POWERED FLEX CONVEYOR...3 POWERED FLEX CONVEYOR | NACPowered Fle28IOMRev 4 GENERAL OVERVIEW...
Transcript of POWERED FLEX CONVEYOR...3 POWERED FLEX CONVEYOR | NACPowered Fle28IOMRev 4 GENERAL OVERVIEW...
PLEASE REVIEW MANUAL BEFORE OPERATING EQUIPMENT
P.O. Box 454 | Alpena, MI 49707 | 989.358.6119 | [email protected] www.northamcon.com
POWERED FLEX CONVEYOR
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
NAC_Powered Flex_200085_IOM_Rev 4
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
TABLE OF CONTENTS General Overview ............................................................................................................ 3
ProductSpecifications ..................................................................................................... 4
WarningsandSafetyInformation .................................................................................... 6
InspectingtheEquipment ................................................................................................ 8 InspectionChecklist ......................................................................................................... 9
InstallationQuickStart:1PoweredFlexConveyor ....................................................... 10
ConnectingPoweredFlexConveyors:2or3PoweredFlexConveyors ........................11
CommunicationConnection........................................................................................... 15
OperatingInstructions.................................................................................................... 17
General Preventative Maintenance ............................................................................... 19
GeneralTroubleshooting ............................................................................................... 20
ControllerTechnicalInformation .................................................................................... 21
Troubleshooting:Controller ........................................................................................... 22
WarrantyStatement ....................................................................................................... 24
ReturnAuthorizationProcedures ................................................................................... 25
PartsReferenceChart&Drawings................................................................................ 26
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
GENERAL OVERVIEWNorthAmCon,Inc.(NAC)PoweredFlexConveyorisaflexible,expandable,portable,poweredrollerconveyorthatwillstretchorbendtofityouravailablespaceandisidealfortruckloadingandunloadingareas,distributioncentersorportableassemblylines.
Accumulation Style: Eachzonecontainsasensorarray,motorandsmartconveyorcontrollogic.Zonesrunondemandonlywhenthedownstreamzoneisunoccupied.Packagesaccumulateattheendofaconveyororinthezonespriortoafullzone.
Transportation Style:Conveyorisalwayson,transport-ingpackagescontinuouslyataconstantspeed.
Features:■ Varietyofsizestomeetawiderangeofapplications
■ 110VACinputpower■ Heavy-duty,sealed,quick-connectpowercabling■ Rollersdrivenbyhigh-tension,urethane O-ringbelts■ Rollerprecisionbearings■ Supportsat30"topofroller■ Locking,swivelcasterswithbrake■ Pin-adjustableheightplusorminus4"on 1/2"increments■ Powdercoatedframeandsupports
■ Aluminumsideflexbars■ Start/Stopbuttonateachend■ Forward/Reverseswitchonbaseend■ Entrancezoneinterfaceboxincludesdrycontact relaysforcontrolofentrancezonedrivercard■ Exitzoneinterfaceboxhasspeedcontrol potentiometeralongwithdrycontactrelaysfor controlofexitzonedrivercard
Accumulation Features:■ Motordrivercardscontaininternal accumulationlogic■ Multiplereleasemodes■ Run-On-Demandpowersavings■ Photoeyesensorarrayacrossfullwidth ineachzone■ Quick-connectRJ-12 communicationcables■ Optionalreversemodeistransportation onlywithpackagestopphotoeyeavailable
Figure 1 Figure 2
Figure 3
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
PRODUCT SPECIFICATIONSGENERALConveyorBedWidth(BF) 18",24",30",36"ConveyorLength 25',40',50',60',80'
CompressedLength Varies;determinedbythediameteroftherollerandthecentertocenterdistanceoftherollersseeREFERENCECHARTformoredetails
ConveyorHeight 26"to34"topofroller;adjustablewithlockingpinSpeed 60to150feetperminute(FPM)Capacity 50poundsperlinearfoot(PLF)and100poundsperzone
NoiseLevel 70dB@conveyorbedc/l(30"TOR);60dB@earlevel,approximately 5'6"heightfromgroundlevel
POWER REQUIREMENTSExpandedLength(ft.) Amps NumberofZones
25 9.9 840 9.9 1350 15.1 1660 15.1 1980 19.8 26
MATERIALSCasters 5",6",or8";swivel,lockingandnon-locking,alternating
SideLinks AluminumLegSupports WeldedH-Style11/2"squaretubelegs
Belts 3/16"diameterCyclothane-BPhotoeyes Sensorarrayacrossthefullwidthofeachzone
ROLLERSRollerDiameters 1.4"or1.9"
ExpandedRollerDistance 3",4"or5"andvariesbyrollerdiameter,seeREFERENCECHARTformoredetails
REFERENCE CHART
RollerDiameter(in.)Expanded
RollersPerZone CompressionRatioRoller CC ZoneLength
1.43" 38" 13 1.8:14" 38" 10 2.2:15" 42" 9 2.6:1
1.94" 38.5" 10 1.6:15" 42.5" 9 2:1
DRIVE MOTORVoltage 24 VDCTorque 15"LBF,continuousAMPS 4ampsWATTS 100w
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
AVAILABLE MODE OF OPERATIONTransportationStyle Conveyorisalwayson,transportingpackagescontinuouslyataconstantspeed
AccumulationStyleEachzonecontainsasensorarray,motorandsmartconveyorcontrollogic.Zonesrunondemandonlywhenthedownstreamzoneisunoccupied.Packagesaccumulateattheendofaconveyororinthezonespriortoafullzone.
SHIPPINGConveyor shipping weight per linear foot (PLF) for 1.4" roller size, 30" width
Rollercenters(in.) Weight(lbs.)3 504 385 35
ACCESSORIESFloor Guide MovetheFlexConveyorinandoutofstoragewithease
SideGuides Guidesare4"tallcoveringuptotwozonesoftheconveyormadeofheavy-dutyUHMWpolyethylene
ImpactCart Insertedatinfeedendoftheconveyor,itisdesignedtohandlepackageimpactreducingtheneedforcontinualrepairstotheconveyor
TransitionAvailableinCenteringandStraightoptionsandassistinmovingpackagesfromthefeedlinetotheFlexConveyor.TheCenteringoptionalsoalignspackagestowardthecenteroftheFlexConveyor.
