polyester coating,

applied to pre-treated metal, suitable for humid and chemically

aggressive internal environments.

PET film: 55µm

Nominal thickness: 0.5mm (incl. coating).

Colour: White.



Kingspan CLEANsafe 120 is a chemically inert polymer film,

laminated to pre-treated metal, and suitable for applications in the

most demanding internal environments.

Foodsafe PVC film: 120µm. Nominal thickness: 0.5mm (incl. coating).

Colour: White.


Stainless SteelKingspan CLEANsafe 304

Kingspan CLEANsafe 304 is chemically inert, crevice free austenitic

stainless steel, suitable for highly corrosive internal environments.

Austenitic Grade 304 stainless steel to BS EN 10088: Part 2:

2014.

Finish: 2B - smooth unpolished.

Nominal thickness: 0.5mm.

Kingspan AQUAsafe & AQUAsafe 55

Kingspan AQUAsafe and AQUAsafe 55 are also available.

Notes:The heat gain by conduction should be limited to 10W/m2 (see Code of Practice for the Design of Coldstore Envelopes). For enhanced energy performance, the heat gain by conduction should be limited to 8W/m2. Shaded area denotes typical thicknesses for cold storage applications (-40°C to 0°C).

Heat TransmissionThermal Conductivity (l) 0.018W/mK

Panel Thickness (mm) 50 60 80 100 125 150 175 200 220U-value (W/m2K) 0.38 0.31 0.23 0.18 0.15 0.12 0.10 0.09 0.08Temp. Difference (°C)10 3.60 3.00 2.25 1.80 1.44 1.20 1.03 0.90 0.8215 5.40 4.50 3.38 2.70 2.16 1.80 1.54 1.35 1.2320 7.20 6.00 4.50 3.60 2.88 2.40 2.06 1.80 1.6425 9.00 7.50 5.63 4.50 3.60 3.00 2.57 2.25 2.0530 10.80 9.00 6.75 5.40 4.32 3.60 3.09 2.70 2.4535 12.60 10.50 7.88 6.30 5.04 4.20 3.60 3.15 2.8640 14.40 12.00 9.00 7.20 5.76 4.80 4.11 3.60 3.2745 16.20 13.50 10.13 8.10 6.48 5.40 4.63 4.05 3.6850 18.00 15.00 11.25 9.00 7.20 6.00 5.14 4.50 4.0955 19.80 16.50 12.38 9.90 7.92 6.60 5.66 4.95 4.5060 21.60 18.00 13.50 10.80 8.64 7.20 6.17 5.40 4.9165 23.40 19.50 14.63 11.70 9.36 7.80 6.69 5.85 5.3270 25.20 21.00 15.75 12.60 10.08 8.40 7.20 6.30 5.7375 27.00 22.50 16.88 13.50 10.80 9.00 7.71 6.75 6.1480 28.80 24.00 18.00 14.40 11.52 9.60 8.23 7.20 6.55

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UltraTempKS1100 CS

ConstructionSolutions

External Insulated SystemApplications: Cold Storage

Main Structure:Portal or Truss Construction

Internal Insulated System Self-SupportingApplications: Cold Storage


Internal Insulated System with Partial External Wall CladdingApplications: Cold Storage

Main Structure:Portal or Truss ConstructionKingspan insulated roof panels

Kingspan suspension system

Kingspan insulated wall panels

Ceiling UltraTemp insulated panels used to form walls and ceiling, supported from

purpose-built frame Wall

UltraTemp insulated panels and single ply membrane external weathering system

UltraTemp insulated panelsStructural frame with UltraTemp

external insulated panel envelope

Structurally designedunsupported parapet

Internal Insulated System Self-SupportingApplications: Cold Storage


Structural frame with racking

UltraTemp insulated panels

UltraTemp insulated panels and single ply membrane external weathering system

Kingspan insulated roof panels

Kingspan suspension system

Kingspan insulated wall panels

Ceiling

Walls

UltraTemp insulated panels used to form walls and ceiling, supported from

purpose-built frame

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UltraTempKS1100 CS

ProductData Sheet

Internal Ceilings DesignDefinitions

Dead load - the load due to the self weight of permanent services.

