Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS...

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Plastic Welding Technology more than 50 years of quality and precision

Transcript of Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS...

Page 1: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

Plastic Welding Technology

more

than

50

year

s of q

ualit

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pre

cision

Page 2: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

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Excerpt from our product range for plastic welding.

butt welding machines for the building-site OD 20 - 2000 mm, page 4-5; 14-21

butt welding machines for the workshop OD 20 - 2000 mm, page 6-11

CNC-control devices for all WIDOS welding machines, page 23

specialized welding machinesWIDOS-SPA for all WIDOS welding machines, page 22

Page 3: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

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socket welding machines OD 16 - 160 mm, page 12-13 high temperature welding machines OD 20 - 315 mm, page 34

hand-held heating elements, pipe cutter, tools and accessories, page 30; 32-33; 37

pipe saws and cutting devices up to OD 2000 mm, page 24-27

testing devices and tools‘ special brochure, page 37

serial welding machines

page 35-36

inside debeaderpage 29

outside debeader, page 28

sheet welding machines, page 31

Page 4: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

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WIDOS welding machine Miniplast 2

The MINIPLAST 2 is a weldingmachine for the heating ele-ment butt welding of PE, PPand PVDF pipes and fittingsfrom OD 20 to OD 110 mm.The basic machine has twolarge aluminium basic clam-ping tools which are swivelling15° on each side for the fabri-cation of segmented bends. Byscrewing in 4 small reductionclamping inserts, a doubleclamping is obtained at thesmaller diameters. For fittingswith short legs, a small fittingclamping tool is available. Dueto the special construction ofthe pressure build-up device,the machine can be fixed di-rectly at very short pipe endson walls and sheets. Due to itslight and compact construc-tion, the machine is ideally sui-ted for use in the pipeline sy-stem and for assembly work.In the case of stationary use,the machine can be fixed inthe vice or at the table sup-port.In addition, an extended versi-on for the fabrication of T-pie-

ces and elbows 90° (up to OD90 mm) is available. On bothsides, each basic clamping toolcan be swivelled up to 45°.This basic machine is verticallyand horizontally adjustable.The light and compact manualface cutter is operated bymeans of a ratchet.The electronically adjustedheating element in accordancewith DVS 2208 (230 V/600W) has a diameter of ≈120mm, an anti-stick coating andcontrol lamps for system andinterval checking.For the safe storage of theface cutter and the heatingelement, a heat-protected boxis available. The sheet steelcarrying case serves for thetransport and the protectedstorage on the complete MINI-PLAST 2. Also available: versions in 110 V, °F or with Ibs-force-dis-play.

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Description

Basic machine with 2 clamping tools(wide) OD 110*

Table support*

Clamping tool (small) for fittings OD 110left

Clamping tool (small) for fittings OD 110right

Heating element 230 V / 600 W*

Ratched assisted facecutter*

Heat-protected box*

Clampings inserts(1 set = 8 halfshells)DA 20DA 25DA 32*DA 40*DA 50*DA 63*DA 75*DA 90*

Stubend holder with screw

Allen key size 4Allen key size 3

Sheet steel carrying case(approx. 64 x 39 x 36 cm)

* available as SET

** for extended version, that can fabricateT-pieces

Qty.

1

1

1

1

1

1

1

11111111

1

11

1

kg

5,0

1,8

0,9

0,9

2,0

1,5

2,3

0,80,80,80,70,70,60,60,4

1,0

0,050,05

10,0

Order-no.

450100451100**450101451101**

4508110L

4508118R

HMINIEHMINIET**

45042204514230**EIN0045

20080202008025200803220080402008050200806320080752008090

451710

ZIG04ZIG03

TK0450TK04511**

45SVMIN1

45SVMIT1

Set composition

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WIDOS weldingmachine MAXIPLAST

Mobile machine for the hea-ting element butt welding ofpipes and fittings made out ofpolyolefines of the dimensionsOD 50 - 160. The solid basicmachine has two aluminiumclamping tools swivelling eachto 15° for the fabrication ofsegmented bends. By usingdifferent reducer inserts of asmall, large or extra-largetype, all clamping options canbe realized. For fittings withextremely short legs, solidsteel clamping tools in smallversion are available.The solid base with ball-bea-red guidings, spindle andpower input damped bysprings enables quick move-ments for short change-overtimes as well as a soft pressu-re build-up. Due to the com-pact and solid design, the ma-chine is ideally suitable for theusage at places with difficultaccess under on-site conditi-ons. For the stationary usage,an additional basement isavailable which enables to usethe machine as table-set.

The solid planer (230 V/400 W)with electric drive has beenoptimized with respect to amost simple handling.The electronically controlledheating element (230 V/800W) has a non-stick coating ofhigh quality, an external mainsswitch and control lamps forinterval checking. The exacttemperature control meets allrequirements of DVS 2208.For the safe storage of hea-ting element and planer, asolid and easily portable heatprotected box is available. Thecomplete machine can betransported and stored in atransport case with additionalcompartments for all reductioninserts.Also available: versions in 110 V, °F or with lbs-force-dis-play.

WIDOS MAXIPLAST

Description

Basic machine2 clamping tools OD 160

Table support

Clamping tool (small) for fittings OD 160left

Clamping tool (small) for fittings OD 160right

Heating element 230 V/800 W

Face cutter 230 V/400 W

Heat-protected box

Clampings inserts(1 set = 4 halfshells and 2 pipe support)OD 50 halfshells

pipe supportOD 63 halfshells

pipe supportOD 75 halfshells

pipe supportOD 90 halfshells

pipe supportOD 110 halfshells

pipe supportOD 125 halfshells

pipe supportOD 140 halfshells

pipe support

Allen key size 4Allen key size 3

Transport case

* available as SET

Qty.

1

1

1

1

1

1

1

42424242424242

11

1

kg

18,4

4,7

1,0

1,0

3,7

8,8

5,1

1,20,441,1

0,441,1

0,441,0

0,440,9

0,440,8

0,440,7

0,44

0,040,02

19,0

Order-no.

454100*

454101*

4547160L

4547160R

HMAXI*

4544230*

EINMAXI*

1608050*010605016080630106063*16080750106075*16080900106090*16081100106110*16081250106125*16081400106140

ZIG04ZIG03

TKMAXI*

45SVMAX

Set composition

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WIDOS 2500

Handy, mobile plastic weldingmachine for PE, PP, PVDF andPB for use in the workshopand on the building site. Par-ticularly suitable for sanitaryinstallations and wastepipes.The diameters are selectablefrom OD 50 to OD 160 mm,OD 50 to OD 250 mm andOD 50 to OD 315 mm. Ma-chine with electrically opera-ted planer, electronical hea-ting element, basic clampingtool divided into two parts(except for WIDOS 2500 OD160 mm), each side swivellingup to 15° with clamping ins-erts and pipe support as wellas transport and mountingcrate for safe, clean and pro-tected storage. If desiredthere is a combinedbutt/socket welding machineavailable. Versions also in110 V, °F or with lbs-force-display.

WIDOS 2500 (OD 160/250/315)

Description

Basic machine with face cutter*/**/***230 V / 950 W

Basic clamping tool set***OD 315 mm

Basic clamping tool set**OD 250 mm

Basic clamping tool set*OD 160 mm with

Heating element Ø 190 mm, 230 V /800 W,electronical*

Heating element Ø 270 mm, 230 V /1500 W,electronical**

Heating element Ø 345 mm, 230 V /2100 W,electronical***

Clamping inserts upon request

Pipe support in prismatic design,adjustable fromOD 50 - OD 160*/**/***OD 180 - OD 315*/**/***

Transport and mounting crate(96 x 69 x 71 cm)*/**/***

Special accessories:

Support roller stand

* available as set

** available as set

*** available as set

Qty.

1

1

1

1

1

1

1

22

1

1

kg

48,0

8,0

7,0

2,8

5,1

7,5

2,02,0

40,0

24,0

Order-no.

380100

S38315KP

380732KP

S0127160

H0900E

H0250E

H2500E

38071603807315

TK2500

320500KP

38SV11N1

38SV21N1

38SV01N1

Set composition

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WIDOS 4001

„The improved successor ofour well and long triedWIDOS 4000!“ welding ma-chine for heating elementbutt welding of PE-, PP- andPVDF-pipes and fittings fromOD 90 up to OD 315 mm.With electro-hydraulic adju-sting device for control andapplication of the weldingpressure, planer with electri-cal chain drive in a closedaluminium housing, externalchip removal, holdingbracket for the heating ele-ment, adjustable timer, twotransport handles, basicclamping device (withoutdiameter depending reduc-tion inserts) swivelling oneach side up to 15° for thewelding of segmented bendsand fittings. The right-handclamping tool is axially mo-vable for adjustment of dia-meter tolerances. Hydraulicunit, planer, heating elementand clamping tools can beeasily removed for transpor-ting the machine even intodifficult accessible rooms.

WIDOS 4001

Qty.

1111

424242424242424242424

kg

293,0

15,01,5

5,61,35,51,35,11,35,21,35,01,14,81,14,71,04,41,03,90,83,40,71,8

Order-nr.

0241230024101H4002E023427KP

020809002060900208110020611002081250206125020814002061400208160020616002081800206180020820002062000208225020622502082500206250020828002062800208315

Set composition

Description

Heating element 380 V / 5400 WFace cutter 230 V / 1050 WBasic clamping tool OD 450

Reducer inserts, complete(set consisting of 4 halfshellsand 2 pipe supports)OD 355 halfshells

pipe supportsOD 400 halfshells

pipe supportschange-over unit for OD 90-315piper support OD 315

Qty.

111

424242

kg

24,044,096,0

8,31,66,80,92,51,1

Order-nr.

