Panasonic a5 Operation Basic
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Transcript of Panasonic a5 Operation Basic
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Operating Instructions (Basic)AC Servo Motor & Driver
MINAS A5-series
Make sure to forward these Operating Instructions for safety to the final user.
ThankyouforpurchasingthisPanasonicproduct.
Beforeoperatingthisproduct,pleasereadtheinstructionscarefully,andsavethismanualforfutureuse.
1. Introduction ................................. B2OnOpeningtheProductPackage.................. B2CheckoftheDriverModel.............................. B2CheckoftheMotorModel............................... B3
2. Installation................................... B4Driver.............................................................. B4Motor............................................................... B6
3. System Configuration and Wiring ........................................... B8
OverallWiring(Connectortype)..................... B8OverallWiring(Terminalblocktype).................B10DriverandListofApplicablePeripheralEquipments.... B12WiringoftheMainCircuit(Connectortype)......... B14WiringoftheMainCircuit(Terminalblocktype)... B16Wiringmethodtoconnector............................. B17WiringDiagram............................................. B19Wiringofconnectorformotorandbrake...... B21WiringtotheConnector,X1......................... B22WiringtotheConnector,X2......................... B22WiringtotheConnector,X3......................... B23WiringtotheConnector,X4......................... B24
WiringtotheConnector,X5......................... B27WiringtotheConnector,X6......................... B28WiringtotheConnector,X7......................... B30
4. Parameter .................................. B31Outline/Setup/Connection......................... B31CompositionofParameters.......................... B33
5. Protective Functions ................ B34ProtectiveFunction(WhatIsErrorCode?)...... B34
6. Maintenance and Inspections .... B367. Conformity to EC Directives and UL Standards ..................... B38
CompositionofPeripheralEquipments........ B408. Built-in Holding Brake .............. B449. Dynamic Brake.......................... B4610. Check of the Combination of the Driver and the Motor ............ B47
Incremental Specifications, 20-bit............... B47 Absolute Specifications, 17-bit................... B48
11. Specifications ......................... B49After-Sale Service (Repair) .......... B52
page page
If you are the first user of this product, please be sure to read the downloaded OperatingInstructions(Overall)fromourWebSite.
[Web address of Motor Company, Panasonic Corporation]http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
* This product image is 1.5kW type of A5-series.
IMD88
English
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B2 B3
English
1. IntroductionCheck of the Driver Model
Contents of Name Plate
Model Designation
Model Designation
M A D H T 1 5 0 5Special specifications(letters and numbers)
Current detector rating
Power supply
Max. current rating of power deviceFrame-size symbol
MADHMBDHMCDHMDDHMEDHMFDH
FrameSymbolA5-series, A-frameA5-series, B-frameA5-series, C-frameA5-series, D-frameA5-series, E-frameA5-series, F-frame
T1T2T3T5T7TATB
CurrentratingSymbol
Specifications10A15A30A50A70A
100A150A
Symbol135
Single phase, 100V3-phase, 200VSingle/3-phase,200V
0507102030406490A2
Current ratingSymbol5A
7.5A10A20A30A40A64A90A
120A
1 to 4 75 to 6 10 to 128 to 9
Serial Numbere.g.) : 09 0 4 0001N
Lot numberMonth of production
Year of production(Lower 2 digits of AD year)
Manufacture datee.g.) : 20090401
Manufacture dateManufacture yearManufacture month
Model
Rated output
Rated inputvoltage/current
Rated frequencyRated
rotational speed
M S M E 5 A Z S 1 S1 to 4 5 to 6 11 to 127 8 9 10
Special specifications
Motor structure
Design order 1: Standard
Rotary encoder specifications
Voltage specificationsSpecifications
TypeSymbol
Low inertia(50W to 5.0kW)Middle inertia(1.0kW to 5.0kW)Middle inertia(900W to 3.0kW)High inertia(1.0kW to 5.0kW)
GS
IncrementalAbsolute
SpecificationsSymbol Format Pulse count
OutputMotor rated output Symbol
SpecificationsSymbol
Resolution5-wire7-wire
Wire count
Motor structureMSME (50W to 750W)
*1 The product with oil seal is a special order product. *2 Key way with center tap[Products are standard stock items or manufactured by order. For details, inquire the dealer.]
ABST
Shaft Holding brake Oil sealWithout WithRound Key way Without WithSymbol
MSME (1.0kW to 5.0kW), MDME, MGME, MHME
CDGH
Shaft Holding brake Oil sealWithout WithRound Key way Without WithSymbol*1
*2*2
MSME
MDME
MGME
MHME
5A0102040809101520304050
50W100W200W400W750W900W1.0kW1.5kW2.0kW3.0kW4.0kW5.0kW
12
Z
100 V200 V100/200 common(50W only)
20bit17bit
1,048,576131,072
1. IntroductionOn Opening the Product Package
Make sure that the model is what you have ordered.Checkiftheproductisdamagedornotduringtransportation.CheckiftheOperatingInstructions(safety)areincludedornot. Check if the power connector, motor connectors, connector for external regenerative
resistor connection (only E-frame) and safety by-pass plug are included or not. (Neither the power connector nor motor connector are included to F-frame.)
Contents of Name Plate
1. IntroductionCheck of the Motor Model
Model numberInput/output voltage
Rated output ofapplicable motor
Rated input/outputcurrent
Input/output frequency
Number of phase
Serial Numbere.g.) : P09040001N
Lot number Month of production
Year of production(Lower 2 digits of AD year)
Manufacture datee.g.) : 20090401
Manufacture dateManufacture yearManufacture month
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B4 B5
English
2. InstallationDriver
Install the driver properly to avoid a breakdown or an accident.
Installation Place1)Install thedriver inacontrolpanelenclosed innoncombustiblematerialandplaced indoor
where the product is not subjected to rain or direct sunlight. The products are not waterproof.2) Where the products are not subjected to corrosive atmospheres such as hydrogen
sulfide, sulfurous acid, chlorine, ammonia, sulfur, chloric gas, sulfuric gas, acid, al-kaline and salt and so on, and are free from splash of inflammable gas.
3) Where the motor is free from grinding oil, oil mist, iron powder or chips. 4) Well-ventilated and low humidity and dust-free place. 5) Vibration-free place.
Environmental ConditionsItem Conditions
Ambienttemperature 0C to 55C (free from freezing)Ambienthumidity 20%to85%RH(freefromcondensation)Storagetemperature*1 20C to 65C (Max.temperature guarantee: 80C for 72 hours)Storagehumidity 20%to85%RH(freefromcondensation)Vibration Lower than 5.88m/s2 (0.6G), 10 to 60HzAltitude Lower than 1000m
*1Extreme temperatures are permissible only for short period such as during transportation.How to Install
1) Rack-mount type. Install in vertical position, and reserve enough space around the servodriverforventilation.
2) Base mount (rear mount) is standard for A/B/C/D-frame driver.3) To change the mounting surface of A/B/C/D-frame driver, use the optional mounting
fixture. For choosing the correct optional mounting fixture, refer to the Operating In-structions(Overall).
4)For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating In-structions (Overall) or the Delivery Specification.
