Piling and drilling rig LRB 355

20
LRB 2504.05 EN LRB 355 Piling and drilling rig Courtesy of Crane.Market

Transcript of Piling and drilling rig LRB 355

Page 1: Piling and drilling rig LRB 355

LRB 2504.05

ENLRB 355Piling and drilling rig

Courtesy of Crane.Market

Page 2: Piling and drilling rig LRB 355

Concept and characteristics LRB 355

The solid undercarriage offers excellent stability and low

ground bearing pressure.

The uppercarriage with its small swing radius enables

operation in restricted space.

Parallel kinematics with a large working area allows to fold

the leader back.

All winches are mounted on the leader for low centre of

gravity and easy operation.

The rigid leader absorbs high torque and is fitted with a

rope crowd system for high pull forces.

The quick change system allows for rapid mounting or

changing of attachment.

The robust universal machine for a wide variety of

applications:

Full displacement drilling

Continuous flight auger drilling

Double rotary drilling

Kelly drilling

Soil mixing

Vibrator slim design

Ring vibrator

Hydraulic hammer

Cutter Soil Mixing (CSM)

2 LRB 355 – 2504.05

Leader 22.2 m

Leader top adjustable

incl. aux. winch 80 kN

Attachment

with quick connection

Radius adjustment device

Undercarriage

Uppercarriage

Parallel kinematics

Vertical travel device

Inclination device

Counterweight 3x 6 t

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Page 3: Piling and drilling rig LRB 355

LRB 355 with optional equipment

The powerful Liebherr diesel engine is low in emission and

economical through SCR technology.

The optional Eco-Silent-Mode reduces fuel consumption

and noise emission.

The Litronic control with assistance systems supports the

operator:

Joystick control for all machine functions

Leader inclination memory

Centrifugal governor for vibrator

Cruise Control for the drilling process etc.

The PDE process data recording system creates the basis

for a complete documentation of the working processes

carried out. Using the PDR evaluation software this

documentation is given the desired form.

Sophisticated solutions provide safe operation and main-

tenance of the machine:

Cab design for optimum visibility

Acoustic and optic warnings

Rear and side view cameras etc.

LRB 355 – 2504.05 3

Undercarriage

Option:

undercarriage with

detachable crawlers

Rear support unitMain winch 250 kN

Leader 27.2 m

Elevating

working platform

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Page 4: Piling and drilling rig LRB 355

5895

R 4695

9004700

7°7°

32

90

0

4500 47003300

12550-3

200

99

52

35

30

42

5

45°

5895

R 4695

900

4700

7° 7°

27

90

0

4500 47003300

12550-3

20

0

99

5

18

53

0

42

0

45°

Operating weight LRB 355

Total weight with 900 mm 3–web shoes 94 t

The operating weight includes the basic machine LRB 355 (ready for

operation*) and 3x 6 t counterweight, without attachment.

Additional weights LRB 355

Main winch 25 t with leader top 4.8 t

Elevating working platform 0.9 t

Adapter for casing oscillator 1.2 t

Hydraulic leader foot 0.8 t

Concrete supply line 0.8 t

Operating weight LRB 355 with optional equipment

Total weight with 900 mm 3–web shoes 95.3 t

The operating weight includes the basic machine LRB 355 (ready for

operation*) and 3x 6 t counterweight, without attachment.

Additional weights LRB 355 with optional equipment

Main winch 25 t with leader top 4.8 t

Elevating working platform 1.0 t

Adapter for casing oscillator 1.2 t

Hydraulic leader foot 0.8 t

Concrete supply line 0.8 t

Dimensions and weights

LRB 355 with standard undercarriage LRB 355 with standard undercarriage and optional equipment

*) Including 20% filling of diesel tank

4 LRB 355 – 2504.05

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Page 5: Piling and drilling rig LRB 355

10005150

7°7°

33015

4500 47003300

13700-3

315

995

23530

310

45°45°

6385

R 4695

Operating weight LRB 355 with optional equipment

Total weight with 1000 mm 3–web shoes 104.5 t

The operating weight includes the basic machine LRB 355 (ready for

operation*), the undercarriage with detachable crawlers and 3x 6 t

counterweight, without attachment.

