PIPELINE‘S WELDS XRAYS
Transcript of PIPELINE‘S WELDS XRAYS
M A R C H 2 0 1 9 / I G U M E E T I N G A B U D H A B I
DIGITALIZATION OF
PIPELINE‘S WELDS XRAYS
PARAMS K.
01 02 03
04
OUR NDT CAPABILITIES DIGITIZATION OF RADIOGRAPHS
ACCREDITATION & APPROVALS
OUR CREDENTIALS ON DIGITIZATION
SUMMARY
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05REFERENCE LIST
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BUREAU VERITAS NDT SERVICES
DIGITALIZATION OF RADIOGRAPHSSlide / 4
NDT MARKET SCOPE & ACROSS INDUSTRIES
BV Offering value to all market sectors at CAPEX and OPEX stages
Oil & Gas (Onshore & Offshore)
LNG storage tanks (9% Ni)
Petrochemicals, Chemicals
Power and Utilities
Mining
Manufacturing
Infrastructures
Marine & Offshore
Railways
Cableways
OUR STRENGTH
# A global Leader in Non Destructive Testing & Inspection
# Global Presence
# Over 2500 skilled NDT professionals
# Comprehensive NDT Inspection services
# A proven track record for Onshore and Offshore applications
# Asset Integrity Management competencies
# Approved by Major Operators & EPC Biggies
# Rich experience in all major sectors for both Construction & Operation
# Commitment and Excellence
2,300 NDT operators
including 120 L3
25 countries
Rev ~120M€
Advanced Ultrasonic Testing
Pipeline AUT
Phased Array
TOFD
Long Range UT
Short Range UT
IRIS
B scan Corrosion Mapping
P scan Corrosion Mapping
EMAT
CHIME
Advanced Radiography Testing
Digital RT (India)
Computed RT
Real Time RT
Tube Testing
Eddy Current Testing
IRIS
Remote Field ET
Magnetic Flux Leakage Testing
Acoustic Eye
Applicable for Pipelines
Magnetic Flux Leakage Inspection
Tank Bottom Plate
Pipe
Wire rope
Remote Video Inspection/ Internal Video Inspection
ECT weld surface inspection
Thermography Testing (IR)
ACFM
Saturated Low Freq ET
Tank Bottom Plate
Pipe
Pulsed Eddy Current Testing
Acoustic Emission Testing
Online Tank Inspection (OTI)
External Corrosion Mapping
Leak Testing (LDAR)
Low Freq ECT
Tank Bottom Plate
Pipe
Boiler Tubes
Radiography Testing
Gamma Radiography
Internal X ray + Crawler system
External X ray System
SCAR System
Ultrasonic Inspection
Thickness Measurement / Local Scanning
Lamination Check
Weld Inspection
Magnetic Particle Testing
Visual and Fluorescent
Liquid Penetrant Testing
Visual and Fluorescent
Hardness Testing
Ferrite content measurement
Holiday Detection
Positive Alloy Material Identification
Normal
Carbon Analyzer
Post Weld Heat Treatment
NDT SERVICES
DIGITALIZATION OF RADIOGRAPHSSlide / 6
UP-TO-DATE AND INNOVATIVE APPROACHES
Aiming at full integration of NDT capabilities
Shaft Testing
Holistic NDT Services with Information Management through ARMour® - Integrated NDT and Condition Monitoring Decision Support Tool
Shutdown NDT-MS: G’Inspect
Introducing modelisation approach for quicker, cheaper and more effective qualification process
Engaged in innovative solutions, benchmarking projects and recommended practices developments through active involvement in HOIS
group (chairing Cat2 members group)
Member of Sprint Robotics collaborative platform
Industrial Member of TWI
NDT TRACK RECORD
Description Unit Total
Pipeline Projects - Onshore by Radiography ( CAPEX) Kms 26159
Pipeline Projects - Offshore by Radiography ( CAPEX) Kms 721
Pipeline Projects - Onshore by AUT ( CAPEX) Kms 2327
Pipeline Projects - Offshore by AUT ( CAPEX) Kms 1938
Refinery & Petrochemical Industries (Piping) CNDT &
ANDT ( CAPEX)
number of projects 85
Digitalization of Radiographs number of projects 31
Power & Utilities by CNDT & ANDT ( CAPEX) number of projects 45
Industrial Services by CNDT & ANDT ( CAPEX) number of projects 52
Marine & Offshore by CNDT & ANDT (CAPEX) number of projects 49
Nuclear Field by CNDT & ANDT ( CAPEX) number of projects 13
Tank forms by ANDT & CNDT ( CAPEX) number of projects 55
Shutdowns / Turn-arounds Projects by ANDT & CNDT
(OPEX)
number of projects / Call-off 116
In-service Inspection by ANDT & CNDT (OPEX) number of projects / Call-off 85
GENERAL QUALIFICATION & IRATA
V Bevel
J Bevel
K Bevel
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DIGITALIZATION OF RADIOGRAPHS
Eliminates ageing of films & retaining image quality
Electronic records in permanent archives digitally
Eliminate huge storage facility requirements (A/c, Fire Proof ...etc), & Easy traceability
Associated documents such as UT, MPI, LPT and associated reports can also be archived
Full traceability is integral to the system, with tamper-proof designing at each stage
Composition deteriorates over time.