Imposed load - the load assumed to be produced by the intended

occupancy or use, including distributed, concentrated loads but

excluding wind loads.

Uniformly distributed load - a uniformly distributed service load

per square metre (kN/m2), providing for situations such as the

stacking of materials used during maintenance.

Concentrated load - the load that acts as a point on the ceiling

over an area of 125mm x 125mm, such as the action of walking

on the upper surface of the ceiling panels by the full weight of

a person plus any carried items (see representation of types of

concentrated loads below).

Structural elements - for ceilings, structural elements comprise

of suspension systems and elements providing support, such as

internal angles.

This section and the accompanying load / span tables are

to be used for the design of insulated ceiling panels that are

classified as "ceilings accessible for installation, occasional

inspection and maintenance, minor repairs and cleaning" only.

The load / span tables are designed for concentrated loads of

0.9kN, 1.2kN or 1.5kN.

The project engineer shall specifiy the imposed load requirements

for the project based on the knowledge of the planned use

and each identified design situation, sufficient to facilitate all

the necessary analysis of the effects on the ceiling panels and

associated structural elements.

The designer shall select the approprate load / span table that

meets the specified imposed loads.

The maximum ceiling spans are governed by a uniformly distributed

service load.

In the absence of any specified imposed loads, a conservative

recommendation would be that the ceiling panels and associated

structural elements are designed for a concentrated load of

0.9kN and a uniformly distributed service load of 0.25kN/m2 in

accordance with EC1: 1991-1 1.

The following assumptions have been made in the calculation of

the load / span tables, and designers should ensure that these

assumptions are valid for their project requirements.

They are only for ceilings without openings or access hatches.

Where openings occur, please contact the Kingspan Technical

Services Department for further guidance.

The spans are designed assuming one concentrated load at a time

per 1100mm wide panel per span placed mid span, unless where

it has been designed for specific usages and the imposed loads

should be replaced by the specified loads.

The load / span tables apply to short term imposed loads on simply

supported panels (supported at each end of the panel) generally

used for ceilings. For continuous loads, these must be considered

separately.

If different loading parameters (deflection, loads and temperatures)

are appropriate for the project, please contact the Kingspan

Technical Services Department.

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Load / SpanTables

UltraTempKS1100 CS

Span L in Metres

Uniformly Distributed Loads (kN/m2)Panel Thickness (mm)

50 60 80 100 125 150 175 200 2203.0 1.07 1.53 2.14 2.73 3.50 4.30 5.10 3.56 3.913.5 0.70 1.04 1.57 2.00 2.57 3.16 3.75 3.05 3.354.0 0.45 0.72 1.21 1.53 1.97 2.42 2.87 2.67 2.934.5 0.28 0.50 0.95 1.21 1.55 1.91 2.27 2.37 2.615.0 0.16 0.34 0.71 0.98 1.26 1.55 1.84 2.13 2.355.5 0.22 0.54 0.81 1.04 1.28 1.52 1.78 1.996.0 0.14 0.41 0.68 0.87 1.08 1.28 1.49 1.676.5 0.30 0.54 0.74 0.92 1.09 1.27 1.427.0 0.22 0.43 0.64 0.79 0.94 1.10 1.237.5 0.16 0.34 0.56 0.69 0.82 0.96 1.078.0 0.27 0.48 0.61 0.72 0.84 0.948.5 0.21 0.40 0.54 0.64 0.74 0.839.0 0.16 0.33 0.48 0.57 0.66 0.749.5 0.12 0.27 0.43 0.51 0.60 0.6710.0 0.22 0.36 0.46 0.54 0.6010.5 0.18 0.31 0.42 0.49 0.5411.0 0.15 0.26 0.38 0.44 0.5011.5 0.23 0.34 0.41 0.4512.0 0.19 0.29 0.37 0.4212.5 0.16 0.25 0.33 0.3813.0 0.13 0.22 0.29 0.3613.5 0.19 0.26 0.3214.0 0.17 0.23 0.2914.5 0.14 0.20 0.2615.0 0.18 0.2315.5 0.16 0.2116.0 0.14 0.1916.5 0.1717.0 0.15