2. InstallationDriver
Mounting Direction and SpacingReserveenoughsurroundingspaceforeffectivecooling.Installfanstoprovideuniformdistributionoftemperatureinthecontrolpanel. D/E/F frame is provided with a cooling fan at the bottom.Observetheenvironmentalconditionsofthecontrolpaneldescribedinthepreviouspage.
Fan Fan 100mmor more
100mmor more
40mmor
more40mm
ormore
10mmormore10mmormore
10mmormore
Direction of air flowing from the internalcooling fan (D/E/F frame)
Control panel
Note It is recommended to use the conductive paint when you make your own mounting fixture, or repaint after peeling off the paint on the machine for installingtheproducts,inordertomakenoisecountermeasure.
Caution on InstallationWe have been making the best effort to ensure the highest quality, however, application
of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommend-ed that you make a fail-safe design and secure the safety in the operative range.
If stranded wires are used as the cable, bunch the conductors of the cable using a ferrule. If stranded wires are used as they are, unexpected accidents such as an electric shock and short circuit or injury may result. (Refer to P.B17. Wiring method to connector.)
Theremightbeachanceofsmokegenerationduetothefailureoftheseproducts.Pay an extra attention when you apply these products in a clean room environment.
Besuretogroundtheprotectiveearthterminal. If the product is grounded insufficiently, not only the driver may not deliver its perfor-
mance sufficiently, but also safety hazards such as a malfunction due to a electrifi-cationoradisturbancemaybecaused.
If electric wires are bound and run through metal duct, they cannot carry the rated currentduetotemperaturerise.Iftheyareforcedtocarrytheratedcurrent,theymayburn. When determining size of the wire, check the current decreasing coefficient by referringtotheOperatingInstructions(Overall).
A to D-frame E, F-frameBasemount (Standard)[Rear mount]
Frontmount[Use mounting fixture]
Front or Basemount[Use mounting fixture]
Mounting fixture(optional parts)
Mountingfixture(Attachment)Fastening torque of earth screws (M4)
to be 0.7 to 0.8 Nm. Fastening torque of earth screws (M5) to be 1.4 to 1.6 Nm.
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B6 B7
English
2)Verticalmounting Use the motor with oil seal (make-to-order in case of motor 750W or less) when
mounting the motor with gear reducer to prevent the reducer oil/grease from enter-ingtothemotor.
3) For the dimensions and mass of the product, which are necessary design data of the mounting section, refer to the dimensional outline drawing on the Operating In-structions (Overall) or the Delivery Specification.
Oil/Water Protection1) Don't submerge the motor cable to water or oil.2) Install the motor with the cable outlet facing
downward.3) Avoid a place where the motor is always sub-
jected to oil or water.4) Use the motor with an oil seal when used with
thegearreducer,sothattheoilmaynotentertothemotorthroughshaft.
Stress to Cables1)Avoidastressapplicationtothecableoutletandconnectingportionbybendingor
self-weight.2) Especially in an application where the motor itself travels, fix the attached cable and
contain the extension junction cable into the bearer so that the stress by bending can be minimized.
3)Takethecablebendingradiusaslargeaspossible.(MinimumR20mm)
Permissible Load to Output Shaft1)Designthemechanicalsystemsothattheappliedradialloadand/orthrustloadto
themotor shaft at installationandatnormaloperationcanmeet thepermissiblevalue specified to each model.
2) Pay an extra attention when you use a rigid coupling. (Excess bending load may damagetheshaftordeterioratethebearinglife.)
3)Use a flexible coupling with high stiffness designed exclusively for servo application in order tomakearadialthrustcausedbymicromisalignmentsmallerthanthepermissiblevalue.
Notes on Installation1)Donotapplydirect impact to theshaftbyhammer
while attaching/detaching a coupling to and from themotorshaft.
(Or itmaydamage theencodermountedon theothersideoftheshaft.)
2)Makeafullalignment.(incompletealignmentmaycausevibrationanddamagethebearing.)3)If themotorshaft isnotelectricallygrounded, itmaycauseelectrolyticcorrosion to
thebearingdependingontheconditionofthemachineanditsmountingenvironment,and may result in the bearing noise. Check and verification by customer is required.
2. InstallationMotor
2. InstallationMotor
Install the motor properly to avoid a breakdown or an accident.
Installation PlaceSince the conditions of location affect a lot to the motor life, select a place which meets the conditions below.1) Indoors, where the products are not subjected to rain or direct sun beam. The prod-
ucts are not waterproof.2) Where the products are not subjected to corrosive atmospheres such as hydrogen
sulfide, sulfurous acid, chlorine, ammonia, sulfur, chloric gas, sulfuric gas, acid, al-kaline and salt and so on, and are free from splash of inflammable gas.
3) Where the motor is free from grinding oil, oil mist, iron powder or chips.4) Well-ventilated and humid and dust-free place, far apart from the heat source such
asafurnace.5) Easy-to-access place for inspection and cleaning6) Vibration-free place.7)Avoidenclosedplace.Motormaygetshotinthoseenclosureandshortenthemotorlife.
Environmental ConditionsItem Conditions
Ambienttemperature*1 0C to 40C (free from freezing) Ambienthumidity 20%to85%RH(freefromcondensation)Storagetemperature*2 20C to 65C (Max.temperature guarantee: 80C for 72 hours)Storagehumidity 20%to85%RH(freefromcondensation)Vibration Motoronly Lower than 49m/s2(5G)atrunning,24.5m/s2(2.5G)atstallImpact Motoronly Lower than 98m/s2(10G)
Enclosurerating
Motoronly(Connectortype)
IP67 (except rotating portion of output shaft and connecting pin partofthemotorconnectorandtheencoderconnector)*3*4
Altitude Lower than 1000m *1 Ambient temperature to be measured at 5cm away from the motor.*2Permissibletemperatureforshortdurationsuchastransportation.*3Thesemotors conform to the test conditions specified inENstandards (EN60529,
EN60034-5). Do not use these motors in application where water proof performance is required such as continuous wash-down operation.
*4 This condition is applied when the connector mounting screw in case of motor 750W or lessare tightened to the recommended tightening torque (Refer toP.B21,28,29).Besure to use mounting screw supplied with the connector.
How to InstallYou can mount the motor either horizontally or vertically as long as you observe the followings.1) Horizontal mounting Mount the motor with cable outlet facing downward for water/oil countermeasure.
Cable Motor
Oil / Water
Motor
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B8 B9
English
Junction cable for brake
: High voltage
Wiring of Main Connector (XA)
Wiring of Motor Connector (XB)
Regenerative resistor (optional)
When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail.
Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
Mount the regenerative resistor on incombustible material such as metal.
PC (to be supplied by customer)
Setup support software PANATERMPlease download from our web site.
L1 (Pin-5)L2 (Pin-4)L3 (Pin-3)L1C (Pin-2)L2C (Pin-1)
Charg lamp(LED)*1
Ground(earth)
Protective earthterminals
Connection to input powerWiring to Connector, XA
Monitor outputWiring to Connector, X7
Connection to PC or host controllerWiring to Connector, X1
Connection to RS232, RS485 or host controller
Wiring to Connector, X2
Connection to Safety by-pass plug (Refer to P.B23)
Wiring to Connector, X3
Connection to host controllerWiring to Connector, X4
Connection to feedback scaleWiring to Connector, X5
Connection to encoderWiring to Connector, X6
Connection to external componentsWiring to Connector, XB
Connection to motor driving phase and ground
Wiring to Connector, XB
Handle leverUse this for connector connection. Store this after connection for other occa-sions. (Refer to P.B18 for connection.)
