Present and future of your total - JWII€¦ · Pressure insPeCtion Pressure control on...

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Transcript of Present and future of your total - JWII€¦ · Pressure insPeCtion Pressure control on...

Page 1: Present and future of your total - JWII€¦ · Pressure insPeCtion Pressure control on compressible containers TB5000 20 laBels insPeCtion/Control Labels PRESENCE control 21 •
Page 2: Present and future of your total - JWII€¦ · Pressure insPeCtion Pressure control on compressible containers TB5000 20 laBels insPeCtion/Control Labels PRESENCE control 21 •
Page 3: Present and future of your total - JWII€¦ · Pressure insPeCtion Pressure control on compressible containers TB5000 20 laBels insPeCtion/Control Labels PRESENCE control 21 •

Present and future of your total quality

Key of inspections layout 2Laboratory Line under control: Plastic Line under control: Glass Line under control: Cans

233

insPeCtion Before tHe fillinG PREFORM QUALITY inspection 4• Neck finish QB001-VA• Neck ring QD001-VA• Bottom and internal walls QP001-VA• External walls and shape QP001_2-VA

CAP QUALITY Inspection 5• On vacuum conveyor belt QT720• In cap chute QT730• On top of the pocket sorter QT750

Inspection of empty containers SHAPE 6Transparent containers IS700-1VAOpaque containers IS700-2VAEMPTY CANS Inspection IO700 7EMPTY BOTTLES Inspection IV700 8

IV1000 9leVel Control Fill LEVEL control CL100-HF 10

CL600-HF / RX / IR 10CL700-HF / RX / IR / VA(Foam compensation)

11

Closures Control/insPeCtion Presence CT600-SE 12Height TA600-SEFoil presence CF600-SECAP POSITIONING Inspection IT700-1VA 13CAP inspection IT700-2VA 13CAP inspection – H.res. IT700-4VA 13

MonitorinG Complete system for filler and capper MONITORING, SAMPLING

14

Burst DETECTION and MANAGEMENT system for BURST event 14

ProduCt quality autoMatiC Control Quality Control Automatic Station QCS120 15

VaCuuM/Pressure Control Vacuum/pressure control: Cans/Twist-off closures VP600-PX 16Vacuum/pressure control: Crown caps/Twist-off caps VP600-AS 16

Pressure/seal Control LEAKAGE control TB1000 17VaCuuM/Pressure insPeCtion VACUUM/PRESSURE control

• Carbonated products PCS700-LS CO218

• Products added with nitrogen PCS700-LS H2O 19• Vacuum packed products PCS700-LS H2O 19

Pressure insPeCtion Pressure control on compressible containers TB5000 20laBels insPeCtion/Control Labels PRESENCE control 21

• With opacity CE600-SE• Semi-transparent CE600-VA• Colour control CE600-CR

POSITIONING INSPECTION 22• In-line IE720-1VA• Inside machine IE730-1VA

Labels SURFACE inspection 22• In-line IE720-2VA• Inside machine IE730-1VA / IE730-2VA

FULL Labelling Inspection (3D technology) IE4000-4VA 23Codes Control/insPeCtion Code PRESENCE control (Laser Marker) IC600-SE 24

Codes INTEGRITY Inspection IC700-1VA 24Codes READING (OCR/OCV) IC700-1VA OCR/OCV 25

IC700-2VA OCR/OCV

WeiGHt Control Weight control for full cases, kegs, bag-in-box products, custom packages, etc.

CP600-TP / CP700-TP 26

eJeCtion deViCes Mono-push ejectors Z100 / Z150 26Cans ejectors Z160 27Deviation systems Z001-8 / Z001-10

Z002-10 / Z003-102727

KeGs insPeCtion Empty and full KEGS Inspection IK700-OR / IK700-TB 28

sPeCial aPPliCations WEIGHT control, high precision, single product, statistics 29

Containers orientator 29laBoratory CO2 measurement instrument L.Sensor.CO2 30

O2 measurement instrument L.Sensor.O2 31

aBout us Why choose FT System? 32

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2 3

Present and future of your total qualityft system, arol group company, more than 15 years, designs and manufactures control and inspection systems for bottling and packaging lines.

for your... PlastiC line

for your... laBoratory

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2 3

Present and future of your total qualitythe ft system Control & inspection systems ensure high quality of your products and allow to optimize production and reduce costs.

for your... Glass line

for your... Cans line

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Main funCtions The inspection system come in different configurations, which are proposed depending on the type of the cap to be inspected and the line type. This allows to meet all quality control requirements.For all configurations, the available standard inspections are: • NECK FINISH inspection

· Ovalization · Deformations · Foreign objects · Blemishes

• NECK RING inspection · Dimensional defects · Blemishes

• BOTTOM AND INTERNAL WALLS inspection · Foreign objects · Pin holes · Breaking in the injection point · Bubbles or deformations

• EXTERNAL WALLS inspection · Foreign objects · Deformation · Pin holes · Bubbles

features • Machine vision technology• Configurable and expandable system, designed for maximum ease of customization

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of blow molder and filling machine damages and jams · Reduction of the number of filled product rejects · Reduction of the number of “line stop”

• IMPROVE QUALITY · Reduction of customer complaints related to product leak or presence of foreign

objects contamination · Ensureproduct quality

tyPe of Container• Preform in transparent plastic material

Preform quality inspectionideal to ensure the quality of the final product and reduce both the number of jams along the line and rejects produced during the blow molding phase due to defective preforms.