H4002U0434220S04450KP

07083550406355070840004064000707250406315

Set composition conversion set up to OD 450

Description

Basic machine with face cutter, electronical power pack, basic clamping tool andsupport anglebasic frame 230 VHeating element 230 V / 3600 W, electronicalBeam for unilateral planing

Reducer inserts, complete(set consisting of 4 halfshellsand 2 pipe supports)OD 90 halfshells

pipe supportsOD 110 halfshells

pipe supportsOD 125 halfshells

pipe supportsOD 140 halfshells

pipe supportsOD 160 halfshells

pipe supportsOD 180 halfshells

pipe supportsOD 200 halfshells

pipe supportsOD 225 halfshells

pipe supportsOD 250 halfshells

pipe supportsOD 280 halfshells

pipe supportsOD 315 halfshells

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WIDOS 4002

WIDOS 4002

Welding machine for theheating element butt weldingof PE-, PP-, PVC- and PVDF-pipes and fittings from OD90 up to OD 315 mm. Basedon a steel frame with elec-tro-hydraulic adjusting devi-ce (230 V, 250 Watt) for thecontrol and application ofthe welding pressure, planerwith electrical chain drive ina closed aluminium housing(230 V, 1010 Watt), externalchip removal, holdingbracket for the heating ele-ment, adjustable timer, basicclamping tool (without dia-meter depending reductioninserts) swivelling on eachside up to 15° for the wel-ding of segmented bendsand fittings. The right-handclamping tool is axially mo-vable for adjustment of dia-meter tolerances. The con-version kit makes it possibleto increase the capacity upto OD 450 SDR 17,6 (PN 6).Special clamping tools areavailable for the fabricationof T-pieces 90°, 45°, 60° andcross-pieces. The machine in

its manual version can beobtained with a SPA weldlog recorder (see page 22)or with CNC control (seepage 23). The servo-control-led version can be obtainedoptionally with force adjust-ment or joining way restric-tion.

Qty.

1

1

1

424242424242424242424

kg

293,0

15,0

1,5

5,61,35,51,35,11,35,21,35,01,14,81,14,71,04,41,03,90,83,40,71,8

Order-no.

0231220

H405E220

023427KP

020809002060900208110020611002081250206125020814002061400208160020616002081800206180020820002062000208225020622502082500206250020828002062800208315

Set composition

Description

Heating element 380 V / 5400 W

Face cutter 230 V / 1050 W

Basic clamping tool OD 450

Reducer inserts, complete(set consisting of 4 halfshellsand 2 pipe supports)OD 355 halfshells

pipe supportsOD 400 halfshells

pipe supports

Qty.

1

1

1

4242

kg

24,0

44,0

96,0

8,31,66,80,9

Order-no.

H500U220

0434220

S04450KP

0708355040635507084000406400

Set composition conversion set up to OD 450

Description

Basic machine with face cutter, built-inelectronical power pack, basic clamping tool, support angle and basic frame

Heating element 230 V / 3600 W, electronical

Beam for unilateral planing

Reducer inserts, complete(set consisting of 4 halfshellsand 2 pipe supports)OD 90 halfshells

pipe supportsOD 110 halfshells

pipe supportsOD 125 halfshells

pipe supportsOD 140 halfshells

pipe supportsOD 160 halfshells

pipe supportsOD 180 halfshells

pipe supportsOD 200 halfshells

pipe supportsOD 225 halfshells

pipe supportsOD 250 halfshells

pipe supportsOD 280 halfshells

pipe supportsOD 315 halfshells

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WIDOS 5002

WIDOS 5002

Welding machine for theheating element butt weldingof PE-, PP-, PVC- and PVDF-pipes and fittings from OD 160 up to OD 500 mm.Based on a steel frame withelectro-hydraulic adjustingdevice for the control andapplication of the weldingpressure, planer with electri-cal chain drive in a closedaluminium housing, externalchip removal, holdingbracket for the heating ele-ment, adjustable timer. Basicclamping tool selectable insmall steel or large version(without diameter dependingreduction inserts) swivellingon each side up to 15° (withthe large version even possi-ble up on 22,5° upon chan-ging the basic clamping tool)for the welding of segmen-ted bends and fittings. Theright-hand clamping tool isaxially movable for adjust-ment of diameter tolerances.In supporting the weldingforce application a secondcylinder is available optio-nally and

mounted on the upper clam-ping tool when needed. Spe-cial clamping tools are avai-lable for the fabrication ofT-pieces 90°, 45°, 60° andcross-pieces. The machine inits manual version can beobtained with a SPA weldlog recorder (see page 22)or with CNC control (seepage 23). The servo-control-led version can be obtainedoptionally with force adjust-ment or joining way restric-tion.

Qty.

1

1

1

424242424242424242424

kg

293,0

15,0

1,5

5,61,35,51,35,11,35,21,35,01,14,81,14,71,04,41,03,90,83,40,71,8

Order-No.

0231220

H405E220

023427KP

020809002060900208110020611002081250206125020814002061400208160020616002081800206180020820002062000208225020622502082500206250020828002062800208315

Set compositionDescription

Grundmaschine mit Planhobel, eingebautemelektr. Hydraulikaggregat, Grundspannwerkzeug,Abstützwinkel und Untergestell

Heizelement 230 V / 3600 W, elektronisch

Balken zum einseitigen Hobeln

Reduktionsspanneinsätze komplett(Satz bestehend aus 4 Halbschalenund 2 Rohrauflagen)DA 90 Halbschalen

RohrauflagenDA 110 Halbschalen

RohrauflagenDA 125 Halbschalen

RohrauflagenDA 140 Halbschalen

RohrauflagenDA 160 Halbschalen

RohrauflagenDA 180 Halbschalen

RohrauflagenDA 200 Halbschalen

RohrauflagenDA 225 Halbschalen

RohrauflagenDA 250 Halbschalen

RohrauflagenDA 280 Halbschalen

RohrauflagenDA 315 Halbschalen

WIDOS 5002 set composition:

description

basic machine with sub-constructionwith planer (400 V/1100 W) and electronic heating

element (400 V/5400 W), built-inelectrical hydraulic aggregate

reduction inserts according to version of basicclamping elements (steel version with/large version

without pipe supports) OD 160 - 450

stubend holder

second additional working cylinder

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WIDOS 7002

Welding machine for theheating element butt weldingof PE-, PP-, PVC- and PVDF-pipes and fittings from OD200 up to OD 630 mm.Based on a steel frame withelectro-hydraulic adjustingdevice for the control andapplication of the weldingpressure, planer with electri-cal chain drive in a closedaluminium housing, externalchip removal, holdingbracket for the heating ele-ment, adjustable timer. Basicclamping tool selectable insmall steel or large version(without diameter dependingreduction inserts) swivellingon each side up to 15° (withthe large version even possi-ble up to 22,5° upon chan-ging the basic clamping tool)for the welding of segmen-ted bends and fittings. Theright-hand clamping tool isaxially movable for adjust-ment of diameter tolerances.In supporting the weldingforce application a secondcylinder is available optio-nally and

mounted on the upper clam-ping tool when needed. Spe-cial clamping tools are avai-lable for the fabrication ofT-pieces 90°, 45°, 60° andcross-pieces. The machine inits manual version can beobtained with a SPA weldlog recorder (see page 22)or with CNC control (seepage 23).

WIDOS 7002

Qty.

1

1

1

424242424242424242424

kg

293,0

15,0

1,5

5,61,35,51,35,11,35,21,35,01,14,81,14,71,04,41,03,90,83,40,71,8

Order-no.

0231220

H405E220

023427KP

020809002060900208110020611002081250206125020814002061400208160020616002081800206180020820002062000208225020622502082500206250020828002062800208315

Set compositionDescription

Grundmaschine mit Planhobel, eingebautemelektr. Hydraulikaggregat, Grundspannwerkzeug,Abstützwinkel und Untergestell

Heizelement 230 V / 3600 W, elektronisch

Balken zum einseitigen Hobeln

Reduktionsspanneinsätze komplett(Satz bestehend aus 4 Halbschalenund 2 Rohrauflagen)DA 90 Halbschalen

RohrauflagenDA 110 Halbschalen

RohrauflagenDA 125 Halbschalen

RohrauflagenDA 140 Halbschalen

RohrauflagenDA 160 Halbschalen

RohrauflagenDA 180 Halbschalen

RohrauflagenDA 200 Halbschalen

RohrauflagenDA 225 Halbschalen

RohrauflagenDA 250 Halbschalen

RohrauflagenDA 280 Halbschalen

RohrauflagenDA 315 Halbschalen

WIDOS 7002 set composition:

description

basic machine with sub-constructionwith planer (400 V/2200 W) and electronic heating

element (400 V/10000 W), built-inelectrical hydraulic aggregate

reduction inserts according to version of basicclamping elements (steel version with/large version

without pipe supports) OD 200 - 560

stubend holder

second additional working cylinder

clamping cylinder for clamping tool

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WIDOS 12002

WIDOS 12002

Welding machine for theheating element butt weldingof PE-, PP-, PVC- and PVDF-pipes and fittings from OD400 up to OD 1200 mm.Based on a steel frame withelectro-hydraulic adjustingdevice for the control andapplication of the weldingpressure, planer with electri-cal chain drive in a closedaluminium housing, externalchip removal, holdingbracket for the heating ele-ment, adjustable timer. Basicclamping tool selectable insmall steel or large version(without diameter dependingreduction inserts) swivellingon each side up to 15° (withthe large version even possi-ble up to 22,5° upon chan-ging the basic clamping tool)for the welding of segmen-ted bends and fittings. Theright-hand clamping tool isaxially movable for adjust-ment of diameter tolerances.In supporting the weldingforce application a secondcylinder is available optio-nally and mounted on the

upper clamping tool whenneeded. Special clampingtools are available for thefabrication of T-pieces 90°,45°, 60° and cross-pieces.The machine in its manualversion can be obtained witha SPA weld log recorder (seepage 22) or with CNC con-trol (see page 23).

Qty.

1

1

1

424242424242424242424

kg

293,0

15,0

1,5

5,61,35,51,35,11,35,21,35,01,14,81,14,71,04,41,03,90,83,40,71,8

Order-no.

0231220

H405E220

023427KP

020809002060900208110020611002081250206125020814002061400208160020616002081800206180020820002062000208225020622502082500206250020828002062800208315

Set compositionDescription

Grundmaschine mit Planhobel, eingebautemelektr. Hydraulikaggregat, Grundspannwerkzeug,Abstützwinkel und Untergestell

Heizelement 230 V / 3600 W, elektronisch

Balken zum einseitigen Hobeln

Reduktionsspanneinsätze komplett(Satz bestehend aus 4 Halbschalenund 2 Rohrauflagen)DA 90 Halbschalen

RohrauflagenDA 110 Halbschalen

RohrauflagenDA 125 Halbschalen

RohrauflagenDA 140 Halbschalen

RohrauflagenDA 160 Halbschalen

RohrauflagenDA 180 Halbschalen

RohrauflagenDA 200 Halbschalen

RohrauflagenDA 225 Halbschalen

RohrauflagenDA 250 Halbschalen

RohrauflagenDA 280 Halbschalen

RohrauflagenDA 315 Halbschalen

WIDOS 12002 set composition:

description

basic machine with sub-constructionwith planer (400 V/4000 W) and electronic heating

element (400 V/32000 W), built-inelectrical hydraulic aggregate

reduction inserts according to version of basicclamping elements (steel version with/large version

without pipe supports) OD 400 - 1100

stubend holder

second additional working cylinder

clamping cylinder for clamping tool

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WIDOS 75

Welding machine for heatingelement socket welding ofPE, PP and PVDF tubes andfittings from OD 20 up toOD 75 mm.The motion for socket wel-ding is controlled by a rack-and-pinion mechanism.For the accommodation ofthe workpieces temper steelprismatic clamping tools areavailable, which make it pos-sible to clamp the workpie-ces respectless of their dia-meter. There is a double-clamping on the pipe sideand a single-clamping withinsertion stop on the fittingside.The two tool slides can bealigned axially. For the sim-ple fixing of the pipe andthe socket fittings the machi-ne has an automatic inserti-on stop. The insertion depthof the welding is limited by a stop.The electronically control-led heating element (230 V/630 W) which can beswivelled into the machineaccommodates the anti-stick-

coated heating tools. It canalso be taken out of theprismatic mount and accom-modated in a table lockingdevice for external use. Machine version also availa-ble in inches, °F and 110 V.