PowerAssist SafelyandeasilymovetheFlexConveyorinpositionforoperationorstorage.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
WARNINGS AND SAFETY INSTRUCTIONSFailuretofollowtheinstructionsandcautionsthroughoutthismanualandwarninglabelsontheconveyor,mayresultininjurytopersonnelordamagetotheequipment.
NorthAmConInc.’sPoweredFlexConveyorismotor-poweredandthismotorcanbestoppedbyturningoffthemotor’selectricalpower.Aswithallpoweredmachinery,thedrive-relatedcomponentscanbedangeroussosafetyguardsandotheroptionaldeviceshavebeeninstalledtopreventaccidentalcontactwiththesepartsalongwithwarninglabelstoidentifypotentialhazards.
Specialattentionmustbepaidtothefollowingareasofthismanual:
ENVIRONMENTAL STANDARDSNorthAmCon,Inc.’sequipmentisdesignedtobeinstalledinaclean,dryenvironment.Exposuretoextremehumidity,directsunlight,blowingdirtorraincanpermanentlydamagesomecomponentsandequipment.Concretecuringagentsarealsoknowntoattackanddegradetheurethaneconveyorcomponents.Besurethattheconcreteisproperlycuredatnewsitesbeforesettingtheconveyoronitandthatproperventilationisusedtopreventcuringagentfumesfromimpactingtheconveyor.Equipmentshouldbestoredundercovertoprotectitfromexposuretotheweatherandotheradverseconditionsfromthedockdoortothetruckentrance.Failuretocomplywiththeseguidelineswillvoidthewarrantyonanyfailedcomponentsthatresultfromtheseenvironmentalissues.
ANSI STANDARDS FOR CONVEYORS Itisessentialforsafeandefficientsystemoperationthatthesafetyinformationandguidelinespresentedhereareproperlyunderstoodandimplemented.TheAmericanNationalStandardInstitute(ANSI)bookletentitledSafetyStandardsforConveyorsandRelatedEquipment,formoreinformationcontacthttps://webstore.ansi.org.
Withanypieceofindustrialequipment,conditionsexistthatmightcauseinjurytoworkers.Becauseitisnotpossibletodescribeeachpotentiallyhazardoussituationthatmightdevelop,workersmustbealertatalltimesforunsafeconditions.Toavoidinjury,usemaximumpossiblecareandcommonsenseandadheretoallsafetystandards.
Takespecialcarewhilemaintainingandinspectingelectricalequipmentanddevices.Allpersonnelworkingonoraroundthesystemshouldbeawareof,andadheretoallCAUTION,DANGERandWARNINGsigns.
Labelsorsignsarepostedtoreducetheriskofinjurytoallpersonnel.Neverassumethatthesignsandnoticesareapplicableonlytoinexperiencedpersonnel.Maintainsignsinalegiblecondition.Contactasupervisortopostadditionalsafetysignsifnecessary.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
ANSI CONVEYOR SAFETY RULES Belowaretheconveyorsafetyrules,aswellasspecificregulationsandguidelineslistedinthispublication:■ DONOTtouchmovingConveyorparts.■ DONOTwalk,rideorclimbontheConveyor.■ DONOToperatetheConveyorwithchainguards orotherprotectiveguardsremoved.■ Keepjewelry,clothing,hair,etc.,awayfrom theConveyor.■ Knowthelocationandfunctionofallstart/stop devicesandkeepthosedevicesfree fromobstruction.■ Clearallpersonnelfromtheequipmentbefore startingtheConveyor.■ DONOTattempttoclearproductjamswhilethe Conveyorisrunning.■ Allowonlytrainedandauthorizedpersonnelto maintainorrepairConveyorequipment.■ DONOTloadtheConveyorbeyond specifieddesignlimits.■ DONOTattempttomakerepairstotheConveyor whileitisrunning.■ DONOTmodifyequipmentwithoutchecking withthemanufacturer.
■ DONOToperateorperformmaintenanceon equipmentwhentakinganytypeofdrugor sedative,whenundertheinfluenceofalcohol orwhenover-fatigued.■ Reportanyunsafeconditiontoyoursupervisor ormaintenancestaff.
CEMA STANDARDS FOR CONVEYOR TheConveyorEquipmentManufacturersAssociation(CEMA)providessafetyinformationrelatedtoconveyorsystems.TolearnmoreaboutCEMAvisitwebsite, www.cemanet.org.
CEMAproducesvariousConveyorsafetyvideosandposters,anditisrecommendedthatthevideosbemadeavailablefortrainingandeducationpurposesaspartofasafeworkingenvironmentaroundconveyorequipment.Thevideosintroduceawarenessofoperations,personnel,maintenancetechniciansandsafetyhazardmanagementcommonlyassociatedwiththeautomatedmaterial-handlingconveyorequipment.
Thesafetypostersreviewimportantsafetylabelsandareintendedtobepostedinpublicplacesasaday-to-dayreinforcementofgoodsafetypractices.Theseposters canbedownloadedfromtheCEMAwebsiteat: http://www.cemanet.org/safety-label-posters.
SAFETY INSTRUCTIONS
■ Moveconveyoronlybygraspingthehandles locatedonthesidesorateachendof theconveyor.■ Whenexpandingorcompressingyourconveyor, keephands,clothingandotheritemsclear ofthesidebars.■ Donotexceedtheconveyorloadcapacity, asitmayresultinpossibleoperatorinjuryor conveyordamage.■ Avoidwearingexcessivelylooseclothingwhen workingwithmovingequipment.■ Keeplonghairpulleduptopreventitfrom becomingcaughtinmovingparts.