Additional weights LRB 355 with optional equipment

Main winch 25 t with leader top 4.8 t

Elevating working platform 1.0 t

Adapter for casing oscillator 1.3 t

Hydraulic leader foot 0.8 t

Concrete supply line 0.8 t

Jack-up system 1.3 t

LRB 355, undercarriage with detachable crawlers and optional equipment

LRB 355 – 2504.05 5

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Page 6: Piling and drilling rig LRB 355

7030 5895 7255

20180

1205

9003500

3470

40

0

38

00

Transport dimensions and weights LRB 355 with undercarriage

7030 5895 9755

22680

1205

9003500

3470

400

3800

Transport standard – LRB 355 with 27.2 m leader includes the basic machine (ready for operation*) with leader, without

attachment (such as rotary, vibrator, hammer etc.) and

without counterweight.

Dimensions and weights

Length 22.68 m

Weight complete without counterweight 77.3 t

Transport standard – LRB 355 with 22.2 m leader

includes the basic machine (ready for operation*) with leader, without

attachment (such as rotary, vibrator, hammer etc.) and

without counterweight.

Dimensions and weights

Length 20.18 m

Weight complete without counterweight 76 t

8915 3470

58953500

900

1245

400

3800

7135

Transport basic machine (ready for operation*, without counterweight)

Transport weight 48.0 t

Additional weights LRB 355

Main winch 25 t with leader top 4.8 t

Elevating working platform (leader length 22.2 m) 0.9 t

Elevating working platform (leader length 27.2 m) 1.0 t

Adapter for casing oscillator 1.2 t

Hydraulic leader foot 0.8 t

Concrete supply line 0.8 t

Weights can vary with the final configuration of the machine. The figures

in this brochure may include options which are not within the standard

scope of supply of the machine.

*) Including 20% filling of diesel tank

6 LRB 355 – 2504.05

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Page 7: Piling and drilling rig LRB 355

LRB 355 with undercarriage and detachable crawlers

8915 3470

63853600

1000

1360

400

3915

7400

8915 3470

3640

3580

4640

895

Transport basic machine

ready for operation*, without counterweight

Transport weight 57.2 t

Transport basic machine

ready for operation*, without crawlers and without counterweight

Transport weight 38.1 t

*) Including 20% filling of diesel tank

6385 1035

1220

Transport crawlers

Crawler left 10.2 t

Crawler right 10.2 t

Additional weights LRB 355

Main winch 25 t with leader top 4.8 t

Elevating working platform 1.0 t

Adapter for casing oscillator 1.3 t

Hydraulic leader foot 0.8 t

Concrete supply line 0.8 t

Jack up 1.3 t

Weights can vary with the final configuration of the machine. The figures

in this brochure may include options which are not within the standard

scope of supply of the machine.

6755 6385 9540

22680

1320

10003600

3470

400

3915

Transport standard – LRB 355 with 27.2 m leader includes the basic machine (ready for operation*) with leader, without

attachment (such as rotary, vibrator, hammer etc.) and

without counterweight.

Dimensions and weights

Length 22.68 m

Weight complete without counterweight 86.5 t

7630 4640 10410

22680

995

3640

3470

3580

895

3040

Transport standard – LRB 355 with 27.2 m leader includes the basic machine (ready for operation*) with leader, without

attachment (such as rotary, vibrator, hammer etc.), without crawlers

and without counterweight.

Dimensions and weights

Length 22.68 m

Weight complete without counterweight 67.4 t

LRB 355 – 2504.05 7

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Page 8: Piling and drilling rig LRB 355

2515

2120 1770

2565

4790 2220

3460

2585

4090 1770

3485 1360

5000 1260

4670 1095

40

03

60

19

60

3490 855

400

3490 855

400

2880

20180(*22680) 3405

Transport dimensions and weights Equipment

Additional weights

Weight for 22.2 m leader 28.0 t

Weight for 27.2 m leader 29.3 t

Main winch 25 t with leader top 4.8 t

Elevating working platform (leader length 22.2 m) 0.9 t

Elevating working platform (leader length 27.2 m) 1.0 t

Hydraulic leader foot 0.8 t

Concrete supply line 0.8 t

Transport leader

includes the leader without attachment (such as rotary, Kelly bar etc.).