Remarks
Junction cable for encoderJunction cable for motor
Circuit Breaker (MCCB)To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply.Noise Filter (NF)Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. Magnetic Contactor (MC)Turns on/off the main power of the servo driver.Use coil surge suppression unitstogether with this. Never start nor stop the servo
motor with this Magnetic Contactor.
Reactor (L)Reduces harmonic current of the main power.
DC Power supply for brakeDC24V(to be supplied by customer)
Pin B1 (6-pin), B2 (4-pin), andB3 (5-pin) B2 and B3 to be kept shorted for
normal operation. When you connect an external
regenerative resistor, disconnect a short circuit wire between B2 and B3, then connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2.
Note that no regenerative resistor is equipped in Frame A and B type.
Short circuit wire(B2-B3)U-phase(red)V-phase(white)W-phase(black)B1 (Pin-6)
B2 (Pin-4)
Note
MainsResidual
current device
*1 Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock.
3. System Configuration and WiringOverall Wiring (Connector type)
3. System Configuration and WiringOverall Wiring (Connector type)
Connecting Example of A to D-frame
-
B10 B11
English
: High voltage
Setup support software PANATERMPlease download from our web site.
Connection with input power supply
Connection to external components
Connection to motor driving phase and ground
Short bar(B2-B3)
B1B2
U-phase(red)V-phase(white)W-phase(black)
L3L2L1
L2CL1C
Ground(earth)
Charg lamp(LED)*1
Junction cable for brake
DC Power supply for brakeDC24V (to be supplied by customer)
Junction cablefor encoder
PC (to be supplied by customer)
Monitor outputWiring to Connector, X7
Connection to PC or host controllerWiring to Connector, X1
Connection to RS232, RS485 or host controller
Wiring to Connector, X2
Connection to Safety by-pass plug (Refer to P.B23)
Wiring to Connector, X3
Connection to host controllerWiring to Connector, X4
Connection to feedback scaleWiring to Connector, X5
Connection to encoderWiring to Connector, X6
Regenerative resistor (optional)
When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail.
Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
Mount the regenerative resistor on incombustible material such as metal.
Remarks
Wiring of the Main CircuitPin B1, B2 and B3 B1 and B2 to be kept shorted for
normal operation. When you connect an external
regenerative resistor, disconnect a short bar between B1 and B2, then connect the external regenerative resistor between P and B2, set up Pr0.16 to 1 or 2.
Pin NC Do not connect anything.
Junction cable for motor
Protectiveearthterminals
Wiring of Main Connector (XA)Circuit Breaker (MCCB)To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply.Noise Filter (NF)Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. Magnetic Contactor (MC)Turns on/off the main power of the servo driver.Use coil surge suppression unitstogether with this. Never start nor stop the servo
motor with this Magnetic Contactor.
Reactor (L)Reduces harmonic current of the main power.
MainsResidual
current device
*1 Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock.
Connecting Example of F-frame
3. System Configuration and WiringOverall Wiring (Terminal block type)
3. System Configuration and WiringOverall Wiring (Terminal block type)
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B12 B13
English
Driver Applicablemotor VoltageRatedoutput
RequiredPower
(at the rated load)
Circuitbreaker(rated
current)
Noisefilter
Surgeabsorber
Noisefilter forsignal
Magnetic*1contactor
Cablediameter
(main circuit)
Cablediameter(control circuit)
Connection
MADHMSMEMSMD*2MHMD*2
Singlephase,100V
50Wto100W
approx.0.4kVA
10A
DV0P4170 DV0P4190
DV0P1460
BMFT61041N(3P+1a)
0.75mm2/AWG18
0.75mm2/AWG18
Connection to exclusive connector
Single/3-phase,200V
50Wto200W
approx.0.5kVA
DV0P4170
DV0PM20042
DV0P4190
DV0P1450BMFT61542N
(3P+1a)
MBDHMSMEMSMD*2MHMD*2
Singlephase,100V
200W approx.0.5kVA DV0P4170 DV0P4190BMFT61041N
(3P+1a)
Single/3-phase,200V
400W approx.0.9kVADV0P4170
DV0PM20042
DV0P4190
DV0P1450BMFT61542N
(3P+1a)
MCDHMSMEMSMD*2MHMD*2
Singlephase,100V
400W approx.0.9kVA DV0PM20042
DV0P4190 BMFT61541N(3P+1a)Single/
3-phase,200V
750W approx.1.3kVA 15A
DV0P4190
DV0P1450
BMFT61542N(3P+1a)
MDDH
MDME
Single/3-phase,200V
1.0kW approx.1.8kVA
DV0P4220 BMFT61842N(3P+1a)2.0mm2/AWG14
MHMEMGME 900W approx.1.8kVA
20AMSME 1.0kW approx.1.8kVAMHME
1.5kW approx.2.3kVAMDMEMSME
MEDHMDME
3-phase,200V 2.0kW
approx.3.3kVA 30A
DV0PM20043
DV0P1450
BMF6352N(3P+2a2b)
MSMEMHME
MFDH
MGME
3-phase,200V
2.0kW approx.3.8kVA
50A DV0P3410
3.5mm2/AWG12
TerminalblockM5
MDME
3.0kW approx.4.5kVAMHMEMSMEMGMEMDME
4.0kW approx.6kVABMF6652N(3P+2a2b)
MHMEMSMEMDME
5.0kW approx.7.5kVA5.3mm2/AWG10MHME
MSME*1 ThemodelnumberofMagneticcontactoristheoneofPanasonicElectricWorks.*2 Can drive 20-bit incremental encoder type MINAS-A4 motor. (PN: M*MD***G1*)
3. System Configuration and WiringDriver and List of Applicable Peripheral Equipments
3. System Configuration and WiringDriver and List of Applicable Peripheral Equipments
11mm orsmaller
5.3
Select peripheral equipments for single/3phase common specification according tothe power source.
[Fordetailsofperipheralequipments] Noise filter............................. P.B41 Surgeabsover....................... P.B42 Noise filter for signal lines..... P.B43Aboutcircuitbreakerandmagneticcontactor To comply to EC Directives, install a circuit breaker between the power and the
noise filter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked).
Suitableforuseonacircuitcapableofdeliveringnotmorethan5,000rmssymmetri-cal amperes, below the maximum input voltage of the product.
Remarks
Select a circuit breaker and noise filter which match to the capacity of power supply (includingaloadcondition).
TerminalblockandprotectiveearthterminalsUse a copper conductor cables with temperature rating of 60C or higher.The screws of protective earth terminals for Frame A to D are M4 and M5 for FrameE,F.Tighten the terminal block screw on frame F with a torque between 1.0 and 2.0 Nm.Applicationofovertorque(morethan2.0Nm) will cause damage to terminal block. Maximum allowable torque to the screw securing terminal block cover is 0.2 Nm.