■ Brokenorwornpartsmustbereplaced immediately.■ PoweredFlexConveyorsmustonlybeservicedby properlytrainedandqualifiedtechnicians.■ Conveyor’spowercordmustbeconnectedtoa groundedreceptaclethatisprotectedbyan overcurrentdeviceratedatnomorethan30Amps, unlessotherwisespecified.■ Neverserviceaconveyorwiththepowerapplied. Alwaysdisconnectpowerbeforeservicing equipmentandusethecompany’smachine specificlockout/tagoutprocedures.■ Neveroperateconveyorwithanelectrical enclosureopenoranyguardsremoved.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
INSPECTING THE EQUIPMENT
1) UnpackthePoweredFlexConveyorand inspectforanypossibledamagethatmay haveoccurredduringshipping.Payparticular attentiontothewiringtoensurethatnowires arepulledlooseordamaged.Ifyoufindany physicalorelectricaldamagetotheconveyor uponinspection,contactthefactoryBEFORE applyingpowertotheconveyor.2) Inspectallelectricalcablesandconnectorsto ensuretheydidnotloosenduringtransportation. Ifaconnectionorwireisloose,inspectfor damage.Ifnodamageisfound,reconnectand contactthefactoryasneeded.3) Checkendhandlesateachendoftheconveyor fordamagebyliftingtounlatchandthenre-latch intoasecureposition.Ifthereisanybindingor difficultymovingthehandlefromlatchtounlatch andre-latch,thehandlemaybedamaged, contactthefactory.4) InspectthesidebarsoftheConveyorfor damageduringshipping.Ifthesidebarsare damaged,theConveyorwillnotmoveorrun properlyandneedstoberepairedpriorto operation.Contactthefactoryforpartsand furtherinstruction.5) Inspecttherollerstoensuretherollerswerenot damagedduringshipping.Iftherollersarebent, theconveyorwillnotmoveproductsoroperate properlyresultinginpoorperformance.The Conveyorrollerswillneedtobereplaced. Contactthefactoryforpartsandfurther instruction.6) Inspecteachlegtoensurethattheheight adjustmentpinsaresecurelyinplace.Missing pinswillpreventtheConveyorfrommoving properlyandwillresultindamagetothe Conveyor.Missingpinsshouldbelocatedand replacedpriortomovementandinstallation.
Figure 4: Height adjustment pin
7) Inspectthecastersandlegstoensurenodamage occurredduringshipping.Checkallweldsand attachmentstotheConveyor.Ifthecastersare damaged,thentheConveyorwillnotmove properly,whichwillresultindamagetothe Conveyor.TheConveyorwillneedtoberepaired. Contactthefactoryforpartsandfurtherinstruction.8) Inspecttheconveyortoensureallyellowhandles aresecuredintheproperlocation.TheConveyor willhaveapairofyellowhandles,oneoneach sideoftheConveyorforeachzone,toassistwith safepositioningoftheConveyor.Theexact numberofhandleswillvarydependingonthe zonequantityandlengthoftheConveyor.
Follow all proper safety precautions and plant installation procedures.
If you find any damage to the conveyor upon inspection or any loose wires, contact the factory BEFORE applying power to the conveyor.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
INSPECTION CHECKLISTThecheckboxesbelowensureallitemshavebeeninspectedforsafety:
ChartReference Description
Yellowhandlesinplace,notbent.Checkeachzoneandeachsideoftheconveyor.
Sidelinksarenotbent
Castersandlegssecure,notbent,andnomissingparts
Handlesarenotbent.Handlesunlatchandlatchwithoutbinding
Rollersarenotbent
Heightadjustmentpinsinplace oneachleg
Powercords,communicationcablesaresecure,nottightandnotloose
Figure 5: Full view, Powered Flex Conveyor
VOLTAGE AND AMPERAGE VoltageandamperagerequirementsforthePoweredFlexConveyorareasfollows:
PoweredFlexConveyorLength 40' 60'
Amps 9.9Amps 15.1AmpsPower 110VAC 110VAC
ACCUMULATION AND TRANSPORTATION MODEThePoweredFlexConveyorisdesignedtooperateintwomodestomeetloadandunloadrequirements:Accumula-tionandTransportation.
AccumulationInAccumulationmode,eachzonecontainsasensorarray,motor,andsmartconveyorcontrollogic.Zonesrunondemandonlywhenthedownstreamzoneisunoccupied.Packagesaccumulateattheendofaconveyororinthezonespriortoafullzone.
TransportationInTransportationmode,theconveyorisalwayson,trans-portingpackagescontinuouslyataconstantspeed.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
INSTALLATION QUICK START: ONE POWERED FLEX CONVEYOR1) AllSTOPpush-buttonsshouldbedepressed(there
willbeoneSTART/STOPswitchateachendoftheconveyor).
2) MakesureFWD/REVswitchissettoFWD.
3) Rolltheconveyorintopositioninaccordance withthewarnings.Movetheconveyorbygraspingthehandleslocatedonthesidesorateachendoftheconveyor.Ifapplicable,usetheconnecthookstoattachthePoweredFlexConveyortoarigidorotherflexibleconveyor.
4) Ensuretheheightoftheconveyorisadjustedtoheightoftheinfeedanddischargeconveyorlines,aswellasothermaterial-handlingequipment,inordertopreventpackagesandproductsfromdroppingorbindingonthePoweredFlexConveyorduringmovement.
5) Ensuretheconveyorrollersarenotmakingcontactwithanyinfeedconveyingequipmentand/ordischargeconveyingequipmentorothermaterial-handlingequipment.
Conveyor must be installed in accordance with all local, city, state and national code.
6) EachPoweredFlexConveyorrequiresaGrounded110VAC/30AMPL5-30Rreceptaclelocatedcloseenoughtotheconveyorsoastonotcauseanystrainonthepowercable.PlugtheunmarkedpowercordwiththeL5-30Pmaleconnectorintoa110VAC/30AMPGroundedL5-30Rfemalereceptacle.For connecting more than 1 Powered Flex Conveyor, see CONNECTING POWERED FLEX CONVEYORS.
Figure 9: Powering a single Powered Flex Conveyor REVERSE, load in transportation mode
REVERSE
Figure 8: Powering a single Powered Flex Conveyor, unload in accumulation mode
7) Tostarttheconveyor,locatethebaseendwiththepowersupplyenclosureandturnthedisconnectswitchon.LocateoneoftheON/OFFswitchesfortheconveyorandpressthegreenONbuttonwhenreadytostarttheconveyor.
8) Ifnecessary,thespeedoftheconveyorcanbeadjustedviathepotentiometerontheDCVariableSpeedDrivelocatedatthebaseendoftheconveyor.
9) Theconveyorisnowreadyforitsintendeduseandpackagescannowbeplacedontheconveyor.
Rollers will begin to move as soon as the ON button is pressed. If step 2 was not followed, the rollers will turn on as soon as the disconnect is turned to ON
Figure 7: L5-30P and L5-30R receptacle endsFigure 6
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
CONNECTING POWERED FLEX CONVEYORS: TWO OR THREE POWERED FLEX CONVEYORSUpto(3)PoweredFlexConveyorscanbeconnectedtogethertoextendthedistancecoveredfromtheloadingdocktootherinprocessconveyorsand/orequipment.
1) AllSTOPpush-buttonsshouldbedepressed.There isoneSTART/STOPswitchateachendofthe conveyor.
