PASCHAL Formwork Manual
Transcript of PASCHAL Formwork Manual
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F o r m w o r k
M a n u a lManual
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Page Chapter
Welcome 4 1
Service and consultation 14 2
Software Software PASCHAL-Plan light + pro 22 3
PASCHAL Ident 32 4
Wall formwork Trapezoidal Girder Formwork TTR with plywood 42 5
Trapezoidal Girder Formwork TTS with steel face 66 6
Modular/GE Universal Formwork 74 7
Wall formwork LOGO.3 + alu 104 8
Large-Size formwork Athlete 138 9
Wall formwork others Compatibility 158 10
Single-sided forming 166 11
Multi-functional working-platform Multip 178 12
Column formwork Grip column formwork 186 13
Column formwork (Modular, LOGO, Athlete) 192 14
Circular column formwork 195 15
Slab formwork PASCHAL Deck 198 16
e-deck 206 17
Slab edge formwork 208 18
Climbing and platforms Climbing system 240 210 19
Climbing systems 200 213 20
Climbing platform KBK 180 214 21
Dam formwork SPK 270 216 22
Lifting platforms 218 23
Custom formwork 224 24
GASS Aluminium shoring system 232 25
Supports + consumption material 242 26
System summary 250 A
Concrete pressure 256 B
Sales organisation International 264 C
Germany 269 D
Register 272 E
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Welcome at PASCHAL!Concrete is the choice material for a multi-tude of building projects and has a goodchance to establish itself as the most favoredbuilding material in the 21ST century. If you
want to realize modern concrete projects
successfully and offer short construction
periods at the same time, you need expert
support. The PASCHAL group with it’s
headquarter in Germany has specialized
on meeting these criteria for more than 47
years: we offer comprehensive experience
gained by participating in projects world
wide and we have a strong international
presence. Innovative and high quality pro-
ducts developed by PASCHAL in Germany are
sought-after all over the world for the most
diverse construction projects and formwork
challenges of any size.
On the basis of our world-wide distribution
and service network with representation in
many countries the products of PASCHAL
are available within short-term notice. We
offer well-founded advisory service, often in
the respective country’s national language.
This way we always make our client’s pro-
ject to our own project. PASCHAL offers
excellent advisory and customer service at
any time.
Our vision:
With you we get concrete worldwide into
any shape.
Take a look at the following pictures to form
your own opinion of PASCHAL. Do not hesi-
tate to contact our consultants at any time.
We will be pleased to assist you worldwide.
Barbara R. Vetter Managing Director
PASCHAL-Werk Steinach in the Black Forest
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Headquarter in Steinach; 1964
From the early
beginnings ...
... to the present
Expertise proven all over the world
For over 45 years PASCHAL has proven its
experience and proficiency in wood and
metal processing. In 1964, at the age of 55
years, Josef Maier together with his wife
Gertrud founded „G. Maier Matellverar-
beitung“ in Baden, Germany. Back then he
realized that work on construction sites
could be carried out much faster and a lot
more cost-efficient by using a systematic
approach. The wholesale firm „Baustoff-
großhandlung Josef Maier“ dealing with
construction materials has been operating
since 1904. It was now complemented by
an independent formwork provider.
„Standard Schalung“ (standard formworks)
was the first patented concrete formwork by
PASCHAL. The builders, who used this new
concept, called it „patente Schalung“ (clever
formworks). Soon the name was shortened,
and then became the name under which the
company became known: PASCHAL.
Ever since then, we have continued developing
clever formwork systems, which are ideally
suited for requirements of continuously in-
creasingly complex contsruction sites. The
The PASCHAL-Group is a leading manufac-
turer of formwork modules and support-
scaffolding systems for modern concrete
construction. The enterprise, family control-
led for the past three generations, belongsto the best known providers in its field on
a world-wide basis and co-operates with
numerous trade partners. The range of pro-
ducts comprises the manufacturing and the
distribution of concrete shuttering, sup-
porting system and formwork software (2D
and 3D) together with a comprehensive
service program covering the entire concrete
construction range.
Production processes that monitor quality
and distribution centers in the strategically
most important world markets make sure
that PASCHAL’s clients and partners will
get the best solutions for their construction
project in the shortest possible time.
PASCHAL combines their excellent develop-ment competence with professional advice
and accompanies individual projects. This
results in technically advanced series-made
products but also in custom-made products
made of steel that are tailor-made to suit
customer’s specifications. Advisory- and
customer services are provided on-site:
That is the way PASCHAL makes its glo-
bally coordinated expertise available to its
clients.
systems are designed in such way that they
can be adapted to any kind of construction
site. This allows us to provide optimised
support for our clients for all their con-
struction projects.
Josef Maier with the Order of the Federal Republic of
Germany
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Our Values
Unternehmenskultur: Verantwortung und Dialog
Taking their lead from our headquarters
in Steinach/Baden, all employees of the
PASCHAL family take on their own respon-
sibility to provide the best possible service
to our clients wherever they may be in the
world, and to guarantee their satisfaction.
This includes providing the best products
for the type of formwork required, the best
formwork plans, the friendliest and most
competent consulting, and many more
service offerings for formworks and con-
struction sites in general. Our customers can
always rely on the fact that our solutionsare fabricated to their specification.
Protecting the
Environment
For PASCHAL taking on responsibility in-
cludes the environment too. For example,
the entire electrical energy input for the HQ
Steinach comes from hydro-electric power
generation. The world-wide distribution ofproduction facilities and the presence of
trade partners result in short transportation
distances. Choosing sustainable quality con-
trol procedures that result in long-lasting
formwork modules and support systems are
an important contribution to a responsible
handling of natural resources.
PASCHAL is one of the founding members
of the “Deutscher Güteschutzverband Beton-
schalungen GSV e. V.” [German Association
to safeguard the quality of formwork]. This
association issues the GSV logo, which is
accepted internationally as a seal of quality.
All electricity used in our facility comes exclusively from sustainable energy sources.
Customer Satisfaction
Employees, clients and partners of the
PASCHAL Group have been appreciating
the vivid and cooperative dialogs that have
been exchanged with this company. Being a
competent partner is interpreted by PASCHAL
as a duty to cultivate a dynamic Corporate
Culture. In practical terms, this means re-
cognizing cultural peculiarities in branch
offices or in relations with trading partners
and providing consistent support for gai-
ning qualifications. In-depth training and
further education, together with facilitating
direct contact with the company’s HQ at
Steinach / Southern Germany ensure that
PASCHAL’s accumulated expertise will grow
further and will be passed on.
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What is your Benefit?
Our project teams, which are put together
in accordance with you particular require-
ments, provide the best possible solutions for
construction sites of all sizes, participate in
their successful realisation, and are always
available to support you with help and advice.
These teams are made up of specialists
from all our departments, and are in chargeof optimising processes in all areas from
the planning and production of a Custom
formwork, to its actual deployment at a
construction site. All products, services , and
support provided by our staff, are adapted
to your particular project requirements. You
will have the right product available to you
at the right time, and with the right kind
of support.
Health & Safety
The health and safety of those who usePASCHAL products, of our service providers
and of course of our employees are a major
concern of ours. For all of our products,
health and safety concerns play a major
role even as early as the development phase.
Decades of experiences gained in our research
and development work, but also feedback
from our clients are important considera-
tions for our product developments. That is
how safe formwork systems for worldwidedeployment have always been developed
here, and will continue to be developed in
the future.
The safeguards employed in our production
facilities and processes far surpass legal
requirements. Periodic inductions and trai-
ning sessions for our personnel additionally
support our policy to provide a safe and
healthy work environment for everyone.
