Pollution Prevention Code
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Transcript of Pollution Prevention Code
Pollution Prevention Code
13 Management Practices
Company’s Commitment of Reductions of Waste & Releases
Establish Inventory Record for Releases & Wastes Generated
Carry Out Ongoing Reductions of Wastes and Releases
Establish Priority Goals & Pollution Prevention Plans for Releases & Wastes
Measure Progress in Reduction of Releases & Wastes
Evaluate the Potential Impacts of Releases & Wastes on Environment
Share Site’s Environmental Information with Employees & Neighbors
Dialogue with Employees & Neighbors on Progress of PP Programs
Policy on Prevention of Wastes & Releases in New Facilities
Promote & Support Wastes & releases Reduction by Others
Review Periodically Site Waste Management Practices
Implement Contractor Selection Based on Sound Waste Practices
Program to Resolve Environmental problems Caused by Past Operation
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3 4 5 6 7
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10111213
Overview of Pollution Prevention Code
Pollution Prevention Code
Implementation Guidelines KAP’s PracticesManagement Practice Status
3Practice in Place
Evaluate Environmental Impact
Control Procedures
Set Priorities for Reduction of Wastes & Releases
Above test Results evaluated – legal compliance
Control Procedures of Trade Effluent Release
V-605 Vent size increased
Evaluate the Potential Impacts of Releases & Wastes on Environment
2
Quantitative Records of Wastes& Releases
Inventory Records of Solid and Liquid Wastes
Air Emission Test Report
Air Quality Assessment
Noise levels
Practice in Place
Establish Inventory Record for Releases & Wastes Generated
1Policy statementTargets Allocate Resources
Policy statement – Environment
Environmental Objectives (with Targets)
ISO 14001 certificationResources –tight
Practice in Place
Company’s Commitment of Reductions of Waste & Releases
Pollution Prevention Code
Implementation Guidelines KAP’s PracticesManagement Practice Status
6Execution of Plans
Accountable persons
Data to support waste reduction
Various Environmental Performance Indicators
Utilities Yields report
Environmental projects carried out as part of investment project
e.g V-605 Vent size increased
Dust collectors projects
Evaluating Company Practices
Carry Out Ongoing Reductions of Wastes and Releases
5Evaluating Company Practices
Summary of Legal Compliance
Waste & Release Reduction List
Time-line
Environmental Objectives
Annual Environmental Performance Report
Environmental projects
Mid-term Plan ??
Establish Priority Goals & Pollution Prevention Plans for Releases & Wastes
4Dialogue with Employees, Neighbors & Community
Communication Sessions
Charts (KPI) on Notice Boards
Attend SICA Meeting
Practice in Place
Share Site’s Environmental Information with Employees & Neighbors
Pollution Prevention Code
Implementation Guidelines KAP’s PracticesManagement Practice Status
Management of change
Hazop study
Practice in Place
9Management of change (MOC)
Hazop study
Policy on Prevention of Wastes & Releases in New Facilities
8Ongoing dialogue with employees, contractors & neighbor
Recommendation for improvement
Practice in Place
Communication sessions
HSEQ meetings
SICA meetings
SORT meetings
HSEQ Patrol / Work Requests
Dialogue with Employees & Neighbors on Progress of PP Programs
7Environmental Performance Report (KPI’s)
Management review
Practice in Place
KPI Vs Planned
Compare past performance
Identify area of improvement
Measure Progress in Reduction of Releases & Wastes
Pollution Prevention Code
Implementation Guidelines KAP’s PracticesManagement Practice Status
11
Review Periodically Waste Management Practices at facilities
Records of dialogues
Review and evaluate environmental practices
HSEQ meetings / HSEQ patrol (feedback)
Environmental audit by 3rd party
Practice in Place
Program to Resolve Environmental problems Caused by Past Operation
13Assessment of past contamination at site
Managing past contamination
Environmental baseline study by 3rd party
Not Applicable
Implement Contractor Selection Based on Sound Waste Practices
12Contractors assessment
Selection – awareness of environmental requirements
Annual Assessment for in-house Contractors
Waste management criteria ?
Evaluating Company Practices
10Company’s newsletter
Participation in industry committees
Environmental Performance Report published on notice boards
SCIC members
Practice in Place
Promote & Support Wastes & releases Reduction by Others
End of Presentation
What Others Do Parameters Indicator Specification / Target Monitoring
FrequencyResponsibility
1 Source emission test at boiler’s exhaust stack
Gm/m3 Particulates <100mg/Nm3
NOX : 700mg/Nm3
CO : 625 mg/Nm3
Yearly Maintenance Technician
2 Waste water quality Mg/l Trade effluent discharge limit = 600 for COD
400 for total suspended solids
6-9 for PH / 60 for oil & grease
Monthly and yearly for 3rd party testing
HSE Officer
3 Waste chemical disposal qty & cost
Kg / $ Kept to minimum Quarterly review HSE Officer
4 Slop oil qty Cost Kg / $ < 4 kg / MT sales Quarterly review HSE Officer
5 Diesel consumption Litre / $ < 11 litres / MT sales Monthly report Purchasing Officer
6 Noise monitoring - boundary
dBA < 75 dBA average Every 3 years HSE Officer
7 Factory noise monitoring
dBA < 85 dBA average Every 3 years HSE Officer
8 Electricity consumption Kwh / $ Overall < 28 kwh / MT sales
Plant < 16 kwh / MT sales
Office < 12 kwh / MT sales
Monthly report Maintenance Technician
9 Paper consumption & recycling
Kg / $ To recycle >60% of paper purchased
Monthly report HSE Officer
List of Key Environmental Parameters
Source : Lubrizol SEA
Fuel Conservation
Objective Target KPI Programmes By Who ?
Reduce diesel consumption
< 10.8 Litres/ MT od sales
Total volume (litres) consumed / MT sales
Depending on the daily operation activities, shut down of boiler at 1500 hrs whenever possible
Maintenance Supervisor
Use blend tanks as staging tanks to minimize repeated heating
Maintenance Supervisor
To recover > 80% of steam condensate from heating process.
To conduct steam trap efficiency check
Senior Ops Engineer
Maintenance Supervisor
Reduce furnace operation by consolidating blending of 4 batches VIM products into 2 days
Maintenance Supervisor
Source : Lubrizol SEA
What Others Do
Source : Lubrizol SEA
What Others Do
Source : Lubrizol SEA
Source : Lubrizol SEA
Source : Lubrizol SEA