WIDOS 75

Description

Basic machine with heatingelement (230 V/50 Hz), electronically controlled and prismatic clamping tools

Table locking device

Spigot and socket OD 20Spigot and socket OD 25Spigot and socket OD 32Spigot and socket OD 40Spigot and socket OD 50Spigot and socket OD 63Spigot and socket OD 75

Cheese head screw M 8 x 50Disc M 8Spring washer M 8Nut M 8Socket wrench opening 13 mmAllen key, size 5Allen key, size. 3Allen key with T-handle, size 5

Sheet steel carrying case(approx. 480 x 640 x 360 mm)

Pipe chamfering device, size 1

Pipe cutter, size 2Pipe cutter, size 1

Qty.

1

1

1111111

33331111

1

1

11

kg

30,0

1,0

0,10,20,40,30,40,70,8

0,10,050,050,050,1

0,050,050,1

10,0

0,7

1,50,7

Order-no.

3701220

371520

HD020SHD025SHD032SHD040SHD050SHD063SHD075S

091H0500125H0127H0934H

ZIG05ZIG03ZIT05

TK0075

W510200

W550110W550100

Set composition

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WIDOS 3500

Welding machine for heatingelement socket welding ofPE, PP, PB and PVDF tubesand fittings from OD 20 upto OD 110/125 mm. The ma-chine is mounted on a solidframe. The motion of the sli-des is controlled by a rack-and-pinion mechanism. Dueto the steplessly adjustableprismatic clamping all outsi-de diameters can be fixed.On the pipe side there is adouble prism, on the fittingside there is an insertionstop. The penetration depthis secured by a turning but-ton depending on the diame-ters. Both sides can be aligned in the axial plane foradjustment of the parts to bewelded. The positioning ismade by means of an inser-tion stop.The heating element holderfor the socket heating ele-ment (230 V/1400 W), whichcan be swivelled in, is builton the machine. In connec-tion with a table locking de-vice it can be taken out ofthe holder and used as a

hand heating element. Withon/off-switch, electronicaladjustment and control ofthe temperature in accor-dance with DVS 2208.Machine version also avai-lable in inches, °F and 110 V.

As WIDOS 3600 the machinehas a diameter up to 6“ (160 mm).

WIDOS 3500

Description

Basic machine with heatingelement (230 V/50 Hz), electronically con-trolled and prismatic clamping tools OD 110

OD 125

Table locking device

Spigot and socket OD 20, SilverstoneSpigot and socket OD 25, SilverstoneSpigot and socket OD 32, SilverstoneSpigot and socket OD 40, SilverstoneSpigot and socket OD 50, SilverstoneSpigot and socket OD 63, SilverstoneSpigot and socket OD 75, SilverstoneSpigot and socket OD 90, SilverstoneSpigot and socket OD 110, SilverstoneSpigot and socket OD 125, Silverstone

Cheese head screw M 8 x 50Disc M 8Spring washer M 8Nut M 8Socket wrench opening 13 mmAllen key, size 5Allen key, size 3Allen key with T-handle, size 5

Transport and mounting crate(approx. 850 x 600 x 680 mm)

Pipe chamfering device, size 2

Pipe cutter, size 2Pipe cutter, size 1

Qty.

1

1

1111111111

33331111

1

1

11

kg

35,0

1,0

0,10,20,40,30,40,70,81,62,22,5

0,10,050,050,050,1

0,050,050,1

41,0

1,5

1,50,7

Order-no.

37202203740230

371520

HD020SHD025SHD032SHD040SHD050SHD063SHD075SHD090SHD110SHD125S

091H0500125H0127H0934HZRS13ZIG05ZIG03ZIT05

TK0075

W510300

W550110W550100

Set composition

Page 14: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

14

WIDOS 4400

Heating element butt welding machinefor pipes and fittings out of polyolefinefrom OD 50 to OD 160, for usage onbuilding sites and in trenches.The machine has a double clamping devi-ce with quick clamping on the fixed andon the movable side guided by two hy-draulic cylinders. There are two flexiblehoses with quick-action couplings forconnection to the hydraulic control unit.The double clamping devices are screwedto the steel pipe frame. The outer fixedclamping device can be easily dismoun-ted by removing three screws for weldingat difficult accessible places, e.g. in tren-ches or at branches of T-pieces. The re-maining unit of three rings can be remo-ved from the frame for use for repairworks.The electric hydraulic unit - for movingthe right-hand clamping device and forthe exact control of the welding forces -has a pressure backup for supporting thewelding force during cooling down andtwo quick-action couplings, as well as adigital pressure gauge for the exact indi-cation of the pressure.The planer is suspended in the guideshafts, has a chain drive in a closed aluminium housing, a security micro-switch with lock and an automatic exter-nal chip removal.The heating element is suspended in theguide shafts, is nonstick-coated, has anelectronic temperature control with digi-

tal display, control lamps, an on/off-switch and a connecting cable withshock-proof plug.For the heat-protected storage of theheating element and the planer, a recep-tion box is available. Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. In addition, large and extra large reducerinserts or a combination of small, largeand extra large inserts can be delivered. All components are covered by theWIDOS works warranty.The WIDOS 4400 welding machine caneasily be equipped subsequently with theWIDOS SPA weld log recorder (see page22) and can also be supplied in CNC-controlled version (see page 23).The WIDOS 4400 has a voltage of 230 V. Other voltages on request.Heating elements moving out automati-cally are available on request.

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WIDOS 4400

Description

Basic machine with clamping device OD 160 mm*

Hydraulic power source 230 V / 315 W*

Planer 230 V / 950 W*

Flexible hoses with quick-action couplings*

Heating element 230 V/800 W*

Heat-protected box for planer and heating element*

Reducer inserts, small(1 set = 8 halfshells)OD 50*OD 63*OD 75*OD 90*OD 110*OD 125*OD 140*

Socket wrench, 24 mmAllen key with T-grip, size 3Allen key with T-grip, size 4

Allen key, size 3Allen key, size 5Allen key, size 6

Hydraulic oil

Planer knife

Transport case*(84 x 84 x 57 cm)

* available as SET

Qty.

1

1

1

2

1

1

1111111

111

111

1 l

2

1

machinereducer inserts

kg

25,0

23,0

7,5

2,0

3,5

4,0

1,71,61,61,41,21,0

0,86

0,050,050,05

0,030,030,03

1,0

0,03

44,0

Order-no.

160100

1011230

1604220

VSCHL4400

H4400E

EIN4400

1608050160806316080751608090160811016081251608140

ZRS24ZIT03ZIT04

ZIG03ZIG05ZIG06

HLPD35

MES085

TK4400

16SV44N116VS140

Set composition

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WIDOS 4600

Heating element butt welding machinefor pipes and fittings out of polyolefinefrom OD 75 to OD 250, for usage onbuilding sites and in trenches.The machine has a double clamping devi-ce with quick clamping on the fixed andon the movable side guided by two hy-draulic cylinders. There are two flexiblehoses with quick-action couplings forconnection to the hydraulic control unit.The double clamping devices are screwedto the steel pipe frame. The outer fixedclamping device can be easily dismoun-ted by removing three screws for weldingat difficult accessible places, e.g. in trenches or at branches of T-pieces. Theremaining unit of three rings can be re-moved from the frame for use for repairworks.The electric hydraulic unit - for movingthe right-hand clamping device and forthe exact control of the welding forces -has a pressure backup for supporting thewelding force during cooling down andtwo quick-action couplings, as well as adigital pressure gauge for the exact indi-cation of the pressure.The planer is suspended in the guideshafts, has a chain drive in a closed al-uminium housing, a security microswitchwith lock and an automatic external chip removal.The heating element is suspended in theguide shafts, is nonstick-coated, has anelectronic temperature control with digi-

tal display, control lamps, an on/off-switch and a connecting cable withshock-proof plug. The separating deviceprevents the heating element fromsticking to the pipe after the heating pro-cess.For the heat-protected storage of theheating element and the planer, a recep-tion box is available.Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. In addition, largeand extra large reducer inserts or a com-bination of small, large and extra largeinserts can be delivered. For the storageof the reducer inserts, optional transportcases can be supplied.All components are covered by theWIDOS works warranty.The WIDOS 4600 welding machine caneasily be equipped subsequently with theWIDOS SPA weld log recorder (see page22) and can also be supplied in CNC-con-trolled version (see page 23).The WIDOS 4600 has a voltage of 230 V. Other voltages on request.Heating elements moving out automati-cally are available on request.

Description

Basic machine with clamping device OD 250 mm*

Hydraulic power source 230 V / 315 W*

Planer 230 V / 1050 W*

Flexible hoses with quick-action couplings*

Heating element 230 V / 1500 W*

Heat-protected box for planer and heating element*

Reducer inserts, small(1 set = 8 halfshells)OD 75*OD 90*OD 110*OD 125*OD 140*OD 160*OD 180*OD 200*OD 225*

Socket wrench, 27 mmAllan key with T-grip, size 4Allan key with T-grip, size 5

Allan key, size 3Allan key, size 6

Hydraulic oil

Planer knife

Transport case*(85 x 95 x 67 cm)Transport case for reducer inserts*(84 x 68 x 28 cm)

* available as SET

Qty.

1

1

1

2

1

1

111111111

111

11

1 l

2

1

machinereducer inserts

kg

42,0

23,0

14,0

2,0

6,0

8,0

6,56,56,55,95,75,24,64,22,1

0,050,050,05

0,030,03

1,0

0,03

45,0

Order-no.