Max. Height Unsupported (m)4.40 5.20 6.50 8.80 9.20 10.60 11.90 12.80 13.80

Structural Load / Span Tables - Internal Wall & PartitionCold Storage Internal Applications -40°C to 0°C

Notes:1. Values have been calculated using the method described in BS EN 14509: 2013 - self-supporting double skin metal faced insulated panels. 2. Load span tables are unfactored and based on KS1100 CS panels with 0.5mm metal internal and 0.5mm metal external facings. 3. All panel thicknesses have been calculated with a minimum support width of 50mm, larger support widths are available.4. Maximum deflection: L/100.5. Temperature: External +20°C and internal -30°C. Tables also include the condition in which the temperature difference is zero for installation phase. 6. The ability of the panel to resist the imposed load, is dependent on the end support connection i.e. support bearing width, number of fasteners used and the support thickness, as well as the type of fastener.7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm.8. Shaded area denotes the maximum allowable span based on an imposed load of 0.3kN/m2 in the absence of specified loads.

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Load / SpanTables

UltraTempKS1100 CS

Structural Load / Span Tables - Internal Ceiling - 0.9kN (concentrated load)

Span L in Metres


50 60 80 100 125 150 175 200 2203.0 1.07 1.40 2.06 2.73 3.59 3.83 3.82 3.81 3.803.5 0.77 1.03 1.56 2.12 2.82 3.26 3.25 3.24 3.234.0 0.56 0.77 1.20 1.66 2.24 2.83 2.82 2.81 2.804.5 0.40 0.57 0.93 1.31 1.80 2.31 2.49 2.48 2.475.0 0.27 0.43 0.73 1.04 1.46 1.90 2.22 2.21 2.215.5 0.15 0.32 0.57 0.84 1.19 1.56 1.95 1.88 1.996.0 0.22 0.44 0.67 0.97 1.30 1.63 1.60 1.816.5 0.12 0.35 0.54 0.80 1.08 1.37 1.37 1.577.0 0.27 0.43 0.66 0.90 1.16 1.18 1.357.5 0.20 0.35 0.54 0.76 0.98 1.02 1.178.0 0.13 0.28 0.45 0.63 0.83 0.88 1.028.5 0.22 0.37 0.53 0.71 0.76 0.889.0 0.17 0.30 0.45 0.60 0.65 0.779.5 0.25 0.37 0.51 0.56 0.6710.0 0.20 0.31 0.43 0.49 0.5810.5 0.16 0.26 0.37 0.42 0.5011.0 0.21 0.31 0.36 0.4411.5 0.17 0.26 0.31 0.3812.0 0.14 0.22 0.26 0.3312.5 0.18 0.22 0.2813.0 0.15 0.19 0.2413.5 0.12 0.15 0.2014.0 0.12 0.1714.5 0.1415.0 0.11

Max. Allowable Span (m)5.00 5.80 7.10 8.20 9.40 10.50 11.60 12.10 12.80

Cold Storage Internal Applications -40°C to 0°C

Notes:1. Values have been calculated using the method described in BS EN 14509: 2013 - self-supporting double skin metal faced insulated panels. 2. Load span tables are unfactored and based on KS1100 CS panels with 0.5mm metal internal and 0.5mm metal external facings. 3. All panel thicknesses have been calculated with a minimum support width of 40mm, larger support widths are available.4. Maximum deflection: Short-term is L/200 and long-term is L/100.5. Temperature: External +20°C and internal -30°C. Tables also include the condition in which the temperature difference is zero for installation phase. 6. The ability of the panel to resist the imposed load, is dependent on the end support connection i.e. support bearing width, number of fasteners used and the support thickness, as well as the type of fastener.7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm.8. Shaded area denotes the maximum allowable span based on an imposed load of 0.25kN/m2 in the absence of specified loads.