Thecablediameterofanearthcable.Use an earth cable with the same diameter or larger as that of the main circuit cable.Ifthediameterofthemaincircuitcableis1.6mm2 or less, use an earth cable with adiameterof2.0mm2(AWG14).
Use the attached exclusive connector for A to E-frame, and maintain the peeled off lengthof8to9mm.(RefertoP.B17)
Tighten the screws of the connector, Connector X4 for the host controller with the torqueof0.3to0.35Nm.
Largertorquethan0.35Nmmaydamagetheconnectoratthedriverside.
CautionDo not turn on power without tightening all terminal block screws properly, otherwise, loose contacts may generate heat (smoking, firing).
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B14 B15
English3. System Configuration and WiringWiring of the Main Circuit (Connector type)3. System Configuration and Wiring
Wiring of the Main Circuit (Connector type)
A to D-frame, 100 V / 200 V typeWiring should be performed by a specialist or an authorized personnel. Do not turn on the power until the wiring is completed.
Tips on Wiring1)Wireconnector(XAandXB).2) Connect the wired connector to the driver.
Motor
Varistor
DC 24V
MCCBPowersupply NF MC
U
V
W
E
L
Fuse (5A)
Check the name plate of the driver for power specifications.
Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
Provide a circuit breaker. Make sure to provide a noise filter. Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer.
Never start/stop the motor with this Magnetic Contactor.
Provide an AC Reactor.Connect L1 and L1C, and L3 and L2C at single phase use (100V and 200V), and don't use L2.
Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Don't disconnect the shorting cable between B2 and B3 (C and D frame type). Disconnect this only when the external regenerative register is used.
Avoid shorting and grounding. Don't connect the main power.
Earth-ground this. Make sure to connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel to prevent electrical shock.
Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other inserting slot, nor make them touch.
Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
The Electromagnetic Brake has no polarity. For the capacity of the electromagnetic brake and how to use it, refer to P.B44, "Specifications of Built-in Holding Brake".
Provide a varistor. Connect a 5A fuse in series with the varistor.
Ground resistance: 100 max.For applicable wire, refer to P.B13.
L1CL3L2L1
L2C
B1B3B2UVW
XA
XB
2345
1
23456
1
DC power supply for brake
Red
Black
Green orGreen/yellow
White
Yellow(X2)
RCD
Motor
Varistor
DC 24V
U
V
W
E
Fuse (5A)
Check the name plate of the driver for power specifications.
Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
Provide a circuit breaker. Make sure to provide a noise filter. Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer.Never start/stop the motor with this Magnetic Contactor.
Provide an AC Reactor.Connect L1 and L1C, and L3 and L2C at single phase use (100V and 200V), and don't use L2.
Don't disconnect the shorting cable between B2 and B3. Disconnect this only when the external regenerative register is used.
Do not connect anything to NC. Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Avoid shorting and grounding. Don't connect the main power.
Earth-ground this. Make sure to connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel to prevent electrical shock.
Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other inserting slot, nor make them touch.
Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
The Electromagnetic Brake has no polarity. For the capacity of the electromagnetic brake and how to use it, refer to P.B44, "Specifications of Built-in Holding Brake".
Provide a varistor. Connect a 5A fuse in series with the varistor.
Ground resistance: 100 max.For applicable wire, refer to P.B13.
L1CL3L2L1
L2C
B1B3
NC
UVW
XA
XC
XB
2345
1
23
1
3B22
4
1
DC power supply for brake
Red
Black
Green
White
Yellow(X2)
MCCBPowersupply NF MC LRCD
E-frame, 200 V typeWiring should be performed by a specialist or an authorized personnel. Do not turn on the power until the wiring is completed.
Tips on Wiring1)Wireconnector(XA,XBandXC).2) Connect the wired connector to the driver.
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B16 B17
English
3. System Configuration and WiringWiring of the Main Circuit (Terminal block type)
F-frame, 200 V type Wiring should be performed by a specialist or an authorized personnel. Do not turn on the power until the wiring is completed.
Tips on Wiring1) Take off the cover fixing screws, and detach the terminal cover.2) Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the
terminal block. For cable diameter and size, reter to "Driver and List of Applicable Peripheral Equipments" (P.B12).
Tighten the terminal block screw with a torque between 1.0 and 2.0Nm.3) Attach the terminal cover, and fix with screws. Tighten the screw securing the cover with a torque between 0.1 and 0.2 N m.
Motor
Varistor
DC 24V
L1
UVW
E
L2L3
L1CL2CB1B3B2NCUVW
Check the name plate of the driver for power specifications.
Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
Provide a circuit breaker. Make sure to provide a noise filter. Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufac-turer. Never start/stop the motor with this Magnetic Contactor.
Provide an AC Reactor. Don't disconnect the short bar between B1 and B2. Disconnect this only when an external regenerative register is used.
Do not connect anything to NC. Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Avoid shorting and grounding. Don't connect the main power.
Earth-ground this. Make sure to connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel to prevent electrical shock.
Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other inserting slot, nor make them touch.
Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
The Electromagnetic Brake has no polarity. For the capacity of the electromagnetic brake and how to use it, refer to P.B44, "Specifications of Built-in Holding Brake".
Provide a varistor. Connect a 5A fuse in series with the varistor.
Ground resistance: 100 max.For applicable wire, refer to P.B13.
DC powersupplyfor brake
Fuse (5A)
Red
Black
Green
White
Yellow(X2)
MCCBPowersupply NF MC LRCD
3. System Configuration and WiringWiring method to connector
Follow the procedures below for the wiring connection to the Connector XA , XB and XC .How to connect
1.Peelofftheinsulationcoverofthecable.For single wire (Please obey the length in figure.)
For stranded wires (ferrules must be used as illustrated below). Example: Ferrules with plastic insulating sleeve (AI series, Phoenix Contact, Ltd.)
1)Peel off the sheath so that theconductor portion of the cable will protrudefromthetipoftheferrule.(Itshouldprotrude1mmormorefromtheferrule.)
2) Insert the cable into the ferruleand crimp it with an appropriate crimpingtool.
3)After crimping, cut off the cableconductor portionprotruding fromthe ferrule. (The allowable protrud-inglengthaftercuttingshouldbe0to0.5mm.)
Part No. of the crimping tool: CRIMPFOX U-D66 (1204436) Available from Phoenix Contact,Ltd.
Caution Whenpeelingoff the sheathof the cable, take carenot to damageotherportions.
When crimping the ferrule, sufficiently check the status of the ferrule andcable. If theconductorsof thecablestickout fromthe insulationcover or protrude excessively from the tip of the ferrule, accidents such as an electric shock and fire from a short circuit may result.
8 to 9 mm
AAB
1mm or more
B
-
B18 B19
English
2. Insert the cable to the connector in the following 2 methods. (a)Insertthecableusingthesuppliedhandlelever. (b) Insert the cable using a flat-blade screwdriver (Edge width: 3.0 to 3.5 mm).
3. System Configuration and WiringWiring method to connector
(a) Using handle lever
* You can pull out the cable by pushing down the spring as the above.
Attach the handle lever to the handling slot on the upper portion. Press down the lever to push down the spring.
Insert the peeled cable while pressing down the lever, until it hits the insertion slot (round hole).