091100

1010230

0914220

VSCHL4600

H4600E

EIN4502

090807509080900908110090812509081400908160090818009082000908225

ZRS27ZIT04ZIT05

ZIG03ZIG06

HLPD35

MES120

TK4600

TK46001

09SV46N109VS225

Set composition

WIDOS 4600

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16

WIDOS 4900

Heating element butt welding machinefor pipes and fittings out of polyolefinefrom OD 90 to OD 315, for usage onbuilding sites and in trenches.The machine has a double clamping devi-ce with quick clamping on the fixed andon the movable side guided by two hy-draulic cylinders. There are two flexiblehoses with quick-action couplings forconnection to the hydraulic control unit.The double clamping devices are screwedto the steel pipe frame. The outer fixedclamping device can be easily dismoun-ted by removing three screws for weldingat difficult accessible places, e.g. in trenches or at branches of T-pieces. Theremaining unit of three rings can be re-moved from the frame for use for repairworks.The electric hydraulic unit - for movingthe right-hand clamping device and forthe exact control of the welding forces -has a pressure backup for supporting thewelding force during cooling down andtwo quick-action couplings, as well as adigital pressure gauge for the exact indi-cation of the pressure.The planer is suspended in the guideshafts, has a chain drive in a closed alu-minium housing, a security microswitchwith lock and an automatic external chipremoval.The heating element is suspended in theguide shafts, is nonstick-coated, has anelectronic temperature control with digi-

tal display, control lamps, an on/off-switch and a connecting cable withshock-proof plug. The separating deviceprevents the heating element fromsticking to the pipe after the heating pro-cess.For the heat-protected storage of theheating element and the planer, a recep-tion box is available. Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. In addition, largeand extra large reducer inserts or a com-bination of small, large and extra largeinserts can be delivered. For the storageof the reducer inserts, optional transportcases can be supplied.All components are covered by theWIDOS works warranty.The WIDOS 4900 welding machine caneasily be equipped subsequently with theWIDOS SPA weld log recorder (see page22) and can also be supplied in CNC-controlled version (see page 23).The WIDOS 4900 has a voltage of 230 V.Other voltages on request.Heating elements moving out automati-cally are available on request.

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WIDOS 4900

Description

Basic machine with clamping device OD 315 mm*

Hydraulic power source 230 V / 315 W*

Planer 230 V / 1050 W*

Flexible hoses with quick-action couplings*

Heating element 230 V / 1500 W*

Heat-protected box for planer and heating element*

Reducer inserts, small(1 set = 8 halfshells)OD 90*OD 110*OD 125*OD 140*OD 160*OD 180*OD 200*OD 225*OD 250*OD 280*

Adaptor piece OD 250(1 set = 8 halfshells)

Socket wrench, 27 mmAllan key with T-grip, size 4Allan key with T-grip, size 5Allan key, size 7Allan key, size 3Allan key, size 8

Hydraulic oil

Planer knifePlaner knife

Transport case*(122 x 102 x 55 cm)

Transport case for reducer inserts*(125 x 67 x 28 cm)

*available as SET

Qty.

1

1

1

2

1

1

1111111111

1

111111

1 l

22

1

1

machinereducer inserts

kg

60,0

23,0

24,5

2,0

12,6

10,5

9,66,68,88,86,18,07,67,06,55,0

12,2

0,050,050,050,050,030,03

1,0

0,030,03

56,0

50,0

Order-no.

216000

1010230

2164230

VSCHL4900

H4900E

EIN4900

3808090380811038081253808140380816038081803808200380822538082503808280

380725

ZRS27ZIT04ZIT05ZIT07ZIG03ZIG08

HLPD35

MES072MES170

TK4900

TK49001

21SV49N121VS5280

Set composition

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WIDOS 5100

Heating element butt welding machinefor pipes and fittings out of polyolefinefrom OD 200 to OD 450, for usage onbuilding sites and in trenches.The machine has a double clamping devi-ce with quick clamping on the fixed andon the movable side guided by two hy-draulic cylinders. There are two flexiblehoses with quick-action couplings forconnection to the hydraulic control unit.The double clamping devices are screwedto the steel pipe frame. The outer fixedclamping device can be easily dismoun-ted by removing three screws for weldingat difficult accessible places, e.g. in trenches or at branches of T-pieces. Theremaining unit of three rings can be re-moved from the frame for use for repairworks.The electric hydraulic unit - for movingthe right-hand clamping device and forthe exact control of the welding forces -has a pressure backup for supporting thewelding force during cooling down andtwo quick-action couplings, as well as adigital pressure gauge for the exact indi-cation of the pressure.The planer is suspended in the guideshafts, has a chain drive in a closed alu-minium housing and an automatic exter-nal chip removal.The heating element is suspended in theguide shafts, is nonstick-coated, has anelectronic temperature control, controllamps, an on/off-switch and a connecting

cable with shock-proof plug. The separa-ting device prevents the heating elementfrom sticking to the pipe after the hea-ting process.For the heat-protected storage of theheating element and the planer, a recep-tion box is available. Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. For the storage ofthe reducer inserts, optional transportcases can be supplied.All components are covered by theWIDOS works warranty.The WIDOS 5100 welding machine caneasily be equipped subsequently with theWIDOS SPA weld log recorder (see page22) and can also be supplied in CNC-controlled version (see page 23).The WIDOS 5100 has a voltage of 230 V.Other voltages on request.Heating elements moving out automati-cally are available on request.

Description

Basic machine with clamping device* OD 450 mm

Planer 230 V/1400 W*

Hydraulic power source 230 V/315 W*

Flexible hoses with quick-action couplings*

Heating element 230 V/3600 W*

Heat-protected box for planer and heating element*

Reducer inserts with screws (1 set = 8 halfshells)OD 200*OD 225*OD 250*OD 280*OD 315* (also adapter for OD 200-280)OD 355*OD 400*

Socket wrench, 27 mm

Allan key with T-grip, size 4Allan key with T-grip, size 5Allan key with T-grip, size 7

Allan key, size 3Allan key, size 10

Hydraulic oil

Planer knife

Transport case* (183 x 145 x 125 cm)

* available as SET

Qty.

1

1

1

2

1

1

8888888

1

1

1

1

11

1 l

1

machinereducer inserts

kg

109,0

37,0

23,0

2,0

20,0

25,0

8,07,67,06,5

14,416,512,0

0,1

0,05

0,05

0,05

0,050,05

1,0

145,0

Order-no.

071100

0714220

1010230

VSCHL5100

H5100E

EIN5100

380820038082253808250380828007114207083550708400

ZRS27

ZIT04

ZIT05

ZIT07

ZIG03ZIG10

HLPD35

TK5100

07SV51N107VS400

Set composition

WIDOS 5100

Page 18: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

18

WIDOS 5500

Heating element butt welding machinefor pipes and fittings out of polyolefinefrom OD 200 to OD 500, for usage onbuilding sites and in trenches.The machine has a double clamping devi-ce with quick clamping on the fixed andon the movable side guided by two hy-draulic cylinders. There are two flexiblehoses with quick-action couplings forconnection to the hydraulic control unit.The double clamping devices are screwedto the steel pipe frame. The outer fixedclamping device can be easily dismoun-ted by removing three screws for weldingat difficult accessible places, e.g. in trenches or at branches of T-pieces. Theremaining unit of three rings can be re-moved from the frame for use for repairworks.The electric hydraulic unit - for movingthe right-hand clamping device and forthe exact control of the welding forces -has a pressure backup for supporting thewelding force during cooling down andtwo quick-action couplings, as well as adigital pressure gauge for the exact indi-cation of the pressure.The planer is suspended in the guideshafts, has a chain drive in a closed al-uminium housing and an automatic exter-nal chip removal.The heating element is suspended in theguide shafts, is nonstick-coated, has anelectronic temperature control, controllamps, an on/off-switch and a connecting

cable with shock-proof plug. The separa-ting device prevents the heating elementfrom sticking to the pipe after the hea-ting process.For the heat-protected storage of theheating element and the planer, a recep-tion box is available. Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. For the storage ofthe reducer inserts, optional transportcases can be supplied.All components are covered by theWIDOS works warranty.The WIDOS 5500 welding machine caneasily be equipped subsequently with theWIDOS SPA weld log recorder (see page 22) and can also be supplied inCNC-controlled version (see page 23).The WIDOS 5500 has a voltage of 400V/230 V. Other voltages on request.Heating elements moving out automati-cally are available on request.

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WIDOS 5500

Description

Basic machine with clamping device* OD 500 mm

Planer 400 V/1650 W*

Hydraulic power source 230 V/315 W*

Heating element 400 V/5800 W*

Flexible hoses with quick-action couplings*

Heat-protected box for planer and heating element*

Reducer inserts with screws (1 set = 8 halfshells)OD 200*OD 225*OD 250*OD 280*OD 315* (also adapter for OD 200-280)OD 355*OD 400*

OD 450*(also adapter for OD 315-400)

Socket wrench, 27 mm

Allan key with T-grip, size 4Allan key with T-grip, size 5Allan key with T-grip, size 7Allan key, size 3Allan key, size 10

Hydraulic oil

Planer knife

Transport case (183 x 145 x 125 cm)*

* available as SET

Qty.

1

1

1

1

2

1

8888888

8

1

11111

1 l

221

machinereducer inserts

kg

120,0

57,0

23,0

23,0

2,0

30,0

8,07,67,06,5

14,416,512,0

18,0

0,1

0,050,050,050,050,05

1,0

0,050,05

145,0

Order-no.