Neck finish acquisition

Neck ring acquisition

Internal walls + bottom acquisition

External walls acquisition

Neck finish module

Neck ring module

Sidewalls + bottom module

Sidewalls module

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

4

qP

001-

Va /

qB

001-

Vaq

d00

1-Va

/ q

P00

1_2-

Va

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Cap quality inspectionideal to ensure the quality of the final product and reduce both the number of jams along the line and rejects produced during the capping phase due to defective caps.

Main funCtionsThe cap inspection system is available in several configurations chosen according to the type of cap to be inspected and according to the type of line in such a way as to meet all the requirements of quality control. The available standard inspections, for all configurations, are:• ON VACUUM CONVEYOR BELT (recommended for caps with a flat upper surface)

· Product compliance · Up-side down cap · Ovalization · Security Ring defect/absence · Sealing ring defect/absence · Foreign objects

• INTEGRATED IN CAP CHUTE (recommended for cap having an irregular, non flat, upper surface such as sports caps-cap, etc.) · Product compliance · Up-side down cap · Ovalization · Security Ring defect/absence · Sealing ring defect/absence · Foreign objects · Brand inspection · Color inspection

• ON TOP OF THE POCKET SORTER (recommended for ROPP cap or similar) · Product compliance · Up-side down cap · Ovalization · Spout presence/integrity

features • Machine vision technology• Configurable / extensible with additional inspection modules such as preform inspection,

fill level and correct closure.

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of capper damages and jams · Reduction of the number of filled and capped product rejects · Reduction of the number of “line stop”

• IMPROVE QUALITY · Reduction of customer complaints related to product leak or presence of foreign

objects contamination · Ensureproduct quality

tyPe of CaP• All types of caps (In association with the correct model of inspector)

Broken ring (on vacuum conveyor belt)

Foreign object (in cap chute)

Deformation (on top of the pocket sorter)

Broken ring (on vacuum conveyor belt)

Principle – Vertical on vacuum conveyor belt

Principle – Vertical in cap chute

Principle – On top of the pocket sorter

Principle – Lateral on vacuum conveyor belt

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

5

qt

720-

Va /

qt

730-

Va /

qt

750-

Va

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Container shapeinspectionideal to ensure the selection of empty containers and/or their orientation before filling. the inspection will reduce the number of jams and rejects due to imperfections in the shape or deformations of the container.

Main funCtionsThe system is available in different configurations in order to meet the need for inspecting both transparent and opaque containers.Depending on the configurations, it is possible to inspect for: • Shape compliance • Container integrity • Defects of the profile • Defects of the surface• Container orientation

features • Machine vision technology• Configurable / expandable with additional inspection modules

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of filler damages and jams · Reduction of the number of filled product rejects · Reduction of the number of “line stop”

• IMPROVE QUALITY · Reduction of customer complaints related to damaged containers · Ensureproduct quality

tyPe of Container• Glass, PET, HDPE, etc.

Front/rear inspection

Set of the inspection areas

Acquisition – Cap detected

Acquisition – Break detected in the neck finish area

Principle - Opaque containers system

Principle - Opaque containers system

Principle - Transparent containers system

Principle - Transparent containers system

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

6

is70

0-1V

ais

700-

2Va

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Main funCtionsThe system is available in different configurations in order to meet the need for detecting dimensional defects and foreign objects inside the cans.Depending on the configurations, it is possible to inspect for: • FLANGE inspection

· Defects and deformations · Ovalization · Up-side down can · Damage

• BOTTOM AND INTERNAL WALLS inspection · Foreign objects · Damages

• RESIDUAL LIQUID detection · Washing residual liquid detection

features• Machine vision technology• Residual liquid detected with X-ray module

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of filler and stapler damages and jams · Reduction of the number of filled product rejects · Reduction of the number of “line stop”

• IMPROVE QUALITY · Reduction of customer complaints related to product leak or presence of foreign

objects contamination · Ensureproduct quality

tyPe of Container• Cans or containers with similar shape and opaque

Flange

Sidewalls

Bottom

Code on bottle bottom

Flange principle

Sidewalls principle

Bottom principle

Principle – Code on bottle bottom

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

empty cans inspectionideal to ensure the quality of empty cans, before the filling process. the system improves final product quality and reduces the number of jams and rejects due to the presence of imperfections.

7

io70

0-Va

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empty bottlesinspectionideal to ensure the quality of empty containers, before the filling process. it reduces the number of jams and rejects due to the presence of contaminants, imperfections or defects in the empty bottles.

Main funCtions The system performs the inspection of the empty bottle to ensure their compliance and quality before the filling process.Depending on the configurations, it is possible to inspect for: • Bottle shape verification at machine infeed• Detection of broken or damaged containers • Base inspection• Neckfinish inspection• Sidewall inspection • Scuff detection

features • Machine vision technology• Independent of the color of container• Mechanical equipment located in a separate upper area of the machine to permit

system to be washed down and allow easier access to parts• Up to 21000 Bot./hour

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of filler damages and jams · Reduction of the number of filled product rejects · Reduction of the number of “line stop”

