Presentación DuPont Agrícolas 2015

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Overview of DuPont and DuPont Performance Polymers DuPont Productos Agrícolas Planta Lerma Gamaliel Martinez / Application Development Eng. DuPont™ Kalrez ® perfluoroelastomer parts for demanding sealing challenges DuPont™ Vespel ® parts and shapes for wear and friction challenges

description

Kalrez & Vespel

Transcript of Presentación DuPont Agrícolas 2015

Page 1: Presentación DuPont Agrícolas 2015

Overview of DuPont andDuPont Performance Polymers

DuPont Productos Agrícolas

Planta Lerma

Gamaliel Martinez / Application Development Eng.

DuPont™ Kalrez® perfluoroelastomer parts for demanding sealing challenges

DuPont™ Vespel® parts and shapes for wear and friction challenges

Page 2: Presentación DuPont Agrícolas 2015

Agenda

• Kalrez® Product Line.

• Vespel® Product Line.

Page 3: Presentación DuPont Agrícolas 2015

We collaborate to deliver performance, reliability, and safety where it matters most…

solving our customers’ toughest sealing, wear and friction challenges with innovative and high performing science-based solutions.

We collaborate to deliver performance, reliability, and safety where it matters most…

solving our customers’ toughest sealing, wear and friction challenges with innovative and high performing science-based solutions.

Electronics ♦ Energy & Material Handling ♦ Aerospace & Defense ♦ TransportationElectronics ♦ Energy & Material Handling ♦ Aerospace & Defense ♦ Transportation

ADVANCE OUR CORE VALUES AND WINNING

CULTURE

ADVANCE OUR CORE VALUES AND WINNING

CULTURE

DRIVE SUSTAINABLE

GROWTH

DRIVE SUSTAINABLE

GROWTH

ACCELERATE MARKET-DRIVEN

INNOVATION

ACCELERATE MARKET-DRIVEN

INNOVATION

DRIVE INDUSTRY-LEADING

PRODUCTIVITY

DRIVE INDUSTRY-LEADING

PRODUCTIVITY

DuPont™ Kalrez® & Vespel®

Speed & Agility ♦ Accountability ♦ Customer Focus ♦ CollaborationSpeed & Agility ♦ Accountability ♦ Customer Focus ♦ Collaboration

Page 4: Presentación DuPont Agrícolas 2015

Kalrez® - Delivering Sealing ReliabilityPart and component technologies for industrial equipment that increase

reliability by increasing industrial MTBR, delivering better quality product and reducing operating costs across manufacturing sites.

Part and component technologies for industrial equipment that increase reliability by increasing industrial MTBR, delivering better quality product

and reducing operating costs across manufacturing sites.

Kalrez® perfluoroelastomer parts resist over 1,800 different chemicals

while offering high temperature stability.

Components last longer, reduce maintenance & operating costs and improve safety

Typical Sealing Applications

Valves• Mechanical Seals

• Pumps• Couplings

• Chemical Transportation• Mixer Seals

• Ovens• Filters

• Heat Exchangers• Reactors

Some Industries Served: Chemical Processing, Oil & Gas, Food & Pharma, and Electronics.

Page 5: Presentación DuPont Agrícolas 2015

No Req 170 120 100 80 60 40 20 10

Butyl

0

100

125

200

225

250

Styrene ButadieneNatural Rubber

Vamac®

Viton®

EPDM

Fluorosilicone

Polyacrylate (ACM)

HNBR

Epichlorohydrin

NitrileNBR/PVC

CPE

HiTemp-ACM

150

175

Kalrez®

275

300

OIL RESISTANCE% Volume Swell in ASTM No. 3 Oil

Performance Elastomers Offering

5

HE

AT

RE

SIS

TA

NC

E °

C

Silicone

Page 6: Presentación DuPont Agrícolas 2015

Kalrez® perfluoroelastomer parts deliver solutions for…

Material Energy Electronics Aerospace / Handling Oil and Gas Defense /

Transportation

Engine Lube Oil and Fuels

O-rings and Custom Parts for Thermal Stability and

Compression Set Resistance

Pumps, Valves, Mechanical Seals

O-rings and Custom Parts for Broad Chemical and

High Temperature Resistance

Downhole and Refineries

O-rings and Custom Parts for Rapid Gas

Decompression and Chemical Resistance

Wafer Chamber and PV Processing

O-rings and Custom Parts for Chemical and Plasma Resistance, High Purity

and Low Outgassing

Kalrez®

0090, 6375, 7090, 3065, 1050LF, KVSP™

Others as required

Kalrez® AeroSeal™

7777AMS, 7797

Kalrez® 4079AMS, 1045

Others as required

Kalrez®

Semicon: 9100, 9500, 9300, 8085, 8900, 6375UP

PV: PV8070, 9100, W230

Others as required

Kalrez® Spectrum™

6375, 7075, 6380, 7090

Kalrez® 6221, 6230 for FDA Compliance

Others as required

Page 7: Presentación DuPont Agrícolas 2015

Kalrez® Polymer Architecture

Teflon®

Material Basic Polymer Structure

Kalrez®

F

F

C

F

F

C

F

F

C

F

F

C

F

F

C

F

F

C

TFE

F

F

C

F

F

C

F

F

C

F

F

C

F

F

C

F

C

O

CF3

TFE PMVE TFE

Completely fluorinated monomers impart perfluoroelastomers with exceptional thermal and chemical resistance.

