Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All...
Transcript of Powered Flex Conveyor - Conveyors & Drives · Powered Flex Conveyor. Power Requirements • All...
Powered Flex Conveyor Operation, Maintenance and Parts Manual
Models: FX24-1.4-A-BF-20-40 and FX24-1.4-A-BF-30-60
DO NOT OPERATE BEFORE READING
20170616
Call: 404-355-1511 for more information or spare parts.You can also send us an email at [email protected].
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Powered Flex Conveyor
Table of Contents
3
4
5
6-7
8
9-10
11-12
13
14-18
19-21
22-27
Warranty and Safety Information
General Overview
Model Numbers
Standard Product Specifications
Installation
Optional Interface Kit Specifications
Power Requirements
Maintenance Procedures
Troubleshooting
Schematics
Recommended Spare Parts List
Warranty and Return Merchandise Authorization Procedures 28
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Powered Flex Conveyor
Warranty Statement
The Seller warrants that the Equipment will be free of defects in workmanship and material (if properly installed, operated and maintained) for a period of one year or 2080 hours of use, whichever is sooner, from date of shipment to Customer, subject to the limitations hereunder set forth. If within the one year warranty period, the Seller receives from the Customer written notice of any alleged defects in the Equipment and if the Equipment is not found to be in conformity with this warranty (the Customer having provided the Seller a reasonable opportunity to perform any appropriate tests thereon) Seller will, at its option, either repair the Equipment or supply a replacement therefore.
The Seller under either option shall have the right to require Customer to deliver the Equipment to Seller's designated service center and the Customer shall pay all charges for in-bound and out-bound transportation and for services of any kind, diagnostic or otherwise, excepting only the direct and actual costs of repairing or replacing the Equipment. If after reasonable effort the Seller cannot correct said deficiencies, the Seller will make an equitable price adjustment based on actual performance, provided that such adjustment shall under no circumstances exceed the purchase price. The Seller further warrants that the parts, and components supplied by the Seller and forming a part of the Equipment will be free from defects in material and workmanship for a period of one year or 2080 hours of use, whichever is sooner, from date of shipment to the Customer. The Seller's liability shall be solely limited to the supplying of replacement parts and materials.
See page 28 for detailed Return Merchandise Authorization Procedures.
Safety Information
Move conveyor only by grasping the handles located on the sides or at each end of theconveyor.
When expanding or compressing your conveyor, keep hands, clothing and other itemsclear of the sidebars.
Do not exceed the conveyor load capacity, as it may result in possible operator injury orconveyor damage.
Avoid wearing excessively loose clothing when working with moving equipment.
Keep long hair pulled up to prevent it from becoming caught in moving parts.
Broken or worn parts must be replaced immediately.
Powered Flex Conveyors must only be serviced by properly trained and qualifiedtechnicians.
Conveyor’s power cord must be connected to a grounded receptacle that is protected byan overcurrent device rated at no more than 30 amps, unless otherwise specified.
Never service a conveyor with the power applied. Always disconnect power beforeservicing equipment and use the company’s machine specific lockout/tagout procedures.
Never operate conveyor with an electrical enclosure open, or any guards removed.
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Powered Flex Conveyor
Powered Flex Conveyor is a flexible, expandable, portable, powered roller conveyor that
will stretch or bend to fit your available space and is ideal for truck loading and unloading
areas, distribution centers or portable assembly lines.
Accumulation Style: Each zone contains a sensor array, motor and smart conveyor
control logic. Zones run on demand only when the downstream zone is unoccupied.
Packages accumulate at the end of a conveyor or in the zones prior to a full zone.
Transportation Style: Conveyor is always on, transporting packages continuously at
a constant speed.