Online information at different PCs in different parts of world
The electronic information along with Navigation /Hyperlink package can be used to efficiently carry out plant integrity
assessment
Users are able to reserve the images forever
Low cost of ownership & Play with Image
Eliminate Huge storage Area (Air condition / Fir Proof ...etc), Film Quality Test (thiosulfate) Test.
ADVANTAGES OF DIGITALIZATION
Radiographs
Aging of radiograph
Storage Space
Handling Damages
MobilityTraceability
Storage Cost
Quality loss
So
lutio
n
DIGITIZATION
HOW ITS WORK ?
Radiographs are received from
client
Supervisor Radiographs & Records
Planning & Calibration
Check on daily basis
Digitization Team
Designated Storage
Room as per data
Final check &
Data verification
Original Radiographs &
Data storage devices handover
Navigation /
Hyper linking Team
Storage data
When the Radiograph is loaded in to the scanner
The laser beam directly illuminates each point on the Radiograph,
with over 90% of the transmitted light collected and measured
As a result, the resolution and densities in the digital image are
representative of the original image.
TECHNICAL DETAILS
Spatial Resolution
Dynamic Range
Contrast Sensitivity
Equipment Quality / Calibration Check on Daily Basis
Contract Sensitivity On Step C, they system shall able to differentiate each step and the variation of the
mean gray value shall be with in 2275 from the bench mark ( supplier calibration)
reading
Dynamic Range The system shall able to measure the grey value of the smallest step to 12th step of
the Step Block C
Special Resolution Special resolution shall be verified using line profile tool with respect to the
generated signal peak values.
Scanning speed CODES & STANDARDS
ASME Sec V Article II- MANDATORY APPENDIX VI SUPPLEMENT A
DIGITAL IMAGE
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BV CREDENTIALS ON DIGITALIZATION
RESOURCES
List of Available Equipment’s and Manpower in Middle East Region
Digitalization – 18 nos ( CIT, GE, KODAK, VIDAR etc)
OEM Trained Digitalization operators – 45 nos
CIT DR 3000
KODAK LS85LF
GE FS 50
VIDAR PRO
Laser Scan Resolution: User selectable 50-512 microns
Radiographic density 0.01 - 4.00 OD
Highest degree of density accuracy of any laser film digitizer
High resolution digital image up to 5120 pixels X 6140 lines or 400 dpi
Low Noise digital images even at the film’s higher densities.