2) MakesureFWD/REVswitchissettoFWD.
3) Rolltheconveyor(s)intopositioninaccordance withthewarnings.Movetheconveyorbygrasping thehandleslocatedonthesidesorateachendofthe conveyor.Ifapplicable,usetheconnecthooksto attachthePoweredFlexConveyortoarigidorother flexibleconveyor.
4) Ensuretheheightoftheconveyorisadjustedtotheheightoftheinfeedanddischargelines,aswellasothermaterial-handlingequipment,topreventpackagesandproductsfromdroppingorbindingonthePoweredFlexConveyorduringmovement.
5) Ensuretheconveyorrollersarenotmakingcontactwithanyinfeedconveyingequipmentand/ordischargeconveyingequipmentorothermaterial-handlingequipment.
6) EachPoweredFlexConveyorrequiresagrounded110VAC/30AMPL5-30Rreceptaclelocatedcloseenoughtotheconveyorsoastonotcauseanystrainonthepowercable.
Conveyor must be installed in accordance with all local, city, state and national code.
EachPoweredFlexConveyorisequippedwiththefollowing:
Quantity Description
(1)Unmarked,10/3SJOOW6-footpowercablewithtwistlockL5-30Pplugattheconveyordischargeend
(1)
Redmarked,10/3SJOOWpassthroughpowercablewithL5-30RreceptacleflushwiththeconveyorInfeedendandaL5-30Pplugand6feetextensionatthedischargeend
(1)
Yellowmarked,10/3SJOOWpassthroughpowercablewithL5-30RreceptacleflushwiththeconveyorInfeedendandaL5-30Pplugand6feetextensionatthedischargeend
(1)
Bluemarked,10/3SJOOWreversepassthroughpowercablewithL5-30RreceptacleflushwiththeconveyorInfeedendandaL5-30Pplugand6feetextensionattheinfeedend
Figure 11: L5-30P and L5-30R receptacle endsFigure 10
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
CONNECTING CONVEYOR 2Unload Accumulation Mode and Load Transportation Mode
(2)PoweredFlexConveyorscanbeconnectedtogetherandrunineitherAccumulationModeorTransportationModedependingontheflowofpackages.
Figure 13: (2) Powered Flex Conveyors, REVERSE, load transportation mode
REVERSE
Figure 12: (2) Powered Flex Conveyors connected, unload accumulation mode
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1) LocatetheunmarkedpowercablewithL5-30Pplugonconveyor1(theconveyorclosesttotheloadingdockdoor)andplugitintotheRedmarked,10/3SJOOWpassthroughpowercableL5-30Rreceptacleflushwiththeconveyor2infeedend.
2) PlugboththeunmarkedpowercableL5-30PplugandtheRedmarkedpowercableL5-30Pplugatthedischargeendofconveyor2intoindividualL5-30Rreceptaclessothateachhasgroundedpower.
3) Tostarttheconveyor,locatethebaseendwithpowersupplyenclosureandturnthedisconnectswitchon.LocateoneoftheON/OFFswitchesfortheconveyorandpressthegreenONbuttonwhenreadytostarttheconveyor.
4) Ifnecessary,thespeedoftheconveyorcanbeadjustedviathepotentiometerontheDCVariableSpeedDrivelocatedatthebaseendoftheconveyor.
5) Theconveyorisnowreadyforitsintendeduseandpackagescanbeplacedontheconveyor.
Rollers will begin to move as soon as the ON button is pressed. If step 2 was not followed, the rollers will turn on as soon as the disconnect is turned to ON
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
CONNECTING CONVEYOR 3Unload Accumulation Mode and Load Transportation Mode
(3)PoweredFlexConveyorscanbeconnectedtogetherandrunineitherAccumulationModeorTransportationModedependingontheflowofpackages.
REVERSE
Figure 14: (3) Powered Flex Conveyors connected, unload accumulation mode
1) LocatetheunmarkedpowercablewiththeL5-30Pplugonconveyor1(theconveyorclosesttotheloadingdockdoor)andplugitintotheYellowmarkedpassthroughthepowercableL5-30Rreceptacleflushwiththeconveyor2infeedend.
2) Atthedischargeendofconveyor2plugtheYellowmarkedpassthroughpowercableL5-30PplugintotheYellowmarkedpowercableL5-30Rreceptacleflushwithconveyor3infeedend.Additionally,locatetheunmarkedpowercablewiththeL5-30Pplugontheconveyor2dischargeendandplugintheL5-30PplugintotheRedmarkedpassthroughpowercableL5-30Rreceptacleatthedischargeendofconveyor3.
3) Plugall(3)L5-30Pplugpowercablesatthedischargeendofconveyor3intoindividualL5-30Rreceptaclessothateachcable,unmarked,YellowmarkedandRedmarkedpowercableshave grounded power.
4) Tostarttheconveyor,locatethebaseendwiththe
powersupplyenclosureandturnthedisconnectswitchon.LocateoneoftheON/OFFswitchesfortheconveyorandpressthegreenONbuttonwhenreadytostarttheconveyor.
5) Ifnecessary,thespeedoftheconveyorcanbeadjustedviathepotentiometerontheDCVariableSpeedDrivelocatedatthebaseendoftheconveyor.
6) Theconveyorisnowreadyforitsintendeduseandpackagescanbeplacedontheconveyor.
Rollers will begin to move as soon as the ON button is pressed. If step 2 was not followed, the rollers will turn on as soon as the disconnect is turned to ON
S
Figure 15: (3) Powered Flex Conveyors, REVERSE, load transportation mode
S
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
SINGLE CONVEYOR CONNECTIONAsingleconveyormaybepoweredfromtheoppositeendofthepowersupplyenclosurebyutilizingtheBluemarkedpassthroughpowercable.
Conveyors powered using the BLUE pass through cable cannot be powered in series.
Figure 16: (1) Powered Flex Conveyor powered from opposite end
1) LocatetheunmarkedpowercablewithL5-30PplugintotheBluemarkedend.
2) PlugBluemarkedpowercableL5-30PplugintoindividualL5-30Rreceptaclessothateachhasgrounded power.
3) Tostarttheconveyor,locatethebaseendwithpowersupplyenclosureandturnthedisconnectswitchon.LocateoneoftheON/OFFswitchesfortheconveyorandpressthegreenONbuttonwhenreadytostarttheconveyor.
4) Ifnecessary,thespeedoftheconveyorcanbeadjustedviathepotentiometerontheDCVariableSpeedDrivelocatedatthebaseendoftheconveyor.
