presentation-HCMC (1).pdf
Transcript of presentation-HCMC (1).pdf
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PRESENTATIONPRESENTATION MAYEGAWA MFG CO,.LTD.
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Petro-Canada’s Today
One of the largest integrated oil and gas companies in Canada,and a significant international player.
5 Core businesses• East Coast Offshore• Oil SandsOil Sands• North American Natural Gas• Downstream - Refining & Marketing• International
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Major acquisitions since our formation in 1975
1976 19811979
200219851983
June 1991 Petro Canada privatized by the Canadian government
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June 1991- Petro-Canada privatized by the Canadian governmentNow 18% shares in Petro-Canada. Share trades on NYSE, TSE.
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A fully integrated oil and gas company
Production
Refining &DevelopmentDevelopment
Marketing
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North American Natural GasNorth American Natural Gas
Exploring for and producing natural gas, crude oil p g p g gand natural gas liquids in Western Canada and the U.S. Rockies
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Oil SandsOil Sands
Developing mining and in situ assets through: Syncrude(12% interest) Fort Hills project (60% owned and(12% interest), Fort Hills project (60% owned and operated), and MacKay River in situ project (100% owned and operated).
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International & Offshore – East Coast CanadaInternational & Offshore – East Coast Canada
Participating in major offshore projects in Eastern Canada: Hibernia (20% interest), Terra Nova (operator and 34%) and White Rose (27.5%)
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Downstream
3 Fuel refineries in Edmonton, Montreal, Oakville provided 18% of country refining capacityy g p y
Operating two refinery, a lubricants plant.
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Marketing
• Almost 2,000 retail outlets in Canada
Approximate 200 wholesale• Approximate 200 wholesale outlets in North America
• Export product in over 60 countries
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Petro-Canada Lubricants is a leader in Quality
ISO ISO 9001 9001 RegisteredRegistered• November 1993• First North American lubricants manufacturer
ISO ISO 14001 14001 RegisteredRegistered• January 2002• January 2002
ISO/TS ISO/TS 16949 16949 RegisteredRegistered• October 2002• First lubricants manufacturer in the world to obtain the new standard• First lubricants manufacturer in the world to obtain the new standard • This new global standard replaces QS 9000 (obtained March 1997), and is designed for third party suppliers
to the automotive industry
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Petro-Canada’s Base Oil
80-90% pure(Mineral Oil)
HT (Hydro-treated)99.9% pure
(U ti l)
Petro-Canada is a leader in Patented Hydro-treating (HT) technology with over 27 years experience in blending the highest
(Unconventional)
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technology with over 27 years experience in blending the highest quality base oils
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P i i l St t i B OilP i i l St t i B OilPrinciple Structures in Base OilPrinciple Structures in Base Oil
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Hydro-Treating ProcessHydro-Treating Process
(a) SaturationPolyaromatic --> Polynaphthenes
(hi h VI l i t)(higher VI, lower pour point)
(b) Ring Opening Polynaphthenes -> mononaphthenes (higher VI, lower pour point)
(c) Desulfurization and Denitrogenation
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Hydro-Treated Base Oil
Improved flow properties at lower temperatures
Superior lubrication at high temperatures (high viscosity index – VI)(high viscosity index VI)
Superior oxidation properties Lower volatility at high temperatures
High Flash point Environmental Friendly (non toxic) Compatible with mineral oil
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Refrigeration Lubricants
REFLO A REFLO XL NEW
Long-term performance
Operational cost i
Extended fluid life
Anti-wear protection
savings
Now on the Mycom internal global approval list
Seal Swell
approval list
Extreme low REFLO CFC
REFLO SYNTHETIC
temperature performance
Anti-wear protection
Formulated for usein systems usingCFC refrigerants
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Seal SwellCFC refrigerants
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Refrigerator OilsRefrigerator Oils
1. Napthenic Oils Shell Clavus 68
Mobil Artic 300 Mobil Artic 300 Suniso 4GS and Suniso 4SA(Ammonia only)
2. Paraffinic Oils Petro-Canada Reflo A Frick NO. 3 Valvoline Freeze-Flo WF
3. Synthetic Oils Sabroe PAO Esso Zerice S
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Esso Zerice S
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REFLO A
Breakthrough Ammonia Refrigeration Compressor Fluid Performance
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Traditional Ammonia Refrigeration Compressor OilsNaphthenic Oils
Advantages:• long track record of performance
p
Disadvantages:• higher oil carryover results in higher oil
• good low temperature properties• virtually wax-free performance
( “WF” suffix in many product names)
consumption• higher solvency in ammonia refrigerant
can decrease system efficiency and performance
• widely available• reasonably priced
• lower oil viscosity protection against wear at high temperatures
• prices are increasing and availability is decreasing since several naphthenic oil producers exited the marketoil producers exited the market
Although Naphthenic oils have been used effectively for decades,newer fluid technologies offer superior performance benefits.