Release the lever.
(b) Using screw driver
Press the screw driver to the handling slot on the upper portion to push down the spring.
Insert the peeled cable while pressing down the screw driver, until it hits the insertion slot (round hole).
Release the screw driver.
1 2
1 2 3
3
Caution Takeoff theconnector from theServoDriverbeforemakingconnec-tion.
Insertonlyonecableintoeachoneofcableinsertionslot. Pay attention to injury by screw driver.
3. System Configuration and WiringWiring Diagram
Compose the circuit so that the main circuit power will be shut off when an error occurs.
Noise
filte
rNo
ise fil
ter
Motor37 ALM+
L2L3
L1CL2C
B1
MC
MCCB
B3B2UVW
L1
ALM
External regenerative resistor(Remove the short wire when you connect
the external regenerative resistor.)
External regenerative resistor(Remove the short wire when you connect
the external regenerative resistor.)
36
L
ON
DC12 to 24V(5%)
In Case of Single Phase, A to D-frame, 100 V / 200 V type
In Case of 3-Phase, A to D-frame, 200 V type
Motor37 ALM+
L2L3
L1CL2C
B1
MC
MCCB
ALMOFF
B3B2UVW
L1
Coil surge suppression units
Built-in thermostat of an externalregenerative resistor (light yellow)
ALM
RedWhite
BlackGreen or Green/Yellow
RedWhite
BlackGreen or Green/Yellow
XA
XB
X4
36
L
ON MC
DC12 to 24V(5%)
ALM
ALMOFF
Built-in thermostat of an externalregenerative resistor (light yellow)
MC
ALM
Main powersupply
Control powersupply
Motorconnection
Main powersupply
Control powersupply
Motorconnection
Power supply Single phase, 100V to 120V+10%15%+10%15% Single phase, 200V to 240V
+10%15%
+10%15%
Power supply 3-phase, 200V to 240V+10%15%+10%15%
Use a reactor for3-phase
XA
XB
X4
When you use single phase, connect the main power between L1 and L3 terminals.
RemarksCoil surge suppression units
Note For wiring the motor connector, refer to P.B21.
-
B20 B21
English3. System Configuration and WiringWiring Diagram
In Case of 3-Phase, E-frame, 200 V type
In Case of 3-Phase, F-frame, 200 V type
XC
XB
Motor
37 ALM+
L2L3
L1CL2C
MC
MCCBL1
ALM
XA
X4
36
L
ON
DC12 to 24V(5%)
ALM
B1B3B2NC
UVW
Motor
37 ALM+
L2L3
L1CL2C
MC
MCCBL1
ALM
X4
36
L
ON
DC12 to 24V(5%)
ALM
B1B3B2NCUVW
ALMOFF
Built-in thermostat of an externalregenerative resistor (light yellow)
MC
ALMOFF
Built-in thermostat of an externalregenerative resistor (light yellow)
MC
Noise
filte
r
External regenerative resistor(Remove the short wire when you connect
the external regenerative resistor.)
External regenerative resistor(Remove the short wire when you connect
the external regenerative resistor.)
RedWhite
BlackGreen
Main powersupply
Control powersupply
Motorconnection
Main powersupply
Control powersupply
Motorconnection
Power supply 3-phase, 200V to 230V+10%15%+10%15%
Power supply 3-phase, 200V to 230V+10%15%+10%15%
Noise
filte
r
RedWhite
BlackGreen
Coil surge suppression units
Coil surge suppression units
Note For wiring the motor connector, refer to P.B21.
A
B
D
C
AHG
CDE
BIF
CBA
IHG
FED
A
JL04V-2E20-4PE-B-RJL04HV-2E22-22PE-B-R
JL04V-2E20-18PE-B-R JL04V-2E24-11PE-B-R
U-phaseV-phaseW-phaseGround
PIN No.
BCD
Application GHAFIBEDC
BrakeBrake
NCU-phaseV-phaseW-phaseGroundGround
NC
PIN No. ApplicationA Brake
BrakeNC
U-phaseV-phaseW-phaseGroundGround
NC
PIN No.
BCDEFGHI
Application
Do not connect anything to NC.
JN8AT04NJ1
1 U-phaseV-phaseW-phaseGround
PIN No.
23
PE
Application
PE321
1
2
JN4AT02PJ1-R
Tightening torque ofthe screw (M2) 0.085 to 0.095 Nm (screwed to plastic)
Tightening torque ofthe screw (M2) 0.19 to 0.21 Nm
12
BrakeBrake
PIN No. Application
Remarks
* Be sure to use only the screw supplied with the connector, to avoid damage.
3. System Configuration and WiringWiring of connector for motor and brake
When themotorsof areused, theyareconnectedasshown below.
Connector: Made by Japan Aviation Electronics Industry, Ltd. (The figures below show connectors for the motor.)
Whenthemotorsofareused,they are connected as shown below.
Connector: Made by Japan Aviation Electronics Industry, Ltd. (The figures below show connectors for the motor.)
Compose the circuit so that the main circuit power will be shut off when an error occurs.
-
B22 B23
English
3. System Configuration and WiringWiring to the connector, X1
ThisisusedforUSBconnectiontoapersonalcomputer.Itispossibletochangetheparametersettingandperformmonitoring.
Application Symbol ConnectorPin No. Contents
USBsignalterminal
VBUS 1Use for communication with personal computer.D 2
D 3 4 Donotconnect.
GND 5 Connectedtogroundofcontrolcircuit.
Caution Use commercially available USB mini-B connector for the driver.
3. System Configuration and WiringWiring to the connector, X2
This is used for connection to the host controller when two or more units are used. RS232andRS485interfacesaresupplied.
Application Symbol ConnectorPin No. Contents
Signalground GND 1 Connectedtogroundofcontrolcircuit.NC 2 Donotconnect.
RS232signalTXD 3 RS232
Thetransmission/receptionmethod.RXD 4
RS485signal
485 5
RS485Thetransmission/receptionmethod.
485+ 6485 7485+ 8
Frameground FG Shell Connected with protective earth terminal in theservodriver.Connector (plug): 2040008-1 (optional, available from Tyco Electronics AMP)
[Connector pin assignment]
(Viewed from cable)8 6 4 27 5 3 1
3. System Configuration and WiringWiring to the connector, X3
A safety by-pass plug is supplied as standard equipment. Do not disconnect it in nor-maltimes.Since the standard connector cannot be used when controlling the safety function from the host controller, purchase the optional connector and make connection as shown below.
Caution If the connector is disconnected during operation, an immediate stop will becaused.
Application Symbol ConnectorPin No. Contents
NC 1
Donotconnect. 2
Safetyinput1SF1 3
These are two independent circuits that turn off the operation signal to the power moduletoshutoffthemotorcurrent.
SF1+ 4
Safetyinput2SF2 5
SF2+ 6
EDMoutputEDM 7 Thisisanoutputformonitoringthefailure
ofthesafetyfunction.EDM+ 8
Frameground FG Shell Connected with protectiveearthterminalintheservodriver.