• IMPROVE QUALITY · Reduction of customer complaints related to presence of foreign objects

contamination, wear or containers damaged. · Ensureproduct quality

tyPe of Container• Transparent and rigid bottles or containers

Sidewalls

Neck finish

Bottom

Principle – Sidewalls

Principle – Neck finish

Principle – Bottom

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

8

iV70

0-Va

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Main funCtions The system allows the full inspection of the bottle in order to ensure its compliance and quality before the filling process.Depending on the configurations, it is possible to inspect for:• Bottle shape verification • Detection of broken or damaged containers • Base inspection• Neckfinish inspection• Thread inspection• Sidewall inspection (double module infeed/exit)• Scuff detection• Residual liquid detection with high frequency and infrared system

features• Machine vision technology• Independent of the color of container• Residual liquid detection with high frequency module• Controlled rotation of the container for the inspection of the wall at machine exit with

variable angle of 90 °• Mechanical equipment located in a separate upper area of the machine to permit

system to be washed down and allow easier access to parts• Up to 60000 Bot./hour

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of filler and capper damages and jams · Reduction of the number of filled bottle rejects · Reduction of the number of rejected containers due to the function that returns to the

rinser all bottles intact but having dirt defects · Reduction of the number of “line stop”

• IMPROVE QUALITY · Reduction of customer complaints related to product leak or presence of foreign

objects contamination, wear or containers damaged. · Ensureproduct quality

tyPe of Container• Transparent and rigid bottles or containers

Sidewalls

Neck finish

Thread

Bottom

Principle – Sidewalls

Principle – Neck finish

Principle – Thread

Principle – Bottom

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

empty bottlesinspectionideal to ensure the quality of empty containers and reduce the number of jams and rejects due to the presence of contaminants, imperfections or defects in the empty bottles.

9

iV10

00-V

a

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fill level controlideal for detecting the fill level of the containers, in defence of the brand and to prevent legal disputes due the distribution of non-compliant products.

Main funCtionsThe system inspects the fill level and the management of the rejection of underfilled or overfilled containers.• Fill level detection

· Reject for underfilled containers · Reject for over filled containers

features • High frequency, X-ray or infrared technology• Simple installation on any filling line• Designed to be integrated with additional inspections

· Cap presence · Wirehood presence · Capsule presence · Label presence

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in the event of a filler malfunctioning. The system includes consecutive reject alarms and can monitor the performance of individual fill valves.

• IMPROVE QUALITY · Eliminate customer complaints related to over filled or underfilled containers · Ensureproduct quality and compliance with the minimum fill content

tyPe of Container• Non-conductive (glass, PET, HDPE, etc.) bottles or containers

100 series interface

High frequency control head

X-ray control head

Infrared control head

600 series interface

Principle – High frequency

Principle – X-ray

Principle – Infrared

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

10

Cl1

00-H

fC

l600

-Hf

/ r

X /

ir

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Main funCtionsThe technology used is designed for the measurement of the product volume in the controlled area.The system allows the detection of the fill level and the management of the rejection of underfilled or overfilled containers. • Fill level detection

· Reject for underfilled containers · Reject for over filled containers

• Fill level average (referred to the production)• Fill level standard deviation• Foam presence detection• Foam compensation (only advanced system)

features • Available in several configurations

· High frequency technology · X-ray technology · Infrared technology · Machine vision technology

• Management of rejection signals from external systems• Simple installation on any filling line• Independent structure for eliminating noise and vibration and ensuring maximum

accuracy and minimum maintenance• Designed to be integrated with additional inspections

· Cap presence · High/cocked cap presence · Cap color · Foam presence (600 series version) · Foam compensation (700 series version) · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in the event of a filler malfunctioning. The system includes consecutive reject alarms and can monitor the performance of individual fill valves.

· Optimization of maintenance interventions on the filler (when integrated with the monitoring system - See page 14.)

• IMPROVE QUALITY · Eliminate customer complaints related to over filled or underfilled containers · Ensure product quality and compliance with the minimum fill content

tyPe of Container• All types of containers (In association with the correct configuration)

Simple and intuitive interface

Acquired signal (integrated oscilloscope function)

Foam compensation

Camera fill level inspection

Statistics/Results clear and understandable

Different technologies depending on the product to inspect

Principle – Foam compensation

Principle - Camera fill level inspection

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

fill level inspectionideal for detecting the fill level of the containers, in defence of the brand and to prevent legal disputes due the distribution of non-compliant products.

11

Cl7

00-H

f /

rX

/ ir

/ V

a

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Main funCtionsThe basic cap inspection system is available in different configurations. The typical inspections include: • Cap presence• High cap• Cocked cap• Color of the cap/capsule/closure

features• Optical sensors technology• Shape verification and basic inspection performed with smart camera• No change to the existing line for installation• Independent structure for eliminating noise and vibration and ensuring maximum

accuracy and minimum maintenance

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the capper through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to product leak due to incorrect capping · Guarantee of correct cap color and model to ensure the product’s image · Ensureproduct quality

tyPe of CaP• All types of caps(In association with the correct system configuration)

Cap controlideal to ensure the presence of the closures and the conformity with the quality standards.

100 series interface

Cap presence detection

Chromatic control

Foil presence detection

600 series interface

High cap control

Metal closure presence detection

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

12

Ct

100-

se

/ C

rC

t60

0-s

e /

Cr

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Cap inspectionideal to ensure the quality and the conformity of the capping and prevent rejects caused by the incorrect closure of the filled containers, distribution of products not intact, due for example to breakage of the security ring, or non-compliant, incorrect or incomplete printed logo, etc.

