Paper Deck-AF1 Service Manual - Canon...

54321

Paper Deck-AF1

Service Manual

November 19, 2009Revision 2

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ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

(C) CANON INC. 2007

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

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Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

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Contents1 Safety Precautions 0-1

Points to Note About Turning Off the Main Power Switch ----------0-2Notes Before it Works Serving ---------------------------------------------0-3

2 Product Outline 1-1Features --------------------------------------------------------------------------- 2

A lot of sheets of paper can be fed ----------------------------------------------- 2High productivity ---------------------------------------------------------------------- 2A variety of media can be fed ------------------------------------------------------ 2Side guide plate with a free stop mechanism ---------------------------------- 2

Specifications -------------------------------------------------------------------- 3Names of Parts ------------------------------------------------------------------ 4

External View (Front) ---------------------------------------------------------------- 4External View (Rear) ----------------------------------------------------------------- 4External View (Internal) ------------------------------------------------------------- 5Cross Section -------------------------------------------------------------------------- 5

Explanation of Basic Operations -------------------------------------------- 6

3 Technology 2-1Basic Configuration ------------------------------------------------------------- 2

Functional Configuration ------------------------------------------------------------ 2Overview of Electrical Circuitry ---------------------------------------------------- 3Component Configuration ---------------------------------------------------------- 3Drive Configuration ------------------------------------------------------------------- 4Basic Operation Outline ------------------------------------------------------------- 5

Controls ---------------------------------------------------------------------------- 6Overview -------------------------------------------------------------------------------- 6Pickup Block --------------------------------------------------------------------------- 7Feed Block -----------------------------------------------------------------------------11Compartment Block ---------------------------------------------------------------- 14

Detecting Jams ---------------------------------------------------------------------- 19Power Supply ------------------------------------------------------------------------ 21Servicing Work ---------------------------------------------------------------------- 23

4 Periodic Servicing 3-1Periodic Service Works ------------------------------------------------------- 2

5 Parts Replacement and Cleaning Procedure 4-1Removing this Equipment ----------------------------------------------------- 2List of Parts ----------------------------------------------------------------------- 5

External Covers ----------------------------------------------------------------------- 5Main Units ------------------------------------------------------------------------------ 6Consumable Parts Requiring Periodic Replacement and Cleaning Points ------------------------------------------------------------------------------------ 7Solenoids ------------------------------------------------------------------------------- 8Clutches --------------------------------------------------------------------------------- 9Motors --------------------------------------------------------------------------------- 10Fans -------------------------------------------------------------------------------------11Heaters -------------------------------------------------------------------------------- 12Sensors -------------------------------------------------------------------------------- 13Switches ------------------------------------------------------------------------------- 14PCBs ----------------------------------------------------------------------------------- 15Other ----------------------------------------------------------------------------------- 16

External Covers ----------------------------------------------------------------17External Covers --------------------------------------------------------------------- 17

Main Units ------------------------------------------------------------------------21Removing the Pickup Unit -------------------------------------------------------- 21Removing the Deck Unit ---------------------------------------------------------- 22

Periodic Parts Replacement, Consumable Parts, and Cleaning Parts -------------------------------------------------------------------------------24

Removing the Deck Pickup Roller (front, rear) ------------------------------ 24Removing the Deck Pickup/Feed Roller -------------------------------------- 25Removing the Deck Separation Roller ---------------------------------------- 26Removing the Deck Pull-out Roller --------------------------------------------- 27Removing the Torque Limiter ---------------------------------------------------- 28Removing the Deck Pickup Clutch --------------------------------------------- 29

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Removing the Deck Pull-out Clutch -------------------------------------------- 30Removing the Deck Pickup Roller Release Solenoid---------------------- 31Removing the Bushing ------------------------------------------------------------ 32

Removing the Solenoids -----------------------------------------------------33Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301) --------------------------------------------------------------------------------- 33Removing the Deck Open/Close Solenoid (SL102/SL202/SL302) ----- 34

Removing the Clutches -------------------------------------------------------35Removing the Deck Pickup Clutch (CL101/CL201/CL301) -------------- 35Removing the Deck Pull-out Clutch (CL102/CL202/CL302) ------------- 36

Removing the Motors ---------------------------------------------------------37Removing the Deck Pickup Motor (M001) ------------------------------------ 37Removing the Vertical Path Upper Feed Motor (M002) ------------------- 38Removing the Vertical Path Lower Feed Motor (M003) ------------------- 38Removing the Horizontal Path Feed Motor (M004) ------------------------ 39Removing the Lifter Motor (M101/M201/M301) ----------------------------- 39Removing the Swing Motor (M102/M202/M302)---------------------------- 41

Removing the Fans ------------------------------------------------------------42Removing the Power Supply Cooling Fan (FAN001) ---------------------- 42Removing the Left Flotation Fan (FAN101/FAN201/FAN301) ----------- 43Removing the Right Flotation Fan (FAN102/FAN202/FAN302) --------- 44

Removing the PCBs -----------------------------------------------------------45Removing the Deck Driver PCB (PCB1) -------------------------------------- 45Removing the DC Power Supply PCB (PCB2) ------------------------------ 46Removing the AC Distributor PCB (PCB3) ----------------------------------- 48Removing the Noise Filter PCB (PCB4) -------------------------------------- 49Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)------------ 50

6 Installation 5-1Procedure for Installing Options --------------------------------------------- 2Checks to Make before Installation ----------------------------------------- 3

Checking the Power Supply -------------------------------------------------------- 3Checking the Installation Space --------------------------------------------------- 3Installation Precautions -------------------------------------------------------------- 4

Checking the Supplied Parts ------------------------------------------------- 5How to Utilize This Installation Procedure -------------------------------- 6

When Using the Contained Parts(Bundled Components in the Shipping Carton) ----------------------------------------------------------------------------------- 6Symbols in the Illustration ---------------------------------------------------------- 6

Unpacking Procedure ---------------------------------------------------------- 7Installation Procedure ---------------------------------------------------------12

Making Preparations for Installing the Parts on the Paper Deck Side - 12Making Preparations for Installing Parts on the Host Machine Side --- 14Checking and Adjusting the Heights ------------------------------------------- 17Checking and Adjusting the Tilt -------------------------------------------------- 20Connecting to the Host Machine ------------------------------------------------ 22Securing the Paper Deck Stopper ---------------------------------------------- 24Installing Cables --------------------------------------------------------------------- 26Switching between Paper Sizes ------------------------------------------------- 27Installing the Size Indication Plate ---------------------------------------------- 29Checking for Operation ------------------------------------------------------------ 30

Machine Relocation Work ----------------------------------------------------31Paper Deck Double Deeding Detection Kit-A1 Installation Procedure ------------------------------------------------------------------------33

Separating the Paper Deck from the Host Machine------------------------ 34Checking the Supplied Parts ----------------------------------------------------- 37Installing the Double Feeding Sensor Unit ----------------------------------- 38

Air Heater Unit Installation Procedure ------------------------------------45Parts Preparation ------------------------------------------------------------------- 46Installing the Air Heater Unit ----------------------------------------------------- 47

Cassette Heater Unit Installation Procedure ----------------------------54Parts Preparation ------------------------------------------------------------------- 55Installing the Cassette Heater Unit -------------------------------------------- 56Installing the Cassette Heater Mounting Kit ---------------------------------- 59

7 Appendix 6-1Service Tools --------------------------------------------------------------------- 2General Circuit Diagram -----------------------------------------------------6-3

General Circuit Diagram --------------------------------------------------------- 6-3

Safety PrecautionsPoints to Note About Turn ing Off the Main Power SwitchNotes Before it Works Serving

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Points to Note About Turning Off the Main Power Switch

This equipment does not have a main power switch, but it has only a leakage breaker.This equipment is powered when the main power switch of the host machine is turned on.The leakage breaker detects overcurrent and power leakage.

MEMO: Explain to the customer that the leakage breaker must be checked once or twice a month and the result must be recorded.

Leakage breaker F-0-1F-0-1

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Notes Before it Works Serving

CautionAt servicing, be sure to turn off the power source according to the specified steps and disconnect the power plug.

CautionDo not turn off the power switch (of the host machine) when downloading is under way.

Turning off the main power switch while downloading is under way can disable the machine.

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1 Product Outline

Product OutlineFeaturesSpecificationsNames of PartsExplanation of Basic Op-erations

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Product Outline > Features > Side guide plate with a free stop mechanism

Product Outline > Features > Side guide plate with a free stop mechanism

Features

A lot of sheets of paper can be fedA maximum of 6000 sheets (3 decks x 2000 sheets (80 g/m2).

High productivityProductivity of a maximum of 110 PPM is assured.

A variety of media can be fedThis equipment can feed coated/thick and handle 52 to 300 g/m2 media.

Side guide plate with a free stop mechanismYou can easily change the position of the side guide plate when setting paper in the deck.

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Product Outline > Specifications

Product Outline > Specifications

Specifications

Pickup method Retard separation + Air assistSource of paper 3 decks (upper, middle, and lower) Paper accommodation Front loadingMedia type Thin, Plain, Heavy, Recycled, Color, Pre-punched, Bond Paper,

Labels, Transparency, Tab Paper, Coated, Texture Paper, VellumMedia size A3, B4, A4, A4R, B5, B5R, 13" x 19" (330.2 x 482.6 mm), 12"

x 18" (304.8 x 457.2 mm), 11" x 17", LGL, LTR, LTRR, EXEC, EXECR, 12 5/8" x 17 3/4" (320 x 450 mm) and Irregular Size (7 1/8" x 7 1/8" to 13" x 19 1/4" (182 mm x 182 mm to 330.2 mm x 487.7 mm))

Media size switching Switched by the user (free stop)Stack height (number of sheets)

Each deck: 210 mm (2000 sheets, 80 g/m2)

Media type detection No (Input from the control panel of the host machine.)Media size detection No (Input from the control panel of the host machine.)Remaining paper level detection

Yes (Displayed on the control panel of the host machine.)

Speed shift between sections

None (Fixed speed)

Operation switch Deck open switchDisplay NoneDimensions 985 (W) × 797 (D) × 1098 (D) mmWeight About 150 kgPower supply 100 VAC to 240 VAC (50 to 60 Hz)Options Double feeding sensor unit, air heater unit, cassette heater unit,

and cassette heater mounting kit

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Product Outline > Names of Parts > External View (Rear)

Product Outline > Names of Parts > External View (Rear)

Names of Parts

External View (Front)

Escape trayDeck upper rear cover Deck upper front cover

Deck left front cover

Upper deck

Middle deck

Lower deck

Deck open switch

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External View (Rear)

Power plug

Cassette heater switch

Leakage breaker

Deck Rear Left Cover

Deck Rear Right Cover

Deck Right Cover

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Product Outline > Names of Parts > Cross Section

Product Outline > Names of Parts > Cross Section

External View (Internal)

Rear guide plate

Side guide plate

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Cross Section[1][2][3][4][5]

[6]

[7]

[8]

[9]

[10]

[1][2][3][4]

[1][2]

[3]

[4]

[11]

[13]

[12]

[14]

[15]

[11][12]

[12]

[1]Deck pickup roller [9]Horizontal path feed right roller[2]Deck pickup/feed roller [10]Horizontal path feed left roller[3]Deck separation roller [11]Pickup block[4Deck pull-out roller [12]Lifter[5]Vertical path Upper feed roller [13]Upper deck[6]Vertical path Middle feed roller [14]Middle deck[7]Vertical path lower feed roller [15]Lower deck[8]Lower deck feed roller

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Product Outline > Explanation of Basic Operations

Product Outline > Explanation of Basic Operations

Explanation of Basic Operations

Deck open switch


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[1] Deck open switchUsed to open the deck.

LED stays lit.: No paperLED blinks: The lifter is moving up or down.LED stays unlit: Paper is present with the deck open or closed.

[2]Cassette heater switchUsed to turn on/off the cassette heater.

ON: Always power onOFF: Always power off

MEMO:The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch.

Heater mark Cassette heater switch

F-1-6F-1-6

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2 Technology

TechnologyBasic ConfigurationControls

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Technology > Basic Configuration > Functional Configuration

Technology > Basic Configuration > Functional Configuration

Basic Configuration

Functional ConfigurationThis equipment consists of four major blocks: power supply block, deck block, pickup block, and feed block.Power supply block [1]

Supplies power to every block.

Deck block [2] Supplies paper from a deck during printing. It consists of three decks. Pickup block [3] Picks up sheets one by one from the deck block and hands them over to

the feed unit. It is provided for each deck in the deck block.Feed block [4] Feeds the paper received from each pickup block to the host machine.

MEMO:This equipment does not have a microcomputer (CPU). It is controlled by the DC con-troller PCB of the host machine.

1.Power supply block

4.Feed block 3.Pickup block

2.Deck block

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Technology > Basic Configuration > Component Configuration > Roller Layout

Technology > Basic Configuration > Component Configuration > Roller Layout

Overview of Electrical Circuitry

The electrical mechanisms of this equipment are controlled by the host machine(DC control-ler PCB) and deck driver PCB.

DC Power supply PCB

AC distributor PCB

DC/DCconverter

Air heater PCB(options)

Regulator

Noise filter PCB

Leakagebreaker

Host machine

Motor

Fan

Clutch

switch

Sensor

Solenoid

Sensor(options)

Deck driverPCB

Motordriver

Cassette heater(options)

Air heater(options)

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Component ConfigurationRoller Layout

[1][2][3][4][5]

[8] [1][2][3][4]

[1][2]

[3]

[4]

[6]

[7]

[9]

[10]

　

[1]Deck pickup roller [6]Vertical path Middle feed roller[2]Deck pickup/feed roller [7]Vertical path lower feed roller[3]Deck separation roller [8]Lower deck feed roller[4]Deck pull-out roller [9]Horizontal path feed right roller[5]Vertical path Upper feed roller [10]Horizontal path feed left roller

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Technology > Basic Configuration > Drive Configuration

Technology > Basic Configuration > Drive Configuration

Sensor LayoutOnly the optical sensors on the pickup path are shown below.

S102

S101

S202

S201

S302

S301

S001

S002

S003S009

S005

S010

S004

S001:Vertical path upper sensorS002:Vertical path middle sensorS003:Vertical path lower sensorS004:Lower deck feed sensorS005:Delivery sensorS009:Double feeding sensor (Receive)S010:Double feeding sensor (Transmission)S101:Upper deck pull-out sensorS102:Upper deck pickup sensorS201:Middle deck pull-out sensorS202:Middle deck pickup sensorS301:Lower deck pull-out sensorS302:Lower deck pickup sensor

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Drive Configuration

M004

M003

CL101

CL102

M001

CL202

CL301

SL101 M102

SL201 M202

M302SL301

M101

M201

M301

SL102

SL202

CL302 SL302

M002

CL201

M001:deck pickup motor SL102:Upper deck open/close solenoidM002:Vertical path Upper feed motor SL201:Middle deck pickup roller release solenoidM003:Vertical path Lowerfeed motor SL202:Middle deck open/close solenoidM004:Horizontal path feed motor SL301:Lowerdeck pickup roller release solenoidM101:Upper deck lifter motor SL302:Lowerdeck open/close solenoidM201:Middle deck lifter motor CL101:Upper deck pickup clutchM301:Lowerdeck lifter motor CL102:Upper deck pull-out clutchM102:Upper deck swing motor CL201:Middle deck pickup clutchM202:Middle deck swing motor CL202:Middle deck pull-out clutchM302:Lowerdeck swing motor CL301:Lowerdeck pickup clutchSL101:Upper deck pickup roller release solenoid CL302:Lowerdeck pull-out clutch

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Technology > Basic Configuration > Basic Operation Outline

Technology > Basic Configuration > Basic Operation Outline

Basic Operation Outline

This equipment feeds paper to the host machine. The unit configuration and pickup operation of the upper, middle, and lower decks are the same. The paper picked up from each deck is fed to the host machine via the vertical and horizontal paths. The unnecessary paper caused by double feeding is delivered to the escape tray via the escape path in the host machine.

Paper pickup

Paper feed

Paper delivery to host machine

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Technology > Controls > Overview

Technology > Controls > Overview

Controls

OverviewItem Explanation of operation Reference

1. Pickup block Pickup control The pickup block picks up sheets one by one from the deck block and hands them over to the feed block.

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Air assist control

The flotation fan blows air against the paper so that the paper is shifted slightly to lose attraction, preventing double feeding.

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Air heater (option) control

A left flotation fan with an air heater blows hot wind against paper to reduce the humidity, thus facilitating separation of coated paper.

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Swing operation

The swing operation of the shutter moves itself up and down while a flotation fan blows air against paper. The direction of air blow against paper changes up or down repeatedly, vibrating the paper for easier separation.

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Paper surface detection

When the paper surface sensor detects the top surface of paper with the upward movement of the lifter, the lifter stops to keep the top surface of paper at the pickup position.

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Paper presence/absence detection control

When the paper runs out and the paper detecting lever of the pickup roller assembly moves past the deck paper presence/absence sensor, the host machine indicates the absence of paper on its control panel.

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2. Feed block Feed control Paper fed from each deck is fed to the host machine via the vertical and horizontal paths.

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Double feed detection control (Option)

The double feeding sensor mounted on the horizontal path emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level.