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newer fluid technologies offer superior performance benefits.
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Traditional Ammonia Refrigeration Compressor Oils
Synthetic Polyalphaolefins (PAOs)
Advantages:• lower oil consumption
Disadvantages:• much higher price
y y p ( )
• lower oil consumption• lower solvency in ammonia refrigerant• good low temperature performance• good high temperature protection
• much higher price• shrinkage of seals may
occur in some refrigeration compressor systemsg g p p
And while synthetic oils offer significant performance benefits, their high cost can be prohibitive.
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benefits, their high cost can be prohibitive.
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Petro-Canada uses an unmatched 3-step approach to create a superior refrigeration compressor fluid.create a superior refrigeration compressor fluid.
The purer the base oil, the better the final lubricant p ,performance.
Base oils optimized for ammonia refrigeration systems perform better. Especially since more than 90% of a
f i i fl id i b ilrefrigeration compressor fluid is base oil.
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Step 1: We select the best feedstock to ensure the maximum level of purityp y
We differentiate ourselves by choosing the highest quality feedstock that maximizes lubricant base oil production
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Step 2: We apply the patented HT purity process
As pioneers of Grp II and Grp III Base Oils As pioneers of Grp II and Grp III Base Oils, Petro-Canada has taken a leading approach to the manufacturing of our PURITY* base oils
While others may use similar base oil refinery processes, we operate our units to the highest degree of severity and choose the right catalyst th b i th i l l f itthereby ensuring the maximum level of purity
The patented HT purity process eliminates the impurities present in the oil by blowing them apart. The best molecules are further purified or re-combined through the use of hydrotreating
Net Result: A Base Oil that is 99 9% pure -
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Net Result: A Base Oil that is 99.9% pure the world’s highest purity level
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Step 3: We select the right additives to further enhance our base oil’s long life performance
Our leading edge R&D team have over 25 years formulation experience with PURITY* base oils. They select the right additives to create innovative and advanced products - many of which represent
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breakthrough technologies in their field.
Products that go: “BEYOND TODAY’S STANDARDS”
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The result is REFLO AThe result is REFLO AA market leader that provides reliable, long-term
performance with significant operational cost savings.
Lower oil volatility can reduce fluid consumption by up to 80% or moreconsumption by up to 80% or more.
Lower solubility in ammonia can improve refrigeration system efficiency and performanceperformance.
Superior thermal and oxidation stability can extend fluid life, reducing
i t t d d timaintenance costs and downtime.
High viscosity index (VI) ensures strong protection from wear over a wider range
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of operating temperatures.
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REFLO A ApplicationREFLO A Application
Reflo A is specifically formulated for Ammonia refrigeration sump type systems used in commercial operations;type systems used in commercial operations; however can be used in R-12 system not operating below -20°C but not recommended for R-22 (HCFC) systems
Reflo A is ideal lubricants for both screw and reciprocating gcompressors
Compatible with mineral oils i.e. Naphthenic oils
Available in ISO VG 46 and 68 Available in ISO VG 46 and 68
NSF H2 and CFIA approval
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Beyond Today’s Standards
REFLO A’s lower oil volatility can significantly reduce fluid consumption and maintenance costs.