Main funCtionsThe total cap inspection system is available in different configurations selected according to the specific inspection to be performed and the degree of precision required to meet customer’s needs, allowing to inspect: • Cap presence• Product compliance• Cap integrity• Cap positioning• Security ring integrity• Brand integrity and correspondence (dedicated optional camera)

features• Machine vision technology• Configurable with 1, 2 or 4 cameras • Specific lighting for maximum visibility of defects• No change to the existing line for installation• Independent structure for eliminating noise and vibration and ensuring maximum

accuracy and minimum maintenance• Designed to be integrated with additional inspections

· Level control · Label presence · Brand inspection · Codes control/inspection · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the capper through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to product leak due to incorrect capping · Guarantee of correct cap color and model to ensure the product’s image · Ensure product quality

tyPe of CaP • All types of caps(In association with the correct system configuration)

Simple and intuitive interface

Example with Flat cap

Example with ROPP cap or similar

Example of brand inspection (on the cap)

Statistics/Results clear and understandable

Principle - System with 2 cameras

Principle - System with 1 camera

Principle of brand inspection (on the cap)

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

13

it70

0-1V

a

it70

0-2V

ait

700-

4Va

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line monitoringideal for the supervision of the production cycle. it allows to intervene on the production in a targeted manner by reducing the malfunction and the maintenance and increasing line efficiency.

Main funCtionsThe standard configuration combines the integration of the fill control system of filling and capping inspection.The standard system allows to obtain data relating to:• Single valve average fill level• Single valve fill level standard deviation• Recap of counts for each fill valve (number of accepted and rejected bottles, divided by

rejection category)• Recap of counts for each capper head (number of accepted and rejected bottles)

features• Integrated sampling system

· Sampling for fill valve · Sampling for capper head

• Preset for the sampling management of more cappers• Can be integrated with the filler bursts management and control system

· Management of the empty containers load in the filler · Rejection cycles management · Washing cycles management · Management of the stop position of the filler or capper for manual washing of fill valve

or capper head

adVantaGes • IMPROVE PRODUCTIVITY

· Optimization of the production cycle through the detection of faulty events · Optimization of time spent in maintenance operation · Reduction of the ejected containers and minimization of line jams and unplanned

stops• IMPROVE QUALITY

· Optimization of the performance of each fill valve · Optimization of the performance of each capper head · Guarantees of production process quality

tyPe of line • All types of lines(In association with the correct sensors configuration)

Synoptic view of the line (interface)

Filling valve statistics

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

Capper heads statistics

14

Mo

nit

or

aG

Gio

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Main funCtionsThe system allows to check the correct functioning of the entire production process upstream of the QCS. The processed data allow that the intervention on the line is handled in a preventive manner and not corrective increasing the productivity of the process and drastically reducing rejected product.In addition to the results of each control/inspection installed in-line are available data related to: • Fill volume• Torque test• Closing angle compliance test• Leak test• Internal pressure measure• Measure of Co2 level (dissolved in the liquid)• Indici di produttività Cp e Cpk

features• Single interface for the management of the inspection and control of the entire line• Real time statistical analysis of production trend• Graphical display of production trend for a simple interpretation of the values acquired

by the entire line• Complete production data base (analytical and statistical data)• Integrated sampling system

· Sampling for fill valve · Sampling for capper head

• Preset for the sampling management of more cappers

adVantaGes • IMPROVE PRODUCTIVITY

· Optimization of the production cycle through the detection of faulty events · Optimization of interventions moving from corrective to preventive action · Reduction of the rejected containers and minimization of line jams and unplanned

stops• IMPROVE QUALITY

· Optimization of the performance of the production · Guarantees of the highest product quality and of the quality of the production process

tyPe of line • All types of lines(In association with the correct sensors configuration)

Fill volume

Torque and closing angle

CO2 content analysis

Real-time visualization for current analysis

Fill volume measuring station

Torque and closing angle measuring station

CO2 content analysis station

Visualization of line production flow (Example s. capper head flow)

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

qCs quality Control systemideal for dynamic and continuous optimization of the line productivity, ensuring the product highest quality through a continuous and non-invasive sampling that allows the re- introduction in line of all containers analyzed.

15

qC

s12

0

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Vacuum/pressure controlideal to ensure product compliance with the quality standards checking vacuum presence or correct internal pressure in closed containers.

Main funCtionsThe technology, the structure and type of control used will vary according to the type of container and closure, allowing to check:• Vacuum presence• Pressure presence • Control of correct pressure

features• Acoustic or inductive technology• No change to the existing line for installation• Independent structure for eliminating noise and vibration and ensuring maximum

accuracy and minimum maintenance• Designed to be integrated with additional inspections

· Minimum/maximum level control · Label presence · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the capper through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to pressure leak · Eliminate customer complaints related to product deterioration for vacuum leak · Ensureproduct quality

tyPe of CaP/Closure • Crown cap, twist-off cap, can (In association with the correct sensors configuration)

Signal of the AS system (600 series interface)

AS control head – Sonar system

PX sensor - Proximity

PX sensor - Proximity

Signal of the PX system (700 series interface)

Principle – Sonar system

Principle PX – Vacuum control on Twist-off cap

Principle PX – Pressure control inside cans

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

16

VP

600-

PX

VP

600-

as

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leak controlideal to ensure the compliance with the quality standards by checking the tightness of the containers filled and closed through the correlation between a non-destructive compression module and pressure measure, combined with the level control. this patented system allows to ensure the the elimination of false rejects and the maximum control precision.