Additional counterweight (option only for double rotary drilling)

Counterweight 2x 3 t

Counterweight (standard)

Counterweight 3x 6 t

Counterweight (option)

Counterweight 1x 6 t

Rotary (standard)

Transport weight

BAT 450 9.1 t

Vibrator slim design 1500 H

Transport weight

1500 H 8.9 t

Double rotary drive DBA 300

Transport weight

DBA 300 11.8 t

8 LRB 355 – 2504.05

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Page 9: Piling and drilling rig LRB 355

Technical description

Control

The control system – developed and manufactured by Liebherr – is

designed to withstand extreme temperatures and the many heavy–

duty construction tasks for which this machine has been designed.

Complete machine operating data are displayed on a high resolution

monitor screen. A GSM/GPRS telematics module allows for remote

inquiry of machine data and operational conditions. To ensure clarity of

the information on display, different levels of data are shown in enlarged

lettering and symbols.

Control and monitoring of the sensors are also handled by this high

technology system. Error indications are automatically displayed on the

monitor in clear text. The machine is equipped with proportional control

for all movements, which can be carried out simultaneously.

Two joysticks are required for operation. Pedal control can be changed

to hand control.

Option:

PDE®: Process data recording

Main winch

Line pull effective (1st layer) 250 kN

Rope diameter 34 mm

Line speed 0-79 m/min

Free-fall function

Auxiliary winch

Line pull effective (3rd layer) 80 kN

Rope diameter 20 mm

Line speed 0-46 m/min

Rope crowd system

Crowd force push/pull 400/400 kN

Line pull (effective) 200 kN

Line speed 0-70 m/min

Free-fall function

The winches are noted for compact, easily mounted design.

Propulsion is via a maintenance-free planetary gearbox in oil bath.

Load support by the hydraulic system; additional safety factor by a

spring–loaded, multi–disc holding brake. All line pull values are effective

values. The efficiency factor of approx. 25% has already been deducted.

Crawlers

Propulsion through axial piston motor, hydraulically released spring

loaded multi–disc brake, maintenance-free crawler tracks, hydraulic

chain tensioning device.

Drive speed 0 – 2.1 km/h

Track force 681 kN

Width of 3-web grousers (option 800 mm) 900 mm

Option:

Undercarriage with detachable crawlers

Drive speed 0 – 1.85 km/h

Track force 814 kN

Width of 3-web grousers (option 900 mm) 1000 mm

Engine

Engine type Liebherr D 9512 A7-04

Power rating according to ISO 9249 600 kW (805 hp) at 1700 rpm or

750 kW (1006 hp) at 1700 rpm

Fuel tank 1300 l capacity with continuous level

indicator and reserve warning

Engine complies with 97/68 EC or NRMM exhaust certification

EPA/CARB Tier 4f.

The reduced engine speed results in increased fuel efficiency, less noise

emission and longer service life of the engine.

The optional Eco-Silent Mode can be used when the working process

does not require the full engine power. This function further reduces the

engine speed so allowing the machine to operate even more silently and

with enhanced fuel efficiency. The optional Engine Auto-Stop prevents

long idle times after the operator has left the cabin and thus avoids

unnecessary fuel consumption and emissions. As an option a diesel

particulate filter is available (for 97/68 EC engines only).

Hydraulic system

The main pumps are operated by a distributor gearbox. Axial piston

variable displacement pumps work in open and closed circuits,

supplying oil only on demand. Hydraulic pressure peaks are absorbed

by the integrated automatic pressure compensation, which relieves the

pumps and saves fuel.

Main pump capacities 3x 396 l/min

2x 430 l/min

1x 215 l/min

Hydraulic oil tank 1100 l

Max. working pressure 400 bar

Largely dimensioned hydraulic components guarantee a high efficiency

rate and fuel economy.

