Precision-cutting of Honeycomb with The comprehensive ......the monobloc SC blade, amplitude values...

HUFSCHMIED Zerspanungssysteme GmbHRalph R. Hufschmied Managing DirectorEdisonstraße 11 dD-86399 Bobingen, GermanyPhone: +49 82 34/96 64–0E-Mail: [email protected]

www.hufschmied.netHufschmied. Europe’s leading manufacturer of material-specific tools

Highest efficiency with outstanding precision and less tool wear

Hufschmied Ultrasonic Blades – making the most of state-of-the-art cutting systems

Increased Cutting Performance – Higher Oscillation FrequenciesPrecision-cutting of Honeycomb with Monobloc Ultrasonic Blades

Hufschmied Zerspanungssysteme GmbH, specialist for material-optimised high- performance machining, has expanded its tool range by the new SC blades for exceptionally smooth and clean ultrasonic cutting. Compared to conventional blades, these newly-developed monobloc blades offer a cutting performance increased by up to 100% together with a ten-fold increase in vibration amplitudes.

Thus, they allow a highly-accurate separation of materials without fraying, combined with significantly higher feed rates and less tool wear. These SC blades have been developed together with leading manufacturers of ultrasonic cutting systems.

No chips as in milling, no singed edges as in laser cutting: Hufschmied Zerspanungs-systeme is introducing a series of innovative SC monobloc blades to the market that are suited to the precise and efficient separation of even the most challenging materials like honeycomb, foils, skins, CRP and GRP weaves.

Hufschmied blades – perfectly tailored to current ultrasonic systems

Extensive test runs and a close collaboration with manufacturers of ultrasonic systems has resulted in Hufschmied blades becoming a perfectly tuned tool. For a cutting per-formance improved by up to 100%, Hufschmied blades are constantly kept within their optimum vibration range.

Without the damping effect of a soldered joint between the ultrasonic system and the monobloc SC blade, amplitude values of >0.03 mm –unrivalled to date - can be achieved, together with a significantly reduced output power. With the cutting forces thus reduced, even extremely sensitive materials like honeycomb or tissue stacks do not suffer from deformation or fraying when separated. In other materials, significantly higher feed rates can be reached.

| Innovative SC blades for extremely smooth, clean ultrasonic cutting

| Highly accurate material separation without fraying

| Higher feed rates, less tool wear

| For challenging mate-rials like honeycomb, foils, skins, as well as CRP and GRP weaves

User Knowledge for the Optimisation of the Production ProcessThe comprehensive concept for making the processing of demanding materials faster and better

Hufschmied impresses by an in-depth user knowledge, competent process con-sultancy and high-quality products for economically efficient machining processes. Leading suppliers from the automotive and aerospace industry have been success-fully relying on Hufschmied for years. We are manufacturing our process-optimised tools in state-of-the-art manufacturing facilities and safeguard their quality by using high-end measuring machines of the latest generation.

Whatever processing task you have to master, at Hufschmied not only will you find the perfect tool for it, but benefit from user advice in the form of our in-house developed Time-Saving-Concept.

With this systematic user support, an impressive decrease of processing time together with a significant increase in processing quality of polymer machining is made possible. Simply follow our recommendation and you will see: With these innovative tools, you, too, can manufacture even more efficiently.

Ralph R. Hufschmied Managing Director

The quickest way to find out everything about Hufschmied Zerspanungssysteme: Just scan the QR code and off you go!

Hufschmied cold cutting blades – outstanding quality also for the process of cold cutting

Using the cold cutting method for cutting scores, foils and skins, the cold cutting blades from the POWER BLADE range by Hufschmied achieve a superb service life combined with the highest level of cutting quality. Contact us – we will be happy to advise you.

INFO

D2

1

L3

L1

L2

A

SW16

WHK 2.7.001GEWICHT:

A4

BLATT 1 VON 1MASSSTAB:2:1

ZEICHNUNGSNR.

BENENNUNG:

ÄNDERUNGZEICHNUNG NICHT SKALIEREN

WERKSTOFF:

DATUMSIGNATURNAME

ENTGRATENUND SCHARFEKANTENBRECHEN

OBERFLÄCHENGÜTE:WENN NICHT ANDERS DEFINIERT:BEMASSUNGEN SIND IN MILLIMETEROBERFLÄCHENBESCHAFFENHEIT:TOLERANZEN: LINEAR: WINKEL:

QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

19

,50

1

27,80

42

7

105

,8°

A

ASW16

SCHNITT A-A MAßSTAB 5 : 1

WHK 2.7.001GEWICHT:

A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

L3

0,2

0

L2

L1

A

D2

SW12

WHK 2.11.001GEWICHT:

A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

20

0,2

0

11

31

64°

14

A

ASW12



A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

R2

D2

A

L2

L3

L1

SW10


A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

R2

12

32,9°

15

29,10

40,10

A

ASW10



A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

R1

D2

L2

A

L3

L1

SW10


A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

12

R1

19

32

43

30°

A

A

SW10



A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

R1,55

D2 A

L2

L3

L1

SW13


A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

R1,55

14

26°

25

34

45

A

A

SW13



A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

1,5

0

L2

L3

L1

D2

A SW16


A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

1,5

0

50

63,80

78

19

,50

20°

A

ASW16



A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

2

L2

L3

L1

D2

A SW16


A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

2

77 90,80

105

19

,50

13°

A

ASW16



A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

2

A

L2

L3

L1

D2

SW16

WHK 125.001GEWICHT:

A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

2 13°

125 178

192,20

19

,50

A

ASW16


WHK 125.001GEWICHT:

A4


ZEICHNUNGSNR.