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Item Explanation of operation Reference3. Compartment

Deck open/close control

When the deck open switch is pressed, the lifter starts to descend. When the lifter HP sensor detects the home position of the lifter, the lifter stops and the deck open/close solenoid turns on to unlock the deck.

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Lifter control The lifter is connected to the drive shaft via a cable, and is moved up or down by the deck lifter motor.

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Lifter error detection control

When the lifter moves up or down, three types of error detection are performed, i.e., upper limit detection to prevent excessive ascension of lifter, lower limit detection to prevent excessive descension of lifter, and foreign object detection to stop the lifter to prevent the equipment from being damaged.

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Cassette heater control (Option)

The cassette heater makes the temperature inside the deck suitable to reduce the humidity, thus facilitating separation of paper.

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Remaining paper level detection control

The level of the paper remaining in the deck is detected by counting the lifter motor pulses that represent the distance of movement of paper from the lifter HP sensor to the paper surface sensor.

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Paper size switching control

To switch between paper sizes, move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode.

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4. Power supply block

Power supply The power supply block supplies DC power to the motors, solenoids, clutches, and other components.

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5. Others Jam detection The signal from the sensor is read at the check timing recorded in the host machine to judge whether paper is present and fed normally.

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Technology > Controls > Pickup Block > Pickup Control

Technology > Controls > Pickup Block > Pickup Control

Pickup BlockPickup Control

The pickup block picks up sheets from the deck one by one and feeds them to the feed block.The papers set in the deck is held up by the lifter, and is kept to a specific paper pickup position.When the Start key on the host machine is pressed, the deck pickup clutch (CL101, CL201, CL301) goes on in response, the drive of the deck pickup motor (M001) starts to rotate the pickup roller to pick up paper. At this time, the deck pickup/feed roller and the deck separation roller operate to make sure that only a single sheet of paper ispicked up and moved. Thereafter, when the deck pickup sensor (S101, S201, S301) detects paper, the deck pickup roller release solenoid (SL101, SL201, SL301) goes on to move the deck pickup roller away from the stack of paper. Then, paper runs against the deck pull-out roller to form a loop, thus correcting skewing of paper. When the deck pull-out clutch (CL102, CL202, CL302) turns on after correction of paper skewing, the deck pickup motor (M001) drives the deck pull-out roller to deliver paper to the feed unit.

MEMO:Pickup control is performed in the same manner for all decks.

Deck Driver Pcb

Host machine

M001Deck Pull-out Roller

Deck pickup rollerDeck pickup/feed rollerDeck separation roller

S102S202S302

S101S201S301

Deck pull-out sensor detection signalDeck pickup sensor detection signalDeck pull-out clutch drive signalDeck pickup clutch drive signalDeck pickup motor drive signalDeck pickup roller release solenoid drive signal

CL102/CL202/CL302 CL101/

CL201/CL301

SL101/SL201/SL301

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S101S201S301

M001

CL102/CL202/CL302

Deck pull-out roller

Deck pickup/Feed roller

Deck separation roller

S102S202S302

CL101/CL201/CL301

Deck pickup roller

SL101/SL201/SL301

M001:deck pickup motor S101:Upper deck pull-out sensorSL101:Upper deck pickup roller release solenoid S201Middle deck pull-out sensorSL201:Middle deck pickup roller release solenoid S301:Lowerdeck pull-out sensorSL301:Lowerdeck pickup roller release solenoid S102:Upper deck pickup sensorCL101:Upper deck pickup clutch S202:Middle deck pickup sensorCL201:Middle deck pickup clutch S302:Lowerdeck pickup sensorCL301:Lowerdeck pickup clutchCL102:Upper deck pull-out clutchCL202:Middle deck pull-out clutchCL302:Lower deck pull-out clutch

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Technology > Controls > Pickup Block > Air Assist Control

Technology > Controls > Pickup Block > Air Assist Control

Air Assist ControlTo facilitate separation of coated paper, this equipment executes air-assisted control. The flotation fan (FAN101, FAN201, FAN301, FAN202, FAN302) blows air against the paper so that the paper is shifted slightly to lose attraction, preventing double feeding.

MEMO:Air-assisted control is performed in the same manner for all decks.

Cool air

Pickup direction

Paper

Pickup roller

Pickup/Feed roller

Separation roller

Right flotation fan(FAN102/202/302)

Left flotation fan(FAN101/201/301)

Cool air

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Air-assisted control is performed by the DC controller PCB of the host machine via the deck driver PCB.The air-assisted control items are listed below.

MEMO:The flotation fan (FAN201, FAN301, FAN202, FAN302) and swing motor (M202, M302) are also controlled in the same manner as the following flotation fan (FAN101, FAN102) and swing motor (M102).

Paper type Left flotation fan(FAN101)

Right flotation fan *1(FAN102)

Swing motor(M102)

Non-coated paper(52 to 150 g/m2)

OFF OFF OFF


ON (13V) ON (13V) ON

Coated paper ON *2 ON *2 ONTransparency ON (12V) ON (12V) ONTexture paper ON (13V) ON (13V) ON

Labels ON (12V) ON (12V) ON*1: The right flotation fan is set at OFF for all types of paper when the size of the paper is B5, A4 or LTR.*2: The fan speed changes (12V/13V/19V/20V) depending on the temperature and humidity detected by the environment sensor (S008).

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Technology > Controls > Pickup Block > Air Heater (Option) Control

Technology > Controls > Pickup Block > Air Heater (Option) Control

Air Heater (Option) ControlTo facilitate separation of coated paper in a high-humidity environment, an air heater unit (HT101, HT202, HT301) is available optionally. A left flotation fan (FAN101, FAN201,FAN301) with an air heater blows hot wind against paper to reduce the humidity, thus facilitating separation of coated paper.

MEMO:The air heater can be mounted in each deck.

warm air

Air heater (HT101/201/301)

Pickup direction

Paper

Cool air

Left flotation fan(FAN101/201/301)

Right flotation fan(FAN102/202/302)

Pickup roller

Pickup/Ffeed roller

Separation roller

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F-2-10F-2-10

Air heater control is performed by the DC controller PCB of the host machine via the deck driver PCB.Air heater control items are listed below.

MEMO:The air heater (HT201, HT301), flotation fan (FAN201, FAN301, FAN202, FAN302), and swing motor (M202, M302) are also controlled in the same manner as the following air heater (HT101), flotation fan (FAN101, FAN102), and swing motor (M102).

Paper type Air heater(HT101)

Left flotation fan(FAN101)

Right flotation fan *1

(FAN102)

Swing motor(M102)


OFF OFF OFF OFF


OFF ON (13V) ON (13V) ON

Coated paper ON *3 ON *2 ON *2 ONTransparency OFF ON (12V) ON (12V) ONTexture paper OFF ON (13V) ON (13V) ON

Labels OFF ON (12V) ON (12V) ON*1: The right flotation fan is set at OFF for all types of paper when the size of the paper is B5, A4 or LTR.*2: The fan speed changes (12V/13V/19V/20V) depending on the temperature and humidity detected by the environment sensor (S008).*3: The air heater temperature control changes (60ºC/90ºC OFF) depending on the temperature and humidity detected by the environment sensor (S008).

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Technology > Controls > Pickup Block > Paper Surface Detection Control

Technology > Controls > Pickup Block > Paper Surface Detection Control

Swing OperationThis equipment combines the air blowing operation against coated paper with the swing operation of the shutter to improve separation of coated paper. The swing motor (M102, M202, M302) drives the shutter to move up and down. The direction of air blow against paper changes up or down repeatedly, vibrating the paper for easier separation.The swing HP sensor (S116, S216, S316) detects a failure of up and down operation of the shutter and the home position of the shutter.

MEMO:Swing operation is performed in the same manner for all decks.

Swing motor(M102/202/302)

Swing hp sensor(S116/216/316)

sutter

sutter

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F-2-11F-2-11

Paper Surface Detection ControlThe paper surface sensor (S104, S204, S304) mounted at the pickup roller of each deck is used to detect the paper surface. When the paper surface detection lever is pushed up by the top surface of paper with the upward movement of the lifter, the paper surface detection sensor detects it and the lifter stops to keep the top surface of paper at the pickup position.

Deck driver PCB

Host machine S104

S204S304

Paper surface sensor detction signal

Paper surface detecting lever

Paper surface sensor(S104/204/304)

Paper surface detectinglever

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Technology > Controls > Feed Block > Feed Control


Paper Presence/Absence Detection ControlThe presence/absence of paper inside each deck is checked by the deck paper sensor (S103, S203, S303).When the paper runs out and the paper detecting lever of the pickup roller assembly moves past the deck paper presence/absence sensor (S103, S203, S303), the host machine indicates the absence of paper on its control panel.

Paper presenceS103S203S303

Paper detecting lever

Lifter

●

Paper absenceS103S203S303

Lifter

Paper detecting lever●

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Feed BlockFeed Control

Paper fed from each deck is fed to the host machine via the vertical and horizontal paths. The unnecessary paper cased by double feeding or jam is delivered to the escape tray via the escape path in the host machine.

[A]

[2]

[3]

[4]

[B]

[1]

[A]Host machine[B]Paper deck[1]Escape path (belongs to the host machine)[2]Horizontal Path[3]Vertical Path[4]Escape tray

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1. Vertical Patha. Upper Deck

For the paper picked up from the upper deck, the drive of the vertical path upper feed motor (M002) and vertical path lower feed motor (M003) triggers rotation of the vertical path upper feed roller, vertical path middle feed roller, and vertical path lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the vertical path upper sensor (S001), vertical path middle sensor (S002), and vertical path lower sensor (S003). b. Middle DeckFor the paper picked up from the middle deck, the drive of the vertical path lower feed motor (M003) triggers the rotation of the vertical path lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the vertical path lower sensor (S003).

c. Lower deckFor the paper picked up from the lower deck, the drive of the vertical path lower feed motor (M003) triggers the rotation of the lower feed roller to feed paper on the vertical path at 750 mm/sec. The paper feed state is detected by the lower deck feed sensor (S004).

2. Horizontal Patha. Upper deck/Middle deck/Lower deckFor the paper fed from the vertical path, the drive of the horizontal feed (M004) triggers the rotation of the horizontal feed right roller and the horizontal feed left roller to feed paper on the horizontal path at 750 mm/sec. When the delivery sensor (S005) detects the leading edge of paper, the paper stopstemporarily at the entrance to the pickup block of the host machine. The paper is then delivered to the host machine after synchronizing with the operation of the host machine.The paper feed state is detected by the delivery sensor (S005).

Delivery sensor(S005)

Horizontal path feed motor(M004)

Vertical path upper feed motor(M002)

Horizontal path feed left roller

Horizontal path feed right roller

Vertical path lower feed motor(M003)

Vertical path upperfeed roller

Vertical path uppersensor(S001)

Vertical path middlesensor(S002)

Vertical path lowersensor(S003)

Vertical path middlefeed roller

Vertical path lowerfeed roller

Lower deck feed roller

Lower deck feedsensor(S004)

F-2-15F-2-15

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Technology > Controls > Feed Block > Double Feeding Detection (Option) Control

Technology > Controls > Feed Block > Double Feeding Detection (Option) Control

Double Feeding Detection (Option) ControlA double feeding sensor (S009, S010) is available optionally to detect double feeding of paper. If the double feeding sensor (PS009, S010) mounted on the horizontal path detects double feeding of paper, it is judged as being a double feeding jam.The double feeding sensor (PS009, S010) emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level. The layer of the air between double-fed sheets lowers the echo level. When a double feeding jam occurs, the sheets preceding the double-fed sheet are fed to the host machine. The double-fed sheet and its succeeding sheets are fed to the escape tray via the escape path.

Double feeding sensor (Receive)（S009）

Double feeding sensor(Transmission)（S010）

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F-2-16F-2-16

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Technology > Controls > Compartment Block > Deck Opening/Closing Control

Technology > Controls > Compartment Block > Deck Opening/Closing Control

Compartment BlockOverview

This equipment has three decks: upper deck, middle deck, and lower deck.Each deck can accommodate 2000 sheets of paper (80 g/m2).

Deck Opening/Closing ControlWhen the deck open switch is pressed, the lifter motor (M101, M201, M301) rotates and the lifter starts to descend. When the lifter HP sensor (S111, S211, S311) detects the home position of the lifter, the lifter stops and the deck open/close solenoid (SL102, SL202, SL302) turns on to unlock the deck. The unlocked deck is pushed forward several centimeters by the force of the spring. The unlock of the deck is delayed to fully press down the paper being fed, and prevent the paper from being caught in traps such as a guide, and enable the additional paper supply. If the pull-out sensor (S102, S202, S302) has been turned on due to a jam or any other fault in the pickup block, the deck does not open until you open the deck left front cover and remove paper. To close the deck, push the deck with hands to set it in the equipment. The closing of the deck is detected by the deck safety switch (S108, S208, S308), moving the lifter up to the pickup position

MEMO:Deck opening/closing control is performed in the same manner for all decks.

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Deck open/close solenoid(SL102/SL202/SL303)

Spring

Lifter hp hensor(S111/S211/S311)

Deck

Deck open/close arm

Deck safety switch（S108/S208/308)

Spring

F-2-17F-2-17

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Technology > Controls > Compartment Block > Lifter Control

Technology > Controls > Compartment Block > Lifter Control

Lifter ControlThe lifter of this equipment is connected to the drive shaft via a cable, and is driven by the deck lifter motor (M101, M201, M301).The equipment changes the direction of motor rotation to move up or down the lifter.

Ascension ControlThe lifter starts to move up when the deck safety switch (S108, S208, S308) detects that the deck has been set in place.The lifter then stops when the paper surface sensor (S104, S204, S304) mounted at the pickup roller of the deck detects the top surface of the stack of paper placed on the lifter.A lifter upper limit sensor (S105, S205, S305) is used to prevent damage to this equipment in case where the lifter continues to ascend for some reason after the sensor lever blocks the paper surface sensor (S104, S204, S304).The obstacle sensor (S106, S206, S306) is also used to prevent damage to this equipment and prevents foreign objects inside the compartment from hitting the ceiling before the paper surface sensor (S104, S204, S304) detects the top surface of the stack of paper.

Descension ControlWhen the deck open switch is pressed, the lifter starts to descend to the position where the lifter HP sensor (S111, S211, S311) turns on. A lifter lower limit sensor (S112, S212, S312) is used to prevent damage to this equipment in case where the lifter continues to descend due to some reason after turning on of the lifter HP sensor (S111, S211, S311).

MEMO:Lifter control is performed in the same manner for all decks.

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Paper surface sensor detection signal

Lifter upper limit sensordetection signal

Lifter HP sensor detection signalLifter moter drive signalLifter lower limit sensor detection signalForeign substance sensor detection signalDeck safety switch detection signal

S104S204S304

S105S205S305

S106S206S306

S111S211S311 S112

S212S312

S108S208S308

M101M201M301

F-2-18F-2-18

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Technology > Controls > Compartment Block > Lifter Failure Detection Control

Technology > Controls > Compartment Block > Lifter Failure Detection Control

Lifter Failure Detection ControlThree types of failure detection control are performed during ascension/descension of the lifter. The deck in which a failure has been detected cannot be used because of occurrence of an alarm; however, other decks can be used continuously.

Upper Limit DetectionIn the case where the ascending lifter cannot be stopped due to a failure such as a failure in the paper surface sensor (S104, S204, S304), the deck may be broken.In order to prevent excess upward movement of the lifter, the lifter upper limit sensor (S105, S205, S305) detects the upper limit of the lifter position.

Lower Limit Detection In the case where the descending lifter cannot be stopped due to a failure such as a failure in the lifter HP sensor (S111, S211, S311), the deck may be broken.In order to prevent excess downward movement of the lifter, the lifter lower limit sensor (S112, S212, S312) detects the lower limit of the lifter position.

Foreign Body DetectionIn the case that small-size paper has been set on the deck and the lifter goes up with foreign matters or paper remained in the space, these foreign matters mayreach the upper limit before the paper surface sensor (S104, S204, S304) detects the paper. When this happens, the deck will be damaged as the lifter continues to moveupward. The foreign body sensor (S106, S206, S306) detects foreign matters and controls the lifter's upward movement.

MEMO:Lifter failure control is performed in the same manner for all decks.

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Lifter HP sensor flug

Lifter upper limit sensor flug

Lifter upper sensor（S105/205/305）

Lifter HP sensor（S111/211/311）

Lifter lower limit sensor（S112/212/312）

Foreign substancesensor flug

Foreign substance sensor（S106/206/306）

F-2-19F-2-19

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Technology > Controls > Compartment Block > Remaining Paper Level Detection Control

Technology > Controls > Compartment Block > Remaining Paper Level Detection Control

Cassette Heater (Option) ControlTo facilitate separation of paper in a high humidity environment, a cassette heater unit is available optionally. When the cassette heater (CHT201, CHT301) is powered, the temperature in the deck becomes suitable and thereby the humidity lowers, facilitating separation of paper. When the cassette heater switch mounted at the rear of this equipment is set at OFF, the cassette heater (CHT201, CHT301) is not powered. When the cassette heater switch is set to ON, the cassette heater is continuously powered..

MEMO:The cassette heater (CHT201, CHT301) can only be mounted in the middle and lower decks because the upper deck can be warmed by these decks.