REFLO is less volatile than naphthenic and solvent refined paraffinic fluids at high temperatures. This results in less oil carryover to the
refrigeration system’s low temperature side, reducing fluid consumption by up to 80% or more.p y p Lower oil carryover also reduces
sludging and deposit formation in evaporators, which lowers compressor maintenance costs
“REFLO 68A reduced fluid consumption by 95 per cent, saving th d f d ll O il ti h
compressor maintenance costs.
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us thousands of dollars per year. Our oil consumption has never been lower.” Gabriel Conligliaro - Maintenance Manager
Cerveceria Quilmes Brewery - Buenos Aires, Argentina
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Beyond Today’s Standards
REFLO A’s lower solubility in ammonia can improverefrigeration system efficiency and performance.
Less ammonia is absorbed into the fluid:- can reduce foaming in separator tanksand increase system efficiency.
- REFLO maintains its viscosity,REFLO maintains its viscosity, so it lubricates better, reducing wear.
Less fluid is absorbed into the ammonia:- reduces the potential for fluid to blockpiping valves and filterspiping, valves and filters.
- helps maintain refrigeration purity,improving system efficiency andperformance.
“REFLO 68A separates from the ammonia gas and does not circulate through the system. With other fluids, I had to change filters every 3 to 6 months. I’m not even going to replace the
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filters on my equipment now. It’s saving my company a lot of money.” Johan Muller – Technical Manager
Hexkoel Beperk – Hex River Valley, South Africa
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Beyond Today’s Standards
REFLO A’s superior thermal and oxidation stability extends fluid life, reducing maintenance costs and downtime.
REFLO A’s resistance to oxidative andREFLO As resistance to oxidative and thermal breakdown guards against oil thickening, deposit and sludge formation. Helps to keep the compressor heat Helps to keep the compressor, heat
exchanger and expansion values operating at their design efficiency and performance standards.C t d fl id lif i th Can extend fluid life, even in the presence of impurities in the ammonia refrigerant, saving downtime and change-out costs.
“When it comes to oil, cleanliness is next to godliness. You need a clean oil because the tolerances are so fine, and if you have a dirty oil, you are going to wear your machinery out. For
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the integrity, safety and long life of my machines I chose REFLO A and it has not let me down.” Fred Leonenko – Chief Operating Engineer
Confederation Freezers - Brampton, Canada
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Beyond Today’s Standards
REFLO A’s high viscosity index (VI) ensures strongprotection from wear over a wide temperature range.p p g
REFLO A has a significantly higher REFLO A has a significantly higher viscosity index than naphthenic compressor fluids. As a result, REFLO A maintains its
viscosity and does not thin out as muchviscosity and does not thin out as much at high temperature. A higher viscosity at high temperature
provides better protection against wear.
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Reflo A’s Major UsersReflo A’s Major Users
America: Breweries: Anheuser-Busch, USA; Labbatt’s, Canada; Quilmes Brewery, y
Argentina Softdrinks: Pepsi-Cola, USA Food plants: Tyson Foods, USA; Maple Leaf Foods, Canada; Cargill, Canada
Ch i l Ai Li id C d P i C d D Ch i l C d H k l Chemicals: Air Liquid, Canada; Praxair, Canada; Dow Chemical, Canada; Henkel, Canada
Europe: Breweries VandeMoortele, UK; Moortgat, UK; Redruth, UK, ; g , ; , Food plants: Nestle, Italy; Kraft, Italy; Campbell Frozen Food, UKThailand: Dairies: Dutchmill, Minor Dairy ( Swensen Brand) Food plants: Chareonpokkaphun ( C.P.Group ), Union Frozen Product(Prantalay
Brand), Tropical Canning,Surapol Food,Surapolnishire Breweries: Patumyhani Brewery, Khonkaen Brewery (Singha Brand)
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Global Reach
REFLO A’s performance and cost savings benefits are enjoyed by leading companies around the world.