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Load / SpanTables

UltraTempKS1100 CS

Span L in Metres


50 60 80 100 125 150 175 200 2203.0 0.96 1.29 1.95 2.62 3.48 3.77 3.76 3.75 3.743.5 0.68 0.94 1.47 2.02 2.73 3.20 3.20 3.19 3.184.0 0.45 0.69 1.12 1.58 2.16 2.77 2.77 2.77 2.764.5 0.25 0.50 0.86 1.24 1.73 2.24 2.45 2.44 2.435.0 0.11 0.34 0.66 0.98 1.40 1.83 2.19 2.14 2.175.5 0.19 0.51 0.78 1.13 1.50 1.89 1.82 1.966.0 0.39 0.62 0.92 1.24 1.58 1.55 1.776.5 0.29 0.49 0.75 1.03 1.32 1.32 1.527.0 0.18 0.39 0.62 0.86 1.11 1.13 1.317.5 0.31 0.50 0.71 0.94 0.97 1.138.0 0.23 0.41 0.60 0.79 0.84 0.988.5 0.15 0.33 0.50 0.67 0.72 0.859.0 0.27 0.41 0.57 0.62 0.739.5 0.21 0.34 0.48 0.53 0.6310.0 0.15 0.28 0.40 0.46 0.5510.5 0.23 0.34 0.39 0.4711.0 0.19 0.28 0.33 0.4111.5 0.13 0.23 0.28 0.3512.0 0.19 0.24 0.3012.5 0.15 0.20 0.2513.0 0.10 0.16 0.2113.5 0.12 0.1814.0 0.1514.5 0.1015.0





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Load / SpanTables

UltraTempKS1100 CS

Span L in Metres


50 60 80 100 125 150 175 200 2203.0 0.83 1.18 1.84 2.51 3.37 3.71 3.70 3.69 3.683.5 0.48 0.85 1.38 1.93 2.63 3.15 3.14 3.13 3.134.0 0.24 0.58 1.04 1.50 2.08 2.68 2.73 2.72 2.714.5 0.34 0.79 1.17 1.66 2.17 2.41 2.40 2.395.0 0.17 0.60 0.92 1.33 1.77 2.15 2.07 2.135.5 0.45 0.72 1.07 1.45 1.83 1.76 1.926.0 0.29 0.57 0.87 1.19 1.52 1.49 1.716.5 0.16 0.45 0.71 0.98 1.27 1.27 1.477.0 0.34 0.57 0.81 1.07 1.09 1.267.5 0.22 0.46 0.67 0.90 0.93 1.098.0 0.13 0.37 0.56 0.75 0.80 0.948.5 0.30 0.46 0.63 0.68 0.819.0 0.21 0.38 0.53 0.58 0.709.5 0.13 0.31 0.45 0.50 0.6010.0 0.25 0.37 0.43 0.5210.5 0.18 0.31 0.36 0.4411.0 0.11 0.26 0.30 0.3811.5 0.20 0.26 0.3212.0 0.14 0.21 0.2712.5 0.15 0.2313.0 0.10 0.1913.5 0.1414.014.515.0





www.ipn-quadcore.co.uk

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Kingspan LimitedGreenfield Business Park No. 2, Greenfield, Holywell, Flintshire, North Wales CH8 7GJ

t: +44 (0) 1352 716198 f: +44 (0) 1352 710161 e: [email protected]

Carrickmacross Road, Kingscourt, Co Cavan, Ireland t: +353 (0) 42 96 98529 f: +353 (0) 42 96 98572 e: [email protected]

09/2015

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