Ergonomics at office and industrial work-places rank in importance just as high as
do safeguards on machinery and systems,
and help prevent accidents and injuries,
and therefore downtime. Periodic risk
assessments for all areas of work help to
improve and enhance workplaces perma-
nently. We consider these measures to be
an important component of our constant
improvement process (CIP) .
PASCHAL stands for social responsibility in
regards to the communities that we are part
of wherever or facilities and subsidiaries
may be. We support social and cultural in-
stitutions and sport events for everyone.
And we enjoy our responsibilities with con-
viction and help, wherever we can.
Social Responsibility
PASCHAL supports amongst others the SUMO-team Germany and the local unit in Steinach of the DLRG (German
Life Saving Association).
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Trend-setting Standards
It is PASCHAL’s aim to provide their cu-stomers with technically sound products
at any time, on the basis of the latest tech-
nological standards. Top-class technical
products such as the TTR and TTS Circular
trapezoidal girder formwork have helped to
establish the name PASCHAL internation-
ally as a synonym for quality. Consequent
orientation towards current and future
market trends ensures that formwork and
shoring systems can be adapted perfectly
to construction requirements. The success
is proof of this approach: Core products in
PASCHAL’s range prove themselves every
day in hundreds of sophisticated applica-
tions. Complete solutions eliminate the need
for additional on-site modification work,
because the solution has been customized
to meet the client’s specifications down to
the tiniest planning and formwork detail.
This results in saving time and expenses for
materials.
Modular Universal Formwork is very popular
with PASCHAL clients. It can be used for
the majority of standard formwork jobs.The same applies to the large-size formwork
systems LOGO.3 and Athlete, Column form-
work, Climbing systems and single-sided
forming, shoring systems for pre-fabricated
parts and in-situ concrete as well as circular
formwork and custom formwork.
State-of-the-art software solutions are
used for optimized formwork drawings
ranging from site-planning to the organiza-
tion of the inventory. PASCHAL is setting
future standards with their successful “Ident”system: This is a software based system for
the control of elements of the Modular-
Universal und LOGO.3 formwork systems
that are equipped in standard with trans-
ponders.
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You and Us
Our services begin directly on-site: Yourfirst points of contact will be one of our
highly competent PASCHAL formwork con-
sultants, and representatives of our trade
partners. At our headquarters in Steinach,
sales representatives (national and export),
all seasoned businesspeople and engineers,
are always available to assist you with any
queries. The PASCHAL project team handles
and supports complex, large-scale and
difficult projects.
But our all-round service has even more
to offer! Would you like us to handle the
transport of your formwork? Our logistics
team will be happy to handle this for you.
You would like to have your formwork de-
livered to the construction site ready for
use? Or pre-rounded to the correct radius?
Or numbered in the correct order of use?
With a pre-constructed, extendable plat-
form? – No problem!
Naturally we also conduct all required induc-
tion training for your staff. These sessions
are conducted by our experienced formworkforemen. Our experienced tutoring team
also offers additional training courses and
seminars.
Early integration of production, workflow
preparation, and inventory control into your
projects guarantees on time deliveries, even
in large-scale projects. For us, customer
proximity is not just an empty formula:
Our main facility in Steinach/Baden, the
branch offices in Hannover, Berlin, Munich
and Lower Bavaria, as well as the over 60trade partners, with some of which we have
maintained partnerships for decades, are
always at your service for any demand.
One of us will always be close to you. In-
ternationally, we have subsidiaries, foreign
involvements, and trade partners in over 60
countries around the globe.
Customer training in Steinach
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Quality Control
The Quality Protection Association Concrete Formwork
was founded in 1992. The principal aim of this
association is the promotion of partnership conditions
between users and suppliers of concrete formwork as
well as development and quality assurance in formwork
technology. The members of the association are well-
known formwork companies and some formwork users
from Germany, Austria and Switzerland.
According to the principal aim rules and standards for
construction, dimension and use of concrete formwok
are worked out and published within the bounds of
the association. The collaboration in formulation of
stanards on national and international level is of
special significance.
PASCHAL products are known for theirgood quality. We take great care to deve-
lop functional design, choose first class
materials and realize top-class manufactu-
ring quality and this line is kept throughout
the entire range of products and also applies
to new developments. This way, formworks,
support ssystems and accessories are crea-
ted, which are easy to handle and possesses
extreme longevity. PASCHAL formwork
panels may be deployed several thousand
times over: this combines successful con-
struction jobs with excellent security of
Investment.
PASCHAL’s quality control is DIN EN ISO
9001:2008 certified and is continually being
updated. PASCHAL also stands for interna-
tionally binding quality control, not least of
all as a founding member of the “Deutscher
Güteschutz-Verband Betonschalungen GSV
e. V.” [German Association to safeguard the
quality of formwork].
A decisive factor for the successful deplo-
yment of PASCHAL products for modernconcrete construction is the extensive ex-
perience of PASCHAL teams that are always
actively feeling the pulse of the modern
construction Industry. PASCHAL is aware
of the demands posed by today’s concrete
construction projects down to the tiniest
detail. PASCHAL’s new developments are
subjected to the most stringent criteria with
regards to customer’s benefit and sustain-
ability. Consequent training of staff with
regular training programs and schemes of
further education safeguards the consis-tently high level of PASCHAL products and
services.
Walter Sum, Head of Quality Management for
PASCHAL
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a s c h a l i n t e
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S e r
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F u l l - S e
r v i c e – p r o
f e s s i o n a l a
n d r e l i a b l e
Fast access to reliable services in the formwork and scaffol-
ding fields are a decisive factor for the success of construc-
tion projects. With competent local contacts PASCHAL
offers a complete range of services worldwide: Starting
with highly qualified advisory support on computer-based
formwork schedules and structural analysis, on to special
constructions and custom-made sub-assemblies including
expert site supervision.
PASCHAL clients may rely on easy access to services avail-
able during business hours at convenient local times and
in their national language. The PASCHAL Service Teams
provide excellent technical solutions and support the
successful realization of the construction project even on
large-scale construction sites: for example with experienced
PASCHAL formwork foremen who instruct formwork teams
directly on the construction site, or with the direct execution
of formwork. This way PASCHAL products and services arefine-tuned to the specific demands of every single building
project. A variety of different financing schemes helps to
organize leasing and procurement activities in a customer-
friendly manner.
At the same time PASCHAL’s new-stock storage facilities
provide supply-chain security and a purchase-Inventory for
all series-produced products. Well-stocked leasing stations
combined with reliable logistics make used formwork mo-dules available in good quality at short notice. Our cleaning
service for leased formwork modules and for customer’s
formwork is another beneficial facility. PASCHAL will repair,
renovate and overhaul formwork modules professionally
on request.
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Customer-focussed full service
Competent advice and building site support Formwork operations planning Structural calculations for formwork operations Warehouses for new material, with delivery reliability and
follow-up purchase certainty
Special constructions, special formwork and building-specificformwork pre-assembly
Extensive hiring parks available PASCHAL fitters to provide instructions on the building site
Cleaning of hired formwork and customer-owned formwork Formwork planning software PASCHAL-Plan light and
PASCHAL-Plan pro
Repairs, renovation and general overhaul Seminars and training courses Purchase from hiring, hire-purchase, financing solutions Cooperation with partners for material cost and formwork
construction quotations
Consulting and Project Management:Benefit from our competence and expertise
Clients who are planning large or small
scale construction projects may benefit
from PASCHAL’s expertise that has con-
sistently grown over the past four decades:
Development, construction and consulting
aspects are all combined with a long-term
perspective considering current and future
requirements. Modern software solutions
support a perfect project management.
PASCHAL’s project teams are selected tofulfill specific customer demands, and offer
complete solutions from a single-source:
Expert advice from the first planning stages
and production of formwork modules to the
successful deployment on the construction
site results in good shuttering times. Even
the tiniest planning and shuttering details
are taken into consideration right from the
start.