Connector (plug): 2013595-1 (optional, available from Tyco Electronics AMP)
8 6 4 27 5 3 1
[Connector pin assignment]
(Viewed from cable)
-
B24 B25
English
3. System Configuration and WiringWiring to the connector, X4
Wiring Example of Position Control Mode
14 15 16 17 4318 42
In ca
se o
f ope
n co
llecto
r I/F
74.
7k
COM
+
PULS
2
SIGN
1SI
GN2
GND
OA+
OA-
OB+
OB-
OZ+
OZ-
GND
CZ
SPR/TR
QR/SPL
GND
P-ATL/
TRQR
GND
N-AT
L
SP IM
431 2 5 6 13 21 22 48 24 25 1949 23
1k
1k
PULS
1
OPC2
OPC1
INH CL
SRV-
ONGA
INDI
V1VS
-SEL
1C-
MODE
A-CL
RPO
TNO
T
S-RD
Y+S-
RDY-
ALM
+
INP+
BRKO
FF+
BRKO
FF-
TLC
VDC
12 to
24V
ZSP
COM-
SIGN
H1SI
GNH2
PULS
H1PU
LSH2
GND
FGINP-
ALM-
33 30 29 27 28 32 31 9 8 35 34 37 36 39 38 11 10 40 12 41 44 45 13 5026
Z-ph
ase
outp
ut(o
pen
colle
ctor)
3PU
LS1
4PU
LS2
X4
46 47
14k
10k
20k
20k
14k
10k
20k
20k
47k
47k
47k 47k
20k
20k
+ +
The
func
tions
of t
he fo
llowi
ng p
in ca
n be
chan
ged
using
par
amet
ers.
In
put:
8, 9
, 26,
27,
28,
29,
30,
31,
32,
33
Ou
tput
: 10-
11, 1
2, 3
4-35
, 36-
37, 3
8-39
, 40
220
2.2k
2.2k
20k
2k 2k20k
120 20
k2k 2k
20k
120
220
VDC
R
5SI
GN1
6SI
GN2
220
2.2k
2.2k
220
2.2k
2.2k
R
1OP
C1
4PU
LS2
220
24VD
C
2OP
C1
6SI
GN2
220
2.2k
2.2k
2.2k
2.2k
(1) W
hen
you
use
the
exte
rnal
r
esist
or w
ith 1
2V a
nd 2
4V
p
ower
supp
ly
(2) W
hen
you
do n
ot u
se th
e
exte
rnal
resis
tor w
ith 2
4V
p
ower
supp
ly
Posit
ive di
recti
on to
rque
limit i
nput
(0 to
+10
V)
Nega
tive d
irecti
on to
rque
limit i
nput
(-10
to +
10V)
Veloc
ity m
onito
r outp
utTo
rque
mon
itor o
utput
(
rep
rese
nts tw
isted
pair.)
Com
man
dpu
lseinp
ut A
(Use
with
500 k
pps o
r less
.)
Divider
A-ph
ase
outp
utB-
phas
eou
tput
Z-ph
ase
outp
ut
Com
man
d pu
lse in
put B
(Use
with
4M
pps o
r les
s.)Be
sure
to co
nnec
t.
VDC
12V
24V
Spec
ificati
ons
of R
1kW
1/2W
2kW
1/2W
VDC-
1.5R+
220
=10m
A..
Serv
o-ON
inpu
tGa
in sw
itchin
g inp
utEl
ectro
nic g
ear
switc
hing
input
1
Cont
rol m
ode
switc
hing
input
Dam
ping
cont
rol
switc
hing
input
1
Alarm
clea
r inpu
tPo
sitive
dire
ction
over
-trav
el inh
ibitio
n inp
utNe
gativ
e dir
ectio
n ov
er-tr
avel
inhibi
tion
input
Serv
o-Re
ady o
utpu
t
Serv
o-Al
arm
out
put
Posit
ioning
comp
lete o
utput
Exter
nal b
rake r
eleas
e outp
ut
Torq
ue in
-limit o
utpu
t
Zero
spee
d dete
ction
outpu
t
Devia
tion
coun
ter
clear
inpu
t
Com
man
d pu
lse
inhibi
tion
input
Wiring Example of Velocity Control Mode
3. System Configuration and WiringWiring to the connector, X4
74.
7k
COM
+
OA+
OA-
OB+
OB-
OZ+
OZ-
GND
CZ
SPR/TR
QR/SPL
GND
P-ATL/
TRQR
GND
N-AT
L
SP IM
21 22 48 24 25 1949 23
1k
1k
INTS
PD1
INTS
PD2
SRV-
ONGA
ININ
TSPD
3ZE
ROSP
DC-
MODE
A-CL
RPO
TNO
T
S-RD
Y+S-
RDY-
ALM
+
BRKO
FF+
BRKO
FF-
TLC
VDC
12 to
24V
ZSP
COM-
FGALM-
33 30 29 27 32 31 9 8 35 34 37 36 39 38 11 10 40 12 41 5028
14 15 16 17 18 43 42
26
14k
10k
20k
20k
14k
10k
20k
20k
47k
47k
47k 47k
20k
20k
X4(
r
epre
sents
twist
ed pa
ir.)
A-ph
ase
outp
ut
B-ph
ase
outp
ut
Z-ph
ase
outp
ut
Z-pha
se ou
tput (o
pen c
ollecto
r)
Veloc
ity co
mm
and
input
(0 to
1
0V)
Posit
ive d
irecti
on to
rque
lim
it inp
ut (0
to
10V
)
Nega
tive
direc
tion
torq
ue
limit i
nput
(-10
to 0
V)Ve
locity
mon
itor o
utpu
tTo
rque
mon
itor o
utpu
t
Serv
o-ON
inpu
tGa
in sw
itchin
g inp
ut
Alar
m cl
ear i
nput
Spee
d zero
clamp
input
Selec
tion
1 inp
ut o
f int
erna
l com
man
d sp
eed
Selec
tion
2 inp
ut o
f int
erna
l com
man
d sp
eed
Slec
tion
3 inp
ut o
fint
erna
l com
man
d sp
eed
Cont
rol m
ode
switc
hing
input
Posit
ive d
irecti
onov
er-tr
avel
inhibi
tion
input
Nega
tive
direc
tion
over
-trav
el inh
ibitio
n inp
ut
Serv
o-Re
ady o
utpu
t
Servo
alarm
outpu
t
At-s
peed
out
put
Exter
nal b
rake r
eleas
e outp
ut
Torqu
e in-l
imit o
utput
Zero
spee
d dete
ction
outpu
t
Divider
The
func
tions
of t
he fo
llowi
ng p
in ca
n be
chan
ged
using
par
amet
ers.
In
put:
8, 9
, 26,
27,
28,
29,
30,
31,
32,
33
Ou
tput
: 10-
11, 1
2, 3
4-35
, 36-
37, 3
8-39
, 40
+ ++
AT-SP
EED+
AT-SP
EED-
-
B26 B27
English
Wiring Example of Torque Control Mode
3. System Configuration and WiringWiring to the connector, X4
74.