Main funCtionsThe configuration of the leak detection system varies according to the material and the shape of the container and the type of the product contained inside, allowing to check: • Closure tightness• Microholes on bottle neck area• Under/over pressure

features• Analog inductive sensor technology for measuring the pressure• High frequency or X-ray technology for measuring the fill level• Mechanical equipment located in a separate upper area of the machine to permit

system to be washed down and allow easier access to parts• Designed to be integrated with additional inspections

· Label presence · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of leak through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to product leak · Eliminate customer complaints related to product deterioration for incorrect tightness · Ensureproduct quality

tyPe of Container • All types of flexible containers(In association with the correct sensors configuration)

Acquired signal (600 series)

Fill level inspection at machine infeed

Belts for compression

Pressure measure

Acquired signal (700 series)

Patented system – Phase 1

Patented system – Phase 2

Patented system – Phase 3

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

17

tB

1000

-tP

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Pressure control for carbonated productsPressure measurement system via "laser spectroscopy".suitable for the inspection, without contact, of the pressure in all types of containers without being influenced by physiological changes of the closure or container itself. the patented calculation algorithm guarantees a very accurate result, and therefore a highly reliable inspection.

Main funCtionsThe inspection is carried out through the analysis of the gases in the headspace, thus making the inspector INDEPENDENT of the type CLOSURE and CONTAINERThe technology, associated with a structure designed to optimize the acquisition and ease of use, allows to check:• Correct internal pressure• Absence of leak or microholes

features• Laser technology (measure based on the CO2 molecules)• Inspection for products added with CO2• Independent of the type of closure and container• Without color limitation (5% transparency required)• No change to the existing line for installation• No mechanical wear• Independent structure for eliminating noise and vibration and ensuring maximum

accuracy and minimum maintenance• Designed to be integrated with additional inspections

· Level control · Cap/closure presence · Label presence · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the carbonation systems (or pressure systems) through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to incorrect carbonation or pressure · Eliminate customer complaints related to product deterioration for leak · Ensureproduct quality

tyPe of CaP/Container • All types of closures, all types of containers with at least 5% of transparency

Pressure measurement in beverages

Pressure measurement in sparkling water

Pressure measurement in beer

Pressure measurement in sparkling wine

Principle - Pressure measurement without contact

Results clear and understandable

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

18

PC

s70

0-ls

Co

2

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Vacuum/pressure control for still productsVacuum/Pressure measurement system via "laser spectroscopy".suitable for the inspection, without contact, of the pressure in all types of containers without being influenced by physiological changes of the closure or container itself. the patented calculation algorithm guarantees a very accurate result, and therefore a highly reliable inspection.

Main funCtionsThe inspection is carried out through the analysis of the gases in the headspace, thus making the inspector INDEPENDENT of the type CLOSURE and CONTAINERThe technology, associated with a structure designed to optimize the acquisition and ease of use, allows to check:• Correct internal pressure• Absence of leakor microholes

features• Laser technology (measure based on the water vapour molecules H2O)• Inspection of products added with nitrogen• Inspection of vacuum packed/pasteurized products • Independent of the type of closure and container• Without color/material limitation (5% transparency required)• No change to the existing line for installation• No mechanical wear• Independent structure for eliminating noise and vibration and ensuring maximum

accuracy and minimum maintenance• Designed to be integrated with additional inspections

· Level control · Cap/foil presence · Label presence · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the carbonation systems (or sealing) through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to incorrect internal pressure · Eliminate customer complaints related to product deterioration for vacuum leak · Eliminate customer complaints related to product leak · Ensureproduct quality

tyPe of CaP/Container• All types of closures, all types of containers with at least 5% of transparency

Installed in-line

Example product pasteurized in-line

Example product pasteurized in-line

Principle - Pressure measurement without contact

Principle – Material and level

Results clear and understandable

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

19

PC

s70

0-ls

H2o

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Pressure control on opaque containersideal to ensure the compliance with the quality standards by checking the tightness of the containers filled and closed through the correlation between a non-destructive pressure measure module, combined with the level control. this patented system allows to ensure the elimination of false rejects and the maximum precision in pressure control inside compressible containers.

Main funCtionsThe structure and the technology used will vary according to the line configuration, allowing to check: • Correct internal pressure• Cap tightness• Absence of leak

features• Analog inductive sensor technology for measuring the pressure• High frequency or X-ray technology for measuring the fill level• Designed to be integrated with additional inspections

· Label presence · Monitoring

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of leak through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to product leak · No change to the existing line for installation · Eliminate customer complaints related to absence of internal pressure · Eliminate customer complaints related to excessive internal pressure · Ensureproduct quality

tyPe of Container • All types of containers at least slightly flexible (In association with the correct sensors configuration)

Acquired signal (600 series)

Fill level inspection (X-ray or HF technology)

Dynamic guides for products positioning

Preassure measurement

Acquired signal (700 series)

Patented system – Phase 1

Patented system – Phase 2

Patented system – Phase 3

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

20

tB

5000

-tP

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label controlideal to ensure the presence of opaque or partially transparent labels applied on any type of container, whether partial or wraparound.

Main funCtionsThe configuration of the label presence system is defined according to the type of container and label applied and allows to check: • Label presence • Label color

features • Optical sensors technology• The control of semi-transparent labels is based on advanced Smart-Sensor• No change to the existing line for installation• Can be remotated and integrated in the interface of other controls • Can be integrated within the labeller in the case of partial labels• Can be installed on conveyor in the case of wraparound or sleeve label

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the labeller through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to label absence · Ensureproduct quality

tyPe of laBel • All types of labels opaque or partially transparent(In association with a correct number and correct configuration of the sensors)

100 series interface

Label presence with sensors

Label presence with Smart Sensor

600 series interface

Principle – Label presence with sensors

Principle – Label presence with Smart Sensor

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

21

Ce

600-

se

/ V

a /

Cr

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label inspection ideal to ensure the quality of the labelling as regards the correct positioning, compliance with the format being produced and integrity of the labels of each type, including opaque and partially transparent labels applied on any type of container, whether partial or wraparound.