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From locations in North and South America … through Asia and the Pacific … to Europe and Africa.
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OEM Approved
REFLO A’s performance is backed by approvals from major original equipment manufacturers (OEMs).
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Food Industry Approved
Approved for use in the Food Industry.
NSF H2 RegisteredRegistered with the Canadian
Food Inspection Agency (CFIA)
REFLO A can be used in food processing plants
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p g pwhere there is NO chance of contact with food.
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No-Nonsense Warranty
Our commitment to Quality is further backed by our REFLO A Performance Guarantee
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It’s more than just a warranty. It’s our commitment.
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Petro-Canada Lubricants
Giving you the Lowest Total Cost solution to save you money ... is our promise to you
• Reduce maintenance costs• Reduce maintenance costs• Extend drain intervals• Require less top-ups
f• Extend equipment life• Reduce downtime
G t d ith P t C d d t d
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Guaranteed with Petro-Canada products and service that are “Beyond Today’s Standards”
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REFLO VS. NAPHTHENICS OIL
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Today’s Standards
Traditional Ammonia Refrigeration Compressor OilsNaphthenic Oils
Advantages:• long track record of performance
p
Disadvantages:• higher oil carryover results in higher oil
• good low temperature properties• virtually wax-free performance
( “WF” suffix in many product names)
consumption• higher solvency in ammonia refrigerant
can decrease system efficiency and performance
• widely available• reasonably priced
• lower oil viscosity protection against wear at high temperatures
• prices are increasing and availability is decreasing since several naphthenic oil producers exited the marketoil producers exited the market
Although Naphthenic oils have been used effectively for decades,newer fluid technologies offer superior performance benefits.
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newer fluid technologies offer superior performance benefits.
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Conversion from Naphthenic to Reflo AConversion from Naphthenic to Reflo A
No flushing required. Reflo 68A is fully compatible with naphthenic g q y p poils
A complete drain and refill with Reflo A is sufficient if the compressor is operating in good condition and the oil has not thickened
A complete drain and refill with Reflo A is preferable if the customer wants to immediately enjoy the benefits of Reflo 68A
Compressors where naphthenic product left deposits may i filt l i it hiexperience filter plugging upon switching
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200 Customer: Beverage ManufacturerCompressor: GRASSO Reciprocating (New)
Field Trial -1 (Thailand)
160
Compressor: GRASSO Reciprocating (New)Disc. Pressure: 13 bar, Evap. Temp: -10C
Top-up Saving: 30%
0C, c
St
120
scos
ity @
40
Competitor SC+95% @2,000hrs
80Oil
Vis
Reflo 68A+6% @2,000hrs
40new 1000 2000 3000 6000
No of hours running
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No. of hours running
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New GRASSO Reciprocating CompressorDisc Pressure 13 bar Evap Temp -10C
Field Trial -1 (Thailand)Field Trial -1 (Thailand)
Reflo 68A Competitor SC
Disc. Pressure 13 bar, Evap. Temp 10C
New 1,000 2,000 3,000 hrs New 1,000 2,000 2,500 hrs