PASCHAL’s consultants maintain a constant
dialog with colleagues that are internatio-
nally active and have comprehensive ex-
perience with modern concrete design: this
qualifies them as partners for complex
consulting advice and for sophisticated
building projects. During and after the con-struction phase these expert consultants
continue to support their clients with active
advice.
At the same time PASCHAL makes provisions
for the ongoing development and dissemina-
tion of its expert knowledge: wide-ranging
training programs are made available to
the staff, construction companies, trade
partners and educational facilities. Basic
knowledge covering all important topics
concerning shuttering-methods, current
technical standards, products and techno-
logies is provided. Seminars are held in up
to 14 locations in Germany but also with
clients, in educational centers and voca-
tional training centers, centers of Technicaland Further Education (TAFE) and Univer-
sities. This way experts make PASCHAL’s
valuable expert knowledge available for
future projects where it can be put into
concrete practice.
Competent on-the-spot advice
At your company offices or on-site: Your
PASCHAL formwork consultant is alwaysavailable for competent personal support,
wherever you need him.
All our PASCHAL consultants have in-depth
knowledge and a wide range of expertise and
experience to assist you in the most complex
formwork projects. Every consultant is
equipped with the high-performance PC
formwork application PASCHAL-Plan light.
He will be able to provide you with reliable
solutions on the spot, and will take on more
complex tasks for further processing byPASCHAL‘s application engineering depart-
ment.
No matter, whether you have queries re-
garding cost estimates for your own calcu-
lations, developing concreeting phases, or
inclusion of your existing formwork material:
he will be your partner, who is less intere-
sted in short-term benefits, than more in
your own long-term satisfaction.
His priority is that your construction site
will function seamlessly, once all deliverieshave been completed, and will ensure smooth
processes with personal visits on-site, where
required.
Formwork specialists from PASCHAL trade
partners will round off or take on this par-
ticular service. These partners also regularly
take part in intensive PASCHAL training
courses.
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Technicians &
Formwork FittersExperienced PASCHAL technicians convey
important practical knowhow to their for-
ming crews on site. An important aspect
not only in complex formwork applications
with e.g. jacking technology - because our
PASCHAL technicians don’t mind getting
their hands dirty!
Personally on the spot, whenever and wherever you need him: your PASCHAL consultant
Application Engineering
You can always rely on:
the PASCHAL application engineering de-
partments at the main facility, the branch
offices, subsidiaries, and at the offices of
our PASCHAL trade partners. The PASCHAL
application engineering department con-
sists of a team of experienced application
technicians and engineers, who deal with
special customer requirements. After your
initial contact with the PASCHAL consultant,
the team starts working on an optimisedsolution for your particular project. Smaller,
less complicated tasks may even be outlined
immediately on-site. Larger, more complex
and elaborate tasks will be taken on by our
team of highly competent specialists with
international backgrounds right here at our
home facility.
Our solution approaches are provided free
of charge to you during the proposal stage.
Our application engineering team will also
be supporting you during the whole life cycleof the construction project. Their objective
is to provide you with the quickest, most
attractive, most low-maintenance, cost-
effective and simplest solution according
to your specifications. In addition to CAD
generated formwork drawings, phases, and
material lists, PASCHAL application engi-
neering will also provide you with structural
calculations for formwork deployment on
request. In close co-operation with the
PASCHAL custom formwork and the con-
struction department, we develop solutions,
which also cover topics beyond the combi-
nation of serial system components.
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R F I D
- Chi p
i n c l u d e
d
18 Service
Financing
PASCHAL supports his clients not only withformwork technology, but also indirectly with
financing options for formwork systems.
Since 2008, all our Modular and LOGO.3
formwork elements have been equipped
with RFID technology (PASCHAL Ident).
Unique and unmistakable component iden-
tification is a prerequisite for any type of
financing option, e.g. leasing.
According to recent studies, almost every
second IT project is being financed, almost
every fifth is being leased - with a growingtrend towards leasing. Leasing for telephone
systems, copy solutions, or company cars
have become an everyday occurrence, and
is now becoming increasingly popular for
the area of construction. Not surprisingly, as
the benefits of leasing are clear: Companies
are now able to take on larger projects with
their available budgets, or can expand their
own stock of formwork elements - while
their liquidity remains untouched. Capital is
not tied up prematurely and your credit lineremains unaffected, while you benefit from
tax breaks. These factors all have a positive
effect - for example on your equity ratio:
With affordable, fixed-rate repayments,
leasing based on PASCHAL Ident will help
you manage your finances more effectively.
Capital is not tied up prematurely - you
invest in the competitive ability of your
company instead.
Increased liquidity: Initial costs for formwork elements do notfall to the building contractor, but to the leasing provider. That
means that the contractor has no loss of liquidity, and formwork
costs can be financed from turnover, which is earned over time.
We call this the “pay as you earn” principle.
Increased equity ratio: Because the lessor is the legal ownerof the leased formwork elements and records it in his balance
sheet, there is no balance sheet extension for the lessee.
Less write-offs: The profit and loss account incurs no profitreductions.
Less taxes: According to German income tax law, leasing rates
are tax deductable as business expense.
Single, clear monthly repayments
Why lease?
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Logistics
Rental logistics: Powerful and reliable
Are you looking for formwork for rent, for
example because your own stock of form-
work elements is exhausted?
The rent material warehouses at the PASCHAL
main facility, at the PASCHAL branch offices,
and at the numerous PASCHAL trade partner
locations will be able to satisfy peak de-
mands, or deliver all formwork requirements
for your construction sites. Our reliable
network guarantees high availability, short
delivery times, and low-cost transport.
Result-oriented employees, transparent
business processes, and reliable freight
carriers are the basis for timely and smooth
deliveries as well as reliable transactions
when handling returns. Simple and complex
projects are all handled by a custom rental
software, specifically designed for this pur-
pose. It provides transparency of processes,
as well as traceability for all rental move-
ments and invoicing.
Leasing Service
Everything you lease from us, includingformwork elements, accessory or supports,
complies with quality requirements for lea-
sed formwork issued by the Quality Protec-
tion Association Concrete Formworks GS.
Furthermore, we apply our own stringent
quality guidelines, which means that you
will always have impeccable material atyour disposal.
Cleaning of formwork elements in industrial
cleaning facilities is more cost-effective
and efficient than on-site cleaning. We will
be happy to provide this additional service
for you. If you let PASCHAL take care of thecleaning of the formwork panels, you will be
able to return them faster, thus shortening
your lease period.
Our state of the art cleaning facilities are
equipped for any make of framed formwork.
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Cleaning & Repair
Cleaning of the formwork elements in indus-trial cleaning facilities is more cost-effective
and efficient than on-site cleaning. We will
be happy to provide this additional service
for you. If you have PASCHAL taking care
of the cleaning of the formwork elements,
you will be able to return them faster, there-fore shortening your lease period.
Our state of the art cleaning facilities are
ideally suited for any make of framed form-
work.
PASCHAL system formwork elements areknown for their sturdiness and longevity.
Particularly the solid flat steel frames for the
Modular universal formwork, GE elements,
and LOGO formwork are practically impervious
to mechanical damage, and easy to repair.
Renovation & General Overhaul
During renovations, new original plywood
linings are installed, and expansion joints
are filled with a special PASCHAL jointing
compound. All elements are checked and
measured. The high quality PASCHAL re-
placement plywood linings manufactured
from multi-layered Nordic birch plywood,
offer an excellent price-performance ratio.
