Polymer Compounding and Color Specialists 1. RheTech, Inc. Leading Thermoplastics Compounder ...

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Polymer Compounding and Color Specialists 1

Transcript of Polymer Compounding and Color Specialists 1. RheTech, Inc. Leading Thermoplastics Compounder ...

Page 1: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Polymer Compounding and Color Specialists

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Page 2: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheTech, Inc. Leading Thermoplastics Compounder

Reinforced Polypropylenes, TPO’s and Polyamides Founded 1969 Privately held; Michigan (Ann Arbor) - based Four manufacturing facilities in Michigan, Ohio and South Carolina

Whitmore Lake, MI – Rhe Tech Inc HQ Fowlerville, MI – Rhe Tech Inc Manufacturing Sandusky, OH – Rhe Tech Colors – RTC Blacksburg, SC – Rhe Tech Engineered Plastics – REP

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Page 3: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheTech, Inc. Facilities Whitmore Lake, Michigan

RheTech Headquarters Engineering and

Technical Center Specialty Extrusion A2LA Accredited

Laboratory Fowlerville, Michigan

High Volume Output Extrusion

Compounding and Laboratory

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Page 4: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheVision - Bio Reinforced Polyolefin

Polymer Compounding and Color Specialists

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Page 5: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheVision Overview RheVision is a family of bio fiber reinforced

polypropylene / polyolefin. Also can add post consumer polyolefin into some

formulations. Product line is not biodegradable. Majority of our bio fibers are true waste products.

They are not grown for us nor do they take away from food production

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Page 6: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheVision Product Family RheVision

Natural Fiber Families Coconut Fiber – CF Series – New Industry Flax Fiber – FF Series – Expansion from Existing Industry . Paper Powder – RP & PP – New Industry Rice Hull - RH Series – Extended Industry

ground and unground Walnut Shell – WS Series - Expansion from Existing Industry Wood Fiber – WM & WP Series – Extended Industry WoodForce – WF Series - Expansion from Existing Industry

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Page 7: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheVision – Green Reinforced Polyolefn Why did we choose these fibers ? Are others available ?

Availability ready to use Others are available but are in a raw state

Offer Repeatable Properties Offer Benefit

Aesthetic Physical Properties Compounds are Lighter Than Traditional Mineral

Reinforced Products

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Page 8: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Key Benefits - RheVision Molding Existing Tools Can Be Used. Materials are medium melt flow

The nature of natural fibers does not give a true reading under typical melt flow conditions.

Establish Melt Flow via Spiral Flow Tool. Mold Cool

No Greater than 400 F Natural fibers will burn.

Overall Shorter cycle times because lower temperatures are used.

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Page 9: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheVision Automotive Approvals Ford Motor

Released a Worldwide Specification For Rice Hull Filled Grade

Chrysler Corporation Specifications for Wood Filled and Rice Hull

Filled Grades Working with Other OEMs to Develop

Specifications

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Page 10: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

RheVision – Automotive Interiors

Polymer Compounding and Color Specialists

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Page 11: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Target Materials / Interior Applications

Applications That are Typically in Talc Reinforced Polypropylene Bins & Glove Box Inner Arm Rest Inserts Visor Cores

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Page 12: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Applicable Natural Fibers Ground Rice Hulls

Physical Attributes Like Ground Minerals Flax Fiber

Strength Ground Coconut Shell

Hardness

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Page 13: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Rice Hulls / Husks13

Page 14: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Flax Fiber14

Page 15: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Ground Coconut ShellCourse Ground Coconut

ShellFine Ground Coconut

Shell

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Page 16: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Natural Fibers with Dow Corning Coupler vs. Filled Polypropylene

Specific Gravity 0.980.99

11.011.021.031.041.051.061.07

20% Talc Filled PP40% Ground Coconut Shell PP*30% Ground Rice Hull30% Flax Fiber

*- Denotes Impact Modified Formula-tion

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Page 17: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Natural Fibers with Dow Corning Coupler vs. Filled Polypropylene

Tensile Strength @ Yield MPa 05

1015202530354045

20% Talc Filled PP40% Ground Coconut Shell PP*30% Ground Rice Hull30% Flax Fiber

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* Denotes impact Modified Formulation

Page 18: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Natural Fibers with Dow Corning Coupler vs. Filled Polypropylene

Flexural Modulus MPa 0

500

1000

1500

2000

2500

3000

3500

20% Talc Filled PP40% Ground Coconut Shell PP*30% Ground Rice Hull30% Flax Fiber

* Denotes Impact Modified Formu-lation

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Page 19: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Natural Fibers with Dow Corning Coupler vs. Filled Polypropylene

Notched Izod Kj / M20

1

2

3

4

5

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20% Talc Filled PP40% Ground Coconut Shell PP*30% Ground Rice Hull30% Flax Fiber

* Denotes Impact Modified Formulation

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Page 20: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Natural Fibers with Dow Corning Coupler vs. Filled Polypropylene

HDT .45 Mpa Degrees C 110115120125130135140145150

20% Talc Filled PP40% Ground Coconut Shell PP*30% Ground Rice Hull30% Flax Fiber

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* Denotes Impact Modified Formulation

Page 21: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Natural Fibers with Dow Corning Coupler vs. Filled Polypropylene

Shore D Instant Surface Hardness 62

64

66

68

70

20% Talc Filled PP40% Ground Coconut Shell PP*30% Ground Rice Hull30% Flax Fiber

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* Denotes Impact Modified Formulation

Page 22: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Conclusions Similar Material Performance is Attainable With

Green Renewable Reinforcements v Non Renewable

Lighter Weight Parts Cost Saving Cycle Time Reductions Should be

Attainable No Additional Tooling Cost Dark / Hard Coconut Particle Aid in Scratch

Visibility vs. Lighter Colored Mineral

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Page 23: Polymer Compounding and Color Specialists 1. RheTech, Inc.  Leading Thermoplastics Compounder  Reinforced Polypropylenes, TPO’s and Polyamides  Founded.

Thank You!23