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, , , , , ,
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200Customer: Dairy Product Cold Storage
Compressor: SABROE Reciprocating (7 years in service)
Field Trial -2 (Thailand)Field Trial -2 (Thailand)
160
Compressor: SABROE Reciprocating (7 years in service)Disc. Pressure: 14 bar, Evap. Temp: -30C
0C, c
St
120
scos
ity @
40
Competitor ES+85% @2,000hrs
80Oil
Vis
Reflo 68A+16% @2,000hrs
40new 1000 2000 3000 6000
No of hours running
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No. of hours running
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SABROE Reciprocating Compressor (7 yrs. In service)Disc Pressure 14 bar Evap Temp -30C
Field Trial -2 (Thailand)
Reflo 68A Competitor ES
Disc. Pressure 14 bar, Evap. Temp 30C
New 1,000 2,000 Hrs New 1,000 2,000 Hrs
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, , , ,
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90Customer: Seafood Cold Storage Plant
Compressor: KOBE Screw (11 years in service)
Field Trial -3 (Thailand)
70
80
Compressor: KOBE Screw (11 years in service)Disc. Pressure: 12 bar, Evap. Temp: -30C
0C, c
St
60
70
scos
ity @
40
Competitor BT+24% @3 000hrs
40
50
Oil
Vis +24% @3,000hrs
Reflo 46A+2% @3 000h
30new 1000 2000 3000 6000
No of hours running
+2% @3,000hrs
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No. of hours running
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KOBE Screw Compressor (11 yrs. In service)Disc Pressure 12 bar Evap Temp -30C
Field Trial -3 (Thailand)Field Trial -3 (Thailand)
Reflo 46A Competitor BT
Disc. Pressure 12 bar, Evap. Temp 30C
New 500 1,000 3,000 hrs New 500 1,000 3,000 hrs
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(without flushing)
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Oil Consumption (Anheuser-Busch, USA)Oil Consumption (Anheuser-Busch, USA)
4 Frick + 4 Howden compressors (23 yrs in service)4 Frick + 4 Howden compressors (23 yrs. in service)Texaco Capella WF 68 Reflo 68A
15 drums / month top-up (½ of each compressor sump
15 drums / 5 months
(½ of each compressor sump every month)
80% reduction in oil consumption
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Oil Analysis (Anheuser-Busch, USA)Oil Analysis (Anheuser-Busch, USA)Kinematic Viscosity of Reflo 68A
75
80
85
C)
Condemning limit
60
65
70
cosi
ty (c
St @
40C Compressor 1
Compressor 2Compressor 3Compressor 4Compressor 5
Typical Capella WF 68
45
50
55
Kine
mat
ic v
is Compressor 6Compressor 7Compressor 8Boaster
Typical Reflo 68A
35
40
ug-01
Nov-01
eb-02
ay-02
ug-02
Nov-02
eb-03
ay-03
ug-03
Nov-03
eb-04
ay-04
ug-04
Nov-04
Condemning limit
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27-A
ug
25-N
o
23-Feb
24-M
ay
22-A
ug
20-N
o
18-Feb
19-M
ay
17-A
ug
15-N
o
13-Feb
13-M
ay
11-A
ug
9-No
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Oil Analysis (Anheuser-Busch, USA)Oil Analysis (Anheuser-Busch, USA)Corrosion/wear in refrigeration compressors
20
22.5
25
Condemning limit
12.5
15
17.5
nten
t (pp
m)
Compressor 1Compressor 2Compressor 3Compressor 4Compressor 5
#2 Oil changed3000 H
5
7.5
10
Iron
con
Compressor 5Compressor 6Compressor 7Compressor 8Boaster
3000 H
#6 Oil changed
0
2.5
Oct-01
Jan-0
2
Apr-02
Jul-0
2
Oct-02
Jan-0
3
Apr-03
Jul-0
3
Oct-03
Jan-0
4
Apr-04
Jul-0
4
Sep-04
2008 Petro-Canada 48
16-O
14-Ja
14-A
p
13-J
11-O 9-J
a
9-Ap
8-J 6-O 4-Ja
3-Ap
2-J
30-S
e
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Oil Analysis (Anheuser-Busch, USA)Water in Reflo 68A refrigeration oil
0.035%
0.040%
0.045%
Condemning limit
0.025%
0.030%
arl F
ishe
r %
)
Compressor 1Compressor 2
Warning limit
0.010%
0.015%
0.020%
Wat
er (K
a
Compressor 3Compressor 4Compressor 5Compressor 6Compressor 7
0.000%
0.005%
ug 01
ov 01
eb 02
ay 02
ug 02
ov 02
eb 03
ay 03