If they are maintained in accordance withrecommendations, they will withstand signi-
ficantly more applications than cheaper
plywood with questionable specifications,
and are therefore more economical in the long
run. The OEM replacement plywood linings
are pre-milled (bushed, where required), and
edged. You can install the original PASCHAL
replacement plywood linings yourself, or
PASCHAL can do it for you at our facility.
If welding and soldering work will be re-
quired, a general overhaul should be sche-
duled. A general overhaul will include
checking, cleaning, sand blasting, aligning,
re-welding and base coating of all frames.
Afterwards, new original plywood linings
are installed, and expansion joints are filled
with a special PASCHAL jointing compound.
While thin-wall, hollow profile formworks
can often not be refurbished at reasonable
cost, the flat steel frame formworks from
PASCHAL are ideally suited for general over-
hauling. The life expectancy of PASCHAL
formwork elements can be almost doubled.
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Building contractors: Contractors, site managers, site foremen, planning engineers,skilled workers
PASCHAL trade partners: Field consultants, sales personnel, application engineers Universities, polytechnics, training centres and trade schools: Structural engineering
students
PASCHAL internal training and advancement measures
Seminars & Training Courses
PASCHAL offers seminars, training courses, advanced training, and factory tours for thefollowing target groups:
Below you will find a selection of most requested seminars for construction companies,
which use formwork:
Seminar Venues:
Single-sided forming Jacking formworks Basic formwork planning and utilisation of formwork planning software Reducing formwork time Concrete pressures & measuring tolerances in building construction Impermeable concrete, white tank Exposed concrete
PASCHAL main facility Steinach PASCHAL branch offices and conference hotels all over Germany PASCHAL subsidiaries outside Germany PASCHAL trade partners In-house seminars at client facilities Educational institutions, like universities, polytechnics, training centres and vocational schools
PASCHAL seminars are not held for adver-
tising purposes. The seminars inform about
how PASCHAL systems can be deployed
most effectively, and also impart expertknowledge in the field of construction
engineering far beyond mere formworks
technology.
All PASCHAL systems with practical solution
examples are on display at the PASCHAL
main facility in Steinach.
Why not ask for a tour of the exhibition
hall during your next visit?
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S o f t w a r e
f o r f o r m w o
r k p l a n n i n g
Planning dependability and predictable, transparent pro-
cesses are indispensable for successful construction
processes. The IT-specialist planitec is a member of the
PASCHAL-Group who has developed modern, easy-to-use
software systems for these fields of application which en-
compass all functions necessary for the perfect planning and
organization of building processes: Starting off with auto-
mated formwork planning using PASCHAL-Plan light and
continuing with differentiated AutoCAD formwork planning
with PASCHAL-Plan pro, right up to using the RFID (Radio
Frequency Identification) process with PASCHAL Ident for
the organization and administration of modern formwork
parks.
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PASCHAL-Plan light
the key software solution for your formwork tasks
JAVA technology Platform independent Compatible with Windows and Mac Local and on-line version available Available for sale or for rental
Module Design and Warehouse Every module can be used separately
New features for
Design module
Demonstration in 3D Extended layout-input (gable walls,
slopes on top of walls or bottom slaps)
Integrated CAD functions Several formwork systems can be used
in one project
Dynamic material list available
New features for
Warehouse module
Complete warehouse management(formwork, building devices, building
machines, accessories, etc.)
Clear site management(delivery, return, stock controlling)
NEW
Now in 3D and with
complete warehouse
management
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The more challenging a building project,
the more challenging the necessary work
planning to keep the material and wage
costs as low as possible. Easy-to-use PC
programs have been simplifying these
complicated tasks for several years now.
Exact, clearly organised formwork drawings
and an optimal material planning help the
work on your building site more reliably
and quickly.
The formwork planning and warehouse
management software PASCHAL-Plan light
(abbreviated to PPL) supports every building
contractor or planning engineer in large
building firms so that the use of formwork
can be planned to the very best and the site
can be supplied in due time with the necessary
equipment available in the warehouse.
For this reason, the new PPL version 10.0
now consists of two modules.
Complete formwork plans are created fully
automatically with the ‚Design‘ module.
Now in 3D too!
You manage your entire building yard ware-
house and current construction projectswith the ‚Warehouse‘ module.
Material lists
After you have entered the layout and se-
lected the formwork system, PPL calculates
the optimum positioning of formwork panels
for your project and draws up a complete
list of all necessary materials for different
formwork phases too.
Concreting phase
information
On the basis of the so-called concreting
phase information, PPL calculates important
data that you need such as formwork sur-
face, formwork weight, concrete volumes,
forming times.
Complete formwork planning and warehouse management with
PASCHAL-Plan light
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Simple layout input
No knowledge in CAD is necessary to runPPL with all its features; many functions
are practically self-explanatory. You can
design your first simple object with just a
few clicks. Of course automatically in 3D!
In next-to-no-time you can create even
complicated layouts quickly.
You can naturally also import layouts via
the integrated DXF interface.
As soon as the layout is finished, the most
favourable positioning of formwork panels
is calculated, on demand in considering the
available stock in your warehouse.
The new version 10.0 enables spatial repre-
sentation of the projects. Floor-plan input
and placement of formwork elements and
accessory parts occurs automatically in 3D.
Thus you can view current projects spatially
from all sides.
3D models
Even the tiniest details can be shown in PPL
using various zoom functions. It goes with-
out saying that you can also print these
excerpts true to scale.
Detailed solutions
You can edit automatically created form-
work plans at any time. The new version
10.0 allows manual editing of formwork
elements and accessory parts. Naturally
this is possible in the top view, the side
view, or the 3D model.
Manual editing
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Building-yard and building-site management
The ‚Warehouse‘ PPL module features com-plete multi-warehouse management func-
tionality.
It enables well-arranged management of
all building materials, building devices,
and building machines in the building yard
warehouse and on the current building site.
With a few clicks, you provide complete or
partial deliveries of materials, calculatedfor the current projects via the ‚design‘
module, to the appropriate building sites.
Just as simple as delivering to the building
site, the ‚Warehouse‘ module also offers
quick return of the materials to the ware-
house. Simple, fast, accurate!
Comprehensive reporting allows continuous
overview of the material stocks.
Inventory booking enables conduct of a
complete inventory at any time with de-
termination of inventory losses and the
valuation of stocks in the warehouse yard
and on the building sites.
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PASCHAL-Plan pro - PPpro
CAD Software for planning and structural engineering
Even an advanced formwork program like
PPL is not always sufficient for problema-
tical tasks going over and beyond normal
applications. Our application and planning
engineers also work with CAD. On the basis
of the architecture version of AutoCAD
(Architectural Desktop“, ADT), PASCHAL
developed an application which can solve
even the most difficult special cases. The
program which has opened up the third
dimension is called PASCHAL-Plan pro.
Formwork planning Calculation Logistics Communication
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Compiling formwork drawingsWith PASCHAL-PLAN pro you can simply
adopt and edit formwork drawings which
have been created in PPL; or you put the
formwork together manualy. You have ac-
cess to all panels and can move formwork
panels and all accessory parts as required.
Formwork elements and accessories can
only be placed in the proper positions: the
„intelligent“ system is interactive, and only
offers you correct solutions. This helps you
to avoid errors and increases your pro-
ductivity. Problems when assembling the
formwork on the building site can thus be
prevented.
This is all made perfectly clear in the col-
lision tests, which automatically prevent
two formwork panels from overlapping, for
example. Using the CAD application you
can therefore move the formwork panels
as on the building site and simulate the
erection process.
In spite of these aids, it is still important
for you to have basic know-how about the
formwork system being used.Building-oriented CAD works like the form-
work planning engineer thinks.
When do you need
PASCHAL-Plan pro?