5) Theconveyorisnowreadyforitsintendeduseandpackagescanbeplacedontheconveyor.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
COMMUNICATION CONNECTIONConnecting Powered Flex ConveyorsThePoweredFlexConveyorcomeswithabasicinterfacekit.ThebasickitincludeseverythingneededforinterfacinganotherPoweredFlexConveyor.
VoltagePoweredFlexConveyor Interfacekit
24VDC 110VACor24VDC;drycontacts/relaysprovided
Relays TherelayscommunicateusingReady-To-Receive(RTR)andReady-To-Send(RTS)signalsbetweenconveyors.
ThePoweredFlexConveyorisequippedwithayellowTurckmini-connectorateachendoftheconveyor.
Interface kit schematics are available. Please consult the factory for more information.
Figure 17: Discharge connector, male pin connection
Figure 18: Powered Flex Conveyor, discharge end
Figure 19: Infeed connector, female pin connection
Figure 20: Powered Flex Conveyor, infeed end
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
Toconnectthecontrolsof(2)PoweredFlexConveyors,simplyconnectthemaleconnectorofoneconveyortothefemaleconnectoroftheother.Ref.Figure21.
Figure 21: Connected Powered Flex Conveyors
Theconveyorsarenowenabledtocommunicateinaccumulationmode.
Connecting the Powered Flex Conveyor to a Different Brand ConveyorThePoweredFlexConveyorcomeswithabasicinterfacekit.ThebasickitincludeseverythingneededforinterfacingwithadditionalPoweredFlexConveyors.However,itmayalsobecompatiblewithotherbrandsofconveyorsthathavesimilarcontrolschemesattheinterfacepoint.Ifanothermanufacturer’sinterfaceisnotcompatiblewiththebasickit,anoptionalinterfacekitcanbepurchased.
Contact the factory for further assistance or questions regarding the interface connection options available; improper connection could impact the equipment warranty.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
OPERATING INSTRUCTIONS
Priortooperatingtheconveyorbesuretofollowallinspecting,installing,andconnectinginstructions.
Conveyor must be installed in accordance with all local, city, state and national code.Make certain that all uninvolved personnel are clear of the working area.
Do not exceed the rated capacity of the conveyor 50 lbs (22.5 kg) per linear foot. Overloading the conveyor could cause damage to the conveyor or components and could void the equipment warranty.
Moving the conveyorWhenmaneuveringthePoweredFlexConveyorintoposition,alwaysusetheyellowhandlesattachedtothelegsoftheconveyorortheendhandles.Whenusingtheendhandles,ensurethatthehandleisfullyseatedintopositionpriortoapplyingforce.Applyhorizontalorslightlydownwardforcetomovetheconveyor.Donotuseanupwardforce.
Oncetheconveyorhasbeenextendedandpositionedasdesired,lockthecasterbrakestomaintainthatposition.Asloadingprogresses,releasethebrakestorepositiontheconveyorasneeded.
Keep all persons and objects away from the scissor sidebars to avoid pinch points.
Expanding the conveyorExpandthePoweredFlexConveyorusingtheyellowhandlesattachedtothelegsoftheconveyorortheendhandles.Whenusingtheendhandles,ensurethatthehandleisfullyseatedintopositionpriortoapplyingforce.Applyhorizontalorslightlydownwardforcetomovetheconveyor.Donotuseanupwardforce.
Oncetheconveyorhasbeenexpandedandpositionedasdesired,lockthecasterbrakestomaintainthatposition.Asloadingprogresses,releasethebrakestorepositiontheconveyorasneeded.
Do not over stretch the conveyor beyond the natural limit. Over stretching can result in loosening or disconnection of power or communication cables. If the conveyor has been over stretched and caused loose cable connections, DO NOT operate the conveyor. Contact maintenance for repair.
Collapsing the conveyorCollapsethePoweredFlexConveyorusingtheyellowhandlesattachedtothelegsoftheconveyorortheendhandles.Whenusingtheendhandles,ensurethatthehandleisfullyseatedintopositionpriortoapplyingforce.Applyhorizontalorslightlydownwardforcetomovetheconveyor.Donotuseanupwardforce.
Whencollapsingtheconveyor,allowtheconveyortobeinarelaxedstate.Avoidtightlycompressingtheconveyorsuchthattherollerscomeintocontactwitheachother.
Bending the conveyorBendthePoweredFlexConveyorusingtheyellowhandlesattachedtothelegsoftheconveyorortheendhandles.Whenusingtheendhandles,ensurethatthehandleisfullyseatedintopositionpriortoapplyingforce.Applyhorizontalorslightlydownwardforcetomovetheconveyor.Donotuseanupwardforce.
Whenflexingtheconveyorintocurvedformations,allowtheconveyortobendnaturally.Donotforcetheconveyorintocurvesthatplacestressonthesidebarsorcausetherollerstotouchattheinsideofthecurve.
Impact loading or dropping packages is not recommended for the Powered Flex Conveyor and can cause damage to the conveyor and/or its components that could void the equipment warranty.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
Package movementAccumulationstyleconveyorsaredesignedtomoveproductsforwardwhenthedownstreamzoneisclear.Ifthedownstreamzoneisclearandtheproductisnotmoving,donotattempttopushtheproductdownstream.Alertamaintenancetechnician.
Transportationstyleconveyorsaredesignedtoconstantlyconveyproductsdownstream.Iftheconveyorisclearandtheproductisnotmoving,donotattempttopushtheproduct.Alertamaintenancetechnician.
Manually pushing products is not recommended for the conveyor and could cause damage to the conveyor that could void the equipment warranty.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
GENERAL PREVENTATIVE MAINTENANCEPeriodicmaintenanceintervalsshownmayvarywithload,speed,hoursofdailyoperation,ambienttemperature,humidity,etc.Intervalscanbeestablishedbyfairlyfrequentmaintenanceatfirst;thenlengthentheintervalsasjustifiedbyobservationofneedbasedonhistory.Thefollowingisbasedon5daysperweek,8hoursperdayundernormalconditions.
Followgeneralmaintenancesafetyproceduresandreviewsafetymaterialpriortoperformingmaintenanceonanyequipment.
RegularinspectionsarerecommendedbythemanufacturerforthePoweredFlexConveyortoensureproperoperationofmechanical,electrical,andsafetysystems.