390100

3904380

1010220

H503E220

VSCHL5500

EIN5500

380820038082253808250380828007114207083550708400

3908450

ZRS27

ZIT04ZIT05ZIT07ZIG03ZIG10

HLPD35

MES120MES085TV4002

39SV55N139VS450

Set composition

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WIDOS 6100

Heating element butt welding machinefor pipes and fittings out of polyolefinefrom OD 315 to OD 630, for usage onbuilding sites and in trenches.The machine has a double clamping devi-ce with quick clamping on the fixed andon the movable side guided by two hy-draulic cylinders. There are two flexiblehoses with quick-action couplings forconnection to the hydraulic control unit.The double clamping devices are screwedto the steel pipe frame. The outer fixedclamping device can be easily dismoun-ted by removing three screws for weldingat difficult accessible places, e.g. in trenches or at branches of T-pieces. Theremaining unit of three rings can be re-moved from the frame for use for repairworks.The electric hydraulic unit - for movingthe right-hand clamping device and forthe exact control of the welding forces -has a pressure backup for supporting thewelding force during cooling down andtwo quick-action couplings, as well as adigital pressure gauge for the exact indi-cation of the pressure.The planer is suspended in the guideshafts, has a chain drive in a closed al-uminium housing with a geared motor and an automatic externalchip removal.The heating element is suspended in theguide shafts, is nonstick-coated, has anelectronic temperature control, control

lamps, an on/off-switch and a connectingcable with shock-proof plug. The separa-ting device prevents the heating elementfrom sticking to the pipe after the hea-ting process.For the heat-protected storage of theheating element and the planer, a recep-tion box is available. Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. For the storage ofthe reducer inserts, optional transportcases can be supplied.A lift-off device for the easy insertingand removing of the heating element andthe planer is available.All components are covered by theWIDOS works warranty.The WIDOS 6100 welding machine caneasily be equipped subsequently with theWIDOS SPA weld log recorder (seepage 22) and can also be supplied in

CNC-controlled version (see page 23).The WIDOS 6100 has a voltage of 400V/230 V. Other voltages on request.

Description

Basic machine with clamping device* OD 630 mm

Planer 400 V/1100 W*

Hydraulic power source 230 V/315 W*

Heating element with temperature probe andconnecting plug 400 V/7000 W*

Heat-protected box for planer and heating element*

Reducer inserts with screws (1 set = 8 halfshells)OD 315*OD 355*OD 400*OD 450*OD 500*OD 560*

Lift-off device consisting of:gallowschain-draft 400 V/200 W

Socket wrench, 27 mm

Allan key with T-grip, size 4Allan key with T-grip, size 5Allan key with T-grip, size 7

Allan key, size 3Allan key, size 6

Hydraulic oil

Planer knife

Transport case (225 x 150 x 128 cm)*

* available as SET

Qty.

1

1

1

1

1

888888

11

1

111

11

1 l

4

1

machinereducer inserts

kg

226,0

103,0

23,0

36,0

62,0

53,050,044,041,036,027,0

21,022,0

0,1

0,050,050,05

0,050,05

1,0

0,05

195,0

Order-no.

081100

0814380

1010230

H6100E

EIN6100

080831508083550808400080845008085000808560

081142AKET080

ZRS27

ZIT04ZIT05ZIT07

ZIG03ZIG06

HLPD35

MES120

TV6100

08SV61N108VS560

WIDOS 6100

Set composition

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WIDOS HRG8/10/12/14/16/18

Light and solid heat-ring wel-ding device for the weldingof PE and PP pipes and fit-tings on building sites. Due tothe modular and compactversion especially appropri-ate for the welding in crampedproblematic places. The ma-chine can be dismantled intolight pieces in no time andthus minimizes the efforts fortransport and handling consi-derably. Reducer inserts aremounted into the basic clam-ping tools in order to applydifferent pipe dimensions.The optional basic frame isequipped with precise linearguidings for an exact andeasy movement of the basicclamping tools. For an easyon-site fabrication of seg-mented bends it is possible toswivel the basic clampingtools from 7,5° up to 15° oneach side. The solid high per-formance hydraulic system ishung up in fast changeabledevices and can be used withall sizes. Optional supple-mentary hydraulic systems in-

crease a comfortable appli-cation and can also be useduniversially with all models.The electronically adjustedheating elements are anti-stick coated and monitored inaccordance with the directiveDVS 2208. They are fixed tothe machine in a self-bearingmanner and are optimizedfor maintenance. The planerin its solid and light mono-disc version enables a preciseweld preparation and is fixedto the machine with an auto-matic lock system. The follo-wing dimensions are availa-ble:HRG 8 DA 1630 - 1800HRG 10 DA 1800 - 1000HRG 12 DA 1000 - 1200HRG 14 DA 1200 - 1400HRG 16 DA 1400 - 1600HRG 18 DA 1600 - 1800Additional dimensions on re-quest.

WIDOS HRG 8/10/12/14/16/18

Description

Basic machine OD 800 mm with 2 clampingrings and manual clampingReducer insert OD 710 mm (4 halfshells)

Basic machine OD 1000 mm with 2 clampingrings and manual clampingReducer insert OD 900 mm (4 halfshells)

Basic machine OD 1200 mm with 2 clampingrings and manual clampingReducer insert OD 1100 mm (4 halfshells)

Basic machine OD 1400 mm with 2 clampingrings and manual clampingReducer insert OD 1300 mm (4 halfshells)

Basic machine OD 1600 mm with 2 clampingrings and manual clampingReducer insert OD 1500 mm (4 halfshells)

Basic machine OD 1800 mm with 2 clampingrings and manual clampingReducer insert OD 1700 mm (4 halfshells)

Hydraulic power pack 380 V with2 welding cylinders and hydraulic hoses(for all models)

Ring heating element 380 V for HRG 8Ring heating element 380 V for HRG 10Ring heating element 380 V for HRG 12Ring heating element 380 V for HRG 14Ring heating element 380 V for HRG 16Ring heating element 380 V for HRG 18

Special accessoires:

Heat-protected box for heating/planer*Basic frame with prismatic guideway*Planer 380 V*

* please indicate type of machine

Hydraulic pipe clamping complete(for all models)

Roller stand, type II

Qty.

11

11

11

11

11

11

1

111111

111

1

1

kg

120,0

57,0

23,0

23,0

30,0

9,58,57,66,73,8

16,512,0

20,0

18,0

0,1

0,050,050,050,050,05

1,0

0,050,05

145,0

Order-no.

2540002548900

22300022181100

1060380

HHRG08HHRG10HHRG12HHRG14HHRG16HHRG18

322000

Set composition

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WIDOS 8000/1000012000/14000/1600018000/20000

Heating element butt welding machinefor pipes and fittings out of polyolefinesfrom OD 450 up to OD 2000 mm for theuse on building sites and in trenches. Themachine has a double clamping systemon both the tight and movable side thatare placed on two guiding shafts. For aneasy and fast erection resp. dismantlingupon maintaining, the hydraulic cylindersare screwed next to the guiding shaft.Two flexible hoses with quick-action cou-pling enable the connection to the hy-draulic controlling device. The doubleclamping tools are screwed to the steelpipe sub-construction. The external tightclamping tool can be dismantled easilyby removing seven screws in order toweld at difficult accessible places liketrenches or at branches of T-pieces. Theelectric hydraulic unit for the movementof the right double clamping device andfor the exact control of the welding for-ces has a post-pressure facility to supportthese forces while cooling down and twoquick-action couplings. The planer isfixed to the guiding shafts, has a chaindrive in a closed aluminium housing witha gear motor and an automatic chip re-moval. The heating element is fixed tothe guiding shafts, anti-stick coated, has

an electronic temperature control withdisplay, controlling lamps, an on/off-switch and a connecting cable withshock-proof plug. For the heat-protectedstorage of the heating element and theplaner, a reception box is available.Smaller pipe dimensions can be clampedby means of reducer inserts dependingon the pipe diameter. A lift-off device forthe easy inserting and removing of theheating element and the planer is avai-lable. All components are covered by theWIDOS works warranty. The WIDOS wel-ding machine can easily be equippedsubsequently with the WIDOS SPA weldlog recorder (see page 22) and can alsobe supplied in CNC-controlled version(see page 23). The WIDOS welding ma-chine has a voltage of 400 V. Other vol-tages on request.

Description

basic machine with pipe clamping device and hydraulic hoses

planer 400 V/1650 W

hydraulic aggregate 400 V/1100 W

heating element with temperature control and connection plug 400 V/7000 W

heat-protected box for planer and heatingelement

reducer inserts with screws (1 set = 8 halfshells) for each machine type

lift-off device consisting of: gallowschain draft 400 V/200 W

Steckschlüssel 32 mm

Innensechskantschlüssel mit T-Griff Gr. 4Innensechskantschlüssel mit T-Griff Gr. 5Innensechskantschlüssel mit T-Griff Gr. 7

Innensechskantschlüssel Gr. 3Innensechskantschlüssel Gr. 6

Hydrauliköl

Qty.

1

1

1

1

1

11

1

111

11

1 l

kg

226,0

103,0

42,0

36,0

62,0

21,022,0

0,1

0,050,050,05

0,050,05

1,0

Order-no.

081100

0814380

1050380

H600E220

EIN6100

081142AKET080

ZRS32

ZIT04ZIT05ZIT07

ZIG03ZIG06

HLPD35

WIDOS 8000,10000,12000,14000,16000,18000,20000

Set composition

Please contact us for moredetailed information.

Page 22: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

22

WIDOS SPA 600

The WIDOS SPA 600 weldlog recorder serves to a sim-ple logging of the welds ofbutt welding with heatingelement. It can be combinedwith all WIDOS welding ma-chines and has an easy userguidance. The unit consists ofa solid sheet-steel case withbuilt-in computer, outsidetemperature control, pressu-re absorber and parallel in-terface for customary prin-ters. Furthermore it is prepa-red for the use of a PCMCIAmemory card as well as abarcode reading pencil. TheSPA 600 is fixed to the pro-tective frame of the hydrau-lic system and connected tothe hydraulic system at theSchuko socket with a connec-ting cable. The pressure ab-sorber is placed in the pres-sure line between the hy-draulic coupling via a minimeasuring tube and a t-piece. The second tempera-ture probe for transmittingthe heating element tempe-rature to the recorder is in-tergrated in the heating ele-

ment and connected to theunit with a connecting cablewith special plug.

SPA

600

WIDOS SPA 600

Description

SPA 600

barcode reading pencil

PCMCIA drive

memory card 256 KB

memory card 1 MB

pipe data card

general authorization card

gas authorization card

WICON evaluation program

WICON-Lite data program

Qty.

1

1

1

1

1

1

1

1

1

1

kg

6,4

0,2

0,1

0,1

0,01

0,01

0,01

Order-no.

9701230

EB0600

EG0602

EPR0601

EPR0602

BAR003

BAA001

BAG002

WICON

WICONLITE

Set composition

Page 23: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

23

CNC

3.0

WIDOS CNC control unit 3.0

The WIDOS CNC 3.0 is thethird generation of our CNCcontrol units. The unit whichhas proven to be appropriatefor the every day applicationhas been improved in its easyuser guidance and softwareas well as supplemented witha PCMCIA memory card anda barcode reading pencil.The extended memory allowsthe recording of more than a1000 weldings. The new lar-ger display emphasizes itssuitability for the applicationon building sites with the newthree-chamber safety hou-sing. A program modificationhas been included for dataretracing according toISO/TC 138/SC 4/WG 2and is freely selectable. TheWIDOS 3.0 control unit canbe used with our building sitemachines WIDOS 4400 up toWIDOS 12000. Moreover theunit can be combined withour workshop machines andspecial machines. The emer-gency storage battery provi-des the computer with electri-

city during the cooling-downprocess after a disconnectionfrom the mains voltage.