ug 03
ov 03
eb 04
ay 04
ug 04
ov 04
Compressor 8Boaster
2008 Petro-Canada 49
27 Aug
25 Nov
23 Feb
24 May
22 Aug
20 Nov
18 Feb
19 May
17 Aug
15 Nov
13 Feb
13 May
11 Aug
9 Nov
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U d Oil (A h B h USA)U d Oil (A h B h USA)Used Oils (Anheuser-Busch, USA)Used Oils (Anheuser-Busch, USA)
Dec 01
Dec 02
Jul 03
Mar 04
2008 Petro-Canada 50
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REFLO VS HYDROTREATEDREFLO VS. HYDROTREATED
2008 Petro-Canada 51
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REFLO A CompositionREFLO A Composition
REFLO A = Hydro-treated Base Oil + Additivesy
2008 Petro-Canada 52
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REFLO A OEM A lREFLO A OEM A lREFLO A OEM ApprovalsREFLO A OEM Approvals
APV B k APV Baker
Blitzer
Frick Frick
Gram
Grasso (recommendation list) Grasso (recommendation list)
Howden
Mycomy
Sabroe - no approval process
Vilter - no approval process
2008 Petro-Canada 53
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Aromatics in the base stock impacts oil solubility with the ammonia. Therefore lower levels of aromatics as seen in REFLO A can results inTherefore lower levels of aromatics as seen in REFLO A can results in
lower oil carryover and reduced maintenance costs.
REFLO’s purity results in less oil carryover to the refrigeration system’s low temperature side.
Hydrocarbon Analysis
1 21.4
Lower oil carryover also reduces sludging and deposit formation in evaporators, which lowers compressor maintenance costs 0 4
0.60.8
11.2
Aro
mat
ics
compressor maintenance costs.
00.20.4
Reflo A HT paraffinic A HT paraffinic B HT paraffinic C
%
2008 Petro-Canada 54
Products
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REFLO A’s unique formulation allows it to perform exceptionally well at low temperatures.
Brookfield Viscosity @ -35°C
600,000
800,000
(cP)
200,000
400,000
Visc
osity
(
0
Reflo 68A Major OilCompany
Specialty OilCompany Hydro
Major OilCompany
Solvent RefinedParaffinic Oil
2008 Petro-Canada 55
CompanyNaphthenic Oil
Company HydroTreated Paraffinic
Oil
CompanySynthetic Oil
Paraffinic Oil
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REFLO A’s unique formulation allows it to perform exceptionally well at low temperatures.
Pour Point (oC)
HT paraff inic A
Reflo A
HT paraff inic B
-45 -40 -35 -30 -25 -20 -15 -10 -5 0
HT paraff inic C
2008 Petro-Canada 56
-45 -40 -35 -30 -25 -20 -15 -10 -5 0Temperature
As reported on product data sheets
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REFLO VS PAOREFLO VS. PAO
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Today’s Standards
Traditional Ammonia Refrigeration Compressor Oils
Synthetic Polyalphaolefins (PAOs)
Advantages:• lower oil consumption
Disadvantages:• much higher price
y y p ( )
• lower oil consumption• lower solvency in ammonia refrigerant• good low temperature performance• good high temperature protection
• much higher price• shrinkage of seals may
occur in some refrigeration compressor systemsg g p p
And while synthetic oils offer significant performance benefits, their high cost can be prohibitive.
2008 Petro-Canada 58
benefits, their high cost can be prohibitive.
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ServicesServices
Product trial program Simultaneously trial Reflo with existing oils Collect sample and necessary data i.e. top-up rate Analyze the feasibility at the end of program
Routine oil analysis programRoutine oil analysis program to monitor oil condition and to help to identify the equipment conditions
Product TrainingProduct Training to customized seminars that help customers to get the maximum benefit
from our products
2008 Petro-Canada 59
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