Cassette heater(middle deck)（CHT201）

Cassette heater(lower deck)（CHT301）

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F-2-20F-2-20

Remaining Paper Level Detection ControlThe level of the paper remaining in the deck is detected by counting the lifter motor (M101, M201, M301) pulses that represent the distance of movement of paper from the lifter HP sensor (S111, S211, S311) to the paper surface sensor (S104, S204, S304). The count is updated during ascension of the lifter during pickup operation. The count is reset at power-on, where the power is turned on or the deck is opened to turn on the HP sensor (S111, S211, S311). The remaining paper level is indicated on the display on the host machine.

MEMO:Remaining paper level detection control is performed in the same manner for all decks.

Dec

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Paper sueface sensor detection signal

S104S204S304

M101M201M301

Lifter HP sensor detection signal

S111S211S311

Lifter moter drive signal

Lifter

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F-2-21F-2-21

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Technology > Controls > Compartment Block > Switching between Paper Sizes

Technology > Controls > Compartment Block > Switching between Paper Sizes

Switching between Paper SizesTo switch between paper sizes, move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode.

1) In the user mode of the host machine, select [Additional function] > [Common settings] >[Paper registration].

2) Select a deck, and then click [Setting].

3) Select a paper size.

MEMO:The paper size can be switched in the same manner for all decks.

Side guide plate

Rear guide plate

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F-2-22F-2-22

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Technology > Controls > Detecting Jams > Overview

Technology > Controls > Detecting Jams > Overview

Detecting JamsOverview

This equipment has the sensors listed below to detect if the paper is correctly fed.It reads the signal from the sensor at the check timing recorded in the host machine to judge whether there is jam or not.If the host machine detects a jam, it delivers the sheets picked up before occurrence of the paper jam, and then stops the machine.After stopping the machine, it displays the jam recovery procedure on the control panel.

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S102

S101

S202

S201

S302

S301

S001

S002

S003

S009

S005

S010

S004

S001:Vertical path upper sensorS002:Vertical path middle sensorS003:Vertical path lower sensorS004:Lower deck feed sensorS005:Delivery sensorS009:Double feeding sensor (Receive)S010:Double feeding sensor (Transmission)S101:Upper deck pull-out sensorS102:Upper deck pickup sensorS201:Middle deck pull-out sensorS202:Middle deck pickup sensorS301:Lower deck pull-out sensorS302:Lower deck pickup sensor

F-2-23F-2-23

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Technology > Controls > Detecting Jams > Jam Types

Technology > Controls > Detecting Jams > Jam Types

Jam TypesJam sensors, detection timings, and jam codes are listed below.

Jam types Sensor Detection timing Display code

Upper deck pickup sensor delay jam S101 The pickup sensor does not turn on if the specified time has lapsed since pickup operation had started. 012EMiddle deck pickup sensor delay jam S201 0130Lower deck pickup sensor delay jam S301 0132Upper deck pull-out sensor delay jam S102 The pull-out sensor does not turn on if the specified time has lapsed since the pickup sensor had turned on. 012FMiddle deck pull-out sensor delay jam S202 0131Lower deck pull-out sensor delay jam S302 0133Vertical path upper sensor delay jam S001 The vertical path upper sensor does not turn on if the specified time has lapsed since the upper deck pull-out roller had started

paper feed operation. 0135

Vertical path middle sensor delay jam S002 The vertical path middle sensor does not turn on if the specified time has lapsed since the vertical path upper sensor had turned on.

0136

Vertical path lower sensor delay jam S003 The vertical path lower sensor does not turn on if the specified time has lapsed since the middle deck pull-out roller had started paper feed operation.The vertical path lower sensor does not turn on if the specified time has lapsed since the vertical path middle sensor had turned on.

0137

Lower deck feed sensor delay jam S004 The lower deck feed sensor does not turn on if the specified time has lapsed since the lower deck pull-out roller had started paper feed operation.

0134

Delivery sensor delay jam S005 The delivery sensor does not turn on if the specified time has lapsed since the vertical path lower sensor had turned on.The delivery sensor does not turn on if the specified time has lapsed since the lower deck feed sensor had turned on.

0139

Upper deck pull-out sensor stationary jam S102 The pull-out sensor does not turn off if the specified time has lapsed since the sensor had turned on. 022FMiddle deck pull-out sensor stationary jam S202 0231Lower deck pull-out sensor stationary jam S302 0233Vertical path upper sensor stationary jam S001 The vertical path upper sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0235Vertical path middle sensor stationary jam S002 The vertical path middle sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0236Vertical path lower sensor stationary jam S003 The vertical path lower sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0237Lower deck feed sensor stationary jam S004 The lower deck feed sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0234Delivery sensor stationary jam S005 The delivery sensor does not turn off if the specified time has lapsed since the sensor had turned on. 0239Pickup block power-on jam (upper deck) S102 The pull-out sensor is on at the pickup operation has started, power switch of the host machine has turned on, warm-up has

completed or while the host machine is being standby.0A2F

Pickup block power-on jam (middle deck) S202 0A31Pickup block power-on jam (lower deck) S302 0A33Feed block power-on jam S001 One of the following sensors is on at the power switch of the host machine has turned on, warm-up has completed, pickup

operation has started or while the host machine is being standby:Vertical path upper sensor/Vertical path middle sensor/Vertical path lower sensor/Lower deck feed sensor/Delivery sensor.

0A35S002 0A36S003 0A37S004 0A34S005 0A39

Double feeding (when optional double-feeding sensor is mounted)

S 0 0 9 /S010

Check for double feeding after paper has stopped in the horizontal path temporarily. 032E

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Technology > Controls > Power Supply > Power Supply


Power SupplyPower Supply

The DC power supply is provided for this equipment by the DC Power supply PCB.The DC Power supply PCB generates and provides the DC power supply (+24V) for the Deck driver PCB.

NoisefilterPCB

ACdistributorPCB

CHT201

CHT301

SW001

FUS001

Upper deckair heater PCB(option)

HT101

HT201

HT301

Remote signal

DC Power supply PCB+24V

FanFAN001

FanFAN101, FAN201, FAN301, FAN102, FAN202, FAN302

DC/DCconverter

MotorM001, M002, M003,M004

SensorsS010

S007

MotorM101, M201, M301

MotorM102, M202, M302

SolenoidSL101, SL201, SL301, SL102, SL202, SL302

ClutchCL101, CL201, CL301, CL102, CL202, CL302

Motordriver

DC/DCconverter

+5V +3.3V Logic SystemRegulator +3.3V

+5V Logic System

SensorsS001, S002, S003, S004, S005, S006, S008,S009

SensorsS101, S102, S103, S104, S105, S106, S111, S112, S116

S108

Upper deckopen switch PCB


Middle deck open switch PCB


Lower deck open switch PCBHost machine

S208 S308

Deck driver PCB

Remote signal

Middle deckair heater PCB(option)

Lower deckair heater PCB(option)

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CHT201:Cassette heater (middle deck) S001:Vertical path upper sensorCHT301:Cassette heater (lower deck) S002:Vertical path middle sensorCL101:Upper deck pickup clutch S003:Vertical path lower sensorCL102:Upper deck pull-out clutch S004:Lower deck feed sensorCL201:Middle deck pickup clutch S005:Delivery sensorCL202:Middle deck pull-out clutch S006:Deck left front cover open/close sensorCL301:Lower deck pickup clutch S007:Deck left front cover safety switchCL302:Lower deck pull-out clutch S008:Environment sensorFAN001:Power supply cooling fan S009:Double feeding sensor (receive)FAN101:Upper deck left flotation fan S010:Double feeding sensor (transmission)FAN102:Upper deck right flotation fan S101:Upper deck pickup sensorFAN201:Middle deck left flotation fan S102:Upper deck pull-out sensorFAN202:Middle deck right flotation fan S103:Upper deck paper presence/absence sensorFAN301:Lower deck left flotation fan S104:Upper deck paper surface sensorFAN302:Lower deck right flotation fan S105:Upper deck lifter upper limit sensorFUS001:Leakage breaker S106:Upper deck foreign substance sensorHT101:Air heater unit S108:Upper deck safety switchHT201:Air heater unit S111:Upper deck lifter HP sensorHT301:Air heater unit S112:Upper deck lifter lower limit sensorM001:Deck pickup motor S116:Upper deck swing HP sensorM002:Vertical path upper feed motor S201:Middle deck pickup sensorM003:Vertical path lower feed motor S202:Middle deck pull-out sensorM004:Horizontal path feed motor S203:Middle deck paper presence/absence sensorM101:Upper deck lifter motor S204:Middle deck paper surface sensorM102:Upper deck swing motor S205:Middle deck lifter upper limit sensorM201:Middle deck lifter motor S206:Middle deck foreign substance sensorM202:Middle deck swing motor S208:Middle deck safety switchM301:Lower deck lifter motor S211:Middle deck lifter HP sensorM302:Lower deck swing motor S212:Middle deck lifter lower limit sensor

S216:Middle deck swing HP sensorS301:Lower deck pickup sensorS302:Lower deck pull-out sensorS303:Lower deck paper presence/absence sensorS304:Lower deck paper surface sensorS305:Lower deck lifter upper limit sensor

S306:Lower deck foreign substance sensorS308:Lower deck safety switchS311:Lower deck lifter HP sensorS312:Lower deck lifter Lower limit sensorS316:Lower deck swing HP sensor

SL101:Upper deck pickup roller release solenoidSL102:Upper deck open/close solenoidSL201:Middle deck pickup roller release solenoidSL202:Middle deck open/close solenoidSL301:Lower deck pickup roller release solenoidSL302:Lower deck open/close solenoidSW001:Cassette heater switch

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Technology > Controls > Servicing Work > Scheduled Servicing

Technology > Controls > Servicing Work > Scheduled Servicing

Servicing WorkScheduled Servicing

When the endurance time of a part expires soon, replace and/or clean it as required.Item Part name Expected

service lifeQty Operation Reference

Periodically replaced parts

None

Consumable parts

Deck pickup roller (front)

500,000 sheets

3 (1piece x 3 decks)

Replacement 4-24

Deck pickup roller (rear)

500,000 sheets


Replacement

Deck pickup/feed roller

500,000 sheets


Replacement 4-25


500,000 sheets


Replacement 4-26

Deck pickup clutch 4,000,000 sheets


Replacement 4-29

Deck pull-out clutch

4,000,000 sheets


Replacement 4-30

Deck pickup roller release solenoid

4,000,000 sheets


Replacement 4-31

Deck pull-out roller 6,000,000 sheets


Replacement 4-27

Bushing (Φ5/ pickup unit)

6,000,000 sheets

6 (2pieces x 3 decks)

Replacement 4-32


6,000,000 sheets


Replacement


6,000,000 sheets


Replacement

Torque limiter (pickup unit)

7,500,000 sheets


Replacement 4-28

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Item Part name Expected service life

Qty Operation Reference

Periodically serviced parts


100,000 sheets


Cleaning 4-24

Deck pickup roller (rear)

100,000 sheets


Cleaning


100,000 sheets


Cleaning 4-25


100,000 sheets


Cleaning 4-26

Deck pull-out roller 200,000 sheets


Cleaning 4-27

Vertical path upper feed roller

200,000 sheets

1 Cleaning -

Vertical path middle feed roller

200,000 sheets

1 Cleaning -

Vertical path lower feed roller

200,000 sheets

1 Cleaning -


200,000 sheets

1 Cleaning -

Horizontal path feed right roller

200,000 sheets

1 Cleaning -

Horizontal path feed left roller

200,000 sheets

1 Cleaning -

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Technology > Controls > Servicing Work > Upgrade

Technology > Controls > Servicing Work > Upgrade

Point to Note When Carrying out ServicingWhen handling the following parts, be extremely careful not to get hurt or damage the parts.

Part name Action ReferencePickup unit When handling the pickup unit, place it on the workbench in

the specified orientation to prevent it from deforming.4-21

Deck block When removing the deck block, handle it carefully because it is heavy.

4-22

UpgradeSince this equipment does not incorporate a CPU, upgrade is not required. Carry out upgrade on the host machine side.

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3 Periodic Servicing

P e r i o d i c Servicing

Periodic Service Works ■

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Periodic Servicing > Periodic Service Works


Periodic Service Works

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:MaintenanceAs of December 2008

No. Category Part name Part number Qty Interval Remarks Adjusted/ not adjusted

Counter Reference

1 Pickup block Upper deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-RL 4-242 Pickup block Middle deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R23 Pickup block Lower deck pickup roller (front) FF5-7830 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R34 Pickup block Upper deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-RL5 Pickup block Middle deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R26 Pickup block Lower deck pickup roller (rear) FF5-7829 1 CR/ 500,000 sheets None DRBL-2>PD-PU-R37 Pickup block Upper deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-RL 4-258 Pickup block Middle deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-R29 Pickup block Lower deck pickup/feed roller FF6-1975 1 CR/ 500,000 sheets None DRBL-2>PD-FD-R310 Pickup block Upper deck separation roller FB5-6586 1 CR/ 500,000 sheets None DRBL-2>PD-SP-RL 4-2611 Pickup block Middle deck separation roller FB5-6586 1 CR/ 500,000 sheets None DRBL-2>PD-SP-R212 Pickup block Lower deck separation roller FB5-6586 1 CR/ 500,000 sheets None DRBL-2>PD-SP-R313 Pickup block Upper deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-CL 4-2914 Pickup block Middle deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C215 Pickup block Lower deck pickup clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C316 Pickup block Upper deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-CL 4-3017 Pickup block Middle deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C218 Pickup block Lower deck pull-out clutch FH6-5145 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-C319 Pickup block Upper deck pickup roller release

solenoidFH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-SL 4-31

20 Pickup block Middle deck pickup roller release solenoid

FH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-S2

21 Pickup block Lower deck pickup roller release solenoid

FH6-5146 1 CR/ 4,000,000 sheets None DRBL-2>PD-PU-S3

22 Pickup block Upper deck pull-out roller FC3-6059 1 CR/ 6,000,000 sheets None DRBL-2>PD-PL-R1 4-2723 Pickup block Middle deck pull-out roller FC3-6059 1 CR/ 6,000,000 sheets None DRBL-2>PD-PL-R224 Pickup block Lower deck pull-out roller FC3-6059 1 CR/ 6,000,000 sheets None DRBL-2>PD-PL-R325 Pickup block Bushing (Φ5/ upper deck) FS6-5835 2 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-1 4-3226 Pickup block Bushing (Φ5/ middle deck) FS6-5835 2 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-227 Pickup block Bushing (Φ5/ lower deck) FS6-5835 2 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-328 Pickup block Bushing (Φ6/ upper deck) FS2-1052 3 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-129 Pickup block Bushing (Φ6/ middle deck) FS2-1052 3 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-230 Pickup block Bushing (Φ6/ lower deck) FS2-1052 3 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-331 Pickup block Bushing (Φ8/ upper deck) FS2-1613 12 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-132 Pickup block Bushing (Φ8/ middle deck) FS2-1613 12 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-233 Pickup block Bushing (Φ8/ lower deck) FS2-1613 12 CR/ 6,000,000 sheets None DRBL-2>PD-BRG-3

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No. Category Part name Part number Qty Interval Remarks Adjusted/ not adjusted

Counter Reference

34 Pickup block Torque limiter(upper deck) FC7-2494 1 CR/ 7,500,000 sheets None DRBL-2>PD-TRQ1 4-2835 Pickup block Torque limiter(middle deck) FC7-2494 1 CR/ 7,500,000 sheets None DRBL-2>PD-TRQ236 Pickup block Torque limiter(lower deck) FC7-2494 1 CR/ 7,500,000 sheets None DRBL-2>PD-TRQ337 Pickup block Deck pickup roller (front) FF5-7830 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth

wetted with water and squeezed tightly.

None None 4-24

38 Pickup block Deck pickup roller (rear) FF5-7829 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None

39 Pickup block Deck pickup/feed roller FF6-1975 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None 4-25

40 Pickup block Deck separation roller FB5-6586 3 (1piece x 3 decks) CL/ 100,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None 4-26

41 Pickup block Deck pull-out roller FC3-6059 3 (1piece x 3 decks) CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None 4-27

42 Feed block Vertical path upper feed roller FC3-6155 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

43 Feed block Vertical path middle feed roller FC3-6155 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

44 Feed block Vertical path lower feed roller FC3-6153 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

45 Feed block Lower deck feed roller FC3-6154 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

46 Feed block Horizontal path feed right roller FC3-6156 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

47 Feed block Horizontal path feed left roller FC3-6156 1 CL/ 200,000 sheets Clean it with a cloth wetted with water and squeezed tightly.

None None -

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Pickup block




Deck pickup roller (rear)Deck pickup/feed roller

Torque limiter

Bushing(Φ8)

Bushing(Φ8)

Bushing(Φ8)

Bushing(Φ8)

Bushing(Φ6)

Bushing(Φ6)

Bushing(Φ5)Deck pull-out clutch

Deck pickup clutch

Deck pickup roller release solenoid

MEMO:The center value of the evaluation result data is used to determine the replacement interval. The replacement interval may vary depending on the installation environment and the status of use.Part numbers are subject to change due to design change, etc.