Main difference between Teflon® and

Kalrez®: MVE (… and cure sites)

Page 8: Presentación DuPont Agrícolas 2015

Parameters necessary to define an O-ring:

ID = Inner diameter

CSD = diameter of the cross section

Kalrez® O-rings are made to AS 568C standard.

ID = Inner diameter

CSD = diameter of the cross section

Kalrez® O-rings are made to AS 568C standard.

Remember: “Nominal” dimensions are not necessarily identical to actual dimensions. Tolerance may vary from one supplier to

another.

Remember: “Nominal” dimensions are not necessarily identical to actual dimensions. Tolerance may vary from one supplier to

another.

Page 9: Presentación DuPont Agrícolas 2015

Boots (Oil & Gas

down-hole)

Examples of Unique Shapes

Butterfly valves

Plate Heat Exchanger Gaskets

Kalrez® Valve Stem Pack (KVSP)

Page 10: Presentación DuPont Agrícolas 2015

=>There is more to consider than the initial purchase price!

Initial purchase price

Installation costs

Unscheduled downtime costs

Monitoring costs

Attendant costs of failure (clean-up, litigations, etc.)

Why use Kalrez® ? Cost of seal ownership !

Page 11: Presentación DuPont Agrícolas 2015

Using high-performance seals helps to minimize or even eliminate uncontrollable downtime costs.

Overall costs >> initial price of the gasket

Mid-performance elastomer

High performanceelastomer

Initial seal price

Installation and ownership costs

Downtime costs

Time Time

Co

sts

Co

sts

Reduced downtime costs

MTBR

MTBR

Page 12: Presentación DuPont Agrícolas 2015

Benefits of Using Kalrez®

Lower cost of ownership!

• Improved seal reliability and performance

• Increased mean time between repair (MTBR)

Products tailored to meet your needs

• Industry leading R&D

• Vertical integration ensures quality

Technical assistance and support when you need it

Global presence to serve you better

Page 13: Presentación DuPont Agrícolas 2015

AMORPHOUS SEMI-CRYSTALLINE

PESPEI

PSU

PAR

PEEK

PC

MPPE

ABS PMMA

PS SAN

PVCPP

LDPE

HDPE

PPS

PI

PETPBT

PA

POM

LCPHPPA

PCT

TEEE

Transparency andGood Surface

High Temperature andMechanical Strength

Per

form

ance

Dri

ven

Cos

t Dri

ven

Vespel®

Zytel® HTN

Rynite®

Zytel® & Minlon®

Delrin®

Crastin®

Hytrel®

Performance Resins Offer

DuPontDuPont

13

Broadest offering of high-value resins with expert applications development

Page 14: Presentación DuPont Agrícolas 2015

14

Vespel® Product Family

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Ap

pli

cati

on

sM

arke

ts

Transportation Aerospaceand Defense

Electronics Energy and Material Handling

Vespel® parts and shapes deliver solutions for…

Transmissions

Wear RingsBushings, Thrust

Washers forLow Wear and Friction,

Lightweighting

Engines

Bumper and Wear Pads

Wear Strips, Tube Clamps for Low Wear

and Friction, Lightweighting

Testing and Wafer Handling

Test Sockets, Wafer Guides for Electrical,

Mechanical Properties

Refineries and Industrial

Bushings, Wear Rings, Insulators for Chemical,

Thermal, Mechanical Properties

Vespel® S Vespel® TP Vespel® Vespel® Vespel® CR

parts & stock shapes

Vespel® S Vespel® TP Vespel® ASB Vespel® CP Vespel® CR

Direct-formed parts and stock

shapes

Thermoplastic injection-molded

parts

Assembled parts (metal components)

Composite parts Chemically-resistant parts

and stock shapes

Page 16: Presentación DuPont Agrícolas 2015
Page 17: Presentación DuPont Agrícolas 2015

DuPont™ Kalrez® and Vespel® parts deliver performance, reliability and safety where it matters most…

• Thermal stability• Low coefficient of friction

and wear resistance• Electrical properties

• Successful application collaborations• Increased uptime• Proven, trusted solutions• Lower total operating costs for value

in use

• Excellent chemical, plasma and thermal resistance

• Exceptional sealing in demanding applications

Page 18: Presentación DuPont Agrícolas 2015

Thank you!!!

Page 19: Presentación DuPont Agrícolas 2015

The information set forth herein is furnished free of charge and is based on technical data that DuPont believes to be reliable and falls within the normal range of properties. It is intended for use by persons having technical skill, at their own discretion and risk. This data should not be used to establish specification limits nor used alone as the basis of design. Handling precaution information is given with the understanding that those using it will satisfy themselves that their particular conditions of use present no health or safety hazards. Since conditions of product use and disposal are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. As with any product, evaluation under end-use conditions prior to specification is essential. Nothing herein is to be taken as a license to operate or a recommendation to infringe on patents.

Caution: Do not use in medical applications involving permanent implantation in the human body. For other medical applications, discuss with your DuPont customer service representative and read Medical Caution Statement H-50103-3.

Copyright © 2012 DuPont or its affiliates. All rights reserved. The DuPont Oval Logo, DuPont™, The miracles of science™ and all products denoted with ™ or ® are registered trademarks or trademarks of E. I. du Pont de Nemours and Company or its affiliates.

Images reproduced by E. I. du Pont de Nemours and Company under license from the National Geographic Society.

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