Features:
• 1-3/8” diameter rollers, 1-1/2” collapsed c/c, 3” expanded c/c
• 110 VAC input power
• Heavy-duty, sealed, quick-connect power cabling
• Rollers driven by high-tension, urethane O-ring bands
• Precision bearings
• Supports at 30” top of roller
• Locking, swivel casters with brake
• Pin-adjustable height plus or minus 4” on 1/2” increments
• Powder coated frame and supports
• Aluminum side flex bars
• Start/stop button at each end
• Reverse switch on base end
• Optional entrance zone interface box includes dry contact relays for control of entrance zone driver card
• Optional exit zone interface box has speed control potentiometer along with dry contact relays for control of exit zone driver card
Optional Accumulation Features:
Motor driver cards contain internal accumulation logic
Multiple release modes
Run-On-Demand power savings
Photo eye sensor array across full widthin each zone
Quick-connect RJ-12 communicationcables
Reverse mode is transportation only
General Overview
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Powered Flex Conveyor
Powered Flex Conveyor Models
Brand Roller Diameter Type Width Compressed
Length* Expanded Length*
Model Number
FX24 1.4" A 24" 20' 40' FX24-1.4-A-24-20-40
FX24 1.4" A 24" 30' 60' FX24-1.4-A-24-30-60
FX24 1.4" A 24" 40' 80' FX24-1.4-A-24-40-80
FX24 1.4" A 30" 20' 40' FX24-1.4-A-30-20-40
FX24 1.4" A 30" 30' 60' FX24-1.4-A-30-30-60
FX24 1.4" A 30" 40' 80' FX24-1.4-A-30-40-80
FX24 1.4" T 24" 20' 40' FX24-1.4-T-24-20-40
FX24 1.4" T 24" 30' 60' FX24-1.4-T-24-30-60
FX24 1.4" T 24" 40' 80' FX24-1.4-T-24-40-80
FX24 1.4" T 30" 20' 40' FX24-1.4-T-30-20-40
FX24 1.4" T 30" 30' 60' FX24-1.4-T-30-30-60
FX24 1.4" T 30" 40' 80' FX24-1.4-T-30-40-80
*compressed and expanded lengths are nominal
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Powered Flex Conveyor
Standard Product Specifications
FX24-1.4-A-BF-20-40 FX24-1.4-A-BF-30-60
Conveyor Bed Width (BF)
Inches 24 or 30 30
Millimeters 610 or 762 762 Load Capacity Per Linear Foot (305 mm)
Pounds 50 50
Kilograms 22.5 22.5
Rollers
Inches 1.4 1.4
Millimeters 34.9 34.9
Axle 5/16" 5/16"
Tube 18 GA 18 GA
Bearings Precision Precision
Product Travel Speed
Feet per minute 60-150 60-150
Meters per minute 45.72 45.72
Casters
Inches 5" x 1-1/4" 5" x 1-1/4"
Millimeters 127 x 31.75 127 x 31.75
Adjustable Conveyor Height
Inches 26-34 26-34
Millimeters 660-864 660-864
Expanded to Compressed Ratios
3" (76 mm) roller centers 1.8:1 1.8:1
Belts
Material Cyclothane-B Cyclothane-B
Durometer 85A +/-3A 85A +/-3A
Diameter .1875" .1875"
Drive Color Red Red
Drive Length 12-3/4" 12-3/4"
Idler Color Blue Transparent Blue Transparent
Idler Length 11-15/16" 11-15/16"
Base Idler Color Blue Transparent Blue Transparent
Base Idler Length 6-1/4" 6-1/4"
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Powered Flex Conveyor
Standard Product Specifications (cont.)
Voltage 120VAC 120VAC
Amps 9.9 amps 15.1 amps
Drive Motor
Motor (continuous torque) 15 in-lbf/66.7N 15 in-lbf/66.7N
Full Load Demand 4 amps 4 amps
Voltage 24VDC 24VDC
Noise Level
Rating at conveyor bed level (approx.) 70dB 70dB
Rating at ear level (approx.) 60dB 60dB
Conveyor Shipping Weights (per linear foot of expanded conveyor)(lbs./kgs)
3" Roller Centers
Conveyor Width
30" 50/22.7 50/22.7
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Powered Flex Conveyor
Installation
*Follow all proper safety precautions and plant installation procedures
1) Unpack the Powered Flex Conveyor and inspect for possible damage that may have occurred during shipping. Pay particular attention to the wiring to ensure that no wires are pulled loose or damaged in any way. If you find any damage, contact the factory before applying power to the conveyor.
2) Make sure all stop push-buttons are depressed (there will be one start/stop switch at each end of the conveyor.) Make sure fwd/rev switch is set to fwd.
3) Roll the unit into position. If applicable, use the connect hooks to attach the Powered Flex Conveyor to a rigid or other flexible conveyor. Connect the yellow interface cable as needed.
4) Conveyor must be installed to meet all local, city, state and national codes.
5) Plug the power cord into a 115 VAC/30 AMP (or one specified for your application) grounded receptacle.
6) To start the conveyor, locate the base end with power supply enclosure and turn the disconnect switch on. Locate one of the on/off switches for the conveyor and press the green on button when ready to start the conveyor.
Note: Rollers will begin to move as soon as the on button is pressed. If step 2 was not followed, the rollers will turn on as soon as the disconnect is turned to on.
7) If needed, the speed of the conveyor can be adjusted via the potentiometer on the DCVariable Speed Drive located at the base end of the conveyor.
8) Begin placing packages on the conveyor.