Main funCtionsThe configuration of the inspection system more suitable varies according to the specific inspection and the degree of precision required to meet the customer’s needs, allowing to inspect: • Label presence • Label positioning (vertical, horizontal, rotation)• Confirmation of correct label*• Label quality/integrity*• Code integrity (lot, expiration data)*• Code reading (Barcode, Datamatrix, QR-Code)*

features• Machine vision technology• Configurable with 1 or 2 cameras • Specific lighting for maximum visibility of defects• No change to the existing line for installation• Can be integrated inside the labeller

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the labeller through the control on consecutive rejects

· Optimization of the adjustment and maintenance of the labeller• IMPROVE QUALITY

· Eliminate customer complaints related to label wrong positioning · Guarantee of correct labelling · Guarantee of label integrity, compliance, correct codes printing on the labels · Ensureproduct quality

tyPe of laBel• All types of labels opaque or partially transparent *(In association with the correct configuration of the sensors)* Only advanced version. The advanced version inspect partial non-wraparound labels (e.g.: Front/back)

Simple and intuitive interface

Front/back labels inspection acquisition

Label presence control acquisition

Acquisition inside machine

Results clear and understandable

Principle – Front/back labels inspection

Principle labels presence control

Principle – Module inside machine

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

22

ie72

0-1V

a /

ie72

0-2V

a

ie

730-

1Va

/ ie

730-

2Va

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3d label inspectionideal to ensure the total quality of the labelling as regards the correct positioning, compliance with the format being produced and integrity of the labels of each type, including opaque and partially transparent labels applied on any type of rounded shape container, whether partial or wraparound.

Main funCtionsThe labelling inspector with 3D technology uses 4 industrial cameras system that creates a REAL RECONSTRUCTION of a 3D MODEL REAL RECONSTRUCTION which does not require bottles orientation and allows you to inspect: • Label presence• Label positioning (vertical, horizontal, rotation)• Correct axial position between labels• Correct positioning of labels against the embossed elements of the bottles• Confirmation of correct label • Label quality/integrity• Absence of defects in the welding area of sleeve labels• Compliance of capsule color• Capsule correct positioning• Code integrity (lot, expiration data)• Code reading (Barcode, Datamatrix, QR-Code)

features• Machine vision technology• Real 3D reconstruction engine• System independent of the containers orientation*• Inspection of labelling of square or round based containers • Simple and intuitive system for the creation of the formats, setting of the analysis in a

graph, -based on the real-acquired image• Automatic learning system for good product calibration values

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the labeller through the control on consecutive rejects

· Optimization of the adjustment and maintenance of the labeller• IMPROVE QUALITY

· Eliminate customer complaints related to label wrong positioning · Guarantee of correct labelling (positioning and printing) · Guarantee of label integrity, compliance, correct codes printing on the labels · Ensureproduct quality

tyPe of Container• Round or square based containers completely labelled

* Square based containers can be in any orientationFor square based containers the analysis can be executed only for front and back labels

Simple and intuitive interface

4 synchronous cameras acquisition

3D modeling

First reconstruction to select areas of interest

Results clear and understandable

Principle – Acquisition camera

Principle – Dome for uniform lighting

Labelling final reconstruction

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

23

ie40

00-4

Va (3

d 5

MP

X)

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Code controlideal to ensure the presence of the alphanumeric codes (lot, expiration date, etc.), printed on the body of the container, on the cap or on the label by means of sensors or cameras.

Main funCtionsThe technology and the structure are selected depending on the control requirements, allowing to inspect: • Code presence • Alphanumeric code positioning*• Alphanumeric code integrity*• Barcode presence and compliance**

features• Laser sensors, smart-sensor and machine vision technology• Confirmation of barcodes compliance without container orientation**• Specific lighting and supports for maximum visibility of defects• No change to the existing line for installation• Can be integrated inside the labeller

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the marker through the control on consecutive rejects

· Optimization of the adjustment and maintenance of the marker• IMPROVE QUALITY

· Eliminate customer complaints related to missing or partially printed codes · Guarantee of integrity, compliance and quality of the codes printing · Ensureproduct quality

tyPe of Code• All types of codes(In association with the correct configuration of the system)

* with the laser printed code presence detection system is only possible to detect presence** System dedicated to the control of the barcodes based on smart-sensor technology

Presence of laser printed lot code

Integrity of lot code, expiration data, etc.

Integrity of lot code on reflecting surfaces

Presence / Integrity of code on cap

Principle – Presence of laser printed lot code

Principle – Integrity of lot code, expiration data, etc.

Principle – Integrity of lot code on reflecting surfaces (cans bottom)

Principle – Presence / Integrity of code on cap

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

24

iC60

0-s

eiC

700-

1Va

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Main funCtionsThe technology and the structure are selected depending on the control requirements, allowing to inspect: • Alphanumeric code presence, 2D codes*• Alphanumeric code positioning, 2D codes*• Alphanumeric code integrity, 2D codes*• 2D codes reading• OCR / OCV – Alphanumeric codes reading**

features• Machine vision technology• Multiple barcodes and Datamatrix/Qr-Code on the same label• Specific lighting and supports for maximum visibility of defects• No change to the existing line for installation• Can be integrated inside the labeller• Confirmation of barcodes compliance without container orientation**

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the labeller through the control on consecutive rejects

· Optimization of the adjustment and maintenance of the labeller • IMPROVE QUALITY

· Eliminate customer complaints related to code quality · Eliminate customer complaints related to wrong codes · Guarantee of integrity, compliance and quality of the codes printing on the labels · Ensureproduct quality

tyPe of Code• All types of codes*(In association with the correct configuration of the system)

* 2D codes: Barcodes, datamatrix, QR-Code** To verify the type of character, size and print mode

Code inspectionideal to verify and control the readability of the codes (lot, expiration date, barcode, datamatrix) printed on the body of the container, on the cap or on the label by means of industrial cameras.