GE Rhythm Review
Navigation Software
DIGITIZATIONHyper linking With
Microsoft Excel
OUTPUT
TIF
DICONDE
JPEG
IDX
Major Digitization Projects Track Record – 01/02
REFERENCE FOR RADIOGRAPHS DIGITALIZATION
SL # Project No Of Films Contractor Client
1 Ruwais 3rd NGL 50,000 Films Archirodon GASCO, UAE
228” Hubara – Sahama MOL
replacement project114 KM
STFA-
Fernas JVPDO, Oman
330” Hubara – Sahama MOL
replacement project102 KM
STFA-
Fernas JVPDO, Oman
4 18” Nimr-Murmul pipeline 92 KM PDO PDO,Oman
548” Gas Export Increase
Pipeline265 KM Punjlloyd PDO , Oman
6 GASCO 3rd NGL 17,500 Films CBI GASCO, UAE
7Supply of sales gas to
EMAL at Taweelah36” Dia 18 Km ALSA Engg GASCO, UAE
8Habshan 5 Utilities &
Offsites167,785 Films Hyundai GASCO, UAE
9Habshan 5 Utilities &
Offsites250,000 Films Kharafi GASCO, UAE
10Habshan 5 Utilities &
Offsites
10” to 36” Dia 150
KM PipelinePetrojet GASCO, UAE
11 Ruwais 4th NGL 300,000 Films Petrofac GASCO, UAE
12 UZ – 750 (ZADCO) 1090 Films EEW Korea co ZADCO
13Ruwais Sulphur Handling Terminal
2 Project15,000 Films AJES
GASCO,U
AE
14 24” dia Lean gas Pipeline Project
24” da x 54
km and piping
joints
Al AsabGASCO,
UAE
15 Yas Mina Pipeline 24” x 45 Km Abu Dhabi GASCO
16 Co2 Injection ProjectPipeline &
PipingAbu Dhabi ADCO
17 ASR Well Heads & Flow linesPipeline &
PipingAbu Dhabi ADCO
18 RDS1 and Bab EPC Project 25,000 Films Abu Dhabi ADCO
19 CCC RT Films Digitization 100,000 Films Abu Dhabi GASCO
20 Al Dhabbiya Project for ACC Piping Joints Abu Dhabi ADCO
21 Al Dhabbiya Project for NSH Piping Joints Abu Dhabi ADCO
22Digitization of Radiographs 1319
Nos (1400mm X 70 MM Films) Piping joints Abu Dhabi
McDermot
t
SL # Project No Of Films Contractor Client
SL.NO PROJECTS NAME CLIENT CONTRACTOR JOB DETAILS
PROJECT
DURATION
23 Yibal Kuff Project – Off Plot WorksM/S Petroleum
Development of Oman
M/S GULF PETROCHEMICAL
SERVICE & TRADG
Digitization of Pipeline & Piping
RadiographsAug 2018 – May 2019
24 Rabab Harweel Integrated Project OffplotM/S Petroleum
Development of OmanM/S Al Turki Enterprise LLC (ATE)
Digitization of Pipeline & Piping
RadiographsJan 2018 – May 2019
25 BP Khazzan Phase I Pipeline ProjectM/s BP EXPLORATION
(EPSILON) LTD.
M/S GULF PETROCHEMICAL
SERVICE & TRADG. LLC.
Digitization of Pipeline & Piping
Radiographs
Nov 2017 – March
2018
26BARIK TO BVS-08 LOOP LINE PROJECT
M/S Petroleum
Development of Oman
M/S The Petroleum Projects &
Technical Consultants Co.
(PETROJET)
Digitization of Pipeline & Piping
Radiographs
Aprl 2014 – May
2014
27HARWELL CLUSTER PHASE II PROJECT
M/S Petroleum
Development of OmanNA(Direct to PDO)
Digitization of Pipeline & Piping
RadiographsMarch-2011
28 28" HUBARA-SAHAMA , MOL REPLACEMENT
PROJECT
M/S Petroleum
Development of OmanM/S STFA-FERNAS J.V
Digitization of Pipeline
RadiographyMar-2008
29 30" HUBA/RA-SAHAMA , MOL REPLACEMENT
PROJEC
M/S Petroleum
Development of OmanM/S STFA-FERNAS J.V
Digitization of Pipeline
RadiographyJul-2007
30NIMR - MURUL 18" DIA PIPELINE PROJECT
M/S Petroleum
Development of OmanM/S STFA-FERNAS J.V
Digitization of Pipeline
RadiographyJan-2006
31 48" DIA GAS EXPORT INCREASE PIPELINE
PROJECT
M/S Petroleum
Development of OmanM/S Punj Lloyd Ltd.
Digitization of Pipeline
RadiographyJan-2005
Major Digitization Projects Track Record – 02/02
REFERENCE FOR RADIOGRAPHS DIGITALIZATION