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•

•

F-3-1F-3-1

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5



Deck pickup roller (front, rear)Deck pickup/feed roller

Deck separation roller Deck pull-out roller

Vertical pathmiddle feed roller

Vertical path upper feed roller

Deck pickup roller (front, rear)Deck pickup/feed roller

Deck separation roller Deck pull-out roller


Vertical path lower feed roller

Horizontal pathfeed right roller

Horizontal pathfeed left roller

Deck pickup roller(front, rear)




Part name Procedure ReferenceDeck pickup roller (front, rear) 1. Remove the pickup unit from the paper deck.

2. Clean the roller with a cloth wetted with water and squeezed tightly.

4-24

Deck pickup/feed roller 1. Remove the pickup unit from the paper deck. 2. Clean the roller with a cloth wetted with water and squeezed tightly.

4-25

Deck separation roller 1. Remove the pickup unit from the paper deck.2. Remove the deck separation roller from the pickup unit.3. Clean the roller with a cloth wetted with water and squeezed tightly.

4-26

Deck pull-out roller 1. Remove the pickup unit from the paper deck. 2. Clean the roller with a cloth wetted with water and squeezed tightly.

4-27

Vertical path upper feed roller 1. Open the deck left front cover, and then open the vertical path guide. 2. Clean the roller with a cloth wetted with water and squeezed tightly.

-

Vertical path middle feed roller 1. Open the deck left front cover, and then open the vertical path guide. 2. Clean the roller with a cloth wetted with water and squeezed tightly.

-

Vertical path lower feed roller 1. Open the deck left front cover, and then open the vertical path guide. 2. Clean the roller with a cloth wetted with water and squeezed tightly.

-

Lower deck feed roller 1. Open the deck left front cover, and then open the horizontal path guide.2. Clean the roller with a cloth wetted with water and squeezed tightly.

-

Horizontal path feed right roller 1. Open the deck left front cover.2. Clean the roller with a cloth wetted with water and squeezed tightly.

-

Horizontal path feed left roller 1. Open the deck left front cover.2. Clean the roller with a cloth wetted with water and squeezed tightly.

-

F-3-2F-3-2

4

4 Parts Replacement and Cleaning Procedure

P a r t s R e p l a c e m e n t a n d C l e a n i n g Procedure

Removing this EquipmentList of PartsExternal CoversMain UnitsP e r i o d i c P a r t s R e p l a c e m e n t , Consumable Parts, and Cleaning PartsSolenoids

■■■■■

■

ClutchesMotors FansPCBs

■■■■

4

42

2

Parts Replacement and Cleaning Procedure > Removing this Equipment


Removing this Equipment

1) Turn off the host machine.2) Disconnect the power cable of the paper deck.

3) Remove the interface cover from the host machine.

x1

4) Disconnect the interface cable connected between the host machine and paper deck.

x1

5) Raise the two deck stoppers to the highest position, and then secure them.

F-4-1F-4-1

F-4-2F-4-2F-4-3F-4-3

4

43

3



6) Open the deck left front cover, loosen the screw securing the paper deck delivery guide, raise the delivery guide, and then tighten the screw securely.

7) Disconnect the shunt cable connected between the host machine and paper deck.

x1

8) Loosen the screw securing the latch plate at the front of the paper deck, raise the latch plate, and then tighten the screw securely. Close the deck left front cover.

9) Loosen the screw securing the latch plate at the rear of the paper deck, raise the latch plate, and then tighten the screw securely.

F-4-4F-4-4

F-4-5F-4-5

F-4-6F-4-6 F-4-7F-4-7

4

44

4



10) Separate the paper deck from the host machine.

F-4-8F-4-8

4

45

5

Parts Replacement and Cleaning Procedure > List of Parts > External Covers

Parts Replacement and Cleaning Procedure > List of Parts > External Covers

List of Parts

External Covers

[1]

[2]

[5]

[4]

[3]

[6]

[7]

[8]

F-4-9F-4-9

No. Part name Part number Reference[1] Deck left front cover FM4-1751 4-17[2] Deck rear left cover FC3-5872 4-18[3] Deck rear right cover FC3-6069 4-18[4] Deck upper rear cover FL3-2186 -[5] Deck right cover FC3-6068 4-19[6] Upper deck cover FC3-5897 4-19[7] Middle deck cover FC3-5891[8] Lower deck cover FC3-5893

4

46

6

Parts Replacement and Cleaning Procedure > List of Parts > Main Units

Parts Replacement and Cleaning Procedure > List of Parts > Main Units

Main Units

[3]

[1]

[3]

[3]

[2]

[2]

[2]

No. Part name Part number Reference[1] Feed unit FM4-1814 -[2] Pickup unit FM4-1807 4-21[3] Deck unit FM4-1790 4-22

F-4-10F-4-10

4

47

7

Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Consumable Parts

Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Consumable Parts

Consumable Parts Requiring Periodic Replacement and Cleaning Points

Consumable Parts

Pickup block

[1]

[2][3]

[4]

[6]

[5]

[8]

[7]

[9]

[12]

[12]

[10]

[11]

[12]

[12]

[11]

■

F-4-11F-4-11

No. Part name Part number Reference[1] Deck pickup roller (front) FF5-7830 4-24[2] Deck pickup roller (rear) FF5-7829[3] Deck pickup/feed roller FF6-1975 4-25[4] Deck separation roller FB5-6586 4-26[5] Deck pull-out roller FC3-6059 4-27[6] Torque limiter FC7-2494 4-28[7] Deck pickup clutch FH6-5145 4-29[8] Deck pull-out clutch FH6-5145 4-30[9] Deck pickup roller release solenoid FH6-5146 4-31[10] Bushing (Φ5) FS6-5835 4-32[11] Bushing (Φ6) FS2-1052[12] Bushing (Φ8) FS2-1613

4

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8

Parts Replacement and Cleaning Procedure > List of Parts > Solenoids

Parts Replacement and Cleaning Procedure > List of Parts > Solenoids

Cleaning Points

[1][2][3][4][5][6]

[7]

[8]

[9]

[10]

[11]

[1][2][3][4][5]

[1][2]

[3]

[4]

[5]

No. Part name Part number Reference[1] Deck pickup roller (front) FF5-7830 4-24[2] Deck pickup roller (rear) FF5-7829[3] Deck pickup/feed roller FF6-1975 4-25[4] Deck separation roller FB5-6586 4-26[5] Deck pull-out roller FC3-6059 4-27[6] Vertical path upper feed roller FC3-6155 -[7] Vertical path middle feed roller FC3-6155 -[8] Vertical path lower feed roller FC3-6153 -[9] Lower deck feed roller FC3-6154 -[10] Horizontal path feed right roller FC3-6156 -[11] Horizontal path feed left roller FC3-6156 -

■

F-4-12F-4-12

Solenoids

SL102

SL101

SL202

SL201

SL302

SL301

No. Part name Part number ReferenceSL101 Upper deck pickup roller release solenoid FH6-5146 4-33SL102 Upper deck open/close solenoid FH6-5147 4-34SL201 Middle deck pickup roller release solenoid FH6-5146 4-33SL202 Middle deck open/close solenoid FH6-5147 4-34SL301 Lower deck pickup roller release solenoid FH6-5146 4-33SL302 Lower deck open/close solenoid FH6-5147 4-34

F-4-13F-4-13

4

49

9

Parts Replacement and Cleaning Procedure > List of Parts > Clutches

Parts Replacement and Cleaning Procedure > List of Parts > Clutches

Clutches

CL101CL102

CL201CL202

CL301CL302

F-4-14F-4-14

No. Part name Part number ReferenceCL101 Upper deck pickup clutch FH6-5145 4-35CL102 Upper deck pull-out clutch FH6-5145 4-36CL201 Middle deck pickup clutch FH6-5145 4-35CL202 Middle deck pull-out clutch FH6-5145 4-36CL301 Lower deck pickup clutch FH6-5145 4-35CL302 Lower deck pull-out clutch FH6-5145 4-36

4

410

10

Parts Replacement and Cleaning Procedure > List of Parts > Motors

Parts Replacement and Cleaning Procedure > List of Parts > Motors

Motors

M002

M004

M003

M301

M201

M101

M001

M102

M202

M302

F-4-15F-4-15

No. Part name Part number ReferenceM001 Deck pickup motor FL3-2206 4-37M002 Vertical path upper feed motor FL3-2207 4-38M003 Vertical path lower feed motor FL3-2207 4-38M004 Horizontal path feed motor FL3-2207 4-39M101 Upper deck lifter motor FL3-2205 4-39M102 Upper deck swing motor FH5-1040 4-41M201 Middle deck lifter motor FL3-2205 4-39M202 Middle deck swing motor FH5-1040 4-41M301 Lower deck lifter motor FL3-2205 4-39M302 Lower deck swing motor FH5-1040 4-41

4

411

11

Parts Replacement and Cleaning Procedure > List of Parts > Fans

Parts Replacement and Cleaning Procedure > List of Parts > Fans

Fans

FAN001

FAN101

FAN102

FAN201

FAN202

FAN301

FAN302

F-4-16F-4-16

No. Part name Part number ReferenceFAN001 Power supply cooling fan FK2-6484 4-42FAN101 Upper deck left flotation fan FH5-1218 4-43FAN102 Upper deck right flotation fan FH5-1218 4-44FAN201 Middle deck left flotation fan FH5-1218 4-43FAN202 Middle deck right flotation fan FH5-1218 4-44FAN301 Lower deck left flotation fan FH5-1218 4-43FAN302 Lower deck right flotation fan FH5-1218 4-44

4

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12

Parts Replacement and Cleaning Procedure > List of Parts > Heaters

Parts Replacement and Cleaning Procedure > List of Parts > Heaters

Heaters

HT301(option)

HT101(option)

HT201(option)

CHT201(option)

CHT301(option)

F-4-17F-4-17

No. Part name Part number ReferenceCHT201 Cassette heater

(middle deck)230V: FM3-3772 -

CHT301 Cassette heater (lower deck)

230V: FM3-3772 -

HT101 Air heater unit 230V: FH7-4804 -HT201 Air heater unit 230V: FH7-4804 -HT301 Air heater unit 230V: FH7-4804 -

4

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Parts Replacement and Cleaning Procedure > List of Parts > Sensors

Parts Replacement and Cleaning Procedure > List of Parts > Sensors

Sensors

S008

S003

S116

S104S103

S106S105S101S102

S204S203

S206S205S201S202

S001

S111

S002

S004

S009(option)

S010(option)

S005

S112

S211S212

S311S312

S006

S304S303

S306S305

S302

S216

S316

S301

F-4-18F-4-18

No. Part name Part number ReferenceS001 Vertical path upper sensor WG8-5736 -S002 Vertical path middle sensor WG8-5736 -S003 Vertical path lower sensor WG8-5736 -S004 Lower deck feed sensor WG8-5736 -S005 Delivery sensor WG8-5736 -S006 Deck left front cover open/close sensor WG8-5776 -S008 Environment sensor WP2-5276 -S009 Double feeding sensor (receive) FM4-3471 -S010 Double feeding sensor (transmission) -S101 Upper deck pickup sensor WG8-5736 -S102 Upper deck pull-out sensor WG8-5736 -S103 Upper deck paper presence/absence

sensorWG8-5776 -

S104 Upper deck paper surface sensor WG8-5776 -S105 Upper deck lifter upper limit sensor WG8-5776 -S106 Upper deck foreign substance sensor WG8-5776 -S111 Upper deck lifter HP sensor WG8-5776 -S112 Upper deck lifter lower limit sensor WG8-5776 -S116 Upper deck swing HP sensor WG8-5776 -S201 Middle deck pickup sensor WG8-5736 -S202 Middle deck pull-out sensor WG8-5736 -S203 Middle deck paper presence/absence

sensorWG8-5776 -

S204 Middle deck paper surface sensor WG8-5776 -S205 Middle deck lifter upper limit sensor WG8-5776 -S206 Middle deck foreign substance sensor WG8-5776 -S211 Middle deck lifter HP sensor WG8-5776 -S212 Middle deck lifter lower limit sensor WG8-5776 -S216 Middle deck swing HP sensor WG8-5776 -S301 Lower deck pickup sensor WG8-5736 -S302 Lower deck pull-out sensor WG8-5736 -S303 Lower deck paper presence/absence

sensorWG8-5776 -

S304 Lower deck paper surface sensor WG8-5776 -S305 Lower deck lifter upper limit sensor WG8-5776 -S306 Lower deck foreign substance sensor WG8-5776 -S311 Lower deck lifter HP sensor WG8-5776 -S312 Lower deck lifter lower limit sensor WG8-5776 -S316 Lower deck swing HP sensor WG8-5776 -

4

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Parts Replacement and Cleaning Procedure > List of Parts > Switches

Parts Replacement and Cleaning Procedure > List of Parts > Switches

Switches

S108

S208

S308

S007

SW001

F-4-19F-4-19

No. Part name Part number ReferenceSW001 Cassette heater switch FG3-4324 -S007 Deck left front cover safety switch WC4-5301 -S108 Upper deck safety switch 4H1-6481 -S208 Middle deck safety switch 4H1-6481 -S308 Lower deck safety switch 4H1-6481 -

4

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15

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

Parts Replacement and Cleaning Procedure > List of Parts > PCBs

PCBs

PCB1

PCB2PCB3

PCB4

PCB5

PCB6

PCB7

PCB8

PCB9

PCB10

F-4-20F-4-20

No. Part name Part number ReferencePCB1 Deck driver PCB FG3-4277 4-45PCB2 DC Power supply PCB FK2-6317 4-46PCB3 AC distributor PCB FG3-4278 4-48PCB4 Noise filter PCB FM3-8400 4-49PCB5 Upper deck open switch PCB FG3-4280 4-50PCB6 Middle deck open switch PCB FG3-4280PCB7 Lower deck open switch PCB FG3-4280PCB8 Upper deck air heater PCB (option) FG3-4279PCB9 Middle deck air heater PCB (option) FG3-4279PCB10 Lower deck air heater PCB (option) FG3-4279

4

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16

Parts Replacement and Cleaning Procedure > List of Parts > Other

Parts Replacement and Cleaning Procedure > List of Parts > Other

Other

FUS001

No. Part name Part number ReferenceFUS001 Leakage breaker FH7-7625 -

F-4-21F-4-21

4

417

17

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Left Front Cover

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Left Front Cover

External Covers

External CoversRemoving the Deck Left Front Cover

1) Open the deck left front cover, remove a screw, and then remove the cover band from the deck left front cover.

x1

2) Remove the two deck left front cover shafts that secure the deck left front cover.

3) Remove the deck left front cover.

■

F-4-22F-4-22

F-4-23F-4-23

F-4-24F-4-24

4

418

18

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Rear Right Cover

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Rear Right Cover

Removing the Deck Rear Left Cover1) Remove six screws, and then remove the deck rear left cover.

x6

Removing the Deck Rear Right Cover1) Remove eight screws, and then remove the deck rear right cover.

x8

■

■

F-4-25F-4-25

F-4-26F-4-26

4

419

19

Parts Replacement and Cleaning Procedure > External Covers > External Covers > Removing the Deck Cover


Removing the Deck Right Cover

Caution:

Be sure to remove the deck upper rear cover in advance to prevent it from falling.

1) Remove six screws, and then remove the deck right cover.

x6

Removing the Deck Cover

MEMO:The removal procedure of the deck cover from the upper deck is described below. The procedure of the middle and lower decks is the same.

1) Open the upper deck manually.

2) Remove one screw and then remove the connector cover.

x1

3) Remove the harness from the harness guide, and then remove one connecter.

■

■

F-4-27F-4-27

F-4-28F-4-28

F-4-29F-4-29 F-4-30F-4-30

4

420

20



4) Draw ruled lines at the position of the deck cover installed, and then loosen five screws.

5) Remove the deck cover.MEMO:Install the deck cover in alignment with the ruled lines.

F-4-31F-4-31

F-4-32F-4-32

4

421

21

Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Unit

Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Unit

Main Units

Removing the Pickup Unit

MEMO:The procedure for removing the pickup unit of the upper deck is described here. This procedure can be used for the middle deck and lower deck.

1) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.

2) Remove a screw, and then remove the harness cover.

x1

3) Open the clamp, and then remove two connectors. 4) Remove the two screws securing the pickup unit. Open the upper deck fully.

x2

F-4-33F-4-33

F-4-34F-4-34

F-4-35F-4-35F-4-36F-4-36

4

422

22

Parts Replacement and Cleaning Procedure > Main Units > Removing the Deck Unit


5) Draw out the pickup unit and then remove it.

Removing the Deck Unit

MEMO:The removal procedure of the upper deck is described below. The procedure of the middle and lower decks is the same.

1) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck.

2) Open the deck left front cover.

F-4-37F-4-37

F-4-38F-4-38

F-4-39F-4-39

4

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23



3) Remove three screws securing the left side of the deck unit.

x3

4) Remove three screws securing the right side of the deck unit.

x3

5) Remove the deck unit from the paper deck.

MEMO:The highlighted positions in the figure should be held to remove the deck unit.

Caution

The deck unit is very heavy. Be careful not to fall the deck unit when removing it.

F-4-40F-4-40 F-4-41F-4-41

F-4-42F-4-42

4

424

24

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller (front, rear)

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller (front, rear)

Periodic Parts Replacement, Consumable Parts, and Cleaning Parts

Removing the Deck Pickup Roller (front, rear)1) Remove the pickup unit. (Refer to:4-21)

2) Turn over the pickup unit. Remove two resin rings and then remove the deck pickup rollers (front and rear).