Are you working on complicated building
projects where you have to combine several
formwork systems or with other difficultuses of formwork? Using PASCHAL-Plan
pro, you can deal with such complicated
structures as motorway exits, fun baths,
tunnels, reservoir dams or other interesting
engineering projects. On your PC you can
do everything you couldn‘t manage with
a „normal“ formwork program, including
special formwork solutions. Even the sup-
ports and shoring systems are included in
the object library.
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Handling
Presentation
Interfaces
Common data formats are necessary to ex-
change data between individual programs.
PASCHAL-Plan pro supports the main formats
such as DWG, DXF and the ICF interface.
In architecture and building planning, it isnormal practice to work in the layout. Users
of PASCHAL-Plan pro can do this too, but
also use all other views, e.g. isometry.
The versatile functions of PASCHAL-Plan pro
can be easily explained to the experienced
AutoCAD user.
The best presentation for every purpose: for
the building site you can create simplified,
clearly organized 2D drawings which just
contain the most important information for
erecting the formwork. Detailed drawings
in 3D for example can accurately show
where an accessory part is to be fitted.
PASCHAL-Plan pro can also be used to create
and print coloured graphical elements for
presentation purposes to create an impressive
visual image of your projects.
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Feature text
Generation of 3-Dimensional phase objects from ADT walls or 2D lines
Positioning of the panels in the plan view and isometric view
Automatic alignment of the panels in the geometry
Automatic height positioning of the panels that must be set
Pre-defined height extensions when setting the formwork panels
Pre-defined panel groups
The combination of numerous formwork systems is possible
Modification of the formwork panels using the Grip-Point and Characteristic palette
Automatic calculation of the connecting pieces and the clamping material
The manual relocation of all accessories can only be made on logically correct points
Formwork panels and accessories take over the concreting phase information of the assigned phases
User defined masking of individual or numerous phases in the drawing
Real mode
Automatic function for the separate display of phase transfers
Creation of views and 3D images in different detail levels that can be selected
Masking of different accessories
User defined section height for displaying the plan view
Compilation of material lists in Excel or text data format
Collision check for the formwork panels
Adaption of circuit diagrams from PPL and the conversion into a 3D model
DWG, DXF and IFC interfaces
Application of all AutoCad commands for generating, processing and printing the drawing
Layout details with pre-defined walls from Autodesk Architectural Desktop
Automatic creation of cross-sections and views
Simultaneous generation of the layout, views and 3D generation of the formwork for the panels that must be printed
Generation in user-defined 3D views with shading
Clearly arranged menu and toolbar for the formwork applications
Legend: =included as standard feature =not included
List of features PASCHAL-Plan pro
System requirements
IBM-kompatibler PC Windows 98, NT, 2000, XP, 7 or Vistawith AutoCAD Architectural Desktop (ADT)
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C o m f o r t c o m b i n e d w i t
h p l a n n i n g d
e p e n d a b i l i t
y
The PASCHAL Ident-Technology has become a world-wide
success: it assigns formwork modules a discrete electronic
Identification number which makes the tagged item identi-
fiable – this is a process made possible by modern transpon-
der technology for the first time in the field of formwork
modules. PASCHAL’s software provides previously unattain-
able planning dependability and ease of administration:
these advantages are also available as an added benefit
for the PASCHAL Modular Universal Formwork and the
PASCHAL large-size formwork LOGO.3.
PASCHAL Ident offers added benefit when it comes to
financing details: transponder-tagged formwork modules
may be offered as collateral to Finance Institutions for the
financing of “Formwork systems including accessories”.
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Benefits
Personalised formwork
With PASCHAL Ident, each individual form-
work panel is uniquely identified with its
own electronic number, which is as unmis-
takeable as a human fingerprint. Absolute
and accurate identification of each com-
ponent is now guaranteed.
The reading device communicating with the transponder
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Security
Thanks to PASCHAL Ident the formwork in-dustry is now finally able to take advantage
of benefits that were hit to only open to
other industrial sectors:
Logistics
The process of entering information is
quick, uncomplicated, and unambiguous.
The reading device is simply moved along
the formwork panel and the relevant data
is transmitted via an interface to the admi-
nistrative software.
The seller is now able to offer a distinctive
top product.
The buyer is informed as to the origin
and provenance of his original goods.
The proprietor is able to clearly identify
each of the panels
The investor can effect depreciation of
the formwork material for each project
Creditors can enjoy absolute security for
loans and leases
Product liability and traceability con-
siderably improved in line with EN ISO
9001
The site manager is able to prove to the
construction supervisor at all times that
he is using the highest quality building
materials
Product fakes can be detected imme-
diately
The reading device reading out data from the panel
The data formats used are compatible forall standard applications (Excel, Access,
etc.) and no expensive additional pro-
grammes are required.
Inventories and other processes are ex-
pedited.
For the first time, background data, such
as the number of uses, can be used to
obtain informative and product-relevant
– not to mention profit maximising –
statistics.
Database screen view – data can be put out in all standard formats (e.g. Excel)
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Procedure
A Leap in technology
The research department at PASCHAL has
succeeded in creating the first ever inte-
gration of RFID technology in formwork
panels. The abbreviation RFID stands for
‘radio frequency identification’. The task
facing the design engineers was to find a
way of incorporating the sensitive electronic
data storage medium in the formwork
material that would enable it to withstand
the everyday conditions of a building site.
Transponder technology
for the twenty-first century
The RFID technology is based on three
components: the information chip in-
tegrated in the formwork-panel, the
reading device, and the associated soft-
ware. The combination of a chip and its
special housing is known as a transponder.It is the combination of these three com-
ponents that allows to identify without
physical contact, and to manage the data
in whichever way it is needed. It is like each
separate formwork panel has its own CV,
not only comprising its name, place of pro-
duction, age, and weight, but also including
any other information deemed important,
such as the number of uses, the technical
state, and the current value of the panel.
How the RFID system works
The transponders are addressed by induction
(no batteries are needed). This is sufficient
for it to transmit its data to the reading
device. The unique identification system is
cheap and absolutely accurate. And not only
that, but unlike bar codes, colour spots or
other similar methods, this integrated solu-
tion is resistant to building site conditions
and secure against forgery.
Transfer of data from the reading device to the computer
RFID chip; reading device Software
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Positioning the transponders
LOGO.3 Modular/GE The transponders are integrated in the
frame of the formwork panels
Each panel has two integrated trans-
ponders
The transponders are recognisable from
the circular depression in the outer frame
Advantages of using RFID technology
For the customer, RFID technology provides
improved stock management, more trans-
parency in production, lower storage costs,
and simplified administration of plants.
With the help of RFID you can automatically monitor your plants and stocks of goods.
That saves time and personnel-intensive counting. RFID can also be used to make
goods secure, and this way help companies even more to protect themselves against
loss and waste as well as depreciations.
Using RFID transponders simplifies the maintenance and management of plants.
They make maintenance processes more transparent, reduce servicing costs, and
raise plant reliability. Also, legal requirements and conditions as well as maintenancecycles can be better complied with.
Each individual object that is given an RFID transponder has a unique identity. This
makes it possible to secure and optimize the tracing of goods throughout the entire
delivery chain. Legal requirements can be complied with.
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Simple financing of formwork
Investors who opt to lease formwork pro-
ducts with PASCHAL Ident benefit from
the high level of quality, functionality and
service lifetime of PASCHAL formwork
systems, the numerous benefits of leasing
as well as the clear identification of every
single formwork panel PASCHAL Ident. Be-
cause, while leasing offers a more cashflow
effects, liquidity and planning certainty,
formwork panels equipped with PASCHAL
Ident provide banks the requisite level of
security for leasing and loan agreements.