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Powered Flex Conveyor
Optional Interface Kit Specifications
Our Powered Flex Conveyors can come with an optional basic interface kit. The basic kit includes everything needed for interfacing with other Powered Flex Conveyors. It may also be compatible with some other manufacturers with similar controls schemes at the interface point. If another manufacturer’s interface is not compatible with the basic kit, an optional kit can be purchased. The list of compatible manufactures and those that require the optional kit are shown below. Contact Conveyors & Drives, Inc. with questions.
a. *No interface kits should be needed for the following conveyor manufacturers:i. Best/FMHii. Dematiciii. Wynright
b. *One optional interface kit will likely be needed per flex connection point with Intelligratedor Roach equipment.
i. If there is a possibility of connecting all of the Powered Flex Conveyor at one siteto an Intelligrated or Roach conveyor, then one interface kit per Powered FlexConveyor would likely be required.
ii. If connecting at both the infeed and discharge ends of the Powered FlexConveyor, then (2) interface kits would likely be required per unit.
*Based on Feb 2017 data
The operating voltage of the Powered Flex Conveyor is 24VDC, however the included basic interface uses dry contacts/relays to work with multiple voltages (110VAC or 24VDC). The relays are utilized to communicate Ready-To-Receive (RTR) and Ready-To-Send (RTS) signals between conveyors. See the interface schematics for more specific information.
Powered Flex Conveyors are equipped with a yellow Turck Mini connector at each end of the conveyor. The below pictures show the orientation and location of the connectors on the conveyor. To connect two Powered Flex Conveyors together (from a controls standpoint) simply connect the male and female ends of the cables together. The conveyors should now function as one unit.
Powered Flex Conveyor Powered Flex Conveyor Discharge Connector – 6 Pin Male Infeed Connector – 6 Pin Female
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Powered Flex Conveyor
Optional Interface Kit Specifications (cont.)
Connecting two Powered Flex Conveyors
Powered Flex Conveyor Infeed End/Connector
Powered Flex Conveyor Discharge End/Connector
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Powered Flex Conveyor
Power Requirements
• All twist lock plugs on the Powered Flex are L5-30R or L5-30P.
• The (2) pass through cables are 10/3 SJOOW with Male plugs on the base/discharge andFemale plugs on infeed end. Each section of Powered Flex Conveyor in a single line willneed its own power drop at the discharge end of the first conveyor in the line. Maximum of(3) units can be connected together.
• Power and pass through cables extend approx. 6’ from the end of the base/discharge end,at a height of 16” from the floor/bottom of the casters. Receptacles should be placed withinthis range per the local electrical codes and not place strain on the cables.
• The pass through cables/plugs are flush with the conveyor on the infeed end.
• Voltage and amperage requirement for the Powered Flex Conveyor are as follows:a. 40’ = 9.9 amps 120VACb. 60’ = 15.1 amps 120VAC
L5-30R L5-30P
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Powered Flex Conveyor
Power Requirements (cont.)
Discharge Plugs (w/approx. 6’ extension) Infeed Plugs (no extension)
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Powered Flex Conveyor
Maintenance Procedures
Follow general maintenance safety procedures and review safety material prior to performing maintenance on any equipment. Follow your company machine specific lockout/tagout procedures prior to performing any maintenance.
NorthAmCon recommends regular inspections of the powered flexible conveyor to ensure proper operation of mechanical, electrical, and safety systems.
DAILY MAINTENANCE Keep the conveyor clean and free of debris, dirt and grease accumulation. Inspect wires and cables for damage. If damage to wires or cables is found, disconnect
the power cord immediately and do not operate unit until proper repair is completed. Inspect belts for wear. Replace excessively worn belts. Inspect for loose fasteners or missing parts. Tighten or replace as needed. Verify all Start/Stop push-buttons operate properly.
WEEKLY MAINTENANCE
Unit Safety Check Confirm placement of all warning labels. Check for unrestrained/pinched wiring, loose wiring connectors, nip points and other
hazards. Check Mech-Drive Controller drive card for any warning lights. Check for loose bolts and tighten as needed.
MONTHLY MAINTENANCE
Band Tension Check for consistent band tension between rollers and replace bands as needed. Verify drive sheave set screws are tight.