Caution:

The front and rear deck pickup rollers are different. Install the deck pickup rollers in the correct positions. The following figure shows the difference between them.

Deck pickup roller (rear) Deck pickup roller (front)

F-4-44F-4-44

4

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25

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup/Feed Roller

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup/Feed Roller

Removing the Deck Pickup/Feed Roller1) Remove the pickup unit. (Refer to:4-21)

2) Remove one connector and one screw.

x1

3) Lift the sensor bracket to remove one connector, and then remove the sensor bracket.

4) Turn over the pickup unit. Remove resin ring and then remove the deck pickup roller (front).

5) Remove resin ring and then remove the deck pickup/feed roller with the timing belt together.

6) Remove the timing belt from the deck pickup/feed roller.

F-4-45F-4-45

F-4-46F-4-46

F-4-47F-4-47F-4-48F-4-48 F-4-49F-4-49

4

426

26

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Separation Roller

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Separation Roller

Removing the Deck Separation Roller1) Remove the pickup unit. (Refer to:4-21)

2) Remove two screws, and then remove the deck separation roller bracket

x2

3) Remove the deck separation roller shaft from the deck separation roller holder.

4) Remove the bearing from the deck separation roller shaft and then remove the deck separation roller.

F-4-50F-4-50 F-4-51F-4-51

F-4-52F-4-52

4

427

27

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Roller

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Roller

Removing the Deck Pull-out Roller1) Remove the pickup unit. (Refer to:4-21)

2) Remove the harness from the harness holder. 3) Remove one screw and then remove the harness holder.

x1

4) Remove E rings, gear, parallel pin, and bearing from the deck pull-out roller shaft.

5) Remove the deck pull-out roller from the deck pickup unit. 6) Remove E rings, gear, parallel pin, and bearing from the deck pull-out roller.

F-4-53F-4-53F-4-54F-4-54

F-4-55F-4-55

F-4-56F-4-56F-4-57F-4-57

4

428

28

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Torque Limiter

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Torque Limiter

Removing the Torque Limiter1) Remove the pickup unit. (Refer to:4-21)

2) Remove two screws and then remove the deck separation roller bracket.

x2

3) Remove the torque limiter from the drive shaft.

F-4-58F-4-58

F-4-59F-4-59

4

429

29

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Clutch

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Clutch

Removing the Deck Pickup Clutch1) Remove the pickup unit. (Refer to:4-21)

2) Remove a connector, and then remove the harness of the deck pickup clutch from the harness guide.

3) Remove resin ring and then remove the deck pickup clutch.

F-4-60F-4-60

F-4-61F-4-61

4

430

30

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Clutch

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pull-out Clutch

Removing the Deck Pull-out Clutch1) Remove the pickup unit. (Refer to:4-21)

2) Remove one connector and then remove the harness of the deck pull-out clutch from the harness guide.

3) Remove one resin ring and then the deck pull-out clutch.

F-4-62F-4-62

F-4-63F-4-63

4

431

31

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller Release Solenoid

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Deck Pickup Roller Release Solenoid

Removing the Deck Pickup Roller Release Solenoid1) Remove the pickup unit. (Refer to:4-21)

2) Draw ruled line at the position where the deck pickup roller release solenoid is installed. 3) Remove one connector and then remove the harness of the deck pickup roller release solenoid from the harness guide and two clamps.

4) Remove two screws and then remove the deck pickup roller release solenoid.

x2

MEMO:Install the deck pickup roller release solenoid in alignment with the ruled line.

F-4-64F-4-64F-4-65F-4-65

F-4-66F-4-66

4

432

32

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Bushing

Parts Replacement and Cleaning Procedure > Periodic Parts Replacement, Consumable Parts, and Cleaning Parts > Removing the Bushing

Removing the BushingA total of nineteen bearings are used in the pickup unit. The following figure shows two non-consumable bearings and seventeen consumable bearings.

Pickup block

Bushing (φ8)

Bushing (φ8)

Bushing (φ8)

Bushing (φ8)

Bushing (φ5)

Bushing (φ6)

Bushing (φ6)

Non consumable parts(Bushing (φ6))

F-4-43F-4-43

4

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33

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301)

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301)

Removing the Solenoids

Removing the Deck Pickup Roller Release Solenoid (SL101/SL201/SL301)1) Remove the pickup unit. (Refer to:4-21)

2) Draw ruled line at the position where the deck pickup roller release solenoid is installed. 3) Remove one connector and then the harness of the deck pickup roller release solenoid from the harness guide and two clamps.

4) Remove two screws and then remove the deck pickup roller release solenoid.

x2

MEMO:Install the deck pickup roller release solenoid in alignment with the ruled line.

F-4-67F-4-67F-4-68F-4-68

F-4-69F-4-69

4

434

34

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Open/Close Solenoid (SL102/SL202/SL302)

Parts Replacement and Cleaning Procedure > Removing the Solenoids > Removing the Deck Open/Close Solenoid (SL102/SL202/SL302)

Removing the Deck Open/Close Solenoid (SL102/SL202/SL302)

MEMO:The removal procedure of the deck open/close solenoid from the middle deck is described below. The procedure of the upper and lower decks is the same.

1) Remove the deck rear right cover. (Refer to:4-18)

2) Open the middle deck manually.3) Draw ruled line at the position where the deck open/close solenoid is

installed.

4) Remove one connector and then remove the harness of the deck open/close solenoid from two clamps.

5) Remove one screw and then remove the deck open/close solenoid.

x1

MEMO:Install the deck open/close solenoid in alignment with the ruled line.

F-4-70F-4-70 F-4-71F-4-71

F-4-72F-4-72

4

435

35

Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pickup Clutch (CL101/CL201/CL301)

Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pickup Clutch (CL101/CL201/CL301)

Removing the Clutches

Removing the Deck Pickup Clutch (CL101/CL201/CL301)1) Remove the pickup unit. (Refer to:4-21)

2) Remove one connector and then remove the harness of the deck pickup clutch from the harness guide.

3) Remove the resin ring and then remove the deck pickup clutch.

F-4-73F-4-73

F-4-74F-4-74

4

436

36

Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pull-out Clutch (CL102/CL202/CL302)

Parts Replacement and Cleaning Procedure > Removing the Clutches > Removing the Deck Pull-out Clutch (CL102/CL202/CL302)

Removing the Deck Pull-out Clutch (CL102/CL202/CL302)1) Remove the pickup unit. (Refer to:4-21)

2) Remove one connector and then remove the harness of the deck pull-out clutch from the harness guide.

3) Remove the resin ring and then remove the deck pull-out clutch.

F-4-75F-4-75

F-4-76F-4-76

4

437

37

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Deck Pickup Motor (M001)

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Deck Pickup Motor (M001)

Removing the Motors

Removing the Deck Pickup Motor (M001)1) Remove the deck rear right

cover. (Refer to:4-18)

2) Remove two connectors. 3)Remove four screws and then remove the deck pickup motor.

x4

F-4-77F-4-77 F-4-78F-4-78

4

438

38

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Vertical Path Lower Feed Motor (M003)

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Vertical Path Lower Feed Motor (M003)

Removing the Vertical Path Upper Feed Motor (M002)1) Remove the deck rear left


2) Remove the tension spring.3) Remove the harness from the clamp and then remove the connector.

4) Remove three screws and then remove the vertical path upper feed motor.

x3

Removing the Vertical Path Lower Feed Motor (M003)1) Remove the deck rear left


2) Remove the tension spring.3) Remove the harness from the clamp and then remove the connector.

4) Remove three screws and then remove the vertical path lower feed motor.

x3

F-4-79F-4-79F-4-80F-4-80

F-4-81F-4-81 F-4-82F-4-82

4

439

39

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Lifter Motor (M101/M201/M301)


Removing the Horizontal Path Feed Motor (M004)1) Remove the deck rear left


2) Remove the tension spring.3) Remove the harness from the clamp and then remove the connector

4) Remove three screws and then remove the horizontal path feed motor.

x3

Removing the Lifter Motor (M101/M201/M301)

MEMO:The removal procedure of the lifter motor from the middle deck is described below. The procedure of the upper and lower decks is the same.

1) Remove the deck rear left cover. (Refer to:4-18)

2) Remove the deck rear right cover.

(Refer to:4-18)

3) Remove the harness from eight clamps, and then remove two cable ties with lock.

F-4-83F-4-83 F-4-84F-4-84

F-4-85F-4-85

4

440

40



4) Remove three screws, and then remove the lifter motor bracket.

x3

5) Remove three screws and then remove the lifter motor with the harness cover together.

x3

6) Remove the harness from the clamp and then remove the harness cover. 7) Remove the harness from the lifter motor.

F-4-86F-4-86F-4-87F-4-87

F-4-88F-4-88

F-4-89F-4-89

4

441

41

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Swing Motor (M102/M202/M302)

Parts Replacement and Cleaning Procedure > Removing the Motors > Removing the Swing Motor (M102/M202/M302)

Removing the Swing Motor (M102/M202/M302)

MEMO:The removal procedure of the swing motor from the upper deck is described below. The procedure of the middle and lower decks is the same.

1) Open the upper deck manually.2) Remove papers in the deck and

then fully move the side guide plate to the inside.

3) Remove one screw and then remove the motor cover.

x1

4) Remove two screws and then remove the swing motor.

x2

5) Remove the harness from the swing motor.

F-4-90

F-4-91

F-4-92

4

442

42

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Power Supply Cooling Fan (FAN001)

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Power Supply Cooling Fan (FAN001)

Removing the Fans

Removing the Power Supply Cooling Fan (FAN001)1) Remove the deck rear right


2) Remove four screws and one connector.

x4

3) Lift the power supply box to remove two connectors.

4) Remove the power supply box. 5) Remove four screws and then remove the power supply cooling fan bracket from the power supply box.

x4

6) Remove one connector, two screws, and then remove the power supply cooling fan from the power supply cooling fan bracket.

x2

F-4-93F-4-94

F-4-95

F-4-96F-4-97

4

443

43

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Left Flotation Fan (FAN101/FAN201/FAN301)

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Left Flotation Fan (FAN101/FAN201/FAN301)

Removing the Left Flotation Fan (FAN101/FAN201/FAN301)

MEMO:The removal procedure of the left flotation fan from the upper deck is described below. The procedure of the middle and lower decks is the same.


(Refer to:4-18)

2) Open the upper deck manually.3) Remove papers in the deck

and then fully move the side guide plate to the inside.


x1

5) Press down the air heater cover lock lever and then remove the air heater cover.。

6) Remove one connector and then remove the harness from two clumps. 7) Remove two screws and then remove the left flotation fan.

x2

F-4-98 F-4-99

F-4-100 F-4-101

4

444

44

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Right Flotation Fan (FAN102/FAN202/FAN302)

Parts Replacement and Cleaning Procedure > Removing the Fans > Removing the Right Flotation Fan (FAN102/FAN202/FAN302)

Removing the Right Flotation Fan (FAN102/FAN202/FAN302)

MEMO:The removal procedure of the right flotation fan from the upper deck is described below. The procedure of the middle and lower decks is the same.


(Refer to:4-18)

2) Open the upper deck manually.3) Remove papers in the deck and

then fully move the side guide plate to the inside.


x1

5) Press down the air heater cover lock lever and then remove the air heater cover.

6) Remove one connector and then remove the harness from three clumps. 7) Remove two screws and then remove the right flotation fan.

x2

F-4-102 F-4-103

F-4-104F-4-105

4

445

45

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Driver PCB (PCB1)

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Driver PCB (PCB1)

Removing the PCBs

Removing the Deck Driver PCB (PCB1)1) Remove the deck rear left cover. (Refer to:4-18)

2) Remove two screws and then remove the PCB cover.

x2

3) Remove all connectors from the deck driver PCB.

4) Remove three screws, release three PCB supports, and then remove the deck driver PCB.

x3

F-4-106

F-4-107

F-4-108

4

446

46

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the DC Power Supply PCB (PCB2)


Removing the DC Power Supply PCB (PCB2)1) Remove the deck rear right cover. (Refer to:4-18)

2) Remove four screws and one connector.

x4

3) Lift the power supply box to remove two connectors.

4) Remove the power supply box. 5) Remove four screws and then remove the power supply cooling fan bracket from the power supply box.

x4

F-4-109F-4-110

F-4-111

F-4-112

4

447

47



6) Remove two screws, and then remove the PCB cover.

x2

7) Remove four screws, release one PCB support, and then remove the DC power supply PCB.

F-4-113F-4-114

4

448

48

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the AC Distributor PCB (PCB3)

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the AC Distributor PCB (PCB3)

Removing the AC Distributor PCB (PCB3)1) Remove the deck rear right cover. (Refer to:4-18)

2) Open the clamp, and then remove the AC distributor PCB harness. 3) Remove two screws and then the AC distributor PCB cover.

x2

4) Remove four connectors. 5) Release six PCB supports and then remove the AC distributor PCB.

F-4-115 F-4-116

F-4-117 F-4-118

4

449

49

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Noise Filter PCB (PCB4)

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Noise Filter PCB (PCB4)

Removing the Noise Filter PCB (PCB4)1) Remove the deck rear right cover. (Refer to:4-18)

2) Remove the deck right cover. (Refer to:4-19)

3) Remove two screws.

x2

4) Remove three connectors.

5) Remove the noise filter PCB with the bracket together. 6) Remove two screws, release three PCB supports, and then remove the noise filter PCB.

F-4-119F-4-120

F-4-121 F-4-122

4

450

50

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)

Parts Replacement and Cleaning Procedure > Removing the PCBs > Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)

Removing the Deck Open Switch PCB (PCB5/PCB6/PCB7)

MEMO:The removal procedure of the deck open switch PCB from the upper deck is described below. The procedure of the middle and lower decks is the same.

1) Remove the upper deck cover. (Refer to:4-19)

2) Remove two screws and then remove the deck open switch PCB.

x2

3) Remove connectors from the deck open switch PCB.

F-4-123

F-4-124

5

5 Installation

InstallationProcedure for Installation

Options

Checks to Make before In-

stallation

Checking the Supplied PartsHow to Utilize This Instal-lation ProcedureUnpacking ProcedureInstallation ProcedureMachine Relocation Work

Paper Deck Double Feeding

Detection Kit-A1 Installa-

tion Procedure

■

■

■

■

■■■■

Air Heater Unit Installation

Procedure

Cassette Heater Unit In-

stallation Procedure

■

■

5

52

2

Installation > Procedure for Installing Options

Installation > Procedure for Installing Options

Procedure for Installing OptionsWhen installing this equipment together with options, first install the host machine and next install options in the following order.

1. Paper deck [1] (Refer to the sections up to “Making Preparations for Installing the Parts on the Paper Deck Side” in this manual.)

2. Double-feeding sensor unit [2]

3. Air heater unit [3]

4. Cassette heater unit [4]

5. Cassette heater mounting kit [5]

6. Connection to the host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in this manual.)

[3]

[2]

[1]

[4][5]

F-5-1F-5-1

5

53

3

Installation > Checks to Make before Installation > Checking the Installation Space

Installation > Checks to Make before Installation > Checking the Installation Space

Checks to Make before InstallationRequirements for the installation place are given below.It is recommended to look over the place to be used for installation before delivering the equipment to the user.

Checking the Power SupplyThe machine must be connectable the outlet that can supply the rated voltage +10/-15% at the specified ampere or higher.120V 15A230V 10A

Caution

The socket-outlet shall be installed near the equipment and shall be easily accessible.

Checking the Installation Space1.The minimum space required for installation and maintenance is shown below.

1000mm or more

1320mm

1000mm or more

1150mm950mm

1200

mm

1300

mm

Pallet

Slope platesPaper Deck

1150mm 1060mm

3200mm

990mm

1000mmor more

F-5-2F-5-2

5

54

4

Installation > Checks to Make before Installation > Installation Precautions

Installation > Checks to Make before Installation > Installation Precautions

Installation Precautions1.Turn off the host machine.

Caution:

Before installing this equipment, be sure to perform the following steps in the specified order.

1) Press the power switch on the control panel of the host machine for at least 3 sec-onds.

2) Operate the touch panel following the shut-down instructions displayed on the screen.

3) When a message indicating that the options are ready to be turned off appears on the control panel screen after start of the shut-down sequence, turn off the main power manually.

4) Remove the power plug of the host machine from the wall outlet.

2.Since the equipment weighs approximately 150 kg, unpacking must be done by 4 or more persons.

3.The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch.

Heater mark Cassette heater switch

F-5-3F-5-3

5

55

5

Installation > Checking the Supplied Parts

Installation > Checking the Supplied Parts

Checking the Supplied Parts

[7] [11][8] [10] [12][9]

[16] [17]

[2]

[1]

[3]

[6]

[4]

[5]

[14]

[17]

[16]

[16]

[15]

[13]

[18] [19]

[16] [19]

[15]

[16]

[20]

[5]

[1] Latch support 2 pieces

[2] Host machine delivery guide 1 piece

[3] Host machine right cover 1 piece

[4] Deck left front cover 1 piece

[5] Handle 2 pieces

[6] Interface cover 1 piece

[7] Deck left front cover shaft 2 pieces

[8] Handle cover 2 pieces

[9] Power cable* (230V model only) 3 pieces

[10] Shunt cable 1 piece

[11] Roller support plate 1 piece

[12] Separation roller nip cam 3 pieces

[13] Size indication plate 3 piece

[14] Connect cable 1 piece

[15] Screw (binding screw, M4×7) 4 pieces

[16] Screw (RS tighting screw, M4×8) 15 pieces

[17] Screw (w/washer screw, white, M4×8) 3 pieces

[18] Screw (w/washer screw, black, M4×8) 2 pieces

[19] Screw (stepped screw, M4) 1 pieces

[20] Screw (P tighting screw, M4×10) 1 pieces

* Use the correct power cord to match the location/area of installation. Make sure not to leave unused power cord at the site.