A system of electronically monitored pressure and return filters cleans

the hydraulic oil. Any clogging is displayed in the cabin. The use of

synthetic environmentally friendly oil is also possible.

Swing

Consists of triple-row roller bearing with external teeth and two swing

drives, fixed axial piston hydraulic motor, spring loaded and hydraulically

released multi–disc holding brake, planetary gearbox and pinion.

Selector for 3 speed ranges to increase swing precision.

Swing speed from 0 – 2.4 rpm is continuously variable.

Noise emission

Noise emissions correspond with 2000/14/EC directive.

Guaranteed sound pressure level LPA

in the cabin 71.8 dB(A)

Guaranteed sound power level LWA

112 dB(A)

Option: Eco-Silent Mode

Guaranteed sound power level LWA

108 dB(A)

Vibration transmitted to the hand-arm system of the

machine operator < 2.5 m/s2

Vibration transmitted to the whole body of the

machine operator < 0.5 m/s2

LRB 355 – 2504.05 9

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Page 10: Piling and drilling rig LRB 355

13:5322

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm%

-15.94m1.28 m/min

0

20

40

60

80

100

0

100

200

300

400

500AUX KELLY

235.1kN

20.8 kN

-15.94m1.28 m/min

200 kN

120.6 kN

0

100

200

300

400bar

0100200300400bar

1 3.2

400mm/U

0123451025bar I

II

2.47 m³

-10010203040%

-0.1°

°0.0

Performance data for 22.2 m leader

Drilling depth 21 m

Drilling depth with 10 m Kelly extension 31 m

Max. pull force (crowd winch and Kelly winch) 900 kN

Max. drilling diameter* 600 mm

Full displacement drilling BAT 450

Technical data

Rotary drive - torque 0 – 450 kNm

Rotary drive - speed 0 – 40 rpm

Automatic gearbox for best operating comfort

Highest availability through easy set-up

Performance data for 27.2 m leader

Drilling depth 26 m

Drilling depth with 10 m Kelly extension 36 m

Max. pull force (crowd winch and Kelly winch) 900 kN

Max. drilling diameter* 600 mm

*) Other drilling diameters available on request

Display for full displacement drilling

10 LRB 355 – 2504.05

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Page 11: Piling and drilling rig LRB 355

2 11:1823

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm

15.34 m1.73 m/min

0

200

400

600

KELLY

376.3 kN

15.34 m1.73 m/min

200 kN

194.7 kN

°0.1

°0.0

0

100

200

300

400bar

0100200300400

bar

1 3.1

0125

bar

1.44m³

-10010203040

%

%

Auger with auger cleaner

Performance data for 27.2 m leader and auger cleaner

Drilling depth 24.6 m

Drilling depth with 10 m Kelly extension 34.6 m

Max. pull force (crowd winch and Kelly winch) 900 kN

Max. drilling diameter* 1200 mm

Display for continuous flight auger drilling

Technical data

Rotary drive - torque 0 – 450 kNm

Rotary drive - speed 0 – 40 rpm

Continuous flight auger drilling BAT 450

Performance data for 22.2 m leader and auger cleaner

Drilling depth 19.6 m

Drilling depth with 10 m Kelly extension 29.6 m

Max. pull force (crowd winch and Kelly winch) 900 kN

Max. drilling diameter* 1200 mm

*) Other drilling diameters available on request

LRB 355 – 2504.05 11

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Page 12: Piling and drilling rig LRB 355

m/min

11:3023

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm%

-10.80m3.27

0

200

400

600

KELLY

12.0 kN

0.00m0.00 m/min

200 kN

-88.4 kN

°0.0

°0.0

0

100

200

300

400bar

0100200300400

bar

15

0125

bar

9.70100200300400

bar

-10010203040

0.29m³

%

Double rotary drilling DBA 300

Technical data

Rotary drive I - torque 0 – 300 kNm

Rotary drive I - speed 0 – 26 rpm

Rotary drive II - torque 0 – 150 kNm

Rotary drive II - speed 0 – 30 rpm

*) Other drilling diameters available on request

Performance data for 27.2 m leader

Drilling depth 26 m

Max. pull force (crowd winch and Kelly winch) 900 kN

Max. drilling diameter limited to 23 m drilling depth* 900 mm

Performance data for 22.2 m leader

Drilling depth 21 m

Max. pull force (crowd winch and Kelly winch) 900 kN

Max. drilling diameter* 900 mm

Display for double rotary drilling

Option: additional counterweight 2x 3 tonnes

(only for double rotary drilling)