DAILY MAINTENANCE• Listentoeverythingforunusualnoisesorvibration.• VisuallyinspecttoseethatConveyorsectionsare
clearandfreeofdebris.• Inspectwiresandcablesfordamage.• Inspectbeltsforwear.• Inspectcastersandcastermounttubesfordamageor
missingparts.• Inspectforloosefastenersormissingparts.• VerifyallStart/Stoppush-buttonsoperateproperly.• Inspectsidebarstomakesuresidebarsarenotbent.
Replacesidebarsasneeded.
• Prohibit riding on conveyor by anyone.• Think before making any adjustments. It may
prevent an injury. Remember, all moving components are potentially dangerous.
• Protect yourself from unexpected starts when working on a stopped unit by locking the control panel or disconnect switch that supplies power to the unit.
• Lockout/Tagout procedures must be followed for every energy source of the conveyor.
WEEKLY MAINTENANCE• Checkallwarninglabelsarestilllegibleandproperly
placed.• Checkforunrestrained/pinchedwiring,loosewiring
connectors,nippointsandotherhazards.• CheckMech-DriveControllerdrivecardforany
warninglights.• Checkendsofphotoeyesensorsfordamageand
proper location.• Checkrollerscrewsaretightened,replaceany
missingscrews.
MONTHLY MAINTENANCE• Checkforconsistentbelttensionbetweenrollers.• Verifydrivesheavesetscrewsaretight.
QUARTERLY MAINTENANCE• Checkmotorandensurethatmotorisoperatingwithin
itsproperheatandnoiserangeandverifythemotorcarddoesnotindicateaproblem.
• Checkcontrollerhaspower.• Checkcontrollerdoesnotshowerrors.
Photo Eye SensorsPhotoeyesensorscanbedamagedordislocatedduetosideloadingandotheroperationalactivitieswhereproductbeingloaded/unloadedontheConveyorcomesindirectcontactwiththesensors.ThesetypesofactivitiesshouldbeavoidedtopreventdamagetotheConveyor’snormaloperation.However,thephotoeyesshouldbeinspectedonaweeklybasis,ormoreoftendependingonthehoursinservice,topreventfurtherdamageorinterruptiontotheConveyor’soperation.• Checkphotoeyesfordamageand/ordislocation.• Ifdamaged,replaceasneeded.• Ifdislocated,repositiontonormaloperatingposition
andsecureinplace.
ControllerControllercanbedamagedorhavelooseconnectionfromimpropermovementortensiontothewiring/cablingthroughmovementoftheConveyor.Motorcardsshouldberoutinelycheckedforproperpoweranderrors.• Inspectthemotorcards.• Checkwiringandensurepropercontactwiththe
drivercardpins.• Loosenortightenwiresasneeded.Followprocedures
forcablingwires.• Repairand/orreplaceanydrivercardswitherrors.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
GENERAL TROUBLESHOOTINGPROBLEM CAUSE SOLUTION
Noneofthezoneswillrun
Powersupplyifoff TurnonpowersupplyPowersupplyisnotreceivingACpower CheckACpower
ACpowerfuseisblownorbreakeristripped Replacefuse,checkbreaker
Powersupplybreakeristripped CheckpowersupplybreakerNopowertoflatmotorZPAmodule CheckoutputpowerofpowersupplyPowersupplyvoltagetoohighortoolow
Checkoutputvoltageofpowersup-ply
Entryzonewillnotturnon
Missingwake-upzonephoto-eye Addwake-upphoto-eyeEntryzonephoto-eyenotalignedproperly Checkwake-upphoto-eyealignment
Missing/incorrecthandshakingwiring CheckhandshakingwiringIncorrectDIPswitchsetting CheckDIPswitchesNopowertoZPAmodule CheckpowerconnectionsMotorcablenotconnectedtoZPAmodule Checkmotorconnections
Transportzonewillnotturnon
Communicationwiringmissingornotplugged in
Checkupstreamanddownstreamcommunicationwiring
Photo-eyeisblockedormisaligned Checkphoto-eyeandreflectorIncorrectDIPswitchsetting CheckDIPswitchesNopowertoZPAmodule CheckpowerconnectionsMotorcablenotconnectedtoZPAmodule Checkmotorconnections
Transportzonewillnotturnoff
Upstreamzoneisattemptingtosendproduct
Checkphoto-eyealignmentinup-streamzone
Upstreamzoneisattemptingtosendproduct
Checkforjammedproductinup-streamzone
Entryzoneortransportzonewillnotdischargeproduct
Communicationwiringmissingornotplugged in Checkcommunicationwiring
Downstreamzoneisfull Removeproductfromdownstreamzone
Downstreamzonephoto-eyenotalignedproperly Checkdownstreamphoto-eye
Exitzonewillnotdischargeproduct
Incorrecthandshakingwiring CheckhandshakingwiringDownstreamdevicenotsendingareleasesignal
Checkdownstreamdeviceoutputsignals
DIPswitchnotconfiguredproperly CheckDIPswitches
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
Reference Mech-DriveDrawing Description
1 MotorConnectionHeader2 +24VDCPowerInputHeader(plugincluded)3 PNPSensorConnectionHeader(plugincluded)4 Smart/UserInput-OutputConnectionHeader(plugincluded)5 FeedbackLEDIndicators6 ConfigurationSwitches7 UpstreamPeer-to-PeerPNPRJ-12Connection8 DownstreamPeer-to-PeerPNPRJ-12Connection9 MountingPlate/HeatSink10 Cover
Figure 22: MECH-DRIVE N24-FM3 Controller Components
CONTROLLER TECHNICAL INFORMATION
Default Dip Switch SettingsAccumulationStyleConveyorInfeedZoneCard SW 2 and SW 3 are ONAllothercards SW2isON
80'AccumulationStyleConveyorInfeedZoneCard SW1,SW2,andSW3areONAllothercards SW2isON
TransportationStyleConveyorAllcards SW2isON
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
TROUBLESHOOTING: CONTROLLERTheMech-DriveN24-FM3providesfour(4)LEDindicatorsshownasitem5inFigure22:Mech-DriveN24-FM3ControllerComponents.TheseLEDsareoftenusefulindiagnosingvariouswiringandconnectionproblems.IfpowerisconnectedtherewillalwaysbeatleastoneLEDilluminatedorflashing.