F-5-4F-5-4

5

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6

Installation > How to Utilize This Installation Procedure > Symbols in the Illustration

Installation > How to Utilize This Installation Procedure > Symbols in the Illustration

How to Utilize This Installation Procedure

When Using the Contained Parts(Bundled Components in the Shipping Carton)

After unpacking, confirm the parts contained in the Package by referring to the illustration of “Bundled Components” described in this procedure.The below symbol appears on the illustration of some steps when the parts contained in the shipping carton are to be used.Mind this symbol to be aware the parts contained in the shipping carton are to be used.

Symbols in the IllustrationThe frequently-performed operations/works are described with symbols in this procedure.Check the description below.

Tighten Connect

Connector Harness

Good

Connect to the outlet

Remove the projection

Release/remove the

claw

Fit in/attach the claw

Turn ON the switch

Push Copy

Bad Check Visual check

Disconnect Connect/Secure

Disconnect/Free

Remove

Sound check

Instruction on direction (front/rear, top/bottom)

Prohibition (Good/Bad)

Screw

Checking instruction

F i t in the projection

5

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7

Installation > Unpacking Procedure


Unpacking Procedure

Caution:

The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation. Before starting the installation work, remove all packaging tapes and cushioning materials following the specified procedure. Keep the removed cushioning materials for later use in case of relocation and repair.

Do not use a forklift when lifting the equipment.

•

•

11) Unpack the equipment and take out the deck left front cover.

22) Take out the upper cushioning material, host machine right

cover, and handle.

33) Put the plastic bag off as shown.

44) While holding the leaf spring of the supplied handle, insert it in this equipment.

F-5-5F-5-5 F-5-6F-5-6

F-5-7F-5-7 F-5-8F-5-8

5

58

8



55) Lift the left side of the equipment and remove the cushioning material from the bottom. Pull the plastic

bag to the right side in advance.

MEMO:

A reinforcing plate is attached to the cushioning material. Since the reinforcing plate is no longer needed, remove it together with the cushioning material.

F-5-22F-5-22

66) Lift the right side of the equipment, and then remove the cushioning material and plastic bag from

the bottom.

77) Pull out the two slope plate from the center of the palette.

F-5-9F-5-9

F-5-10F-5-10 F-5-11F-5-11

5

59

9



88) Remove the two pins secured to the slope plate with tape.

99) With the pin hole in the palette aligned with the pin hole in the slope plate, insert a pin. Carry out this step for the other slope plate.

1010) Remove tapes from the left-side casters (front and rear) of this equipment.

F-5-12F-5-12F-5-13F-5-13

F-5-14F-5-14

5

510

10



1111) While holding the right-side handles (at the front and rear), slide this equipment on the slope

plates to let it down from the palette.

1212) While pressing the leaf spring, remove the handles.

1313) Store the two handles in place on the deck left front cover. Loosen the screw securing the handle

fixing plate, and then turn down the handle fixing plate to hold the handles.

1414) Using the screw loosened in the above step and the supplied screw, secure the handle fixing plate.

x1

F-5-15F-5-15

F-5-16F-5-16

F-5-17F-5-17F-5-18F-5-18

5

511

11



1515) Remove all the external packaging tapes and cushioning materials.

1616) Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release

and open the upper deck.

1717) Remove all the packaging tapes and cushioning materials inside the deck, and then take out the

supplied parts. Open the middle deck and lower deck in the same manner as for the upper deck, and then remove all the packaging tapes and cushioning materials inside the decks.

F-5-19F-5-19F-5-20F-5-20

F-5-21F-5-21

5

512

12

Installation > Installation Procedure > Making Preparations for Installing the Parts on the Paper Deck Side


Installation Procedure

Making Preparations for Installing the Parts on the Paper Deck Side1

1) With the upper deck open, install the supplied separation roller nip cam using a screw (binding screw, M4×7). Install the supplied separation roller nip cam on the middle and lower decks in the same man-ner. Close the upper and middle decks.

x1

22) Open the lower deck fully, and then slightly tighten the supplied roller support plate using two screw (w/

washer screw, black, M4×8).

x2

33) Place the roller support plate in such a manner that it is on a level and in contact with the floor, and then

tighten the two screws (w/washer, black, M4 x 8) fully. Close the lower deck.

44) Hook the supplied deck left front cover on the two hinges.

F-5-23F-5-23F-5-24F-5-24

F-5-25F-5-25

F-5-26F-5-26

5

513

13



55) Secure the deck left front cover using the supplied two deck left front cover shafts.

66) Secure the deck left front cover band using a screw (w/washer screw, white, M4×8). Close the deck

left front cover.

x1

77) Install the two supplied handle covers on the handle mounting holes in the deck right cover.

F-5-27F-5-27F-5-28F-5-28

F-5-29F-5-29

5

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14

Installation > Installation Procedure > Making Preparations for Installing Parts on the Host Machine Side


Making Preparations for Installing Parts on the Host Machine Side1

1) Install the supplied host machine delivery guide on the host machine using two screws (RS tighting screw, M4×8).

x2

22) Remove the screw (TP, M4x8) from the host machine.

x1

33) Loosely fasten the supplied two screws (RS tighting screw, M4×8) in the host machine.

x2

44) Hook the supplied host machine right cover on the two loosely fastened screws (RS tighting screw,

M4×8), and then set it on the host machine.

F-5-30F-5-30

F-5-31F-5-31

F-5-32F-5-32F-5-33F-5-33

5

515

15



55) Secure the host machine right cover using the screw (TP, M4x8) removed from the host machine in

step 2.

x1

66) Secure the host machine right cover using the supplied screw (stepped screw, M4).

x1

77) Secure the host machine right cover using the supplied six screws (RS tighting screw, M4×8) and the

two loosely fastened screws (RS tighting screw, M4×8).

x6

88) Install the supplied two latch supports using the supplied two screws (RS tighting screw, M4×8).

x4

F-5-34F-5-34 F-5-35F-5-35

F-5-36F-5-36 F-5-37F-5-37

5

516

16



99) Install the supplied shunt cable using the supplied screw (w/washer screw, white, M4×8).

x1

F-5-38F-5-38

5

517

17

Installation > Installation Procedure > Checking and Adjusting the Heights


Checking and Adjusting the Heights

MEMO:

The paper deck height requires adjustment depending on the floor of the installation place. Improper height adjustment can cause paper jams frequently.

Check and adjust the heights using the following procedure.

11) Connect this equipment to the host machine in such a manner that the latch supports installed on the host

machine is aligned with the pins on this equipment.

22) Check that the height difference at the rear of the host machine and this equipment is within

0±1.5mm.

Rear sideHeight difference of 0 -/+ 1.5 mm

33) Check that the difference of the heights of this equipment at the front and rear is 1.5 mm or less.

Front and rear side of paper deckHeight difference of 1.5 mm or less

F-5-39F-5-39

F-5-40F-5-40F-5-41F-5-41

5

518

18



MEMO:

If the height of the paper deck or host machine is not within specification, adjust it using the following procedure.

44) By removing a screw, remove the wrench from the inside of the deck left front cover.

x1

55) Adjust six casters.

66) Using a wrench, loosen the upper nut on the caster.

77) Using a wrench, turn the lower nut on the caster to adjust the height.

Up Down

F-5-42F-5-42

F-5-43F-5-43

F-5-44F-5-44 F-5-45F-5-45

5

519

19



88) Tighten the upper nut.

99) Secure the wrench at the original position.

x1

F-5-46F-5-46

F-5-47F-5-47

5

520

20

Installation > Installation Procedure > Checking and Adjusting the Tilt


Checking and Adjusting the Tilt

MEMO:

The paper deck can tilt depending on the installation site floor condition, resulting in stepped surfaces of deck covers.

Step

Step

Tilt to left

Tilt to right

If the step is large, make adjustments following the procedure below.F-5-77F-5-77


x1

22) If the paper deck is tilted to the left, make adjustments by loosening the right front caster or tightening the right rear caster after loosening the upper nut.

MEMO:

If the step size is about 2 mm, loosen or tighten the caster to change its height by about 4 mm to flatten out the step.


F-5-48F-5-48

F-5-49F-5-49

F-5-50F-5-50

5

521

21



44) If the paper deck is tilted to the right, make adjustments by tightening the right front caster or loosening the right rear caster after loosening the upper nut.

MEMO:

If the step size is about 2 mm, loosen or tighten the caster to change its height by about 4 mm to flatten out the step.



x1

F-5-51F-5-51

F-5-52F-5-52

F-5-53F-5-53

5

522

22

Installation > Installation Procedure > Connecting to the Host Machine


Connecting to the Host Machine

Caution

Make sure that the host machine is not powered and the power plug is not connected to the outlet.

11) Open the deck left front cover, loosen the screw securing the front latch plate, and then hook the latch

plate on the latch support.

22) Loosen the screw securing the rear latch plate, and then hook the latch plate on the latch sup-

port. Fully tighten the screws securing the front and rear latch plates.

33) Secure the shunt cable connected to the host machine to this equipment using a

screw (w/washer screw, white, M4×8).

x1

F-5-54F-5-54

F-5-55F-5-55F-5-56F-5-56

5

523

23



44) Loosen the screw securing the delivery guide, lower the delivery guide, and then tighten the screw

tightly.

F-5-57F-5-57

5

524

24

Installation > Installation Procedure > Securing the Paper Deck Stopper


Securing the Paper Deck Stopper1


x1

22) Secure the two stoppers.

33) Using a wrench, loosen the upper nut on the stopper.

44) Using a wrench, turn the lower nut on the stopper to low-

er the stopper to the floor surface.


F-5-58F-5-58 F-5-59F-5-59

F-5-60F-5-60F-5-61F-5-61 F-5-62F-5-62

5

525

25




x1

F-5-63F-5-63

5

526

26

Installation > Installation Procedure > Installing Cables

Installation > Installation Procedure > Installing Cables

Installing Cables1

1) Connect the included connect cable to the connector on the host machine.2

2) Connecting the interface cable to the connector on the host machine. Secure the cable bracket to the host machine using the supplied screw (RS tighting screw, M4×8).

x1

33) Install the supplied interface cover on the host machine using the supplied screw (binding screw,

M4×7).

x1

43) Connect the supplied power cable (230V model only).

Caution:

Use the correct power cord to match the location/area of installation. Make sure not to leave unused power code at the site.

F-5-64F-5-64F-5-65F-5-65

F-5-66F-5-66

F-5-67F-5-67

5

527

27

Installation > Installation Procedure > Switching between Paper Sizes


Switching between Paper Sizes1

MEMO:

By following the procedure mentioned below, adjust the positions of the side and rear guide plates to the paper size exactly. If not adjusted well, the paper may stagger in the deck to cause printing position displacement.

1)Connect the power plugs of the host machine and this equipment to the wall outlets.

MEMO:

Make sure that the leakage breaker is turned on.

2) Turn on the main power of the host machine.

23) Press the deck open switch to open the upper deck.

34) Raise the rear guide plate in the direction of the arrow. Move the front side guide plate in the direction of

the arrow while nipping its lever.

45)Set the paper to be used by the user.

F-5-68F-5-68

F-5-69F-5-69F-5-70F-5-70

5

528

28



56) Adjust the positions of the side and rear guide plates to the paper size.

67) Close the upper deck. Set the paper to be used by the user in the

middle and lower decks.

78) Set sizes for individual decks. [Additional Function]>[Common Settings]>[Register Paper]

F-5-71F-5-71F-5-72F-5-72

5

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29

Installation > Installation Procedure > Installing the Size Indication Plate

Installation > Installation Procedure > Installing the Size Indication Plate

Installing the Size Indication Plate1

1) Press the deck open switch to open the upper deck.2

2) Separate the supplied size indication plate into two.

Caution

Treat the cut edges of the size indication plates appropriately so that the user does not get injured.

33) Set the two size indication plates side by side in the indication section on the deck cover to show the paper size available through the window of the deck cover.

F-5-73F-5-73

F-5-74F-5-74

F-5-75F-5-75

5

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30

Installation > Installation Procedure > Checking for Operation

Installation > Installation Procedure > Checking for Operation

44) Close the upper deck. Install the size indication plates on the middle deck and lower deck in the same

manner.

Checking for Operation1) Supply paper from each deck to check whether paper is fed normally.

F-5-76F-5-76

5

531

31

Installation > Machine Relocation Work


Machine Relocation WorkWhen relocating this machine to another place, carry out the following work.1) Turn off the host machine following the shutdown sequence, and then remove the power plug

(from the outlet).2) Remove the interface cover, and then disconnect the interface cable.3) Disconnect the shunt cable.4) Loosen the screws securing the delivery guide, raise the delivery guide, and then tighten the

screws firmly. 5) Release the front and rear latches.

6) Raise the two stoppers fully until they lock.F-5-78F-5-78

F-5-79F-5-79

7) Remove the roller support plate from the lower deck.

x2

8) Remove the separation roller nip cam from each deck.

x1

F-5-80F-5-80

F-5-81F-5-81

5

532

32



9) Separate this equipment from the host machine.

Caution:

When relocating this machine, move it with the left side (double caster side) of the paper deck facing forward.

F-5-82F-5-82

5

533

33

Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure

Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure

Paper Deck Double Deeding Detection Kit-A1 Installation Procedure

When installing the paper deck, double feeding sensor unit, and other options at the same time, first install the host machine and then install options in the following order:1. Paper deck [1] (Refer to “Making Preparations for Installing the Parts on the Paper Deck Side” and the preceding sections of “Paper Deck Installation Procedure”.)2. Double feeding sensor unit [2]3. Air heater unit [3]4. Cassette heater unit [4]5. Cassette heater mounting kit [5]6. Connection of paper deck to host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in “Paper Deck Installation Procedure”.)

[3]

[2]

[1]

[4][5]

F-5-83F-5-83

5

534

34

Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Separating the Paper Deck from the Host Machine


Separating the Paper Deck from the Host Machine1

1) Turn off the host machine.2) Disconnect the power cable of the paper deck.

23) Remove the interface cover from the host machine.

x1

34) Disconnect the interface cable connected between the host machine and paper deck.

x1

45) Raise the two deck stoppers to the highest position, and then secure them.

F-5-84F-5-84

F-5-85F-5-85F-5-86F-5-86

5

535

35



56) Open the deck left front cover, loosen the screw securing the paper deck delivery guide, raise the

delivery guide, and then tighten the screw securely.

67) Disconnect the shunt cable connected between the host machine and paper deck.

x1

78) Loosen the screw securing the latch plate at the front of the paper deck, raise the latch plate, and then

tighten the screw securely. Close the deck left front cover.

89) Loosen the screw securing the latch plate at the rear of the paper deck, raise the latch plate, and then

tighten the screw securely.

F-5-87F-5-87

F-5-88F-5-88

F-5-89F-5-89 F-5-90F-5-90

5

536

36



910) Separate the paper deck from the host machine.

F-5-91F-5-91

5

537

37

Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Checking the Supplied Parts

Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Checking the Supplied Parts

Checking the Supplied Parts

[1]

[2]

[4]

[4][6]

[6]

[6]

[6]

[5]

[3]

[1] Double feeding sensor (Reception/FG3-4284) 1 piece[2] Double feeding sensor (Transmission/FG3-4283) 1 piece[3] Double feeding sensor harness 1 piece[4] Sensor cover 2 pieces.[5] Clamp 2 pieces[6] Screw (w/washer screw, white, M3 x 8) 4 pieces

F-5-92F-5-92

5

538

38

Installation > Paper Deck Double Deeding Detection Kit-A1 Installation Procedure > Installing the Double Feeding Sensor Unit


Installing the Double Feeding Sensor Unit1

1) Remove six screws, and then remove the paper deck rear left cover.

x6

22) Remove two screws, and then remove the PCB cover.

x2

33) Connect the 7-pin connector of the supplied double feeding sensor harness to the connector CN5

on the deck driver PCB.

44) Open the four clamps of the harness guide and three clamps.

F-5-93F-5-93

F-5-94F-5-94

F-5-95F-5-95 F-5-96F-5-96

5

539

39



55) Thread the double feeding sensor harness through the clamps, and then close the clamps.

66) Thread the 5-pin connector (reception side) of the double feeding sensor harness through the edge

saddle.

77) Install the supplied two clamps on the side pate, and then open the lower two clamps.

88) Thread the 4-pin connector (transmission side) of the double feeding sensor harness through four

clamps, and close the clamps.

F-5-97F-5-97 F-5-98F-5-98

F-5-99F-5-99 F-5-100F-5-100

5

540

40



99) Secure the tie tap (with a lock) of the double feeding sensor harness to the side plate.

1010) Open the three clamps.

1111) Thread the 4-pin connector (transmission side) of the double feeding sensor harness through the

clamps, and then close the clamps.

1212) Open the deck left front cover, and then open the horizontal path guide.