Description

control unit

barcode reading pencil

memory card 256 KB

memory card 1 MB

data transmission cable

WICON evaluation program

pipe data card

general authorization card

gas authorization card

WICON-Lite data program

small printer

Qty.

1

1

1

1

1

1

1

1

1

1

1

kg

40,5

0,2

0,1

0,1

0,2

0,01

0,01

0,01

Order-no.

1050230

EB0600

EPR0601

EPR0602

DFÜKA

WICON

BAR003

BAA001

BAG002

WICONLITE

EG0700

WIDOS CNC 3.0

Set composition

Page 24: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

24

WIDOS Rotation Circular Saw

Two types are available forthe cutting and bevelling ofplastic pipes:

Modell 315: from OD 110 up to OD 350Modell 500: from OD 180 up to OD 500

With this light transportablemachine plastic pipes of po-lyolefine can be cut rightang-led.

Cutting depth Z 60 mm.

For the cutting of GPR-shea-thed plastic pipes or GPR-pipes a special cutting platecan be mounted for theright-angled cutting.

pipe

saw

s and

cutti

ng d

evice

s

WIDOS Rotation Circular Saw

Description

Rotation Circular Saw 315 (230 V)

Rotation Circular Saw 500 (230 V)

Rollerstand

Fastening belt

Replacement saw disc (model 315)

Transport case (model 315)

Replacement saw disc (model 500)

Transport case (model 315)

Qty.

1

1

1

1

1

1

1

1

kg

23,0

13,0

0,4

1,0

1,0

26,0

Order-no.

5051315

5125220

513701

513702

5015020

TK50315

541035

TK5138

Set composition

Page 25: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

25

pipe

saw

s and

cutti

ng d

evice

s

WIDOS Motor Hand Circular Saw with chaindriving

The machine consists of amotorized hand saw, 230V/1900 W with guide carria-ge and tensioning chain foreach pipe diameter.

The tensioning chain is to beput around the pipe andtightened by means of thechain tensioner. The guidancevehicle is applied with thehand circular saw. After tur-ning on the motor the saw isinserted. The pipe is then cutby driving around.

A quick, clean and right ang-led cut is the result.

Cutting depth Z 60 mm.

The easy handling despite ofa high cutting speed and anoptimal safety do make thesaw indispensable on eachconstruction site.

Chain for standard pipes areavailable ex warehouse. Spe-cial dimensions only on request.

Description

The machine consists of a motor hand-operated-saw 230 Volt/1900 Watt with guide carriage

Tensioning ChainsOD 355 mmOD 400 mmOD 450 mmOD 500 mmOD 560 mmOD 630 mmOD 710 mmOD 800 mmOD 900 mmOD 1000 mmOD 1100 mmOD 1200 mmOD 1400 mmOD 1600 mm

Chain tensioner

Spare saw disc

Qty.

1

11111111111111

1

1

kg

12,5

3,74,14,55,25,66,87,98,6

10,111,012,013,515,517,8

0,3

1,0

Order-no.

5410230

K510355K510400K510450K510500K510560K510630K510710K510800K510900K5101000K5101100K5101200K5101400K5101600

540110

513503

WIDOS Motor Hand Circular Sawwith chain driving

Set composition

Page 26: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

26

WIDOS Sawing system315 for plastic pipes upto OD 315 mm

Closed, modern steel-sheetconstruction, vulcanized rub-ber grating on the aluminiumplate wheels, upper andlower precision guide in spe-cial building system 90° tor-sioned, protective doors witheasy opening for the sawingblade change, sawing bladecompletely covered exemptthe cutting area, direct drivevia three-phase motor andautomatic break system acc.to VBG7j.Cutting power:Pipe diameters up to 315 mmand up to 45° inclinationboth-sides swivelling (with250 mm up to 67,5° one-sideswivelling).Mode of operating: the pipesare placed on the prism andadapted in the dimensions.The saw including the guidesis put into the desired angleposition by means of the swi-velling lever and the pipe isclamped. By moving the sawframe the desired cutting isreached. A special advanta-

ge is the short time requiredfor the setting and tooling ofthe machine, the setting forother/new cuttings and theshort time for the cut itself.The line laser available in thespecial implements is a consi-derable help for the adjust-ment of the pipes since itshows the later course of thecut.

pipe

saw

s and

cutti

ng d

evice

s

WIDOS Sawing system 315

Description

Jigsaw 315 basic machine, 400 V/550 W

Line laser

Support extension

Replacement saw

Transport case

Qty.

1

1

1

1

1

kg

95,0

0,1

19,5

Order-no.

99315

993152

993151

RS31501

Set composition

Page 27: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

27

pipe

saw

s and

cutti

ng d

evice

s

WIDOS Sawing installation RS 630/800/1000/1200

The sawing installation RS inextra-solid design has been de-veloped particularly for theexact cutting of plastic pipesand meets highest requirementswith-in modern productionlines. The extremely solid saw bow isoptimized for operation withlow vibration and is driven onprecise linear guides. The banddrive with high torque perfor-mance is equipped with abrake so that any after-runningafter switching off or after pus-hing the emergency-off buttonis avoided. The forward feed issecured against saw forcesbeing too high by means of asafety clutch and totally insensi-tive to the produced cuttings.The complete forward feed unitis mounted on a high loadablelive ring and can easily be tur-ned manually for 45° or 67,5°when being unlocked pneuma-tically. The band position andthe set angle are displayed ondigital devices which can beadjusted to zero very easily by

means of pneumatic centeringdevices.The pipe supports have an ex-tremely solid design so thateven heaviest pieces can beclamped safely and displacedon the exchangeable slidingcoatings with minimal expendi-ture of force. Extensions for thepipe supports are available asoption. The pipes are clampedby means of a pneumatic cylin-der over the complete area tobe worked, an initial adjustingto the pipe dimension is not ne-cessary. When using an optio-nal transverse support inconnection with an integratedturning of the band and a digi-tal display and locking of theposition, a negative radial cutfor the fabrication of reducedbranches at T- and Y-pieces canbe easily performed. Due tothe solid base of the completeinstallation, assembling works in the workshop become unne-cessary, only the horizontal ad-justment by means of adjustingscrews has to be carried out.

Description

Bandsaw RS basic machine, 400 V

Pneumatic pipe clamping

Extension of the pipe support

Line laser

Feed motor

Accessory for negative radial cut

Qty.

1

1

1

1

1

11

kg

17

12

21

15

39

28

Order-no.

560000

560001

561000

561001

562000

562001

WIDOS Sawing installationRS 630/800/1000/1200

Set composition

Page 28: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

28

outsi

de d

ebea

der

WIDOSOutside debeader

Ultra-light and solid devicefor the safe, easy and power-saving removal of the outsidewelding beads after butt wel-ding.

Due to the compact construc-tion, the device can also beused at pipes still clamped inthe machine, e.g. during cooldown time, without a time-consuming removing of theclamping tools being neces-sary.

Afterwards applicable withquick-action adjustment ofthe diameters needed accor-ding to a scale.

WIDOS Outside debeader

Description

WIDOS outside debeader OD 20WIDOS outside debeader OD 25WIDOS outside debeader OD 32WIDOS outside debeader OD 40WIDOS outside debeader OD 50WIDOS outside debeader OD 63WIDOS outside debeader OD 75WIDOS outside debeader OD 90

WIDOS outside debeader size 1OD 110 - OD 160WIDOS outside debeader size 2OD 140 - OD 250WIDOS outside debeader size 3OD 180 - OD 315WIDOS outside debeader size 4OD 280 - OD 450WIDOS outside debeader size 5OD 450 - OD 630WIDOS outside debeader size 6OD 630 - OD 1000

WIDOS transport and retention casewith foamed material inside

Qty.

11111111

1

1

1

1

1

1

kg

0,20,20,20,30,30,40,40,5

0,8

1,0

1,3

2,0

9,0

1,0

Order-no.

56500205650025565003256500405650050565006356500755650090

5650160

5650250

5650315

5650450

5650630

56501000

TMK1002TMK1011

Set composition

Page 29: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

29

insid

e de

bead

er

WIDOS Inside debeader ID 90 mm - ID 500 mm

Inside debeader for removingthe welding bead in PE andPP pipes with an inside dia-meter from ID 90 mm up toID 500 mm up to an insertiondepth of maximum 20 m ap-plication covered by threesizes of cutting heads. In anideal case, the bead is cutout during the cooling-downperiod.

The device consists of:

Cutting head (230 V) withheated blade and PEEK sur-face sensors for scanning theinside pipe surface in orderto avoid cutting into the basicmaterial.

Guiding skids for cuttinghead and distance piece forthe basic guide rod to adjustthe respective inside diame-ter.

Guiding rods up to an inserti-on depth of 6, 12 or 20 m(VA rods with locks as well asa motion rod with 2 handles).

Description

Inside debeader 160ID 90 - 160 mm

Supplementary package for lengthening up to 12 mSupplementary package for lengthening up to 20 m

Inside debeader 160 non-heatedID 90 - 160 mm

Supplementary package for lengthening up to 20 m

Inside debeader 300ID 160 - 300 mm

Supplementary package for lengthening up to 12 mSupplementary package for lengthening up to 20 m

Inside debeader 300 non-heatedID 160 - 300 mm

Supplementary package for lengthening up to 20 m

Inside debeader 500ID 300 - 500 mm

Supplementary package for lengthening up to 12 mSupplementary package for lengthening up to 20 m

Inside debeader 500 non-heatedID 300 - 500 mm

Supplementary package for lengthening up to 20 m

Qty.

1

11

1

1

1

11

1

1

1

11

1

1

kg

17

1224

24

21

1530

30

39

2856

56

Order-no.

560000

5600015600011

560040

5600401

561000

5610015610011

561040

5610401

564000

5640015640011

564040

5640401

WIDOS Inside debeader

Set composition

Page 30: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

30

WIDOS Rollerstands

Robust and simple roller-stands that are insensitive todirt for the optimal alignmentof the pipes on site and thereduction of the movementforces.

5 different types of roller-stands with load capacitiesfrom 500 kg up to 2000 kgand hydraulic vertical adjust-ment are available.