12 LRB 355 – 2504.05

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Page 13: Piling and drilling rig LRB 355

10 543

700

1000

1600

1900

2200

0

20

40

60

80

100Nm%

-5.56 m1.23 m/min

KELLY

188.2 kN

-24.25 m0.00 m/min

200 kN

-63.9 kN

°0.1

°0.0

0

100

200

300

400bar

0100200300400

bar

0200300400

bar

2 15

83 mm/U m-24.3

100 0

100

200

300

1300

2

MODE

:

rpm

A

1900

X

Kelly drilling BAT 450

Technical data

Rotary drive - torque 0 – 450 kNm

Rotary drive - speed 0 – 40 rpm

Performance data

Max. drilling diameter* 2000 mm uncased

Max. drilling diameter* 1500 mm cased

*) Other drilling diameters available on request

Other Kelly bars available on request

When using a casing oscillator, value X has to be reduced by 1600 mm.

Kelly bars

A X**Drilling

depthWeight Kelly Ø

(mm) (mm) (m) (t) (mm)

MD 36/3/30 11900 9900 29.9 7.6 470

MD 36/3/36 13900 7900 35.9 8.8 470

MD 36/4/42 12950 8650 41.9 10.3 470

MD 36/4/48 14450 7350 47.9 11.5 470

MD 36/4/54 15950 5850 53.9 12.7 470

MD 36/4/60 17450 4350 59.9 13.9 470

**) Values valid for 22.2 m leader.

For machines with 27.2 m leader X + 5000 mm can be applied.

Display for Kelly drilling

LRB 355 – 2504.05 13

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Page 14: Piling and drilling rig LRB 355

bar

17:1022

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm%

-10.99 m3.31 m/min

0

20

40

60

80

100

0

100

200

300

400

500AUX KELLY

20.1kN

2.5 kN

-8.31m0.00 m/min

200 kN

165.7kN

0

100

200

300

400bar

0100200300400bar

949593

0123451025

168 l/min156 l/min149 l/min

2.44 m³

IIIIII

-0.1°

°0.0

Set-up for retaining walls

Soil mixing equipment 3MA 35*

Performance data for 27.2 m leader

Drilling depth 25.5 m

Performance data for 22.2 m leader

Drilling depth 20.5 m

Technical data

Drilling drive – torque 1st gear 35 kNm

Drilling drive – speed 1st gear 62 rpm

Drilling drive – torque 2nd gear 17.5 kNm

Drilling drive – speed 2nd gear 124 rpm

*) Single, double and triple mixing equipment available.

Double and triple mixing equipment available for longitudinal or

transverse mounting.

Display for soil mixing

14 LRB 355 – 2504.05

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Page 15: Piling and drilling rig LRB 355

13:4522

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm%

-18.37m3.48 m/min

0

20

40

60

80

100

0

100

200

300

400

500AUX KELLY

20.1 kN

2.5kN

-8.32m0.00 m/min

200 kN

-28.4 kN

0

100

200

300

400bar

0100200300400bar

0100200300400bar

38.2 Hz 4.7 mm

77°C ON

2.3°

°-1.9

Display for vibrating

Vibrating of a single pile between two other piles

Vibrator slim design 1500 H

Technical data

Static moment 0 – 30 kgm

Max. frequency 2160 rpm

Max. centrifugal force 1535 kN

Max. amplitude with clamp 14.5 mm

Total weight without clamp 7200 kg

Total weight with single clamp 8300 kg

Dynamic weight with clamp 4150 kg

Performance data for 22.2 m leader

Max. pile length 21 m

Performance data for 27.2 m leader

Max. pile length 26 m

LRB 355 – 2504.05 15

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Page 16: Piling and drilling rig LRB 355