BENENNUNG:


WERKSTOFF:

DATUMSIGNATURNAME



QUALITÄT

PRODUKTION

GENEHMIGT

GEPRÜFT

GEZEICHNET

Lower costs, increase flexibility, simplify planningThe new generator generation – for cutting systems of all frequencies

Abbreviations:L1 = total lengthL2 = cutting lengthL3 = programming length TCP

D2 = outer diameterSW = width across flats (AF)FL = area blade tip

R = radius blade tipA = blade angle

SC ultrasonic blades for the cutting of honeycomb materials, foils, skins and CRP/GRP weaves

Order number 20kHz 35kHz L1 L2 L3 D2 SW R A Interface G1

Interface G2

WHK 2.7.001-G1 ● ● 42 7 +-0,25 27,8 +-0,25 19,5 16 – 105,8° +-0,5 ● –

WHK 2.7.001-G2 ● ● 42 7 +-0,25 27,8 +-0,25 19,5 16 – 105,8° +-0,5 – ●

WHK 2.11.001-G1 ● ● 31 11 +-0,25 20 +-0,25 14 12 – 64,11° +-0,5 ● –

WHK 2.11.001-G2 ● ● 31 11 +-0,25 20 +-0,25 14 12 – 64,11° +-0,5 – ●

WHK 2.7.001

Cutting blades are available for both G1 and G2 interfaces – other interfaces on request! For the operation of cutting blades, a one-off purchase order for the corresponding Sonotrans (G1 or G2) is required.

WHK 2.11.001

WHK 2.15.001 WHK 2.19.003


Order number 20kHz 35kHz L1 L2 L3 D2 SW A Interface G1

Interface G2

WHK 2.15.001-G1 – ● 40,1 15 +-0,25 29,1 +-0,25 12 10 32,9° +-0,5 ● –

WHK 2.15.001-G2 – ● 40,1 15 +-0,25 29,1 +-0,25 12 10 32,9° +-0,5 – ●

WHK 2.19.003-G1 – ● 43 19 +-0,25 32 +-0,25 12 10 30° +-0,5 ● –

WHK 2.19.003-G2 – ● 43 19 +-0,25 32 +-0,25 12 10 30° +-0,5 – ●

WHK 2.25.001 WHK 2.50.001



Interface G2

WHK 2.25.001-G1 ● ● 44,95 25 +-0,25 33,95 +-0,25 14 13 26° +-0,5 ● –

WHK 2.25.001-G2 ● ● 44,95 25 +-0,25 33,95 +-0,25 14 13 26° +-0,5 – ●

WHK 2.50.001-G1 ● – 78 50 +-0,25 63,8 +-0,25 19,5 16 20° +-0,5 ● –

WHK 2.50.001-G2 ● – 78 50 +-0,25 63,8 +-0,25 19,5 16 20° +-0,5 – ●

WHK 2.77.001 WHK 2.125.001



Interface G2

WHK 2.77.001-G1 ● – 105 77 +-0,25 90,8 +-0,25 19,5 16 13° +-0,5 ● –

WHK 2.77.001-G2 ● – 105 77 +-0,25 90,8 +-0,25 19,5 16 13° +-0,5 – ●

WHK 2.125.001-G1 ● – 192,2 125 +-0,25 178 +-0,25 19,5 16 13° +-0,5 ● –

WHK 2.125.001-G2 ● – 192,2 125 +-0,25 178 +-0,25 19,5 16 13° +-0,5 – ●

Hufschmied’s innovative SC blades for exceptionally smooth and clean ultrasonic cutting, also available through manufacturers of ultrasonic systems, allow a cutting performance that is up to 100 % improved whilst offering the highest precision. Together with a generator of the latest generation, you will increase both quality and efficiency, optimising your planning options and especially your operational flexibility.

Highest efficiency, full flexibilityA new type of ultrasonic generator makes it possible to operate cutting systems of all frequencies with one generator – reaping exceptional benefits: reducing the spares inventory, better and more efficient planning of any number of machines, full flexibility opening up the potential for new deployment scenarios.

Everything in view – everything under control Modern generators continuously monitor operations, simultaneously analysing all data, displaying all pertinent information and allowing a simple exchange of set-point and actual values as well as driving the system with the aid of a programmable logic control-ler. Furthermore, retrospective data retrieval and display is usually possible without any problems, so that causes of failure can be diagnosed remotely and remedial measures initiated without the need for a service call – for an optimised operational cycle and continuous quality control at all times.

All in all: an unbeatable comprehensive packageHufschmied SC blades, together with individually tailored ultrasonic systems, offer the highest level of accuracy and reliability. Combined with a generator of the latest generation they also achieve the highest efficiency and flexibility. A comprehensive package that pays dividends.

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Precision-cutting of Honeycomb with The comprehensive ......the monobloc SC blade, amplitude values...

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