F-5-101F-5-101 F-5-102F-5-102

F-5-103F-5-103 F-5-104F-5-104

5

541

41



1313) Open the two clamps.

1414) Thread the 4-pin connector (transmission side) of the double feeding sensor harness through the

clamps, and then close the clamps.

1515) Connect the 4-pin connector (transmission side) of the double feeding sensor harness to the sup-

plied double feeding sensor (transmission/FG3-4283).

1616) Install the double feeding sensor (transmission/FG3-4283) using the supplied screw (w/washer

screw, white, M3 x 8).

x1

F-5-105F-5-106

F-5-107 F-5-108

5

542

42



1717) Attach the supplied sensor cover to the double feeding sensor (transmission/FG3-4283) using the

supplied screw (w/washer screw, white, M3 x 8). Close the horizontal path guide.

x1

1818) Open four clamps.

1919) Thread the 5-pin connector (reception side) through the clamps, and then close the clamps.

2020) Connect the 4-pin connector (reception side) of the double feeding sensor to the supplied double

feeding sensor (reception/FG3-4284).

F-5-109F-5-110

F-5-111F-5-112

5

543

43



2121) Install the double feeding sensor (reception/FG3-4284) using the supplied screw (w/washer screw,

white, M3 x 8).

x1

2222) Attach the supplied sensor cover to the double feeding sensor (reception/FG3-4284) using the sup-

plied screw (w/washer screw, white, M3 x 8).

x1

2323) Attach the PCB cover using two screws.

x2

2424) Attach the deck rear left cover using six screws.

x6

F-5-113 F-5-114

F-5-115

F-5-116

5

544

44



MEMO:Connect the paper deck to the host machine, and then check whether the double feeding sensor detects the doubly fed paper properly. If the double feeding sensor does not detect the doubly fed paper, check whether this sensor is installed properly.

2525) Fold the A3- or LDR-size paper (64-90 g/m2) into two.

MEMO:To prevent a paper jam, fold the paper sharply.

2626) Place the paper in the deck with the folding line of the twofold paper on the pickup side of the deck.

Folding line

2727) Feed the paper by operating the host machine and check that the paper (doubly fed paper) is

detected by the double feeding sensor and ejected to the escape tray.

F-5-117

F-5-118

5

545

45

Installation > Air Heater Unit Installation Procedure

Installation > Air Heater Unit Installation Procedure

Air Heater Unit Installation ProcedureWhen installing the paper deck, air heater unit , and other options at the same time, first install the host machine and then install options in the following order:1. Paper deck [1] (Refer to “Making Preparations for Installing the Parts on the Paper Deck Side” and the preceding sections of “Paper Deck Installation Procedure”.)2. Double feeding sensor unit [2]3. Air heater unit [3]4. Cassette heater unit [4]5. Cassette heater mounting kit [5]6. Connection of paper deck to host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in “Paper Deck Installation Procedure”.)

[3]

[2]

[1]

[4][5]

F-5-119

5

546

46

Installation > Air Heater Unit Installation Procedure > Parts Preparation

Installation > Air Heater Unit Installation Procedure > Parts Preparation

Parts PreparationThe air heater unit can be installed on the upper, middle, and lower decks.Required numbers of individual parts vary depending on where the air heater unit is installed. Prepare necessary parts according to the following

[1]

[2]

[10]

[9]

[6]

[3] [4] [5]

[7]

[8]

[1] Air heater unit (FM4-1850) 1 piece *1[2] Air heater PCB (FG3-4279) 1 piece *1[3] Upper deck air heater harness (about 90 cm / FG3-4327) 1 piece *2[4] Middle deck air heater harness (about 60 cm / FG3-4328) 1 piece *3[5] Lower deck air heater harness (about 40 cm / FG3-4329) 1 piece *4[6] PCB support (VT2-0006-006) 2 pieces *1[7] Clamp (large / WT2-5974) *5[8] Clamp (small / WT2-5973)*5[9] Screw (binding screw, M4 x 8 / 4A3-3529) 2 pieces *1[10] Screw (w/washer screw, M3 x 6 / XB2-4300-605) 2 pieces *1

*1: Required numbers for each deck.*2: Required parts for the installation of the air heater unit on the upper deck.*3: Required parts for the installation of the air heater unit on the middle deck*4: Required parts for the installation of the air heater unit on the lower deck*5: Required numbers vary depending on where the air heater unit is installed.

Where to install the air heater unit Clamp(large / WT2-5974)

Clamp(small / WT2-5973)

Only the upper deck, or both the upper deck and another deck

6 pieces 6 pieces

Only the middle deck, or both the middle and lower decks

6 pieces Unnecessary

Only the lower deck Unnecessary Unnecessary

F-5-120

5

547

47

Installation > Air Heater Unit Installation Procedure > Installing the Air Heater Unit


Installing the Air Heater Unit

MEMO:The procedure for installing the air heater unit on the upper deck is described below. It also applies to the air heater units installed on the middle and lower decks with the exception of some steps.

11) Remove eight screws, and then remove the deck rear right cover of the paper deck.

x8

22) Install the two included PCB supports on the side panel.

33) Open the clamp, and then take out the air heater AC harness from it. Close the clamp.

F-5-121

F-5-122 F-5-123

5

548

48



44) Fit the included air heater PCB on the PCB supports, and then secure it using the two included

screws (w/washer screw, M3 x 6).

x2

55) Connect the air heater AC harness to the CN4 of the air heater PCB.

66) Install six small clamps and six large clamps on the side plate. MEMO:

When installing the air heater unit on the middle deck, only six large clamps are required. Six small clamps are not required. When installing the air heater unit on the lower deck, both six large clamps and six small clamps are not required.

F-5-124

F-5-125

F-5-126

5

549

49



77) Open the clamp, and then take out the AC distributor PCB harness from it.

88) Remove two screws, and then remove the AC distributor PCB cover.

x2

99) Open 16 clamps. MEMO:

When installing the air heater unit on the middle deck, open 13 clamps.When installing the air heater unit on the lower deck, open 9 clamps.

F-5-127 F-5-128

F-5-129

5

550

50



1010) Connect the 4-pin connector of the included upper deck air heater harness to the CN3 of the air

heater PCB.

1111) Put the upper deck air heater harness in 28 clamps, and then close the clamps.

MEMO:When installing the air heater unit on the middle deck, put the middle deck air heater harness in 19 clamps, and then close the clamps. When installing the air heater unit on the lower deck, put the lower deck air heater harness in 9 clamps, and then close the clamps.

1212) Connect the 6-pin connector of the upper deck air heater harness to the CN8 of the AC distributor

PCB.

F-5-130F-5-131

F-5-132

5

551

51



MEMO:When installing the air heater unit on the middle deck, connect the 5-pin connector of the middle deck air heater harness to the CN7 of the AC distributor PCB. When installing the air heater unit on the lower deck, connect the 4-pin connector of the lower deck air heater harness to the CN6 of the AC distributor PCB.

1313) Install the AC distributor cover using two screws.

x2

1414) Put the AC distributor PCB harness in the clamps, and then close the clamp.

1515) Connect 4-pin connector of the harness 1 to the CN1 of the air heater PCB. Connect the 8-pin

connector of the harness 2 to the CN2 of the air heater PCB.

F-5-133

F-5-134F-5-135

5

552

52



1616) Press down the air heater cover lock lever, and then remove the air heater cover.

1717) Install the included air heater unit on the upper deck using the two included screws (binding screw,

M4 x 8).

x2

1818) Connect the two connectors of the air heater unit to the upper deck.

1919) Install the air heater cover.

F-5-136

F-5-137

F-5-138F-5-139

5

553

53



2020) Install the deck rear right cover using eight screws.

x8

F-5-140

5

554

54

Installation > Cassette Heater Unit Installation Procedure

Installation > Cassette Heater Unit Installation Procedure

Cassette Heater Unit Installation ProcedureWhen installing the paper deck, cassete heater unit, cassete heater mounting kit, and other options at the same time, first install the host machine and then install options in the following order:1. Paper deck [1] (Refer to “Making Preparations for Installing the Parts on the Paper Deck Side” and the preceding sections of “Paper Deck Installation Procedure”.)2. Double feeding sensor unit [2]3. Air heater unit [3]4. Cassette heater unit [4]5. Cassette heater mounting kit [5]6. Connection of paper deck to host machine (Refer to “Making Preparations for Installing the Parts on the Host Machine Side” and the subsequent sections in “Paper Deck Installation Procedure”.)

[3]

[2]

[1]

[4][5]

F-5-141

5

555

55

Installation > Cassette Heater Unit Installation Procedure > Parts Preparation > Cassete heater mounting kit

Installation > Cassette Heater Unit Installation Procedure > Parts Preparation > Cassete heater mounting kit

Parts PreparationThe cassette heater unit can be installed on the middle and lower decks.Required numbers of individual parts vary depending on where the cassette heater unit is installed. Prepare necessary parts according to the following.

[4]

[5]

[2] [3]

[1]

[6]

Cassete heater unit[1] Cassete heater unit (FM3-3772(230V)) 1piece *1

Cassete heater mounting kit[2] Middle deck cassete heater connect harness 1piece *2 (about 60cm / FG3-4325)[3] Lower deck cassete heater connect harness 1piece *3 (about 40cm / FG3-4326)[4] Clamp (large / WT2-5974) *4[5] Clamp (small / WT2-5973) *4[6] Screw(w/washer,M4×8 / FC7-7646) 1piece *1

*1: Required numbers for each deck.*2: Required parts for the installation of the cassette heater unit on the middle deck*3: Required parts for the installation of the cassette heater unit on the lower deck*4: Required numbers vary depending on where the cassette heater unit is installed

Where to install the cassette heater unit Clamp(large / WT2-5974)

Clamp(small / WT2-5973)

Only the middle deck, or both the middle and lower decks

6 pieces 3 pieces

Only the lower deck 3 pieces Unnecessary

■

■

F-5-142

5

556

56

Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Unit


Installing the Cassette Heater Unit

MEMO:The procedure for installing the cassette heater unit on the middle deck is described below. It also applies to the cassette heater unit installed on the lower deck.

11) Remove eight screws, and then remove the deck rear right cover.

x8

22) Remove the deck upper rear cover.

33) Remove six screws, and then remove the deck right cover.

x6

F-5-143

F-5-144F-5-145

5

557

57



44) Open the middle deck by hand, and then remove the screw securing the foreign substance sensor

bracket.

x1

55) With the sensor harness connected, remove the foreign substance sensor bracket and foreign

substance sensor flag.

66) Hook the three hooks of the cassette heater unit in the three mounting holes.

77) Using a screw (w/washer screw, M4 x 8), secure the cassette heater unit.

x1

F-5-146 F-5-147

F-5-148 F-5-149

5

558

58



88) Install the foreign substance sensor flag and foreign substance sensor bracket in place.

MEMO:Check that the sensor connector is not disconnected nor floating.

99) Lace the cassette heater harness in the lower square bushing.

1010) Put the cassette heater harness in the clamp, and then close the clamp. Close the middle deck.

F-5-150

F-5-151

F-5-152

5

559

59

Installation > Cassette Heater Unit Installation Procedure > Installing the Cassette Heater Mounting Kit


Installing the Cassette Heater Mounting Kit

MEMO:The procedure for installing the cassette heater unit on the middle deck is described below. It also applies to the cassette heater unit installed on the lower deck with the exception of some steps.

11) Install three small clamps and six large clamps on the side panel.

MEMO:When installing the optional air heater unit together or when it has already been installed, use three large clamps in place of the upper three small clamps.

MEMO:When installing the cassette heater unit on the lower deck, install three large clamps on the side panel. When installing the optional air heater unit together or when it has already been installed, you need not install large clamps on the side panel.

F-5-153

F-5-154

5

560

60



22) Open the clamps and take out an AC distributor PCB harness from it.

33) Remove two screws, and then remove the AC distributor PCB cover.

x2

44) Open the 11 clamps. MEMO:

When installing the cassette heater unit on the lower deck, open eight clamps.

F-5-155 F-5-156

F-5-157F-5-158

5

561

61



55) Connect the 2-pin connector of the middle deck cassette connect heater harness to the connector of

the cassette heater harness.

66) Put the middle deck cassette heater connect harness in 20 clamps, and then close the clamps.

MEMO:When installing the cassette heater unit on the lower deck, put the lower-deck cassette heater harness in 11 clamps, and then close the clamps.

77) Connect the 5-pin connector of the middle deck cassette heater connect harness to the CN4 of the AC

distributor PCB.

F-5-159

F-5-160

F-5-161

5

562

62



MEMO:When installing the cassette heater unit on the lower deck, connect the 4-pin connector of the lower-deck cassette heater connect harness to the CN3 of the AC distributor PCB.

88) Install the AC distributor PCB cover using two screws.

x2

99) Put the AC distributor PCB harness in the clamp, and then close the clamp.

1010) Install the deck right cover using six screws.

x6

F-5-162

F-5-163 F-5-164

5

563

63



1111) Install the deck upper rear cover.

1212) Install the deck rear right cover using eight screws.

x8

F-5-165 F-5-166

6

6 Appendix

AppendixService ToolsGeneral Circuit Diagram

■■

6

62

2

Appendix > Service Tools

Appendix > Service Tools

Service Tools

Solvents and OilsNo. Name Uses Composition Remarks

1 Vic Clean Cleaning:e.g., glass, plastic, rubber parts, external covers

Hydrocarbon (fluorine family), Alcohol, Surface activating agent, Water

Do not bring near fire.Procure locally.Isopropyl alcohol may besubstituted.

■

6-3

6-3

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General Circuit Diagram

General Circuit Diagram

CN23.1 REMOTE_12V_PCN23.2 SGND

CN1.4 PGNDCN1.3 PGNDCN1.2 +24VCN1.1 +24V

MNT_DTCEX_TX14+EX_TX14-SGNDEX_CLK14-EX_CLK14+SGNDEX_RX14+EX_RX14-SGNDEX_TX13+EX_TX13-SGNDEX_CLK13-EX_CLK13+SGNDEX_RX13+EX_RX13-SGND

MNT_DTCEEP_AD_INEEP_AD_DOUTEEP_AD_SCLKEEP_CSAD_*CSREMOTE_12VSGND*RESETSGNDEX_TX15+EX_TX15-SGNDEX_CLK15-EX_CLK15+SGNDEX_RX15+EX_RX15-SGND

AC distributor PCB


CN1.1 AC-H-SWCN1.2 N.C.

CN2.3N.C.CN2.4AC-H CN1.1

CN1.2CN1.3

CN6.1 AC-NCN6.2 N.C.CN6.3 N.C.

CN7.1 AC-NCN7.2 N.C.CN7.3

AC-HCN7.4N.C.

CN8.1 N.C.CN8.2 AC-NCN8.3

N.C.CN8.4N.C.

CN8.5 AC-H

CN4.1AC-H-SWCN4.2N.C.CN4.3

AC-N CN4.4N.C.

CN3.1AC-H-SWCN3.2N.C.

211

2

CN3.3N.C.CN3.2N.C.CN3.1AC-N

AC inlet

211

2

CN4.5N.C.

CN1.4

Deck driver PCB

CN3.3N.C.CN3.4AC-N

CN8.6 N.C.

N.C.CN7.5

CN6.4 AC-H

CN1.3 N.C.CN1.4 AC-H

CN2.1AC-NCN2.2N.C.

CN3.4AC-H

CN3.3N.C.CN3.2N.C.

AC-N

CN3.4AC-H

CN3.3N.C.CN3.2N.C.

AC-N

CN3.4AC-H

Cassette heater (middle deck/ option)

Cassette heater (lower deck/ option)

CN1.A1

SGNDEX_TX14+EX_TX14-SGNDEX_CLK14-EX_CLK14+SGNDEX_RX14+EX_RX14-SGND

CN1.A2CN1.A3CN1.A4CN1.A5CN1.A6CN1.A7CN1.A8CN1.A9CN1.A10CN1.A11

EX_TX13+EX_TX13-SGNDEX_CLK13-EX_CLK13+SGNDEX_RX13+EX_RX13-SGND

SGND

CN1.A12CN1.A13CN1.A14CN1.A15CN1.A16CN1.A17CN1.A18CN1.A19

CN1.B1

EEP_AD_INEEP_AD_DOUTEEP_AD_SCLKEEP_CSAD_*CSREMOTE_12VSGND*RESETSGND

CN1.B2CN1.B3CN1.B4CN1.B5CN1.B6CN1.B7CN1.B8CN1.B9CN1.B10CN1.B11

EX_TX15+EX_TX15-SGNDEX_CLK15-EX_CLK15+SGNDEX_RX15+EX_RX15-SGND

CN1.B12CN1.B13CN1.B14CN1.B15CN1.B16CN1.B17CN1.B18CN1.B19

REMOTESGND+24V+24V+24VPGNDPGNDPGND

DC Power supply PCB

N.C.N.C.AC-H

AC-NN.C.

CN1.5

CN2.1CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8

N.C.

N.C.

REMOTE_12VSGND

CN25.1 REMOTE_12VCN25.2 SGNDCN25.3 N.C.