Support for management processes
Exact stock evaluation will be possible Optimize the processing of returns and stocktaking
Product traceability will be possible in case of product liability
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No capitalisation in the balance sheet required
No direct reduction of liquidity through acquisition and payment of the whole
purchase price
Financing possible in accordance with the “pay-as-you-earn” principle (costs of the
asset can be financed from the revenues which are subsequently repeatedly earned
with the said asset)
Planning reliability through fixed user fee and fixed service life fixed utilisation time
Product benefits of leasing:
Reasons for leasing:
1. Strategic precision:: Based on their specific requirements, lessees can determine which capital investments
are to be made and at what moment.
2. Planning certainty:
The amount of the leasing instalment and the term of the leasing contract are fixed
from the very outset.
3. Flexibility:
Whether the lessee or the leasing company is heading the purchase negotiations
for the capital investment can be freely selected as there are the questions who is
later on responsible for service and repair, how the respective user fee amount is
calculated during the term of the lease, how long the leasing item will remain available
and how it will be re-utilised at the end of the contractual period.
4. Cash flow effects:
As the leasing company assumes the financing of the investment asset, at the
moment of investment there will be no depletion of liquidity and/or an increase in
debt financing. Leasing instalments enable to spread the costs of the investment
over a period during which revenues are generated from the leased asset according
to the “pay-as-you-earn“ principle.
5. Balance sheet effects:
As the lessor is the legal owner of the leased asset and therefore reports it in its own
balance sheet, the lessee will not have its total assets increased. This has positive
effects on the equity ratio.
6. Tax effects:
Leasing instalments are operating expenses and are therefore immediately tax-
deductible. Financing made by equity capital on the other hand means that only the
amortisation is tax-deductible.
7. Innovation effects:
The high level of flexibility in relation to the term of leasing agreements makes it
easier for customers to adapt continually their formwork stock to rapid technological
changes.
8. Capacity effects: Fluctuations in capacity caused by general economic trends are likewise more easily
intercepted with leasing than in a case of formwork purchase.
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E f fi c i e
n t a n d s a f e
PASCHAL standard and custom formwork have been opti-
mized for an optimum Cost-Benefit ratio: System solutions
for formwork must be perfectly adapted for any type of
building project. It must be modular and it must be suitable
for repeated use. Development also focuses on optimum
handling qualities – for an increase in safety, versatility
and efficiency in modern concrete constructions. PASCHAL
offers wall formwork that is perfectly matched to any type
of application: The TTR and TTS circular formwork with
trapezoidal girders and wooden or steel faces have been
specifically designed with round walls in mind. The Modular
Universal Formwork, available in numerous dimensions and
compatible with large-size elements, is suitable for small,
tall and complicated concrete shapes. Large-area walls
can be realized with the large-size formwork LOGO.3 and
Athlete, while building sites without crane are served with
the light-weight LOGO alu version. The latest Innovation
for slab constructions is the module slab formwork e-deck
which can be deployed on site with no crane. The classic
reliable slab formwork is the PASCHAL Deck version for
residential and industrial structures: a technically sound
formwork suitable for any thickness of slab: it can easily
be adapted to any ground plan.
For special fields of application such as shaft formwork,tunnels or vaults PASCHAL will work out solutions in close
cooperation with its clients: These custom formwork are
made of wood, steel or compound material.
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r F o r m w o r k
Trapez TTR with plywood
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Trapez TTR with plywood
Max. concrete pressure 60 kN/m² according to DIN 18218
Tolerances of deflection According to DIN 18202, table 3, line 7
Inside diameter 5,00 m – (inside)
Segments Inside Height 300 cm · widths 230/222/115/57,5 cm
Inside Height 150 cm · widths 230/222/115/57,5 cm
Inside Height 75 cm · widths 230/222/115/57,5 cm
Segments Outside Height 300 cm · widths 240/120/60 cm
Outside Height 150 cm · widths 240/120/60 cm
Outside Height 75 cm · widths 240/120/60 cm
Bottom/top extension segments Inside Height 37,5 cm · widths 230/222/115/57,5 cm
Outside Height 37,5 cm · widths 240/120/60 cm
Plywood 15-ply, 21 mm thick (phenol resin coated)
Inside diameter 2,00-5,00 m (inside)
Segments Inside Height 300 cm ·widths 110,5/55 ,5 cm
Inside Height 150 cm · widths 110,5/55,5 cm
Inside Height 75 cm · widths 110,5/55,5 cm
Segments Outside Height 300 cm · widths 125,5/62,5 cm
Outside Height 150 cm · widths 125,5/62,5 cm
Outside Height 75 cm · widths 125,5/62,5 cm
Plywood 14-ply, 18 mm thick
Plastic filler piece Widths 2/4 cm · Heights 37,5/75/150/300 cm
Filler piece Widths 6/8/10/12/14/16/18/20 cm
Heights 75/150/300 cm
Filler plate Adjustments for 3/5/7 cm · heights 75/150/300 cm
Telescopic girder Length 56,5/100 cm · for ramps
Keybolt Connecting piece Oblong hole, segment connecting angle
5-pin keybolt Connecting piece Plastic filler piece, filler plate
Combi clamp Connecting piece Trapez-Modular/GE; Trapez-Logo
Crane lifting eye KBT max. safe working load 1700 kg
Platform bracket max. safe working load 2,0 kN/m2
Average bracket distance 1,20 m
Tie rod DW 15, max. safe working load 90 kN
Tie spacing Horizontal 1,20 m
Formwork height=concreting height m 1,50 2,25 3,00 3,75 4,50 5,25 6,00 6,75 7,50
Quantit y of ties in concrete Pieces /m² 0,55 0,37 0,28 0,44 0,37 0,47 0,41 0,49 0,44
Concrete haunch girder, variable Reduction of ties in the concrete
Concrete haunch girder, variable Small For widths 30-40 cm · for heights 50-70 cm
Big For widths 30-60 cm · for heights 80-100 cm
T e c
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The PASCHAL Trapezoidal Girder Formwork:
Perfect all aroundIf you have to provide a perfect concrete
result .....
..... or if you want to get by the result of your
building site...
... or simply want to rule out any risks:
There’s a formwork system which provides
all the solutions:
The PASCHAL Trapezoidal Girder Formwork.
PASCHAL is the pioneer when manufacturing
circular formworks with adjustable radius.
Since the PASCHAL Trapezoidal Girder Form-
work was launched on the market in 1975,
PASCHAL’s engineers have worked together
with practical experts from building sites at
continuous on-going developments to the
convincing basic principle.
The result:
The PASCHAL Trapezoidal Girder Formwork is
acknowledged to be the top product among
all circular formwork systems with adjustableradii. All over the world.
Your advantage:
Massive cost savings on your building sites
and safety from incalculable risks.
Mercedes stand, Nürburgring; Quast, Siegen
Biogas plant, Bürstadt; Wilms, Bürstadt
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Pre-bent, glued18 mm plywood
The system with many unique advantages:
Stable Trapezoidal Girder of 4,0 mm steel plate 21 mm plywood with specialstructure of Finnish birch plywood
Waler with integratedradius adjusting spindle
The PASCHAL Trapezoidal Girder Formwork
is available in two versions:
Together with the superior support con-
struction of trapezoidal steel plate girders
with clever geometry, these extreme adjusting
ranges are made possible particularly by
specially developed plywood structures.
PASCHAL has worked together with an
efficient Finnish manufacturer to optimize
the special structure of the 21 mm birch
plywood in such a way that the radius can
be perfectly adjusted for diameters of up to
5,00 m (r=2,50 m). No other system on the
market can survive this without damage.
Your advantage:
You only need one single system to form all
diameters right down to 5,00 m.
This means keeping less material in store
and less transport charges!