7k
COM
+
OA+
OA-
OB+
OB-
OZ+
OZ-
GND
CZ
SPR/TR
QR/SPL
GND
P-ATL/
TRQR
GND
N-AT
L
SP IM
21 22 48 24 25 19 14 15 16 17 4318 4249 23
14k
10k
20k
20k
14k
10k
20k
20k
47k
47k
47k 47k
20k
20k
1k
1k
INH CL
SRV-
ONGA
INDI
V1ZE
ROSP
DC-
MODE
A-CL
RPO
TNO
T
S-RD
Y+S-
RDY-
ALM
+
AT-SP
EED+
BRKO
FF+
BRKO
FF-
TLC
VDC
12 to
24V
ZSP
COM-
FG
AT-SP
EED-
ALM-
33 30 29 27 28 26 32 31 9 8 35 34 37 36 39 38 11 10 40 12 41 50
Z-pha
se ou
tput (o
pen c
ollecto
r)
X4
The
func
tions
of t
he fo
llowi
ng p
in ca
n be
chan
ged
using
par
amet
ers.
In
put:
8, 9
, 26,
27,
28,
29,
30,
31,
32,
33
Ou
tput
: 10-
11, 1
2, 3
4-35
, 36-
37, 3
8-39
, 40
Divider
A-ph
ase
outp
utB-
phas
eou
tput
Z-ph
ase
outp
ut
(
rep
rese
nts tw
isted
pair.)
Torq
ue co
mm
and
input
or
veloc
ity lim
it inp
ut (0
to
10V)
Veloc
ity m
onito
r out
put
Torq
ue m
onito
r out
put
Wirin
g exa
mple
when
contr
ol mo
de P
r0.01
=0 or
Pr3.
17=1
CCWTL/T
RQR
GND
16 17Ne
gativ
e dir
ectio
n to
rque
lim
it inp
ut(0
to
10V)
Selec
t with
Pr3
.17.
+ + +
Servo
-ON
input
Gain
switc
hing i
nput
Alarm
clea
r inpu
t
Servo
-Rea
dy ou
tput
Servo
-Alar
m ou
tput
At-s
peed
out
put
Exter
nal b
rake r
eleas
e outp
ut
Torqu
e in-l
imit o
utput
Zero
spee
d dete
ction
outpu
t
Spee
d zero
clam
p inp
utCo
ntro
l mod
e sw
itchin
g inp
ut
Posit
ive d
irecti
onov
er-tr
avel
inhibi
tion
input
Nega
tive
direc
tion
over
-trav
el inh
ibitio
n inp
ut
3. System Configuration and WiringWiring to the connector, X5
Connect on to Feedback ScaleProvide a power supply for the feedback scale on your part or use the following power output(250mAorless).
Application Symbol ConnectorPin No. Contents
Power supply output
EX5V 1 Supply the power of feedback scaleorA,B,Zphaseencoder.
EX0V 2 Connectedtogroundofcontrolcircuit.
I/Foffeedbackscalesignals
EXPS 3 SerialsignalThetransmission/receptionmethod./EXPS 4
A,B,ZphaseEndodersignalinput
EXA 5
Parallelsignalreception
/EXA 6EXB 7/EXB 8EXZ 9/EXZ 10
Frameground FG Shell Connected with protectiveearthterminalintheservodriver.
Connector (plug): MUF-PK10K-X (by J.S.T. Mfg. Co., Ltd.)
Caution1) The manufacturers applicable feedback scales for this product are as follows.
MitutoyoCorp.SonyManufacturingSystemsCorp.
Forthedetailsofthefeedbackscaleproduct,contacteachcompany.2) Recommended feedback scale ratio is 1/40 Feedback scale ratio 160 If you set up the feedback scale ratio to smaller value than50/position loopgain
(Pr1.00andPr.1.05),youmaynotbeabletocontrolper1pulseunit.Setupoflarg-erscaleratiomayresultinlargernoise.
-
B28 B29
English
3. System Configuration and WiringWiring to the connector, X6
Connection to Encoder In case of 20-bit incremental encoder
MSME 50W to 750W
MSME 1.0kW to 5.0kWMDME 1.0kW to 5.0kWMHME 1.0kW to 5.0kWMGME 900W to 3.0kW
Shell (FG)
+5V0V
123456
41
37
Twisted pair
Encoder cable
Connector: JN2DS10SL1-R(by Japan Aviation Electronics Ind.)
Motor Driver
E5VE0V
PSPS9
PSPSFG
E5VE0V
X6Re
gulat
orRe
gulat
or
Shell (FG)
+5V0V
123456
63
74
Twisted pair
Encoder cable
Connector: JN6FR07SM1(by Japan Aviation Electronics Ind.)
Motor Driver
E5VE0V
PSPS1
PSPSFG
E5VE0V
X6Tighten the motor connector mounting screw (M2) with a torque between 0.19 and 0.21 Nm. To avoid damage, be sure to use only the screw supplied with the connector.[Connector pin assignment]
(Viewed from cable)
2 51
3 64 7
Shell (FG)
+5V0V
123456
41
37
Twisted pair
Encoder cable
Connector: JN2DS10SL1-R(by Japan Aviation Electronics Ind.)
Motor Driver
E5VE0V
PSPS9
PS
5BAT
6BAT+
PSFG
E5VE0V
X6
Shell (FG)
+5V0V
123456
63
725
4
Twisted pair
Encoder cable
Connector: JN6FR07SM1(by Japan Aviation Electronics Ind.)
Motor Driver
E5VE0V
PSPS1
PSBATBAT+
PSFG
E5VE0V
X6
battery
battery Regu
lator
Regu
lator
MSME 50W to 750W
MSME 1.0kW to 5.0kWMDME 1.0kW to 5.0kWMHME 1.0kW to 5.0kWMGME 900W to 3.0kW
Tighten the motor connector mounting screw (M2) with a torque between 0.19 and 0.21 Nm. To avoid damage, be sure to use only the screw supplied with the connector.[Connector pin assignment]
(Viewed from cable)
2 51
3 64 7
In case of 17-bit absolute encoder
3. System Configuration and WiringWiring to the connector, X6
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3. System Configuration and WiringWiring to the connector, X7
TheconnectorX7ofthefrontpanelisformonitoroutput.Analogue output : 2 systemsDigital output : 1 systemsIn both cases, it is possible to switch the output signal by setting parameters.
Application Symbol ConnectorPin No. Contents
Analoguemonitoroutput1 AM1 1 Output theanaloguesignal formoni-
tor.Analoguemonitoroutput2 AM2 2
Signalground GND 3 Connectedtogroundofcontrolcircuit.
Digitalmonitoroutput DM 4 Outputthedigitalsignalformonitor.
NC 5 Donotconnect.
NC 6 Donotconnect.
Connector X7Manufacturers part No.: 530140610Manufacturer: Japan Molex Inc.
6 1
X7
4. ParameterOutline / Setup / Connection
Outline of ParameterThis driver is equipped with various parameters to set up its characteristics and func-tions.Thissectiondescribesthefunctionandpurposeofeachparameter.Readandcomprehend very well so that you can adjust this driver in optimum condition for your runningrequirements. You can refer and set up the parameter with either one of the following.1)frontpanelofthedriver2) combination of the setup support software, "PANATERM" and PC.
Setup with the Front Panel
Press these to change display and data, select parameters and execute actions.(Change/Selection/Execution is valid to the digit which decimal point flashes.)Numerical value increases by pressing, ,decreases by pressing .