PROBLEM CAUSE SOLUTIONNoLED’sOn Nopowertothesystem Checkpowersupply
FUSELED(RED)isOn FuseisblownCheckwiringReplacefuse
FAULTLED5.1(RED)-ConstantlyOn Stalledmotororblockedphotoeye Checkformechanicalobstructions
FAULTLED5.1(RED)-1Flashin4Seconds ZPAmoduleproblem ReplaceZPAmodule
FAULTLED5.1(RED)-2Flashesin4Seconds Inputvoltagetoohigh Checkpowersupply
FAULTLED5.1(RED)-3Flashesin4Seconds Input voltage too low Checkpowersupply
FAULTLED5.1(RED)-4Flashesin4Seconds Problemwithmotorcableconnection Checkmotorcablefordamageand
secureconnectiontoZPAmodule
FAULTLED5.1(RED)-5Flashesin4Seconds Controlovertemperature
Allowcardtocool.Checkforambienttemperatureandheatsources.Checkforpropermotorfunctionandwiring.
Cyclepowertoreset.
FAULTLED5.1(RED)-6Flashesin4Seconds Extremeovercurrent
Checkforpropermotorfunctionanddamagedwiring.Allowunittocool.
Cyclepowertoreset.MOTORLED5.2(AMBER)-
ConstantlyOnZPAmoduleiscurrentlimitingtheflat
motorIfconditionpersists,checkfor
obstructions
MOTORLED5.2(AMBER)-Flickering
Flatmotorisdrawingsignificantcurrentduringstartup,ZPAmoduleis
currentlimiting
Noactionrequired
Motormaynotreachfullspeed
MOTORLED5.2(AMBER)-4Flashesin4Seconds
ZPAmodulehasoverheatedandcurrentlimitingtheflatmotortoabout
1/2normaloperation
CheckformechanicalobstructionAllowZPAmoduletocool,before
restartingPOWERLED5.3(GREEN)-
ConstantlyOnPowerisproperlyappliedandfuseis
not blown Normaloperation
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
Figure 23: Mech-Drive Controller wiring and lights during normal operation.
Figure 24: Power Supply with power applied during normal operation.
If not lit up green, power is not applied to the conveyor:
1. Check to be sure disconnect is in the ON position2. Check Start/Stop buttons3. Check power source4. Check for loose wires inside enclosure
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
WARRANTY STATEMENTTheSellerwarrantsthattheEquipmentwillbefreeofdefectsinworkmanshipandmaterial(ifproperlyinstalled,operatedandmaintained)foraperiodofoneyearor2080hoursofuse,whicheverissooner,fromdateofshipmenttoCustomer,subjecttothelimitationshereundersetforth.Ifwithintheoneyearwarrantyperiod,theSellerreceivesfromtheCustomerwrittennoticeofanyallegeddefectsintheEquipmentandiftheEquipmentisnotfoundtobeinconformitywiththiswarranty(theCustomerhavingprovidedtheSellerareasonableopportunitytoperformanyappropriateteststhereon)Sellerwill,atitsoption,eitherrepairtheEquipmentorsupplyareplacementtherefore.
TheSellerundereitheroptionshallhavetherighttorequireCustomertodelivertheEquipmenttoSeller’sdesignatedservicecenterandtheCustomershallpayallchargesforin-boundandout-boundtransportationandforservicesofanykind,diagnosticorotherwise,exceptingonlythedirectandactualcostsofrepairingorreplacingtheEquipment.IfafterreasonableefforttheSellercannotcorrectsaiddeficiencies,theSellerwillmakeanequitablepriceadjustmentbasedonactualperformance,providedthatsuchadjustmentshallundernocircumstancesexceedthepurchaseprice.TheSellerfurtherwarrantsthattheparts,andcomponentssuppliedbytheSellerandformingapartoftheEquipmentwillbefreefromdefectsinmaterialandworkmanshipforaperiodofoneyearor2080hoursofuse,whicheverissooner,fromdateofshipmenttotheCustomer.TheSeller’sliabilityshallbesolelylimitedtothesupplyingofreplacementpartsandmaterials.
ForacopyourfullwarrantyincludedinourTermsandConditionsofSale,contactNorthAmCon,Inc.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
RETURN AUTHORIZATION PROCEDURESIfthecomponentinquestionisincludedinthereplacementpartspackage,thefollowingprocedurewillapply:• Identifythepartnumberfromthemanual• Ifpartisindicatedaswearpart • Replacethedamagedordefectivepart frompartsinventory • Orderadditionalpartsasrequired• Ifthepartisindicatedasawarrantypart • Replacethedamagedordefectivepart frompartsinventory • ContactNACforaReturnMerchandise Authorization(RMA)number • Haveconveyorserialnumberavailable whencontactingNAC. • Sendtheparttothefollowingaddress NorthAmCon 3544US23North Alpena,MI49707 Attn:FlexProductManager • IncludetheconveyorserialnumberandRMA numberonthepackagingandthepackingslip • NACwillinspectthepartandmakeawarranty determination • Ifthepartisunderwarranty,NACwill… • ShipareplacementtoCustomerto replenishpartsstock • Issueacreditforthefreight
Ifthecomponentinquestionisnotincludedinthereplacementpartspackage,thefollowingprocedurewillapply:• Identifythepartnumberfromthemanual• ContactNACforaninitialreviewtoestablishifpart iscoveredunderwarrantyandtoprovidea quoteifneeded. • Haveconveyorserialnumberavailable whencontactingNAC• Issueapurchaseorderforareplacementpart• NACwillissueaReturnMerchandiseAuthorization (RMA)numberfortheparttobereturned.• Sendtheparttothefollowingaddress NorthAmCon 3544US23North Alpena,MI49707 Attn:FlexProductManager• IncludetheconveyorserialnumberandRMA numberonthepackagingandthepackingslip• NACwillinspectthepartandmakeawarranty determination• Ifthepartisunderwarranty,NACwillIssueacredit toCustomerforthepurchasedpartandassociated freightcharges