The version 2,00 - 5,00 m covers all small
diameters right down to the narrowest
staircase or, for example, pivot bearings in
sewage tanks. Pre-bent, glued 18 mm ply-
wood is prerequisite for this high flexibility
which is not detrimental to the stability of thesystem. Here too the radius can be adjusted
quickly and simply without time-consuming
removing or refitting of any supplementary
plates.
The version 2,00 - 5,00 m is ideal for for-
ming pivot bearings in sewage plants.
Version: Ø 5,00 m-
Version: Ø 2,00 -5,00 m
for inside diameter 5,00 m
(r = 2,50 m) to infinite (straight)
for inside diameter 2,00 m
(r=1,00 m) to inside diameter 5,00 m
Residential and business building, Obrigheim; Fa. Jäckel, Oberwesel
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d
e
46 TTR Trapezoidal Girder Formwork
The perfect tightness and roundness at the
joint of the segments is not guaranteed
for higher frames and clamp connections,
particularly not for small radii.
Your advantage:
No polygonal corrugations in the plywood
for narrow radii.
This ideal plywood support is not possible
when using other girders, for example wooden
girders tied in pairs.
The perfect connection between segments
The PASCHAL Trapezoidal Girder Formwork has a superior design for perfect, reliableroundness and dimensional accuracy – even for narrow radii!
Segment connection angle c The PASCHAL keybolt e
Optimized support intervals thanks to the
ideal geometry of the Trapezoidal Girders.
No impairment to the round shape even
between the Trapezoidal Girder feet a .
The Trapezoidal Girder reacts elastically
to changes in the length of the plywood
surface when adjusting the radius b .
Perfection in detail: Trapezoidal Girder
feet support the plywood on a uniform
line for all adjusted radii. This means
there is no shifting of the support lines
and no flat support which would impair
the round shape.
The PASCHAL segment connection angle
encloses the plywood and guarantees
full, introduction of the high forces which
have to be transmitted when adjusting
narrow radii and this without damage
c . The radius adjusting turnbuckles can be
fastened very close to the plywood d .
This avoids the tendency of higher frames
to tilt and tear.
The PASCHAL keybolt completely rules
out any risk of mismatching at the
joints, and guarantees the necessary
tightness of the structure e . In this way
you can avoid expensive reworking at
the joints! Oblong holes also allow for height ad-
justment between the segments. Uneven
areas in the ground plate can be com-
pensated for without any problems.
Keybolt connection for an unsurpassed tight, offset-free
connection, even for small radii!
b a
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240 cm
6 0 0 c m
TTR Trapezoidal Girder Formwork 47
Ties (anchor points) cost money. Lots ofmoney, particularly when making water-
tight concrete which might even include
water barriers. PASCHAL Trapezoidal Girder
Formwork helps you to save on the number
of ties, and thus to save money.
Thanks to the robust construction of the
4 mm thick steel plate Trapezoidal Girders,
this formwork system can provide with an
extremely low number of ties.
In the principal segment format
240 x 300 cm (= 7,20 m²),
4 ties are sufficient = 0,56 ties/m²!
If the 300 cm high segment is not extended
any further, then you can place the top tie
over the top edge of the concrete using the
tie rod guide = even fewer expensive ties in
the concrete = 0,28 ties/m²!
Important:
In spite of this low number of ties, the maxi-
mum load-carrying capacity of concrete
pressure of 60 kN/m² is maintained fully forall segments and all formwork heights in
compliance with the tolerances of deflection
as per DIN 18202, table 3, line 7!
Segment 240 x 300 cm,with extension segment 240 x 300 cm
C o n c r e t i n g h e i g h t 5 8
0 c m
Tie rod guide
Waler with integrated radius adjusting spindle
6 0 0 c m
240 cm
Tie rod guide
Sewage plant, Aschersleben; Umwelttechnik und Wasserbau, Ermsleben
Ties in the concrete are particularly expensive when
building sewage plants. Here a tie was placed over
the upper 300 cm segment using the tie rod guide, so
that for a concreting height of 5 ,50 m, only 3 ties were
required in the concrete. Used to build cross walls:
PASCHAL Logo formwork.
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If closed circles are to be formed in onephase then it is important to have a suitable
range of narrower standard widths so that
there is no need for special widths for each
specific building, or for complicated closure
of the circle on site.
It is not a good idea for the formwork
segments to overlap too much in height.
It makes it more difficult to bring the
concrete exactly to the required level and
to finish the surface (e.g. scraping or smoo-
thing). This also unnecessarily increases the
material you need to keep on site, together
with transport weights and volumes.
You will find that PASCHAL offers an ideal
range of segment heights so that you can
always reach a practical formwork height.
The low segments are ideal particularly for
gardening and landscaping, for forming
tank foundations, etc.
Advantage 4: Unique offer of segment dimensions
Available widths [cm]:
Segments Ø 2,00 - 5,00 m Segments from Ø 5,00 m
Inside segment Outside segment Inside segment Outside segment
230/222 240
110,5 125 115 120
55,5 62,5 57,5 60
Available heights:
Drinking water factory, Helmond/Netherlands; Koop, Hoofddorp/Netherlands
37,5 cm
75 cm 150 cm 300 cm
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The increaseing lack of parking space in ourcities means that more and more buildings
have to be provided with underground
car parks. Often the entrance walls are of
round shape. Here the formwork costs can
quickly get out of control. PASCHAL offers
the ideal system solution: The Trapezoidal
Girder Formwork with telescopic girder
The telescopic girders are fully variable
in extension and can be pushed into the
Trapezoidal Girders from the top and bottom.
Lengths: 56,5 cm and 100 cm.
Telescopic girder
21 mm plywood cut in wedge-shape
Underground car park, Zwickau; Spezialschalungsbau CL, Greiz
Residential and business building, Jesteburg; Lindemann, Stade
Even when forming round walls under existing ceilings,
for example in this underground car park, the Trapezoidal
Girder Formwork can be adjusted exactly using the
telescopic girders.
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50/27950 TTR Trapezoidal Girder Formwork
Whenever you hear the circular saw on yourbuilding sites, this should always make you
think of your forming costs: frequently it
will be used for cutting pieces on site, which
are needed when using inexpensively rented
or bought formworks. But this ruins your
forming times.
Using the saw prevents rapid, systematic
forming!
And circular formworks frequently need
lots of length adjustments.
It is difficult to account for the resulting
costs, in contrast to rental costs . But they
can be very significant for the profit on a
building site.
PASCHAL Trapezoidal Girder Formwork helps
you to rule out such incalculable costs from
the very start. You do not need expensive
length adjustments on site, but you get a
complete formwork which lets you close
every last centimetre. Quickly, reliably, sys-
tematically!
And there are two more positive aspects:
Advantage 6: No length filler pieces on site
You can rent all the above mentioned
filler pieces.
The fillers are held by the PASCHAL key-
bolts when erecting the formwork and
cannot fall “into the wall”.
Sewage plant, Hoek van Holland/Netherlands; Koop, Hoofddorp/Netherlands
These are the “forming time accelerators”
for PASCHAL Trapezoidal Girder Formwork:
Steel filler piece
Widths: 6, 8, 10, 12, 14, 16, 18, 20 cm
Heights: as segments
Plastic filler piece (PE)
Made of environment-friendly, low-com-
pression polyethylene. Unbreakable, durable,
easy to clean, no deformation or twisting.
Widths: 2 cm, 4 cm
Heights: as segments
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Nothing will happen...
...if your crane raises or lowers an extended
section of 9 metres made up of PASCHAL
Trapezoidal Girder Formwork segments
without additional vertical bracing at the
horizontal joints!
The Trapezoidal Girder extension post is
screwed with the steel Trapezoidal Girders
over the joint. The connection is so rigid that
even 10,5 m high formwork units can be
raised or lowered by crane without needing
additional walers.