Description

Rollerstand MINI up to OD 315 mmLoad capacity: 500 kg

Rollerstand MAXI up to OD 630 mmLoad capacity: 750 kg

Rollerstand type I up to OD 630 mmLoad capacity: 1000 kg

Rollerstand type II up to OD 1200 mmLoad capacity: 2000 kg

Rollerstand with verticaladjustment up to OD 315 mmLoad capacity: 500 kg

Qty.

1

1

1

1

1

kg

3,7

8,0

23,0

40,0

7,0

Order-no.

320500

320750

321000

322000

320500KP

WIDOS Rollerstands

Set composition

WID

OS h

and-

held

hea

ting

elem

ents,

pi

pe cu

tter,

tool

s and

acce

ssor

ies

Page 31: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

31

shee

t wel

ding

mac

hine

WIDOS sheet weldingmachine PSM series

The new generation of WIDOS sheetwelding machines has been developpedin order to fulfill the highest demandsin the field of sheet and board proces-sing of all customary thermoplastics.The machines stand out due to the hig-hest stability and precision of the basicmachine with all necessary supplementsand include the latest innovative gearconceptions for the realization of themost different demands. Pneumatic orservo-based systems are available forall machine types as driving power forthe welding movement. The combinati-on of a high-quality drive unit and themost modern controlling technology issetting new standards regarding veloci-ty, exact position placing as well aspower adjustment. It enables weldingmethods with welding force limitationsor pressure adjustment as well as theirspecial linking. An innovative systemfor a safe sheet clamping has been de-velopped with a single-sided quick-ac-tion unlocking system that can increasethe highest clamping forces of over100 KN even with the smallest version.The pneumatic pressures needed here-with are located in a standard area of6 bar in order that no special highpressure provision is necessary. For

type

drive typepneumatic

servo-controlled (only with CNC)

control unitmanual(only possible for drive - P)

CNC-controlled(possible for drive - P,compulsory for drive - S)

additional optionslateral jibs

printing zones

print booster

vacuum support

remote controlled clamping bar

rounding aid

sheet lifting device

vertical clamping plate

key

- 1 P

- 2 P- 3 P- S 10- S 20- S 30- S 40

- M

- CNC

- 6x SA

- 2x DZ

- DB

- V

- FB

- RH

- PA

- SP

conditions

in the basic configuration at 6 bar provisionpressure up to max. ca. 7,5 KNextension up to max. ca. 15,0 KNextension up to max. ca. 22,5 KNin the basic configuration up to max. appr. 10 KNextension up to max. ca. 20,0 KNextension up to max. ca. 30,0 KNextension up to max. ca. 50,0 KN

manual control unit resp. all machine movementsare executed by pressing a key. Only the neededtime parameters can be entered in a simple SPS.

A fully automatic process control unit based onthe WIDOS CNC 3.0 with multiple adjusting andrecording functions.

2 m width up to max. 6 pcs (3 pcs/page)3 m width up to max. 6 pcs (3 pcs/page)4 m width up to max. 8 pcs (4 pcs/page)5 m width up to max. 8 pcs (4 pcs/page)additional widths on request,also available as supplement!A pressure zone per clamping bar is planned inthe basic configuration, up to max. two pressurezones per bar available!Increases the available starting pressure by two, in order to reach twice the welding force withpneumatic machines and twice the clamping forcewith all machines, also available as supplement!

Is divided into several zones that can be switchedin manually.Additional mobile keyboard with carrying belt for theclamping and loosening of the clamping bars besidesthe standard operation by display resp. foot pedal.Electrically driven facility based on chains for theturn-over of the first single-sided clamped sheetsfor the fabrication of round receptacles.

Pneumatic system for lifting the welding beadabove table level.Facility for the vertical mounting of the sheetswhen welding angles instead of the standard bars.

WIDOS Sheet welding machine

special demands it is possible to shiftthe clamping bars on the tables or sup-plement them in duplicate. Vacuum sy-stems as position aid and support resp.for the gentle clamping of delicate pie-ces are available with all machines.Additional systems with adjustable di-mension pre-selections enable a com-fortably vertical clamping for the pro-duction of angles. Lateral jibs with ball-bearing supports and sloping stops aswell as facilities for the rounding are ofcourse available. The non-bendingheating elements that compensate theheat-conditioned stretching are anti-stick coated and exactly adjusted in se-veral zones. The standard volume inclu-des a stageless height adjustment forthe production of angles besides an in-tegrated adjustment plate for a simplesheet position placing. A further high-light is the outstanding process controlWIDOS CNC 3.0 (see page 23). Themachines are available with differentconfigurations in order that a suitableversion can be offered for every possi-ble application case. Special configura-tions are available on request.

Set composition

Page 32: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

32

WIDOS socket heatingelements

Socket fusion tools with elec-tronical or thermostaticaltemperature control for thereception of teflon-coatedheating spigots and socketsfrom OD 16 up to OD 125 mm(depending on the model).All tools are equipped withon/off-switch, mains controllamp and interval controllamp for heating intervals.For support on the buildingsite or in theworkshop various holdingdevices and a steel carryingcase are available.

Special voltages and dimen-sions upon request.

WID

OS h

and-

held

hea

ting

elem

ents

WIDOS hand-held socket welding devices

Description

Multi 2/2 T 230 V/315 W, OD 16 - 32 mmMulti 2/2 E 230 V/315 W, OD 16 - 32 mmMulti 2/3 T 230 V/500 W, OD 16 - 32 mmMulti 2/3 E 230 V/500 W, OD 16 - 32 mmMulti 3/2 T 230 V/700 W, OD 20 - 63 mmMulti 3/2 E 230 V/700 W, OD 20 - 63 mmMulti 3/3 T 230 V/850 W, OD 20 - 63 mm Multi 3/3 E 230 V/850 W, OD 20 - 63 mm

Socket fusion tool 16-90 mm(thermostatical), 630 WSocket fusion tool 16-90 mm(electronical), 630 WSocket fusion tool 16-160 mm(thermostatical), 1150 WSocket fusion tool 16-160 mm(electronical), 1150 W

Spigots and sockets(PTFE grey)OD 16OD 20OD 25OD 32OD 40OD 50OD 63OD 75OD 90OD 110OD 125

Accessories:

Table clampClamping pieceSteel carrying case Multi 2

Multi 3Steel carrying case MH 0090

MH 0160

Floor rack

Qty.

11111111

1

1

1

1

11111111111

111111

1

kg

1,41,41,51,52,32,32,52,5

1,6

1,6

3,6

3,6

0,10.10,10,20,30,40,61,01,52,23,0

0,20,14,04,05,05,0

0,3

Order-no.

HM22E230HM22T230HM23E230HM23T230HM32E230HM32T230HM33E230HM33T230

HM0090T

HM0090E

HM0160T

HM0160E

HD016SHD020SHD025SHD032SHD040SHD050SHD063SHD075SHD090SHD110SHD125S

HM001TK0022TK0033TK0200TK0200

Set composition

Page 33: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

33

Description

Heating tool Ø 90 mm, thermostatical(230 V/315 W)

Heating tool Ø 90 mm, electronical(230 V/315 W)

Heating tool Ø 120 mm, thermostatical(230 V/500 W)

Heating tool Ø 120 mm, electronical(230 V/500 W)

Heating tool Ø 200 mm, thermostatical(230 V/800 W)

Heating tool Ø 200 mm, electronical(230 V/800 W)

Heating tool Ø 295 mm, thermostatical(230 V/1500 W)

Heating tool Ø 295 mm, electronical(230 V/1500 W)

Heating tool 150 x 150 mm, thermostatical(230 V/750 W)

Heating tool 150 x 150 mm, electronical(230 V/750 W)

Heating tool 250 x 250 mm, thermostatical(230 V/2000 W)

Heating tool 250 x 250 mm, electronical(230 V/2000 W)

Accessories:

Table support

Steel carrying case H 0120H 0200H 0150 VH 0320H 0250 V

WID

OS h

and-

held

hea

ting

elem

ents

WIDOS Hand-held heating tools

WIDOS hand-held heatingtools in round or rectangulardesign with electronical (digi-tal temperature display possi-ble) or thermostatical tempe-rature control, with tefloncoating. All tools are equip-ped with on/off-switch, mainscontrol lamp and controllamp for heating intervals.For support on the buildingsite or in the workshop various holding devices, asteel carrying case and se-veral heat-protected boxesare available. At heatingtools with electronical control,the temperature control andadjustment are according toDVS 2208.

Special voltages and dimen-sions upon request.

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

11111

kg

2,0

2,0

2,0

2,0

2,5

2,7

6,0

6,2

2,5

2,5

4,5

4,5

0,1

3,53,53,54,54,5

Order-no.

H0090T

H0090E

H0120T

H0120E

H0200T

H0200E

H0320T

H0320E

H0150VT

H0150VE

H0250VT

H0250VE

HM002

TK02001TK0200TK02003TK0320TK03201

Set composition

WIDOS hand-held heating elements

Page 34: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

34

Miniplast 2 IRWIDOS 1500 IR1501 E CNC/2501 E CNC2500 S CNC

Fully automatic workshopmachine for the welding ofpipes and fittings out of po-lyolefines, floor plastics andchlorinated plastics with fullyautomatic-controlled pro-gram run and welding pro-tocol memory on RAM orPCMCIA card. The input ofthe welding parameters andaccess authorizations is ef-fected via barcode, PCMCIAor keyboard of the CNC-control unit. Interfaces forthe connection of a serialprinter and data transmissionto a computer for the mea-surement evaluation anddiagnosis are included. Dueto a special order a combi-ned joining way pressurecontrol is guaranteed. Thebasic machine includes fourseparated basic clampingtools, anodized aluminiumreducer inserts, a barcodereading pencil and a PCM-CIA memory card. The left

machine table is horizontallyand the right one verticallyadjustable. The planer withgear motor, the anodizedplaner discs as well as theheating element automatical-ly move in and out by pro-gram control. The high tem-perature heating element (upto 530° C) with stops for atouchless butt welding canalso be used for the buttwelding according to DVS2207 due to its changeableanti-stick coating sheets. Anexternal printer for self-ad-hesive stickers is availablefor the weld identificationand is linked to the machineby means of special cables.Also available manual IRwelding devices: WIDOS 1500 IR (OD 20 - OD 63 mm) WIDOS Miniplast 2 IR (OD 20 - OD 110 mm)

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Miniplast 2 IR/WIDOS 1500 IR1501 E CNC/2501 E CNC/2500 S CNC

Description

1501 E CNC (OD 20 - 90)

2501 E CNC (OD 63 - 315)

external printer for self-adhesive stickers

special stickers

replacement printer ribbon

1500 IR (OD 20 - 63)

Miniplast 2 IR (OD 20 - 110)

2500 S CNC (OD 63 - 315)

Qty.