13:4522

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm%

-18.37m3.48 m/min

0

20

40

60

80

100

0

100

200

300

400

500AUX KELLY

20.1 kN

2.5kN

-8.32m0.00 m/min

200 kN

-28.4 kN

0

100

200

300

400bar

0100200300400bar

0100200300400bar

38.2 Hz 4.7 mm

77°C ON

2.3°

°-1.9

Performance data for 22.2 m leader

Max. pipe length 35 m

Ring vibrator 32 VMR

Technical data

Static moment 0 – 32 kgm

Max. frequency 2300 rpm

Max. centrifugal force 1860 kN

Diameter 356 – 610 mm

Total weight 13900 kg

Display for vibrating

Performance data for 27.2 m leader

Max. pipe length 40 m

16 LRB 355 – 2504.05

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Page 17: Piling and drilling rig LRB 355

10:2322

MODE

700

1000

1300

1600

1900

2200rpm

0

20

40

60

80

100Nm%

-1.12m0.00 m/min

0

20

40

60

80

100

0

100

200

300

400

500AUX KELLY

20.0 kN

1.2 kN

-8.40m0.00 m/min

200 kN

13.0kN

0

100

200

300

400bar

0100200300400bar

/min20 mm 28 kNm573

2.3°

°-1.9

Display for impact driving

Technical data

Drop weight 7000 or 9000 kg

Max. rated energy 83 or 106 kNm

Blow rate max. energy 36 blows/min

Max. blow rate 100 blows/min

Total weight 12000 or 14000 kg

Hydraulic hammer H 110

Performance data for 27.2 m leader

Max. pile length 24 m

Performance data for 22.2 m leader

Max. pile length 19 m

LRB 355 – 2504.05 17

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Page 18: Piling and drilling rig LRB 355

PDE® colour monitor

for visualization of the PDE® data

in the operator's cabProcess data report

software PDRPC provided

by the customer

CompactFlash

memory card

External sensors

Printer

Standard

Optional

PDE

®

pile number Liebherr 123

m1.20

l/mm0.3

m0.4

m0.5

m0.6

m0.7

m0.8

m0.9

m1.0

m1.1

m1.3

m1.4

m1.5

m1.6

m1.7

m1.8

m1.9

m2.0

m2.1

m2.2

r

ABC

67%

0 10 20 30

m1.20

m0.3

m0.4

m0.5

m0.6

m0.7

m0.8

m0.9

m1.0

m1.1

m1.3

m1.4

m1.5

m1.6

m1.7

m1.8

m1.9

m2.0

m2.1

m2.20 25 50 75 100 125

Process data reporting - PDR (additional equipment) Comprehensive data evaluation and generation of reports on a PC is possible using the software PDR.

Depending on the application the recorded and processed data are displayed on the PDE® touchscreen in the operator‘s cab, e.g. in the form of an

online cast-in-place pile.

At the same time the PDE® is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and start

and stop recordings. A recording of every start-stop cycle carried out in the PDE® is established on a CompactFlash memory card.

The PDE® can be configured in a number of ways, e.g. for the connection of external sensors, for the generation of a simple protocol as graphic file

and/or for a printout directly in the operator‘s cab.

Process data recording system - PDE® (additional equipment)

The Liebherr process data recording system PDE® constantly records the relevant process data during the

working process.

Recordings management - The recordings generated by the PDE® system can be imported and managed

in PDR. The data can be imported directly from the CompactFlash card or via the Liebherr telematics system

LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using filter functions.

Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results,

for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram editor is

available for quick analysis.

Generating reports - A vital element of PDR is the report generator, which allows for the generation of

thickness or even the desired logo can be configured. Moreover, the reports can be displayed in different

languages, e.g. in English and in the national language.

18 LRB 355 – 2504.05

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Page 19: Piling and drilling rig LRB 355

Transport option LRB 355

LRB 355 – 2504.05 19

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Page 20: Piling and drilling rig LRB 355

Liebherr-Werk Nenzing GmbH

Tel.: +43 50809 41–473, Fax: +43 50809 41–499

[email protected], www.liebherr.com

facebook.com/LiebherrConstruction

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