Your advantage: formwork erection and
dismantling very high walls is made much
easier and faster.
The crane lifting eye KBT has a load-carry-
ing capacity of 1700 kg. It can be fastened
very easily to a Trapezoidal Girder. Thanks to
the robust design of the Trapezoidal Girders
made of 4 mm steel plate, there is no risk ofthe structure tearing.
With only 2 crane lifting eyes KBT you can
move complete formwork units of up to
40 m².
Your advantage:
Record times in step-by-step formwork
operations!
Trapezoidal Girder extension post Crane lifting eye KBT
Biogas plant, Bürstadt; Wilms, Bürstadt
For large formwork heights (9,75 m here) and step-by-step forming operations, the robust extension pieces and the
crane lifting eye with its particularly high load-carrying capacity achieve record forming times.
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If concrete haunches cannot be subsequentlyadded when building circular tanks but have
to be included in the formwork procedure,
you will find that PASCHAL offers a techni-
cally outstanding system solution: variable
haunch girders for forming all conventional
haunch dimensions.
Only the plywood for haunch formwork
has to be cut and assembled specially. On
request you can receive the segments with
the haunch formwork ready for forming
from PASCHAL.
Sewage plant, Weilheim; Müller Hoch- und Tiefbau, Bad Urach
Sewage plant, Murg; Lüber, Ühlingen-Birkendorf
The photo shows the extremely solid structure of
the variable haunch girders. They are screwed to the
Trapezoidal Girders. Important: the lift safeguard at
the bottom of the haunch girders. Proper plugging to
the ground plate is absolutely indispensable!
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With PASCHAL Trapezoidal Girder Formwork
you can achieve top forming times.
Some of the main reasons for this have
already been explained on the previous
pages.
But this is not all.
There are other important advantages in
PASCHAL Trapezoidal Girder Formwork
which helps you to save further costs
through top forming times:
In using Trapezoidal Girder Formwork, you
can easily achieve better forming times
than with large-size formwork for straight
walls.
Re-spindling the segments to another radius
is quick and easy. Even on the building site.
With PASCHAL Trapezoidal Girder Formwork,
projects are often completed much earlier
than planned. In this way it is also possible
to reduce the calculated rental costs.
Advantage 9: Top forming times
The dimensional accuracy of the Tra-
pezoidal Girder Formwork segments
dispenses any subsequent adjustment of
the fixed diameter after transport to the
building site and between concreting
pours.
The extremely low number of ties in the
concrete, which reduces setting times
and reduces the need for closing the
ties later on.
The omission of the time-consuming
on-site production of filler pieces.
The possibility of moving very high and
very large formwork units in closed
form.
Extending and rounding segments is
very easy, precise and fast.
You can also order the segments ready
extended and rounded straight from
PASCHAL, and erect the units directly
from the low loader truck.
You can return the segments extended
and rounded to PASCHAL after their
last use.
You do not have to mount walers (dis-
tribution bars etc.) before first use and
dismantle them before return delivery.
Sewage plant, Bischwiller/France; ARGE Dumez, Fehr and Zimmer, Hoenheim/France
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Whether circular or oval sewage tanks,rain overflow tanks, drinking water tanks,
silos,...
...with PASCHAL Trapezoidal Girder Form-
work, systematic better.
When building sewage tanks, dimensional
accuracy of the concrete surface and the
(low) number of ties is of particular im-
portance.
Tank construction
Biogas plant, Bürstadt; Wilms, Bürstadt
Residual water plant, D-Perl; OBG AG
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When walls, staircases or elevator shaft shave to be absolutely round, then PASCHAL
Trapezoidal Girder Formwork is the top
favourite.
Circular walls for structural engineering projects
Oval staircase with 5 ,56 - 8,00 m inside diameter. Standard
segments were used to produce precisely fitting formwork,
without time-consuming patching on site.
In structural engineering projects, frequently window or door openings have to be included. The corresponding elements
can be fastened properly to the 21 mm strong Finnish birch plywood.
Circular walls with different diameters and adjoining
straight walls. Perfectly, systematically formed with
Trapezoidal Girder Formwork combined with LOGO
formwork and Modular panels.
Residential complex, Berlin-Weissensee; Fritsche Bau, Berlin
Elliptic staircase, Berlin Lindenstrasse;
Wohn- und Gewerbebau Experte, Berlin
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Walls and support walls, including conicalcross sections and constantly changing radii,
can be formed more quickly and safely with
Trapezoidal Girder Formwork than with
conventional methods.
Walls for gardening and landscaping
Conical support wall, Weil am Rhein; Albiez, Waldshut
Traffic island, QP Hirtenstall, Richterswil/Switzerland; Kibag Egold, Richterswil/Switzerland
The variable haunch girders were used here for forming a
sloping corbel.
Entrance flower bed, Kühne & Nagel, Contern/
Luxembourg; HT-Lux S.A., Luxembourg
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During the construction of this wild-waterride, inclined walls with constantly changing
radii were formed in record time. The radii
were adjusted by the formwork staffs one
pour after the other without any problems
on site.
Leisure parks
“Spinning Ride”, Hansapark, Sierksdorf; Freitag, Bargteheide
“Puppets’ boat trip”, Europa-Park, Rust; Elz-Bau, Emmendingen
“Shooting the rapids”, Heidepark, Soltau; Hoffmann, Ebringen
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“Wildly” changing large and small radii,frequently interspersed with corners and
these not always at 90°: a real formwork
challenge, which you can master easily
using PASCHAL Trapezoidal Girder Form-
work, possibly combined with PASCHAL
Modular Formwork!
The constantly changing radii in the pools
of modern adventure swimming baths can
be adjusted simply and precisely on the
building site. The staff quickly “get the hang
of it” even without prior experience. You
can also request a PASCHAL fitter to give
instructions.
Keeps you cool when dealing with the hot
curves in thermal baths:
PASCHAL Trapezoidal Girder Formwork.
Swimming baths and pools with imaginative contours
Adventure baths, Röbel; Richard Rahn GmbH, Kiel
Entertainment spa Titisee Neustadt; Constructor Hermann GmbH, D-Furtwangen
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Circular walls of underground car parks,formed in a single-sided solution against
steel piling or bored piles: use PASCHAL
supporting jacks H = 1,50 m, 3,00 m, 4,00 m
or 6,00 m to avoid any risk. The supporting
jacks are fastened directly to the walers of
the segments.
Forming for circular ground plates or circular
tank and silo foundations, together with
the refurbishment of radio towers are other
possible uses for single-sided Girder form-
work.
For smaller, closed circles the concrete
forces can be absorbed by ring-shaped tie
arrangements.
Single-sided/tie-less tasks
Multi-storey car park, Baden-Baden; Hochtief AG, Karlsruhe
Munich underground railway, emergency exit Trudering; ARGE U-Bahn München
Sewage plant sand trap, Wadern-Büschfeld; Ottweiler Baugesellschaft, Ottweiler
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Even non-circular layouts such as ellipsesor freely defined curves can be adjusted
precisely.
Non-circular curves and tapers
University building Karlsruhe; Franz Grötz GmbH & Co. KG, Karlsruhe
Museum, KR-Seoul; Samsung, Engineering & Construction; KR-Seoul
Walls with tapered geometry. The continuously changing
radii can be adjusted without any problems at the
Trapezoidal Girder segments. In addition here, wedge-
shaped additions are necessary between the segments,
which are produced by PASCHAL special formwork
construction department. The same principle is used,
for example, for circular wing walls with conical cross
section in underpasses.
Egg-shaped layout
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For shorter tunnels, the use of special steeltunnel formwork is not economical.
Here PASCHAL offers a rental and thus
low-cost system solution consisting of
Trapezoida