Interface – Entering code for verification

Verification of the codes printed on the label applied on the boxes

Reading of bar codes, Datamatrix and QR-Code

Reading alphanumeric codes with OCR

Principle – Bar code on not oriented container

Principle – Verification of the codes printed on the label applied on the boxes

Principle – System with 2 cameras for codes reading

Principle – System with 2 cameras for codes reading

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

25

iC70

0-1V

a o

Cr

/oC

V

iC70

0-2V

a o

Cr

/oC

V

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Weight controlideal to ensure the presence of all the elements and containers inside the final package. it verifies that the final and packed product has the correct weight, avoiding the shipping of packages containing foreign objects through dynamic measurement by mean of industrial load cells.

Main funCtionsThe ideal configuration of the weight inspection system is defined according to the type of line and the type of package to be inspected and allows to detect: • Total weight of the final package• Average weight of the production• Standard deviation of the weight of produced packages• Over filled or under filled final packaging

features• Technology of dynamic weighing without slowing down production• Wide range of roller conveyors, spacer groups, dedicated ejection devices, etc.• Designed to be integrated with additional inspections

· Open flap detection · Barcode reading

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of rejects in case of malfunctioning of the packaging group through the control on consecutive rejects

• IMPROVE QUALITY · Eliminate customer complaints related to incomplete packages · Eliminate customer complaints related to underweight packages · Elimination of risks related to the presence of foreign objects inside the packages · Ensureproduct quality

tyPe of PaCKaGe• All types of packages (full cases, kegs, bag-in-box products, custom packages, etc.)(In association with the correct configuration of the system)

In-line system

Acquisition of label with codes applied on the boxes

Complete system with optional components forthe boxes management

System including open flap detection and barcodes reading

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

26

CP

600-

tP

CP

700-

tP

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ejection devicesideal to ensure the rejection or the deviation towards specific channels of non-compliant products, destined to analysis laboratory or particular working cycles.

Main funCtionsThe ejection or deviation systems are based on different technologies and use different methods of intervention. The ejection/deviation system is chosen according to the type of line and product, to ensure maximum effectiveness and precision of intervention. The range of ejection/deviation systems includes: • Mono-push ejectors• Multi-fingers diverters

features• The ejection/deviation systems are also available with independent control unit, for

the management of the rejection signal coming from other systems not realized by FT System, for example signals from filling machines for defects related to the filling process · Prepared for the integration with rejection confirmation systems · Prepared for the monitoring system to deviate sampling

• Pistons and drive systems of different capacity to ensure proper thrust in relation with product weight

• Devices with 8, 10, 16 fingers are available depending on the movement to be performed and the line speed

• Different lengths of fingers depending on the shifting to obtain on low speed lines• Wide range of accessories for the point of contact

· Inclined head · Diverting blades · Brushes for delicate products

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of line downtime to remove non-compliant products• IMPROVE QUALITY

· Eliminate customer complaints related to non-compliant products · Ensure rejection of non-compliant products · Ensureproduct quality

tyPe of ProduCt• All types of products (In association with the correct configuration of the system)

Ejector (mono-push)

Deviation systems

Deviation system (Specific series with brushes for delicate products)

Deviation system (Specific series for full cases, kegs, bag-in-box products, etc.)

Principle – Ejector (mono-push)

Principle – Deviation systems

Principle – Deviation system (Specific series for full cases, kegs, bag-in-box products, etc.)Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

27

Z10

0 -

Z15

0Z

001-

8 /

10 -

Z00

2-8

/ 10

Z00

3-8

/ 10

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Kegs inspectionideal to ensure integrity, compliance with the product being produced and check for leak after the kegs have being filled. indispensable on filling lines of recycled kegs.

Main funCtionsThe ideal configuration of the kegs inspection system is defined according to the type of line and the type of keg to be inspected and allows to detect: • Compliance of the keg with the format being produced• Verification of fitting presence (and others elements of the keg)• Verification of leak absence after the filling

features• Machine vision technology• Specific lighting and supports for maximum visibility of defects• Prepared for the installation of the motorization module of acquisition group for

automatic size changeover• Designed to be integrated with additional inspections

· Printed code inspection

adVantaGes • IMPROVE PRODUCTIVITY

· Reduction of the number of jams and line downtime due to damaged kegs · Reduction of the number of jams and line downtime due to kegs that do not comply

with the format being produced · Reduction of the number of rejects in case of malfunctioning of the filling group

through the control on consecutive rejects• IMPROVE QUALITY

· Eliminate customer complaints related to worn out kegs · Eliminate customer complaints related to product leak · Eliminate customer complaints related to product deterioration for incorrect tightness · Ensureproduct quality

tyPes of KeGs• All types of kegs(In association with the correct configuration of the system)

Simple and intuitive interface

Acquisition – Deformed keg

Interface – Leakage inspector acquisition

1st picture – will be compared to the 2nd picture (Leakage Insp.)

Results clear and understandable

Principle – Dome for lighting and camera (Integrity Insp.)

Principle – Dome for lighting and camera (Leakage Insp.)

2nd picture – Detected a difference from the 1st ( Leakage Insp.)

Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

28

iK70

0-o

riK

700-

tB

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special applicationsft system also produces highly customized systems, designed and developed in collaboration with its customers. our 15 years of experience is available to the customer to design and implement new technologies. this allows to satisfy even the most demanding requirements and specifications.

Results clear and understandable

Principle – Dome for lighting and camera (Integrity Insp.)

Principle – Dome for lighting and camera (Leakage Insp.)

2nd picture – Detected a difference from the 1st ( Leakage Insp.)

our teCHnoloGy is deVeloPed to Meet your needs and ensure tHe quality of your ProduCt

Our staff is always at your disposal to listen to your needs, understand the issues of your line and suggest customized and effective solutions in order to ensure your total quality.

soMe eXaMPles…

CustoMer needWeigh, with a high degree of precision, individual plastic bottles, which are unstable.Ensure optimal filling and monitor the line to be able to optimize the efficiency.

our solution – off-line HiGH PreCision BalanCeHigh precision dynamic balance. A sampling system ensures continuous monitoring of the production.• Automatic management of the flow of samples (infeed and exit)• Programmable sampling for

· continuous cycles to guarantee the quality of the production · specific cycles for testing the individual filling valves and line optimization

• Automated weighing group, able to · Handle and weigh the individual bottles · Prevent product reversal

• Data base (exportable in all the main formats) of the production data and statistics related to individual filling valves.

CustoMer needOrientate shaped containers or with embossed elements in order to ensure the efficiency of production processes downstream.

our solution - autoMatiC orientator WitH oPtiCal Control• Artificial vision system to detect containers orientation• Automatic device for the orientation of the containers

Automated dynamic balance

Bottle on weighing plate

Orientator + Shape inspector IS700

Principle – Automated dynamic balance

Principle – Detail of orientator

29

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laboratorynon-destructive and non-invasive laboratory test instrument used to measure Co2 content in closed containers. the system uses a tunable diode laser absorption spectroscopy technique.

Main funCtionsThe test is simple, fast and repeatable.Because the test is non-destructive, an unlimited number of tests can be conducted on the same container.The instrument is able to detect within seconds: • Total pressure (at actual temperature and at 20°C)• Partial Pressure, CO2 (at actual temperature and at 20°C)• Dissolved CO2(g/l or V/V)• Measurement temperature • Time and date of measurement for data control

features• TDLAS Technology (Tunable diode laser spectroscopy)• Independent of the color of the container• No consumable parts or wear parts• Non-destructive and non-invasive inspection• Safe and easy to use• Available with configuration which can be perfectly integrated in the interface of other

controls.

adVantaGes • NO NEED FOR EXPERTISE FOR STAFF TO USE

· The test can also be carried out by non-specialized staff. The instrument requires no need for expertise or specialist knowledge for staff to use or for the interpretation of the results.

• MONITORING OVER TIME THE QUALITY · Because the test is non-destructive, an unlimited number of tests can be conducted

on the same container. This allows for the monitoring of the product characteristics over an extended period of time, ensuring quality.

• SAFE AND FAST · The system requires no contact and therefore does not introduce risks to the operator

resulting from handling or drilling of the sample · The results are available within seconds. This allows monitoring the production

process, without delays caused by the measurement time.

tyPe of ProduCtAll products added (or which develop) with CO2.All transparent or semi-transparent containers (minimum transparency requirements 5%)

CO2 measurement instrument

Principle – Reading with laser technology (spectroscopy)Available in two configurations

100 series: Measurement instrument + analysis software500 series: Adjustable measurement instrument + Datalogger for data collection + analysis software)Feasibility and accuracy of the system indicated in the FT System’s official Technological Warranties

30

l.s

enso

r.Co

2

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Main funCtionsThe test is simple, fast and repeatable.Because the test is non-destructive, an unlimited number of tests can be conducted on the same container.The instrument is able to detect in a few seconds: • CO2 percentage• Dissolved o2• Total pressure (at actual temperature and at 20°C)• Partial Pressure, CO2 (at actual temperature and at 20°C)• Dissolved CO2(g/)• Measurement temperature • Time and date of measurement for data control

features• TDLAS Technology (Tunable diode laser spectroscopy)• Independent of the color of the container• No consumable parts or wear parts• Non-destructive and non-invasive inspection• Safe and easy to use• Available with configuration which can be perfectly integrated in the interface of other

controls

adVantaGes • NO NEED FOR EXPERTISE FOR STAFF TO USE

· The test can also be carried out by non-specialized staff. The instrument requires no need for expertise or specialist knowledge for staff to use or for the interpretation of the results.

• MONITORING OVER TIME THE QUALITY · Because the test is non-destructive, an unlimited number of tests can be conducted

on the same container. This allows for the monitoring of the product characteristics over any period of time, ensuring quality.

• SAFE AND FAST · The system requires no contact and therefore does not introduce risks to the operator

resulting from handling or drilling of the sample · The results are available within seconds. This allows monitoring the production

process, without delays caused by the measurement time.

tyPe of ProduCtAll transparent or semi-transparent containers (minimum transparency requirements 5%)

laboratorynon-destructive and non-invasive laboratory test instrument used to measure o2 content in closed containers. the system uses a tunable diode laser absorption spectroscopy technique.

O2 measurement instrument

Principle – O2 measurement

A laboratory system is available for the detection of oxygen in modified atmosphere packaging for food.High sensitivity version is available for the detection of low concentrations of oxygen in the containers (pharmaceutical)

31

l.s

enso

r.o2

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32

Why ft system?ft systeM, arol group company, more than 15 years,designs and manufactures control and inspection systems for bottling and packaging lines.

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