QUARTERLY MAINTENANCE
Drives Ensure that motor is operating within its proper heat and noise range
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Powered Flex Conveyor
PROBLEM CAUSE SOLUTION
None of the Zones Will Run
Power supply if off Turn on power supply
Power supply is not receiving AC power
Check AC power
AC power fuse is blown or breaker is tripped
Replace fuse, check breaker
Power supply breaker is tripped Check power supply breaker
No power to flat motor ZPA module
Check output power of power supply
Power supply voltage too high or too low
Check output voltage of power supply
Entry Zone Will Not Turn On
Missing wake-up zone photo-eye Add wake-up photo-eye
Entry zone photo-eye not aligned properly
Check wake-up photo-eye alignment
Missing/incorrect handshaking wiring
Check handshaking wiring
Incorrect DIP switch setting Check DIP switches
No power to ZPA module Check power connections
Motor cable not connected to ZPA module
Check motor connections
Transport Zone Will Not Turn On
Communication wiring missing or not plugged in
Check upstream and downstream communication wiring
Photo-eye is blocked or misaligned
Check photo-eye and reflector
Incorrect DIP switch setting Check DIP switches
No power to ZPA module Check power connections
Motor cable not connected to ZPA module
Check motor connections
Transport Zone Will Not Turn Off
Upstream zone is attempting to send product
Check photo-eye alignment in upstream zone
Check for jammed product in upstream zone
Entry Zone or Transport Zone will Not Discharge Product
Communication wiring missing or not plugged in
Check communication wiring
Downstream zone is full Remove product from downstream zone
Downstream zone photo-eye not aligned properly
Check downstream photo-eye
Exit Zone Will Not Discharge Product
Incorrect handshaking wiring Check handshaking wiring
Downstream device not sending a release signal
Check downstream device output signals
DIP switch not configured properly
Check DIP switches
Troubleshooting
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Powered Flex Conveyor
Troubleshooting (cont.)
1) Motor Connection Header2) +24V DC Power Input Header (plug included)3) PNP Sensor Connection Header (plug included)4) Smart/User Input-Output Connection Header (plug included)5) Feedback LED Indicators6) Configuration Switches7) Upstream Peer-to-Peer PNP RJ-12 Connection8) Downstream Peer-to-Peer PNP RJ-12 Connection9) Mounting Plate/Heat Sink10) Cover
NOTE: This guide refers to the components by their item number as listed above.
Figure 1: MECH-DRIVE N24-FM3 Controller Components
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Powered Flex Conveyor
PROBLEM CAUSE SOLUTION
No LED’s On No power to the system Check power supply
FUSE LED (RED) is On Fuse is blown Check wiring
Replace fuse
FAULT LED 5.1 (RED) - Constantly On
Stalled motor or blocked photoeye
Check for mechanical obstructions
FAULT LED 5.1 (RED) - 1 Flash in 4 Seconds
ZPA module problem Replace ZPA module
FAULT LED 5.1 (RED) - 2 Flashes in 4 Seconds
Input voltage too high Check power supply
FAULT LED 5.1 (RED) - 3 Flashes in 4 Seconds
Input voltage too low Check power supply
FAULT LED 5.1 (RED) - 4 Flashes in 4 Seconds
Problem with motor cable connection
Check motor cable for damage and secure connection to ZPA module
FAULT LED 5.1 (RED) - 5 Flashes in 4 Seconds
Control over temperature
Allow card to cool. Check for ambient temperature and heat sources. Check for proper motor function and wiring. Cycle power to reset.
FAULT LED 5.1 (RED) - 6 Flashes in 4 Seconds
Extreme over current Check for proper motor function and damaged wiring. Allow unit to cool. Cycle power to reset.
MOTOR LED 5.2 (AMBER) - Constantly On
ZPA module is current limiting the flat motor
If condition persists, check for obstructions
MOTOR LED 5.2 (AMBER) - Flickering
Flat motor is drawing significant current during startup, ZPA module is current limiting
No action required
Motor may not reach full speed
MOTOR LED 5.2 (AMBER) - 4 Flashes in 4 Seconds
ZPA module has overheated and current limiting the flat motor to about 1/2 normal operation
Check for mechanical obstruction
Allow ZPA module to cool, before restarting
POWER LED 5.3 (GREEN) - Constantly On
Power is properly applied and fuse is not blown
Normal operation
The Mech-Drive N24-FM3 provides four (4) LED indicators shown as item 5 in Figure 1: Mech-Drive N24-FM3 Controller Components. These LEDs are often useful in diagnosing various wiring and connectionproblems. If power is connected there will always be at least one LED illuminated or flashing.
Troubleshooting (cont.)
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Powered Flex Conveyor
Troubleshooting (cont.)
Mech-Drive Controller wiring and lights during normal operation...
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Powered Flex Conveyor
Troubleshooting (cont.)