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
PARTS REFERENCE CHART AND DRAWINGS(note:partslistforstandard1.4"roller,30"BF,somepartsmayvary,consultfactory)
POWERED FLEX CONVEYOR WEAR/REPLACEMENT PARTSA LW038 LOCK WASHER: 3/8, ZINC PLATED
B FW014 FLAT WASHER: 1/4, ZINC PLATED
C FW0516 FLAT WASHER: 5/16, ZINC PLATED
D LW0516 LOCK WASHER: 5/16, ZINC PLATED
E NLN051618 LOCK NUT (NYLON): 5/16-18, ZINC PLATED
F NLN03816 LOCK NUT (NYLON): 3/8-16, ZINC PLATED
G SHSSOV01420X038 SET SCREW (SOCKET HEAD)(OVAL POINT): 1/4-20 X 3/8, BLACK OXIDE, CASE HARDENED
H SHSS038X114 SOCKET HEAD SHOULDER SCREW: 3/8 DIA. SHOULDER X 1 1/4 LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
J SHSSCUK0140X038 SET SCREW(SOCKET HEAD)(CUP POINT): 1/4-20 X 3/8, BLACK OXIDE, CASE HARDENED, KNURLED
K BHSCS1024X012 BUTTON HEAD SOCKET CAP SCREW: #10-24 X 1/2" LONG, BLACK OXIDE, CASE HARDENED
L FXDS-V1 SHEAVE (DRIVE): 2-5/8" HUB OD, 1/2" BORE, 1.250" LTB, W/(2) NARROW GROOVES ON 5/8" C/C
M FXLG-CU-V1 LEG TUBE UPRIGHT: INNER
N FXLG-LW-EH-30-V1 END LEG WELDMENT: 30" BF
P FXLS SHEAVE ASSEMBLY: LONG HEX
Q FXRO-D-30 GROOVED ROLLER: 1 3/8" DIA X 18 GA. GALV, 30" BF, FLO-COAT, 5/16 FIXED HEX AXLE DRILLED AND TAPPED, #116157-O BEAR-INGS, 2 GROOVES (ONE EACH END)
R FXSB-D-V1 BRACKET: DOUBLE VERTICAL FOR PHOTO EYE
S FXSB-S SCISSOR PLATE
T FXSB-V BRACKET: VERTICAL
U FXUH-3S UHMW SPACER: 3/16 (BLACK)
V FXUH-6S UHMW SPACER: 3/8 (BLACK)
W FXUH-W UHMW WASHER: 0.057 THICK (BLACK)
X CXC-100010 CABLE (COMMUNICATION): RJ-12, FLAT SILVER SATIN, 6P6C, REVERSE PINOUT, 7 FT
Y AMPP30814 CABLE (SINGLE DROP): FOR 36" ZONE, M22 CONNECTORS, 12 AWG TRUNK, 18 AWG DROP, 2 CONDUCTOR
Z FXST-SA-30-V1 ROLLER SENSOR SUB ASSEMBLY: 30" BF, SHORTER SENSOR
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
POWERED FLEX CONVEYOR WEAR/REPLACEMENT PARTSAA CXC-100012 ROUND BELT: 3/16" DIA. X 6-1/4" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH TENSION BLUE, WELDED LOOP
BB CXC-100013 ROUND BELT: 3/16" DIA. X 11-15/16" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH TENSION BLUE, WELDED LOOP
CC CXC-100014 ROUND BELT: 3/16" DIA. X 12-3/4" LONG, CYCLOTHANE-B 85A DUROMETER, HIGH TENSION RED, WELDED LOOP
DD CXC-100100 MTR (BRUSHLESS DC FLAT): 24VDC, 4.0 AMP
EE FAS0120680 LOCKING PIN: 1/4" DIAMETER PIN, 2 1/2" USEABLE LENGTH, 2 1/2" RETAINER CLEARANCE, ZINC PLATED STEEL, LOCKING RETAIN-ER W/EASY RELEASE TAB
FF CXC-100102 DRIVER CARD (24V DC): MECH-DRIVE N24-FM3 - ASSEMBLY
GG SUPMC512521R3HR01FB CASTER (SWIVEL W/BRAKE): 5" X 1 1/4" RUBBER WHEEL, 1/2-13 THRD X 2-3/4" L. LOCKING STEM
HH SUPMC512521R3HR01 CASTER (SWIVEL): 5" X 1 1/4" RUBBER WHEEL, 1/2-13 THRD X 2 3/4" L. LOCKING STEM
JJ SHSS012X2 SOCKET HEAD SHOULDER SCREW: 1/2" DIA. SHOULDER X 2" LONG, 3/8-16 THREAD, BLACK OXIDE, CASE HARDENED
KK SHSS038X058 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 5/8" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
LL SHSS038X2 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 2" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
MM SHSSCU632X0332 SET SCREW (SOCKET HEAD)(CUP POINT): #6-32 X 3/32, BLACK OXIDE, CASE HARDENED
NN PHO1984015 TERMINAL BLOCK: PT 1,5/ 2-PVH-3,5, 2 PIN PLUG, SCREW CONNECTIONS, 8 AMP
PP PHO1984028 TERMINAL BLOCK: PT 1,5/ 3-PVH-3,5, 3 PIN PLUG, SCREW CONNECTIONS, 8 AMP
QQ PHO1984060 TERMINAL BLOCK: PT 1,5/ 7-PVH-3,5, 7 PIN PLUG, SCREW CONNECTIONS, 8 AMP
RR NLN01420 LOCK NUT (NYLON): 1/4-20, ZINC PLATED
SS CXC-100025 BRIDLE RING W/SADDLE: 2" DIA LOOP, 1/4-20 THREADED STUD, 50# LOAD
TT HJN501420 JAM NUT (HEX): 1/4-20, GRADE 5, ZINC PLATED
UU SHSS038X038 SOCKET HEAD SHOULDER SCREW: 3/8" DIA. SHOULDER X 3/8" LONG, 5/16-18 THREAD, BLACK OXIDE, CASE HARDENED
*SEE SALES REP FOR AVAILABLE PARTS PACKAGES.
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
A
E
B RR SS TT
HH
GG
M
EE
N
AA
Q
K
LL
AA
CCDD
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B RR SS TT
Z
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FIGURE 25: Powered Flex Conveyor assembly
FIGURE 26: Powered Flex Conveyor sub-assembly
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
KK
S
W
VS
U
T
BE
P
R
H
UU
FIGURE 27: Side link assembly
L
S
T
A
P
FIGURE 28: Side link and drive motor assembly
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POWERED FLEX CONVEYOR |
NAC_Powered Flex_200085_IOM_Rev 4
DDD
FF
CC
NNPPQQ
L
G J
C
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DD
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D
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FIGURE 29: Drive motor view 1
FIGURE 30: Drive motor view 2
MAKERSOFTHEMODERNCONVEYORUTILIZING24VDRIVETECHNOLOGY
P.O. Box 454 | Alpena, MI 49707 | 989.358.6119 | [email protected] www.northamcon.com
NAC_Powered Flex_200085_IOM_Rev 3