CN9.1

N.C.CN9.2N.C.CN9.3

AC-N CN9.4

AC-H

CN9.1

AC-NCN9.2N.C.CN9.3

AC-HCN2.2 N.C.CN2.3 AC-N

CN2.1 AC-H

CN9.1

N.C.CN9.2 AC-NCN9.3

N.C.CN9.4

AC-N

AC-HCN9.5AC-HCN9.6

CN1.3AC-NCN1.1AC-H CN2.4

AC-N CN2.2AC-H

Noise filter PCB

1

32

CN1.3AC-NCN1.1AC-H

AC-NAC-H

CN1.3AC-NCN1.1AC-H

AC-NAC-H

CN2.4CN2.2

CN2.4CN2.2

Leakage breaker

12345678910111213141516171819

21222324252627282930313233343536373839

20

40

CN3.A1CN3.A2CN3.A3CN3.A4CN3.A5CN3.A6CN3.A7CN3.A8CN3.A9CN3.A10CN3.A11CN3.A12CN3.A13CN3.A14CN3.A15CN3.A16CN3.A17CN3.A18CN3.A19

CN3.B1CN3.B2CN3.B3CN3.B4CN3.B5CN3.B6CN3.B7CN3.B8CN3.B9CN3.B10CN3.B11CN3.B12CN3.B13CN3.B14CN3.B15CN3.B16CN3.B17CN3.B18CN3.B19

CN3.A20

CN3.B20

CN10.2CN10.1

CN3.1

CN3.1

Upper deck air heater PCB

(option)

Power cord (120V)

Power cord (100V)

SW001

FUS001

CHT003

CHT002

Middle deck air heater PCB

(option)

Lower deck air heater PCB

(option)

Leakage breakerFUS001

Leakage breakerFUS001

Host Machine

General circuit diagram(1/6)

J003

J001 J002J004

J005

F-6-1F-6-1

6-4

6-4

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Power supply cooling fan

CN26.1 SGNDDP_SNS+5V4

SGNDLF_SNS+5V4

SGNDVUF_SNS+5V4SGND

CN26.2CN26.3

CN4.1CN4.2CN4.3CN4.4CN4.5CN4.6CN4.7CN4.8

VMF_SNS+5V4SGNDVLF_SNS+5V4

+5V4SGNDDR_SNS

CN4.9CN4.10CN4.11CN4.12

CN26.4CN26.5CN26.6

CN5.7 SGNDDFDR_CHKDFDR_SE+5V4+24V4DFDT_CHKPGND

CN5.6CN5.5CN5.4CN5.3CN5.2CN5.1

1234

SGNDDFDR_CHKDFDR_SEDFDR_J

Double feeding sensor (receive/ option)

Lower deck feed sensor

Vertical path upper sensor

Vertical path middle sensor

Vertical path lower sensor

119753

*B+24V

B*A

+24V1 A

Horizontal path feed motor

119753

*B+24V

B*A

+24V1 A

Vertical path upper feed motor

119753

*B+24V

B*A

+24V1 A

Vertical path lower feed motor

Deck pickup motor

4321

2

*BLK

CLK

+5V

SGND

+24V41PGND

PGNDERR

+24V5

CN8.1+24V4+24V4*BB*AA

CN8.2CN8.3CN8.4CN8.5CN8.6

CN16.1+24V4+24V4*BB*AA+24V4+24V4*B

CN16.2CN16.3CN16.4CN16.5CN16.6CN16.7CN16.8CN16.9CN16.10CN16.11CN16.12

B*AA

CN24.1+24V4PGND

PF_MOT_LDPF_MOT_EN

PF_MOT_BRKPF_MOT_CLK

+5V

CN24.2

CN7.1CN7.2CN7.3CN7.4CN7.5

CN9.1+24V5

C_FAN_ERRPGND CN9.2

CN9.3

CN6.1 A+5VAD_HUMAGNDAD_TEMP

CN6.2CN6.3CN6.4

123

+5V4SIG

SGND

123

+5V4SIG

SGND

123

+5V4SIG

SGND

123

+5V4SIG

SGND

CN2.2 +24V+24V4CN2.1

65

F/*R

ON/*OFF

SGND

CN7.6

1231

23

7 LD

5+5V4

CN11.1 +5V1SGNDD1_AS_SNS1

CN11.2CN11.3CN11.7CN11.8CN11.9

+5V2SGNDD2_AS_SNS1

CN11.13CN11.14CN11.15

+5V3SGNDD3_AS_SNS1

Deck driver PCB

1

34

+24V4

DFDT_CHKPGND

2DFDT_J

Delivery sensor

123

+5V4SIG

SGND

Deck left front cover open/close sensor321

+5V4SGNDSIG

Deck left front cover safety switch

12

COMNO

1234

VINHUM

AGNDTEMP

Environment sensor

Upper deck foreign substance sensor321

+5VSGNDSIG

Middle deck foreign substance sensor321

+5VSGNDSIG

Lower deck foreign substance sensor321

+5VSGNDSIG

S001

S002

S003

S004

S005

S006

S007

S008

S106

S206

S306

M004

M002

M003

M001

FAN001

Double feeding sensor (transmission/ option)

S009

S010

J006

J007

J008

J009

J010

J011

J012

J013

J014

J015

J100

J200

J300

J016

J017

J018

J019

J020

J021


F-6-2F-6-2

6-5

6-5

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

CN12.1 SGNDD1_PP_SNS+5V1SGNDD1_PF_SNS+5V1

SGNDD1_UL_SNS

+5V1

SGND

CN12.2CN12.3CN12.4CN12.5CN12.6CN12.7CN12.8CN12.9CN12.10CN12.11

D1_PL_SNS

+5V1

SGNDD1_PE_SNS

+5V1CN12.12CN12.13CN12.14CN12.15

Upper deck pull-out sensor

123

+5V1SIG

SGND

Upper deck paper surface sensor

Upper deck paper presence/absence sensor

Upper deck lifter upper limit sensor

1234567891011121314151

23456789101112131415Upper deck pickup sensor

+24V3PGND

+24V3PGND

Upper deck open/close solenoidPGND

+24V1

119753

*B+24V3

B*A

+24V31 A

CN15.1CN15.2CN15.3CN15.4CN15.5CN15.6CN15.7CN15.8CN15.9CN15.10CN15.11CN15.12CN15.13CN15.14CN15.15CN15.16CN15.17CN15.18CN15.19CN15.20

+24V1+24V1*BB*AA+24V2+24V2*BB*AA+24V3+24V3*BB*AAN.C.N.C.

119753

*B+24V2

B*A

+24V21 A

119753

*B+24V1

B*A

+24V11 A

+24V1D1_PK_SOL

+24V_1D1_PF_CL

+24V_1D1_PP_CL

+24V2D2_PK_SOL

+24V_2D2_PF_CL

+24V_2D2_PP_CL

+24V3D3_PK_SOL

+24V_3D3_PF_CL

+24V_3D3_PP_CL

CN19.1CN19.2CN19.3CN19.4CN19.5CN19.6

+24V1D1_LK_SOL+24V2D2_LK_SOL+24V3D3_LK_SOL PGND

+24V2

PGND+24V3

+24V3PGND

Upper deck pickup clutch+24V1PGND

Upper deck pickup roller release solenoid+24V1

PGND

Upper deck pull-out clutch+24V1

PGND

+24V2PGND

+24V2PGND

+24V2PGND

123

+5V1SIG

SGND

123

SIGSGND+5V1

123

SIGSGND+5V1

1

23

SIGSGND+5V1

123

123456

456 2

121

212

1

212

1

121

2

121

2

121

2

121

2

121

2

121

2

121

2

121

2

121

2


SGNDD2_UL_SNS

+5V2

SGND


D2_PL_SNS

+5V2SGND

D2_PE_SNS

+5V2CN13.12CN13.13CN13.14CN13.15

Middle deck pull-out sensor

123

+5V2SIG

SGND

Middle deck paper surface sensor

Middle deck paper presence/absence sensor

Middle deck lifter upper limit sensor

1234567891011121314151

23456789101112131415Middle deck pickup sensor

123

+5V2SIG

SGND

123

SIGSGND+5V2

123

SIGSGND+5V2

123

SIGSGND+5V2

N.C.CN13.16

Upper deck safety switch

N.C.COM+5V

NC

CN10.1 +5V+5V_ES1+5V

CN10.2CN10.3CN10.4CN10.5CN10.6

+5V_ES2+5V+5V_ES3+5V

NC

+5VNC


SGNDD3_UL_SNS

+5V3

SGND


D3_PL_SNS

+5V3

SGNDD3_PE_SNS

+5V3CN14.12CN14.13CN14.14CN14.15

Lower deck pull-out sensor

123

+5V2SIG

SGND

Lower deck paper surface sensor

Lower deck paper presence/absence sensor

Lower deck lifter upper limit sensor

1234567891011121314151

23456789101112131415

Lower deck pickup sensor

123

+5V2SIG

SGND

N.C.CN14.16

123

SIGSGND+5V2

123

SIGSGND+5V2

123

SIGSGND+5V2

N.C.CN14.17

N.O.+5V_ES1

+5V_ES2

+5V_ES3

N.C.COMN.O.

N.C.COMN.O.

N.C.CN13.17

N.C.CN14.18N.C.CN14.19

N.C.

CN18.1CN18.2CN18.3CN18.4CN18.5CN18.6CN18.7CN18.8CN18.9CN18.10CN18.11CN18.12CN18.13CN18.14CN18.15CN18.16CN18.17CN18.18CN18.19

7

7

123

123456

456

7

7

123

123456

456

7

7

Deck driver PCBS102

S101

S105

S104

S103

S202

S201

S205

S204

S203

S302

S301

S305

S304

S303

S108

S208

S308

Middle deck safety switch

Lower deck safety switch

SL101

CL101

CL102

Middle deck pickup roller release solenoid

Middle deck pickup clutch

Middle deck pull-out clutch

SL201

CL201

CL202

Lower deck pickup roller release solenoid

Lower deck pickup clutch

Lower deck pull-out clutch

SL301

CL301

CL302

Middle deck open/close solenoid

Lower deck open/close solenoid

SL102

SL202

SL302

Upper deck lifter motor

Middle deck lifter motor

Lower deck lifter motor

M101

M201

M301


J102

J103

J104

J105

J106

J202

J203

J204

J205

J206

J302

J303

J304

J305

J306

J107

J207

J307

J101

J201

J301

J108J109

J110

J111

J208J209

J210

J211

J308J309

J310

J311

J112

J212

J312

J113

J213

J313

F-6-3F-6-3

6-6

6-6

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

PS PS

SGNDAD_D1_VR+5V1

D1_SH_SNSSGND+5V1

D1_LL_SNSSGND+5V1D1_LH_SNSSGND+5V1

D1_PL_SNS2SGND+5V1D1_PL_SNS1SGND+5V1

SGNDD1_SWD1_LED

N.C.

B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19

B20

A20

B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19B20

CN21.1 D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND

CN21.2CN21.3CN21.4CN21.5CN21.6CN21.7CN21.8

Upper deck air heater PCB(option)

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20 A

*AB*B

PGNDD1_CFAN_ERRD1CFAN_VIN

PGNDD1_HFAN_ERRD1_HFAN_VIN

N.C.N.C.N.C.

N.C.

CN2.1

D1_AHT_OND1_AHT_BIT0D1_AHT_BIT1D1_AHT_ERRD1_AHT_READY+5V_AHT1D1_AHT_CHKSGND

CN2.2CN2.3CN2.4CN2.5CN2.6CN2.7CN2.8

CN1.1 CONT_THSGNDOVER_THSGND

CN1.2CN1.3CN1.4

PC1 PC1

N.C.N.C.AC100_NCN4.1

CN4.2CN4.3CN4.4 AC100_H

PC4 PC4

AC distributor PCB

CN3.3 N.C.CN3.2 N.C.CN3.1 AC-N

CN3.4 AC-H

432

*B

*AB

1

A

Upper deck swing motor

Upper deck right flotation fan

PGNDERR+24V

Upper deck left flotation fan

PGNDERR+24V

12345678910 1

2345678910

1231

23

1231

23

Upper deck lifter lower limit sensor

321

+5V1SGNDSIG

Upper deck lifter HP sensor

321

+5V1SGNDSIG

CN1.1CN1.2CN1.3

SGNDSWLED

1231

23

Upper deck swing HP sensor321

+5V1SGNDSIG 1

231

23

SGND

SGND

OVER_TH

CONT_TH

AC100_HAC100_N

1232

34

41

122

1

123

123

Air heater unit(option)

CN17.A1CN17.A2CN17.A3CN17.A4CN17.A5CN17.A6CN17.A7CN17.A8CN17.A9CN17.A10CN17.A11CN17.A12CN17.A13CN17.A14CN17.A15CN17.A16CN17.A17CN17.A18

123456789101112131415161718



19

21222324252627282930313233343536

20

Upper deck open switch PCB

Deck driver PCB

HeaterFuse

Thermistor

Thermistor

S111

S112

M102

FAN102

FAN101

S116

HT101

J115

J116

J118

J117

J119

J120

J121

J122

J124

J123

J125

J126

J127

J128

J114B

J114A


F-6-4F-6-4

6-7

6-7

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

PS PS

B1B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19


B20

A20



CN21.10CN21.11CN21.12CN21.13CN21.14CN21.15CN21.16

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20

CN2.1




CN1.2CN1.3CN1.4

PC1 PC1


CN4.2CN4.3CN4.4 AC100_H

PC4 PC4


CN3.4 AC-H

432

*B

*AB

1

A

Middle deck right flotation fan

PGNDERR+24V

PGNDERR+24V

12345678910 1

2345678910

1231

23

1231

23

Middle deck lifter lower limit sensor

321

+5V2SGNDSIG

Middle deck lifter motor

321

+5V2SGNDSIG

1231

23

Middle deck swing HP sensor321

+5V2SGNDSIG 1

231

23

SGND

SGND

OVER_TH

CONT_TH

AC100_HAC100_N

1232

34

41

122

1

123

123

CN20.A1CN20.A2CN20.A3CN20.A4CN20.A5CN20.A6CN20.A7CN20.A8CN20.A9CN20.A10CN20.A11CN20.A12CN20.A13CN20.A14CN20.A15CN20.A16CN20.A17CN20.A18

SGNDAD_D2_VR+5V2


D2_PL_SNS2SGND+5V2D2_PL_SNS1SGND+5V2

SGNDD2_SWD2_LED

CN20.A19 N.C.

12345678910111213141516171819

D2_SH_SNSSGND+5V2

N.C.


A*AB*B



N.C.N.C.N.C.

N.C.


N.C.CN20.B19

212223242526272829303132333435363738

20

CN1.1CN1.2CN1.3

SGNDSWLED

Deck driver PCB

Middle deck air heater PCB(option)

Middle deck open switch PCB

AC distributor PCB

Middle deck left flotation fan

S211

S212

M202

FAN202

FAN201

S216

HT201

Middle deck swing motor

J215

J216

J217

J218

J219

J220

J221

J222

J223

J224

J226

J225

J227

J228

J214B

J214A


HeaterFuse

Thermistor

Thermistor


F-6-5F-6-5

6-8

6-8

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

App

endi

x >

Gen

eral

Circ

uit D

iagr

am >

Gen

eral

Circ

uit D

iagr

am

PS PS

CN22.A1CN22.A2CN22.A3 D3_PL_SNS3

SGND+5V3B1

B2B3B4B5B6B7B8B9B10B11B12B13B14B15B16B17B18B19


B20

A20



CN21.18CN21.19CN21.20CN21.21CN21.22CN21.23CN21.24

A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18A19A20

CN2.1




CN1.2CN1.3CN1.4

PC1 PC1


CN4.2CN4.3CN4.4 AC100_H

PC4 PC4


CN3.4 AC-H

432

*B

*AB

1

A

Lower deck swing motor

Lower deck right flotation fan

PGNDERR+24V

Lower deck left flotation fan

PGNDERR+24V

12345678910 1

2345678910

1231

23

1231

23

Lower deck lifter lower limit sensor

321

+5V3SGNDSIG

Lower deck lifter HP sensor

321

+5V3SGNDSIG

1231

23

Lower deck swing HP sensor321

+5V3SGNDSIG 1

231

23

SGND

SGND

OVER_TH

CONT_TH

AC100_HAC100_N

1232

34

41

122

1

123

123

123

D3_SH_SNSSGND+5V3

N.C.


A*AB*B



N.C.N.C.N.C.

N.C.


N.C.N.C.CN22.B19

CN22.B20

2122232425262728293031323334353637383940

CN22.A4CN22.A5CN22.A6CN22.A7CN22.A8CN22.A9CN22.A10CN22.A11CN22.A12CN22.A13CN22.A14CN22.A15CN22.A16CN22.A17CN22.A18

SGNDAD_D3_VR+5V3


D3_PL_SNS2SGND+5V3

SGNDD3_SWD3_LED

CN22.A19CN22.A20 N.C.

N.C.

4567891011121314151617181920

N.C.CN21.25

CN1.1CN1.2CN1.3

SGNDSWLED

Deck driver PCB

Lower deck air heater PCB(option)

Lower deck open switch PCB

AC distributor PCB

S311

S312

M302

FAN302

FAN301

S316

HT301

J315

J316

J318

J317

J320

J319

J321

J323

J322

J324

J326

J325

J328

J327

J314B

J314A


HeaterFuse

Thermistor

Thermistor


F-6-6F-6-6

Paper Deck-AF1 Service Manual - Canon...

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Transcript of Paper Deck-AF1 Service Manual - Canon...