Power Supply with power applied during normal operation…
If not lit up green, power is not applied to the conveyor: 1. Check to be sure disconnect is in the ON position2. Check Start/Stop buttons3. Check power source4. Check for loose wires inside enclosure
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Powered Flex Conveyor
Entry-Exit Schematics
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ENTR
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DIA
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PACK
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RTR
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RED
WIR
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0V
RTS
READ
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DC
0V
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6-PIN
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6-PIN
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DCSMART2
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BLUE
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1
RTR-
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BLU
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SMART1
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100
0V
RTD-
1
RTD-
2
(A1)
(A2)
(A1)
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(A1)
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(A1)
(A2)
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2
3
4
5
6
7
Smart 1Slug
Rev Slug
Smart 2
Anl In +
Anl In -
Zone Hold
Fuse
Faul
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Pow
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Pwr
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SW 1
Rot
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SW 2
ZPA
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SW 3
Zon
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SW 4
Spe
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SW 5
Spe
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SW 6
Spe
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SW 7
Mot
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SW 8
Bra
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ZM
H
DownStream
UpStream
Mot
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SPEE
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SW 6
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SW 7
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Powered Flex Conveyor
40 AMP Power Supply Schematics - 40’ Flex
460V
-3PH-
60HZ
2.5A/
PHAS
E
L1L2
0V+2
4VDC
12AW
G BL
ACK
12AW
G BL
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1L2
L2L11L
1
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0 AMP
BRAN
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IT PR
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NDED
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ZEPA
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A
GND
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P POW
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PPLY
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G BL
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T
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G BL
U
PANE
L SCC
R RA
TING
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P
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10 AM
P
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+24
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GND
1L1
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PCB
3
0V
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4VDC
+24
0V
PS1
CR
1
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P
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1 G
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NR
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5
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1L3
L3
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L32L3
CR
1
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(+24v
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NO
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NAC
-J65
6209
03/2
4/20
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FR
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TITL
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DAT
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DR
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G N
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SCAL
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JO
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RAW
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PROP
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RMAT
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THIS
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FIDEN
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ROPE
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INC.
AND
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RODU
CTIO
N,
DISC
LOSU
RE, O
R US
E, IN
WHO
LE O
R PA
RT, O
F THE
DE
SIGN
OR TH
E DET
AILS C
ONTA
INED
HER
EIN IS
PR
OHIBI
TED
WITH
OUT T
HE EX
PRES
S WRI
TTEN
PE
RMISS
ION
OF C
ONVE
YORS
& DR
IVES,
INC.
FX24
-40
AMP
AMQ
The n
eed f
or sa
fety d
evice
s vari
es w
ith ea
ch ap
plica
tion o
f this
produ
ct. Th
isdra
wing m
ay N
OT in
clude
all a
pprop
riate
safet
y dev
ices f
or yo
ur ap
plica
tion.
As sy
stems
integ
rator,
plea
se ad
vise y
our c
ustom
er of
devic
es th
at are
appro
priate
for h
is/he
r app
licatio
n, ba
sed o
n you
r safe
ty as
sess
ment.
Dev
ices
may i
nclud
e, bu
t are
not li
mited
to th
ose s
uch a
s, ad
dition
al gu
arding
, safe
tyco
ntrols
, barr
icade
s, en
d stop
s, etc
. Com
plian
ce w
ith al
l fede
ral, s
tate,
osha
and l
ocal
laws o
r cod
es ar
e the
resp
onsib
ility of
both
you,
as th
e sys
tems
integ
rator/
distrib
utor, a
nd th
e end
user.
POWE
R SU
PPLY
BOX
21
Powered Flex Conveyor
60 AMP Power Supply Schematics - 60’ Flex
120V
-1PH-
60HZ
L1N
12AW
G BL
ACK
12AW
G BL
ACK
L1B
L1
L1L1
A
DS1
DISC
ONNE
CT 3
0 AMP
BRAN
CH C
IRCU
IT PR
OTEC
TION
REQU
IRED
PER
N.E
.C(B
Y OT
HERS
)
12 A
WG
MIN.
REC
OMME
NDED
WIR
E SI
ZEPA
NEL S
CCR
RATIN
G 5K
A
GND
40 AM
P POW
ER SU
PPLY
12AW
G BL
U/WH
T
+24-1
12AW
G BL
U
20 AM
P
CB1
16 AM
P
CB2
L1C
+24-2
20 AM
PCB
3
0V 0V
PS1
CR
1
STO
P
CR
1 G
POW
ER O
NC
ON
TAC
TOR
POW
ER O
N
+24E
1+2
4E2
11
G
CIR
CU
IT #
1
POW
ER O
NC
IRC
UIT
#2
0V
STO
P10
STAR
T
STAR
T
12
12AW
G BL
ACK
NN
N
PE
CR
1
0V
CR
1
NO
NE
03/3
1/20
17O
FR
EVIS
ED:
TITL
E:
LIN
KED
TO
:
DAT
E:
DR
AWIN
G N
O.
SHEE
T
CH
ECKE
D B
Y:
SCAL
E:
NTC
JO
B:D
RAW
N B
Y:
PROP
RIET
ARY
INFO
RMAT
ION
THIS
DRAW
ING
IS TH
E CON
FIDEN
TIAL P
ROPE
RTY O
F CO
NVEY
ORS &
DRI
VES,
INC.
