Pg 1 of 7 Ancor MH-100 - yunamedia.comyunamedia.com/ Updated PDS s 810... · Ancor MH-100 is a...
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Ancor MH-100 is a sponge iron powder which is the P/M industry standard for producing low to medium density parts. It is produced by the direct reduction of high grade magnetite iron ore. This process results in spongy particles (see photomicrographs) which have good compressibility, exceptionally good green strength and produces parts with good edge integrity. Ancor MH-100 has been produced by Hoeganaes Corporation since the early 1950's and has been the "workhorse" of the P/M Industry longer than any other powder grade. Sieve Distribution (w/o) Micrometers +250 -250 /+150 -150 /+45 -45 U.S. Standard Mesh (+60) (-60/+100) (-100 /+325 (-325) Trace 10 69 21 Composition (weight %) (w/o) Fe SiO 2 C H 2 Loss S P Balance 0.20 0.01 0.21 0.009 0.01 Apparent Density 2.55 g /cm 3 Flow Rate 30 s / 50 g Typical Analysis and Properties Ancor ® MH-100 Pg 1 of 7 SEM Photomicrograph of Powder Particles 300X Cross-section of Powder Particles 300X Typical Powder Morphology 0810-AMH100-D-2 NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] EUROPE Meerbusch, Germany: +49-2132-6598-20, [email protected] ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Transcript of Pg 1 of 7 Ancor MH-100 - yunamedia.comyunamedia.com/ Updated PDS s 810... · Ancor MH-100 is a...
Ancor MH-100 is a sponge iron powder which is the P/M industry standard for producing low to medium density parts. It is produced by the direct reduction of high grade magnetite iron ore. This process results in spongy particles (see photomicrographs) which have good compressibility, exceptionally good green strength and produces parts with good edge integrity. Ancor MH-100 has been produced by Hoeganaes Corporation since the early 1950's and has been the "workhorse" of the P/M Industry longer than any other powder grade.
Sieve Distribution (w/o)Micrometers +250 -250 /+150 -150 /+45 -45U.S. Standard Mesh (+60) (-60/+100) (-100 /+325 (-325) Trace 10 69 21
Composition (weight %) (w/o) Fe SiO2 C H2 Loss S P Balance 0.20 0.01 0.21 0.009 0.01
Apparent Density
2.55 g /cm3
Flow Rate
30 s / 50 g
Typical Analysis and Properties
Ancor® MH-100
Pg 1 of 7
SEM Photomicrograph of Powder Particles 300X Cross-section of Powder Particles 300X
Typical Powder Morphology
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Pg 2 of 7Data SheetG
reen
Den
sity
(g/c
m3 )
Compaction Pressure (tsi)
Compaction Pressure (MPa)
7.2
7.0
6.8
6.6
6.4
6.2
6.0200 300 400 500 600 700 800
20 30 40 50
Ancor® MH-100
Gre
en S
treng
th (
MP
a)
Gre
en S
treng
th (
psi)
Compaction Pressure (tsi)
Compaction Pressure (MPa)
28262422201816141210864
4000
3500
3000
2500
2000
1500
1000
200 300 400 500 600 700 800
20 30 40 50
Tran
sver
se R
uptu
re S
treng
th (M
Pa)
Tran
sver
se R
uptu
re S
treng
th (1
03 p
si)
Sintering Time (Minutes) Sintering Time (Minutes)
700
600
500
400
300
200
100
0
100
80
60
40
20
00 20 40 60 80 100 120
Transverse Rupture Strength Dimensional Change
0 20 40 60 80 100 120
Dim
ensi
onal
Cha
nge
(% F
rom
Die
Siz
e)
+0.50
+0.40
+0.30
+0.20
+0.10
0
0.9 w/o graphite added6.1 g/cm3
0.9 w/o graphite added6.1 g/cm3
1 w/o Zinc Stearate 1 w/o Zinc Stearate
1150˚C (2100˚F)
1120˚C (2050˚F)
1090˚C (2000˚F)
1040˚C (1900˚F)
1040˚C (1900˚F)
1090˚C (2000˚F)
1120˚C (2050˚F)
1150˚C (2100˚F)
The Effect of Compaction Pressure on Green Properties
The Effect of Sintering Temperature and Time on Transverse Rupture Strength and Dimensional Change
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Pg 3 of 7Data Sheet
10
8
6
4
2
0
Ancor® MH-100The Effect of Additions of Copper and GraphiteYield Strength— MPa (103 psi) (0.2% Offset)
Sintered in Dissociated Ammonia
6.0
g/cm
3