111

1

1 SET

1

1

1

1

kg

20202030233023

1

Order-no.

6230230HÜHST300JP4630230

6200230

Set composition

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WIDOS 2500 P

Pneumatic welding machinewith simple SPS-control forthe input of the time para-meters and thermostat. Allmovements of the machine,heating element and table,are made pneumatically. Thenecessary welding force isadjusted by means of apressure relief valve; thestandard version reaches aworking pressure up to 12bar, the maximum force ofthe table however can beadapted to the single appli-cations.Due to its bench-type design,the machine can be easilytransported and mounted.The machine's basic equip-ment is delivered withoutclamping devices for the pie-ces to be welded. Upon re-quest, our constructing en-gineers will design suchclamping devices accordingto the different applications.Just ask for our ideas!The standard heating ele-ment (working Ø 190 mm) isequipped with nonstick-coa-ting, connecting cable with

plug, control lamps for inter-val, on/off switch and elec-tronic temperature control.

Basic frames, specific clam-ping devices for the piecesto be welded and packingfor the transport upon re-quest.

Description

basic machine with control unit (230 V)

heating element depending on demand

clamping tools

Qty.

1

1

1

11111111111111

1

1

kg

12,5

3,74,14,55,25,66,87,98,6

10,111,012,013,515,517,8

0,3

1,0

Order-no.

on request

WIDOS 2500 P

Set composition

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Serial welding machinesWIDOS 2500 S/P CNC

The serial welding machines of the pro-duct line WIDOS 2500 CNC are avail-able in different models and classes ofperformance. According to your applica-tion you have the choice between thepneumatic model (WIDOS 2500 P CNC)and the servocontrolled variant (WIDOS2500 S CNC), the performance being ad-apted to each single application. Basical-ly, the drives can also be combined inorder to meet special requirements.A commmon equipment of all models isthe process-orientated control WIDOSCNC 3.0 for easiest handling and exactcontrol of all parameters.Depending on the model, the machineshave pneumatic or electric systems forhandling and welding motions.The pneumatic systems of the WIDOS2500 P CNC are mainly used for weldingjobs with lower demands on precision ofdifferent ways and forces during the joi-ning process. They allow welding forcesbeing adjustable in smaller limits, howe-ver are mainly used for applications withmotions onto a limit position.Essentially more flexible in positioningand exactly controllable in higher rangesof force is the servo-controlled system ofthe WIDOS 2500 S CNC. This system ismainly used in applications where diffe-

rent ways have to be driven and combi-nations of force and way control are ne-cessary.The machines were developed especiallyfor the fabrication of mean and largerweld series. The solid construction of alldrives and guidances allow short cycletimes at high repeat rates and precision.To fulfill practically all requirements, alarge number of different heating ele-ments and other energy sources areavailable, such as infrared radiators andcontact heating elements which can bemounted directly. For a welding processby means of friction, induction or ultraso-nic, the necessary customer specificequipment is mounted.The work pieces can be fixed in differentmechanic or pneumatic systems which arespecially produced according to yourpieces. The standard dimensions of thework pieces’ faces are limited to 250 x250 mm. In case of larger pieces, therealization even of special designs andspecial solutions is possible.In general, practically all welding me-thods for the respective plastic materialsand processing conditions can be reali-zed.

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WIDOS serial welding machinesWIDOS 2500 S/P CNC

Description Qty. kg

20202030233023

1

Order-no.

Set composition

Do you need further information on WIDOS serial welding machines?

In this case please send us a short description of your problem and a

project sketch.

We will get in contact withyou as soon as possible.

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WIDOS pipe shearssize 1, 0-26 mm Art.-No. W550026 0,3 kgsize 2, 0-42 mmArt.-No. W550042 0,5 kgsize 3, 0-63 mmArt.-No. W 550063 1,2 kg

WIDOS pipe cutting equipmentsize 1, 6-63 mmArt.-No. W550100 0,7 kgsize 2, 50-116 mmArt.-No. W550110 1,5 kgsize 3, 110-168 mmArt.-No. W550120 1,7 kgReplacement cutter wheel size 1Art.-No. W550101 0,05 kgReplacement cutter wheel size 2 + 3Art.-No. W550111 0,05 kg

WIDOS pipe chamfering equipmentsize 1, 16-75 mmArt.-No. W510200 0,75 kgsize 2, 32-250 mmArt.-No. W510300 1,00 kgsize. 3, 250-500 mmArt.-No. W510500 3,20 kgReplacement cutterArt.-No. MES040 0,05 kg

Deburrer with special bladeDeburrer with special bladeArt.-No. W550190 0,02 kgSpare bladeArt.-No. W550191 0,01 kg

WIDOS high-lighter silverArt.-No. W-MARKER 0,01 kg

WIDOS thermometerwith surface sensorMeasuring range up to 250° C 1 m feed lineArt.-No. TM1100 0,03 kg

WIDOS timerfor supervising the heating and coo-ling sequences with 2 times countingdownwardsArt.-No. TMZ1000 0,01 kg

WIDOS pipe cleansing clothsArt.-No. W-RRT 0,05 kgRefill packetArt.-No. W-RRTN 0,05 kg

WIDOS manual scraperto scrape the pipe for electrofusionArt.-Nr. W-ZK 0,01 kg

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WIDOS pipe squeezing device 63combined squeezing and roundingdevice in suitcaseArt.-No. 180000 ICP 10,00 kg

WIDOS quadruple holder deviceholder device size 1for OD 20, 25, 32 and 40 mmArt.-No. 411001 20 kgholder device size 2for OD 50, 63, 75 and 90 mmArt.-No. 411002 24 kgholder device size 3for OD 110, 125, 160 and 180 mmArt.-No. 411003 37,5 kg

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WIDOS sanitary tools

WIDOS special machines

State 03/04Subject to technical modifica-tions!We refer you to our generalterms of supply and payment.

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workshop weldingmachines

WIDOS Miniplast 2(20 - 110 mm)WIDOS Maxiplast(50 - 160 mm)WIDOS 2500 (50 - 315 mm)WIDOS 4001 (90 - 315 mmWIDOS 4002 (90 - 315 mm)WIDOS 4002 S CNC (90 - 315 mm)WIDOS conversion kit (up to 450 mm)WIDOS 5002 (160 - 500 mm)WIDOS 5002 S CNCWIDOS 7002 (200 - 630 mm)WIDOS 7000 S CNCWIDOS 12002 (400 - 1200 mm)WIDOS 12002 S CNCWIDOS t-piece device 90°/60°/45° up to OD 1200WIDOS welding tables up to 4 sqm welding surface

socket welding machines

WIDOS 75 (20 - 75 mm)WIDOS 3500 (20 - 110 mm )WIDOS 3500 (20 - 125 mm )WIDOS 3600 (63 - 160 mm )

building site weldingmachines

WIDOS 4400/4600/4900(50 - 315 mm)WIDOS 5100/5500/6100(200 - 630 mm)WIDOS HRG 8,10,12,14,16,18(630 - 1800 mm)WIDOS 8000/10000/12000/14000/16000/18000/20000 (up to 2000 mm)

WIDOS SPA 600

WIDOS CNC 3.0

pipe saws and cutting devices

WIDOS pipe cutter(up to 315 mm)WIDOS on-site saws(110 - 2000 mm)WIDOS workshop bandsaws(up to 2000 mm)

WIDOS sheet weldingmachines

WIDOS outside and inside debeader

WIDOS outside debeader (OD 20 - 1000 mm)WIDOS inside debeader 160(DI 90 - 160 mm) WIDOS inside debeader 300(DI 160 - 300 mm)WIDOS inside debeader 500(DI 300 - 500 mm)

WIDOS hand-held heatingelements, pipe cutter,tools and accessories

WIDOS hand-held heating elements round and angularWIDOS hand-held socket heating elementsWIDOS pipe squeezing devicesWIDOS chamfering devicesWIDOS accessories

WIDOS clean roomtechnology

WIDOS testing technology

WIDOS testing devices for thetechnological bending and draf-ting trialWIDOS bending angle measu-rement instrument

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WIDOS product range

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company

responsible person

street/place/country

telephone facsimile

e-mail

facsimile request+49 (0) 71 52 / 99 39 40

please send us information and brochures withoutobligation on:

□ workshop welding machines Ø from/up to ?

□ socket welding machines Ø from/up to ?

□ building site welding machines Ø from/up to ?

□ SPA 600

□ CNC 3.0

□ pipe saws and cutting devices Ø from/up to ?

□ outside and inside debeader

□ sheet welding machines

□ special machines

□ WIDOS hand-held heating elements, pipe cutter, tools andaccessories

□ other

WIDOSW. Dommer Söhne GmbHEinsteinstraße 5D-71254 Ditzingen-HeimerdingenTelefon +49 (0) 71 52 / 99 39-0Callcenter +49 (0) 71 52 / 99 39-99Telefax +49 (0) 71 52 / 99 39 40www.widos.de · [email protected]

Page 40: Plastic Welding Technology more than 50 years of quality ...sheet welding machines, page 31. 4 WIDOS welding machine Miniplast 2 The MINIPLAST 2 is a welding machine for the heating

Since 1967 WIDOS has beenconstantly researching newtechnical solutions on this spe-cial field; developping andsupplying devices for the hea-ting element butt and socketwelding.

WIDOS devices are outstan-ding with respect to the quali-ty of the weldings and thusensure a secure piping system.The mature construction andthe solid workmanship gua-rantee a high economy.

Due to our practical experien-ce achieved in decades andthe close cooperation withleading pipe and fitting manu-facturers, we have gained aknowledge that is out of com-petition worldwide. We haveabout a 100 qualified emplo-yees, subsidaries in most euro-pean countries, representati-ves and agencies all over theworld and thus are today thecompetent and reliable part-ner, even long after the actual

sale - from the frank consul-ting to a service you cancount on.

This product overview is inten-ded to show you our extensiveproduct range and service. Ofcourse we know that specialtasks sometimes require forspecial solutions. And evenhere you can absolutely relyon us. Please get in touch withus if you did not find yourideal solution here at once.

WIDOSW. Dommer Söhne GmbHEinsteinstraße 5D-71254 Ditzingen-HeimerdingenTelefon +49 (0) 71 52 / 99 39-0Callcenter +49 (0) 71 52 / 99 39-99Telefax +49 (0) 71 52 / 99 39 40www.widos.de · [email protected]