AND
ITS VE
NDOR
S TR
ANSM
ITTED
IN C
ONFID
ENCE
. THE
REP
RODU
CTIO
N,
DISC
LOSU
RE, O
R US
E, IN
WHO
LE O
R PA
RT, O
F THE
DE
SIGN
OR TH
E DET
AILS C
ONTA
INED
HER
EIN IS
PR
OHIBI
TED
WITH
OUT T
HE EX
PRES
S WRI
TTEN
PE
RMISS
ION
OF N
ORTH
CON
VEYR
OS &
DRIVE
S, IN
C..
FX24
-60
AMP
JMB
The n
eed f
or sa
fety d
evice
s vari
es w
ith ea
ch ap
plica
tion o
f this
produ
ct. Th
isdra
wing m
ay N
OT in
clude
all a
pprop
riate
safet
y dev
ices f
or yo
ur ap
plica
tion.
As sy
stems
integ
rator,
plea
se ad
vise y
our c
ustom
er of
devic
es th
at are
appro
priate
for h
is/he
r app
licatio
n, ba
sed o
n you
r safe
ty as
sess
ment.
Dev
ices
may i
nclud
e, bu
t are
not li
mited
to th
ose s
uch a
s, ad
dition
al gu
arding
, safe
tyco
ntrols
, barr
icade
s, en
d stop
s, etc
. Com
plian
ce w
ith al
l fede
ral, s
tate,
osha
and l
ocal
laws o
r cod
es ar
e the
resp
onsib
ility of
both
you,
as th
e sys
tems
integ
rator/
distrib
utor, a
nd th
e end
user.
60 AM
P PO
WER
SUPP
LY
L1N
20 AM
P POW
ER SU
PPLY
12AW
G BL
U/WH
T
CB4
8 AMP
L1D
(-)(+)
0V
PS2
N
PE
20 AM
PCB
5
CR
1
GPO
WER
ON
+24E
3
CIR
CU
IT #
3
+24-3
0V
12AW
G BL
U
0V
OS-
2O
S-1
STAR
TO
S-1
OS-
2RE
DBL
KWH
T
WHT
GRN
BLK
(-)(+)
(-)(+)
0V
PAN
EL M
OU
NT
QU
ICK
DIS
CO
NN
ECT
24VD
C P
OW
ERD
ISTR
IBU
TIO
N
PAN
EL M
OU
NT
QU
ICK
DIS
CO
NN
ECT
24VD
C P
OW
ERD
ISTR
IBU
TIO
N
+24A
+24B
+24C
PAN
EL M
OU
NT
QU
ICK
DIS
CO
NN
ECT
24VD
C P
OW
ERD
ISTR
IBU
TIO
N
PAN
EL M
OU
NT
QU
ICK
DIS
CO
NN
ECT
24VD
C P
OW
ERD
ISTR
IBU
TIO
N
22
Powered Flex Conveyor
Recommended Spare Parts List (qty recommended per (8) units)
Item Part Number Description Qty
A FXCB DRIVE CARD BRACKET: FLEX CONVEYOR 2
B FXEB END HOOK: FLEX TO FLEX 4
C FXHB BRACKET: MOTOR HOOK 2
D FXLTR LEG TO ROLLER BRACKET 8
E FXMM MOTOR MOUNTING BRACKET: BASE UNIT 2
F FXMO-GL SHEAVE GUARD: LOWER 2
G FXMO-GU SHEAVE GUARD: UPPER 2
H FXSB-D BRACKET: DOUBLE VERTICAL FOR PHOTO EYE 4
J FXSB-S CHAMFERED AND FORMED SCISSOR PLATE. PER PRINT FXSB-S, 1/8" 6061-T6 ALUMINUM PLATE. 8.38" X 1.44"
50
K FXSB-V VERTICAL BRACKET: FLEX CONVEYOR 22
L FXSP-M-30 MOTOR MOUNT SPREADER: FLEX CONVEYOR 4
M FXUH-3S UHMW SPACER: 3/16 (BLACK) 50
N FXUH-6S UHMW SPACER: 3/8 (BLACK) 16
P FXUH-W UHMW WASHER: 0.057 THICK (BLACK) 100
Q 101069 LOCK WASHER: 3/8, ZINC PLATED 52
R FXLS SHEAVE ASSEMBLY: LONG HEX 15
S 101115 FLAT WASHER: 1/4, ZINC PLATED 52
T 101126 HEX HEAD CAP SCREW: 1/4-20 X 5/8, GRADE 5, ZINC PLATED 2
U 101146 FLAT WASHER: 5/16, ZINC PLATED 32
V 101154 WHIZ NUT (FLANGE): 3/8-16, ZINC PLATED 2
W 101161 CARRIAGE BOLT: 3/8-16 X 3/4, GRADE 5, ZINC PLATED 2
X 110310 HEX HEAD CAP SCREW: 5/16-18 X 2 1/4, GRADE 5, ZINC PLATED 8
Y 110627 SOCKET HEAD SHOULDER SCREW: 3/8 DIA SHOULDER X 3/8 LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
24
Z 110636 CLIP NUT: 5/16-18, 9/16(HOLE TO EDGE), AU-VE-CO #8375 4