Sintered in Endothermic Atmosphere
10
8
6
4
2
0
Copp
er A
dditi
ons
(w/o
)
Gree
n De
nsiti
es
6.4
g/cm
310
8
6
4
2
0
Graphite Additions (w/o) Graphite Additions (w/o)
6.8
g/cm
3
0 0.20 0.40 0.60 0.80 1.00 0 0.20 0.40 0.60 0.80 1.00
210(30)
140(20) 140
(20)
210(30)
275(40)
410(60)
410(60)
345(50)
275(40)
140(20)
140(20)
210(30)
210(30)
140(20)
275(40)
345(50)
410(60)
480(70)
550(80)
275(40)
345(50)
410(60)
480(70)
550(80)
345(50)
275(40)
210(30)
275(40)
345(50)
345(50)
140(20)
210(30)
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Pg 4 of 7Data Sheet
10
8
6
4
2
0
Ancor® MH-100The Effect of Additions of Copper and Graphite
Ultimate Tensile Strength— MPa (103 psi)Sintered in Dissociated Ammonia
6.0
g/cm
3
Sintered in Endothermic Atmosphere
10
8
6
4
2
0
Copp
er A
dditi
ons
(w/o
)
Gree
n De
nsiti
es
6.4
g/cm
310
8
6
4
2
0
Graphite Additions (w/o) Graphite Additions (w/o)
6.8
g/cm
3
0 0.20 0.40 0.60 0.80 1.00 0 0.20 0.40 0.60 0.80 1.00
100(15)
170(25)
240(35)
310(45)
380(55)
240(35)
170(25)
310(45)
170(25)
240(35)
310(45)
380(55)
170(25)
240(35)
310(45)
380(55)
450(65)
590(85)
520(75)
310(45)
380(55)
450(65)
520(75)
240(35)170(25)
310(45)
380(55)
450(65)
240(35)
380(55)
450(65)
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Pg 5 of 7Data Sheet
10
8
6
4
2
0
Ancor® MH-100The Effect of Additions of Copper and GraphiteTransverse Rupture Strength—MPa (103 psi)
Sintered in Dissociated Ammonia
6.0
g/cm
3
Sintered in Endothermic Atmosphere
10
8
6
4
2
0
Copp
er A
dditi
ons
(w/o
)
Gree
n De
nsiti
es
6.4
g/cm
310
8
6
4
2
0
Graphite Additions (w/o) Graphite Additions (w/o)
6.8
g/cm
3
0 0.20 0.40 0.60 0.80 1.00 0 0.20 0.40 0.60 0.80 1.00
590(85)520
(75)
310(45)
380(55)
450(65)
790(115)
720(105)
450(65)380(55)
520(75)590(85)
655(95)
590(85)
655(95)
520(75)
310(45)
380(55)
450(65)
590(85)
655(95)
520(75)
790(115)
725(105)
450(65)
380(55)
1000(145)930(135)
860(125)790(115)725(105)655(95)
1000(145)
930(135)
860(125)790(115)725(105)655(95)
590(85)520(75)590(85)320(75)
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Pg 6 of 7Data Sheet
10
8
6
4
2
0
Ancor® MH-100The Effect of Additions of Copper and Graphite
Sintered Dimensional Change—% From Die SizeSintered in Dissociated Ammonia
6.0
g/cm
3
Sintered in Endothermic Atmosphere
10
8
6
4
2
0
Copp
er A
dditi
ons
(w/o
)
Gree
n De
nsiti
es
6.4
g/cm
310
8
6
4
2
0
Graphite Additions (w/o) Graphite Additions (w/o)
6.8
g/cm
3
0 0.20 0.40 0.60 0.80 1.00 0 0.20 0.40 0.60 0.80 1.00
0.40
0.20
0.40
0.20
0.50
0.60
0.700.40
0.60
1.0
0.80
1.2
1.6
1.4
1.8
2.0
2.0
0.20
0.40
0.600.40
0.60
1.0
0.80
1.2
1.6
1.4
1.8
0.40
0.20
0.20
0.60
0.40
0.60
1.0
0.80
1.2
1.6
1.4
1.8
0.40
0.20
0.20
0.60
1.0
0.80
1.2
1.8
1.6
1.4
2.0
1.0
0.80
1.2
1.6
1.4
1.8
2.0
2.2
2.2
2.0
0.20
0.400.60
1.0
0.80
1.2
1.6
1.4
1.8
0.60
0.20
0.40
0.50
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
Pg 7 of 7Data Sheet
10
8
6
4
2
0
Ancor® MH-100The Effect of Additions of Copper and Graphite
Apparent Hardness—HRBSintered in Dissociated Ammonia
6.0
g/cm
3
Sintered in Endothermic Atmosphere
10
8
6
4
2
0
Copp
er A
dditi
ons
(w/o
)
Gree
n De
nsiti
es
6.4
g/cm
310
8
6
4
2
0
Graphite Additions (w/o) Graphite Additions (w/o)
6.8
g/cm
3
0 0.20 0.40 0.60 0.80 1.00 0 0.20 0.40 0.60 0.80 1.00
IMPORTANT NOTICE: The data shown are based on laboratory processing standard test specimens. Results may vary from those obtained in production processing.
70
60
50
403020
70
60
5040
3020
70
60
5040
3020
10
70
80
6050
4030
2010
70
90
90
80
6050
4030
20
8060
5040
3020
70
0810-AMH100-D-2
NORTH AMERICA (Headquarters) Cinnaminson, NJ: +1-856-829-2220, [email protected] Meerbusch, Germany: +49-2132-6598-20, [email protected]
ASIA Kyeonggi-Do, Korea: +82-31-782-5952, [email protected] Shanghai, China: +86-21-513-48999, [email protected] Tokyo, Japan: +81-3-5476-6165, [email protected]