AA 110645 LOCK NUT (NYLON): 5/16-18, ZINC PLATED 50
BB 110646 LOCK NUT (NYLON): 3/8-16, ZINC PLATED 2
CC 112216 WHIZ NUT (FLANGE) : 5/16-18, ZINC PLATED 20
DD 112280 WHIZ NUT (FLANGE) : 1/4-20, ZINC PLATED 8
EE 112480 HEX HEAD CAP SCREW: 5/16-18 X 1/2, GRADE 5, ZINC PLATED 24
FF 112486 HEX HEAD CAP SCREW: 1/4-20 X 3/4, GRADE 5, ZINC PLATED 2
GG 112487 HEX HEAD CAP SCREW: 5/16-18 X 3/4, GRADE 5, ZINC PLATED 6
HH 112488 HEX HEAD CAP SCREW: 3/8-16 X 3/4, GRADE 5, ZINC PLATED 52
JJ 115023 SET SCREW (SOCKET HEAD)(OVAL POINT): 1/4-20 X 3/8, BLACK OX-IDE, CASE HARDENED
8
23
Powered Flex Conveyor
Recommended Spare Parts List (cont.)
Item Part Number Description Qty
KK 115678 SOCKET HEAD SHOULDER SCREW: 3/8 DIA. SHOULDER X 1 1/4 LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
8
LL 115814 SET SCREW(SOCKET HEAD)(CUP POINT): 1/4-20 X 3/8, BLACK OXIDE, CASE HARDENED, KNURLED
8
MM BHSCS1024X012 BUTTON HEAD SOCKET CAP SCREW: #10-24 X 1/2" LONG, BLACK OX-IDE, CASE HARDENED
52
NN FAS73160 SET SCREW (SOCKET HEAD)(CUP POINT): FASTENAL #73160, #6-32 X 0.09375, STAINLESS STEEL
16
PP FXRO-D-30 30" BF ROLLER (SIM TO 42390-BF EXCEPT): FLO-COAT, FIXED AXLE DRILLED AND TAPPED FOR 5/8 DEEP #10-24 THREAD, 2 GROOVES (ONE EACH END): BF TO CL 1-3/8" FIRST END, BF TO CL 2" OPP END (GROOVES PER PRINT)
26
QQ FXRO-I-30 30" BF ROLLER (SIM TO 42390-BF EXCEPT): FLO-COAT, FIXED AXLE DRILLED AND TAPPED FOR 5/8 DEEP #10-24 THREAD, 2 GROOVES (PER PRINT): BF TO CL 1-3/8", CL TO CL 5/8"
4
RR NAC-200056 CABLE (COMMUNICATION): RJ-12, FLAT SILVER SATIN, 6P6C, REVERSE PINOUT, 3FT, SHOWMECABLES #15-302-003R
2
SS NAC-200122 CONNECTOR (CAP): AMPHENOL #P29045, FEMALE M22 THREAD, VINYL CAP WITH LANYARD
2
TT NAC-200126 CABLE (EXTENSION): AMPHENOL #P30781-E138, 138" LONG, M22 CONNECTORS, 12 AWG, 2 CONDUCTOR
2
UU NAC-200129 CABLE (SINGLE DROP): AMPHENOL #P30814, FOR 36" ZONE, M22 CONNECTORS, 12 AWG TRUNK, 18 AWG DROP, 2 CONDUCTOR
2
VV NAC-200301 ROLLER SENSOR: 762MM LENGTH, PNP (IP500, 93MM SPACING BE-TWEEN PHOTO EYES 7 EYES ON SENSOR, 102MMSPACING FROM THE ENDS OF THE FIRST PHOTO EYE, HEX MOUNTING, CABLE 2M)
8
WW* NAC-200303 ROUND BELT: 3/16" DIA. X 6 1/4" LONG, CYCLOTHANE-B 85A DU-ROMETER, HIGH TENSION BLUE, WELDED LOOP
8
XX* NAC-200304 ROUND BELT: 3/16" DIA. X 11-15/16" LONG, CYCLOTHANE-B 85A DU-ROMETER, HIGH TENSION BLUE, WELDED LOOP
100
YY* NAC-200305 ROUND BELT: 3/16" DIA. X 12-3/4" LONG, CYCLOTHANE-B 85A DU-ROMETER, HIGH TENSION TRANSLUCENT RED, WELDED LOOP
8
ZZ NAC-200307 PLUG: GRD LKG PLUG-NM L5-30P 1
A1 NAC-200308 PLUG: GRD LKG CONN-NM L5-30R 1
B1 NAC-200309 MTR (BRUSHLESS DC FLAT): NAC-200309: 24V DC, 4.0 AMP 4
C1 NAC-200310 LOCKING PIN: 1/4" DIAMETER PIN, 2 1/2" USEABLE LENGTH, 2 1/2" RETAINER CLEARANCE, ZINC PLATED STEEL, LOCKING RETAINER W/EASY RELEASE TAB
4
24
Powered Flex Conveyor
Recommended Spare Parts List (cont.)
Item Part Number Description Qty
D1 NAC-200311 TUBE CAP: FOR 1 1/2 SQ. TUBE 8
E1 NAC-200313 COLLAR (SHAFT) 1/2 ID X 1" OD X 7/16 WIDE, W/SET SCREW, BLACK OXIDE
4
F1 NAC-200314 BUSHING (FLANGED): 1/2 ID X 5/8 OD X 1/2 LTB, WHITE NYLON 4
G1 NAC-200315 U-BOLT (SQUARE BEND): 3/8-16 THREAD, 2" INSIDE WIDTH, 2 3/8" C/C THREADS, 2 5/8" LONG, 1 1/2" THREAD LENGTH
2
H1 NAC-200316 CASTER (SWIVEL W/BRAKE): 5" X 1 1/4" RUBBER WHEEL, 1/2-13 THRD X 1 1/2" L. STEM
2
J1 NAC-200317 CASTER (SWIVEL): 5" X 1 1/4" RUBBER WHEEL, 1/2-13 THRD X 1 1/2" L. STEM
2
K1 NAC-200319 PINCH POINT STICKER FOR FX24. SIZE: .75" X 1.5" 4
L1 NAC-200320 SPEED CONTROLLER: MECH-DRIVE N24-SC, 1-9VDC, ANALOG OUTPUT 1
M1 NAC-200322 DRIVER CARD (24V DC): MECH-DRIVE N24-FM3 4
N1 SHSS012X2 SOCKET HEAD SHOULDER SCREW: 1/2" DIA. SHOULDER X 2" LONG, 3/8-16 THREAD, BLACK OXIDE, CASE HARDENED
4
P1 SHSS038X058 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 5/8" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
50
Q1 SHSS038X134 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 1 3/4" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
4
R1 FXLG-CW CASTER MOUNT WELDMENT: FLEX CONVEYOR 4
S1 FXLG-EH-HW-30 HANDLE WELDMENT: FLEX CONVEYOR 1
T1 FXLG-LW-30 LEG WELDMENT: FLEX CONVEYOR 2
U1 FXLG-RH-HW REMOVABLE HANDLE WELDMENT: FLEX CONVEYOR 2
V1 110351 LOCK WASHER: 5/16, ZINC PLATED 4
See following pages for corresponding drawings...
* Indicates wear parts
Manufactured parts are warranty for workmanship/craftsmanship only, critical parts (scissor plate/motors/cards) are warranty review. Fasteners are not covered under warranty.
25
Powered Flex Conveyor
Recommended Spare Parts List (cont.)
26
Powered Flex Conveyor
Recommended Spare Parts List (cont.)
27
Powered Flex Conveyor
Recommended Spare Parts List (cont.)
28
Powered Flex Conveyor
Warranty and Return Authorization Procedures
If the part in question is included in the replacement parts package, the following procedure will apply: • Identify the part number from the manual• If part is indicated as wear part
• Replace the damaged or defective part from parts inventory• Order additional parts as required
• If the part is indicated as a warranty part• Replace the damaged or defective part from parts inventory• Contact Conveyors & Drives, Inc. for a Return Merchandise Authorization
(RMA) number• Have conveyor serial number available when contacting C&D.
• Include the conveyor serial number and RMA number on the packaging and the packing slip
• We will inspect the part and make a warranty determination• If the part is under warranty, C&D will....
• ship a replacement to you to replenish parts stock• Issue a credit for the freight
If the part in question is not included in the replacement parts package, the following proce-dure will apply: • Identify the part number from the manual• Contact C&D for an initial review to establish if part is covered under warranty and to pro-
vide a quote if needed.• Have conveyor serial number available when contacting C&D
• Issue a purchase order for a replacement part• C&D will issue a Return Merchandise Authorization (RMA) number for the part to be re-
turned.• Include the conveyor serial number and RMA number on the packaging and the packing
slip• C&D will inspect the part and make a warranty determination• If the part is under warranty, C&D will Issue a credit to customer for the purchased part
and associated freight charges