Shifting of the digit for datachanging to higher digit.
X7Output connector for monitor
Display LED (6-digit)Switch to error display screen when error occurs, and LED will flash (about 2Hz).LED will flash slowly (about 1Hz) when warning occurs.Mode switching button(valid at SELECTION display) Press this to switch 4 kinds of mode. 1) Monitor Mode 2) Parameter Set up Mode 3) EEPROM Write Mode 4) Auxiliary Function ModeSET Button (valid at any time)Press this to switch SELECTION and EXECUTION display.
6 1
X7
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Setup with the PCItispossibletoconnectyourpersonalcomputertoconnectorX1ofMINASA5usingaUSB cable for personal computer connection. Downloading the setup support software PANATERM from our web site and installing it on your personal computer will allow you to perform the following easily.
With the PANATERM, you can execute the followings.1) Setup and storage of parameters, and writing to the memory (EEPROM).2)MonitoringofI/O,pulseinputandloadfactor.3)Displayofthepresentalarmandreferenceoftheerrorhistory.4) Data measurement of the wave-form graphic and bringing of the stored data.5) Normal auto-gain tuning6)Frequencycharacteristicmeasurementofthemachinesystem.Note Because no production software such as CD-ROM is available, down-
load the setup support software from our web site and install it on your personalcomputer.
How to Connect
USB cableOn the driver, use commercially available USB mini-B connector.The connector on the personal computer side should be in accordance with the specifications of the PC.When the cable does not have noise filter, attach a signal line noise filter (DV0P1460) tobothendsofthecable.
4. ParameterOutline / Setup / Connection
Connect to X1(USB mini-B)
Setup support software PANATERMPlease download from our web site anduse after install to the PC.
4. ParameterComposition of Parameters
The parameter No. is displayed in the form of PrX.YY (X: Classification, YY: No.). For the details on the parameters, refer to the Operating Instructions (Overall).
Parametr No.Class name Group
Class No.*
0 00to Basicsetting ParameterforBasicsetting
1 00to Gain adjustment Parameter for Gain adjustment
2 00to Dampingcontrol ParameterforDampingcontrol
3 00to Verocity/Torque/Full-closed control
Parameter for Verocity/ Torque/ Full-closed control
4 00to I/Fmonitorsetting ParameterforI/Fmonitorsetting
5 00to Enhancingsetting ParameterforEnhancingsetting
6 00to Specialsetting ParameterforSpecialsetting
* The Parameter No. consists of 2 digits.
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5. Protective FunctionsProtective Function (What Is Error Code ?)
Variousprotective functionsareequipped in thedriver.When theseare triggered, themotor will stall due to error, the driver will turn the Servo-Alarm output (ALM) to off (open).
Errorstatusandtheirmeasures During the error status, the error code No. will be displayed on the front panel
LED, and you cannot turn Servo-ON. You can clear the error status by Alarm clear input(A-CLR) in 120ms or longer. When overload protection is triggered, you can clear it by Alarm clear input(A-
CLR)in10secorlongeraftertheerroroccurs.YoucancleartheOverloadprotec-tion time characteristics (refer to P.B38, 39) by turning off the control power supply ofthedriver.*1
Youcancleartheaboveerrorbyoperatingthefrontpanelkeysandsetupsupportsoftwear "PANATERM".
The error code No. is displayed in the form of ErrXX.Y (X: main, YY: sub).
Error code
Protective functionAttribute
Main Sub History Can be cleared Immediate stop11 0 Control power supply under- voltage protection 12 0 Over-voltage protection
13 0 Main power supply under-voltage protection (between P to N) 1 Main power supply under-voltage protection (AC interception detection)
14 0 Over-current protection 1 IPMerrorprotection 15 0 Over-heat protection 16 0 Over-load protection *1
18 0 Over-regeneration load protection 1 Over-regeneration Tr error protection
21 0 Encodercommunicationdisconnecterrorprotection 1 Encodercommunicationerrorprotection 23 0 Encodercommunicationdataerrorprotection 24 0 Position deviation excess protection 25 0 Hybrid deviation excess error protection
26 0 Over-speed protection 1 2nd over-speed protection
27 0 Commandpulseinputfrequencyerrorprotection 2 Commandpulsemultipliererrorprotection 28 0 Limitofpulsereplayerrorprotection 29 0 Deviation counter overflow protection 30 0 Safetydetection
330 IFoverlapsallocationerror1protection 1 IFoverlapsallocationerror2protection 2 IFinputfunctionnumbererror1protection
Error codeProtective function
AttributeMain Sub History Can be cleared Immediate stop
33
3 IFinputfunctionnumbererror2protection 4 IFoutputfunctionnumbererror1protection 5 IFoutputfunctionnumbererror2protection 6 CL fitting error protection 7 INH fitting error protection
34 0 Software limit protection 36 0to2 EEPROMparametererrorprotection37 0to2 EEPROMcheckcodeerrorprotection38 0 Over-travel inhibit input protection
390 Analog input1 excess protection 1 Analog input2 excess protection 2 Analog input3 excess protection
40 0 Absolute system down error protection 41 0 Absolutecounterovererrorprotection 42 0 Absolute over-speed error protection 43 0 Initialization failure 44 0 Absolutesingleturncountererrorprotection 45 0 Absolute multi-turn counter error protection 47 0 Absolutestatuserrorprotection 48 0 Encoder Z-phase error protection 49 0 EncoderCSsignalerrorprotection
50 0 Feedbackscaleconnectionerrorprotection 1 Feedbackscalecommunicationerrorprotection
51
0 Feedbackscalestatus0errorprotection 1 Feedbackscalestatus1errorprotection 2 Feedbackscalestatus2errorprotection 3 Feedbackscalestatus3errorprotection 4 Feedbackscalestatus4errorprotection 5 Feedbackscalestatus5errorprotection
550 A-phase connection error protection 1 B-phase connection error protection 2 Z-phase connection error protection
87 0 Compulsoryalarminputprotection 95 0 Motorautomaticrecognitionerrorprotection99 0 Othererror
Note History...The error will be stored in the error history.Can be cleared...To cancel the error, use the alarm clear input (A-CLR). If the alarm clear input is not effective, turn off power, remove the cause of the
error and then turn on power again.Immediate stop...Instantaneouscontrolledstopuponoccurrenceofanerror. (Setting of Pr.5.10 Sequence at alarm is also required.)
5. Protective FunctionsProtective Function (What Is Error Code ?)
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6. Maintenance and InspectionsMaintenance and Inspections
Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation.
Notes on Maintenance and Inspection1)Turnonandturnoffshouldbedonebyoperatorsorinspectorsthemselves.2) Internal circuit of the driver is kept charged with high voltage for a while even after
power-off. Turn off the power and allow 15 minutes or longer after LED display of thefrontpanelhasgoneoff,beforeperformingmaintenanceandinspection.
3) Disconnect all of the connection to the driver when performing megger test (Insulation resistance measurement) to the driver, otherwise it could result in breakdown of the driver.
Inspection Items and CyclesGeneralandnormalrunningcondition
Ambient conditions : 30C (annual average), load factor of 80% or lower, operating hours of 20 hours or less per day.
Perform the daily and periodical inspection as per the items below.
Type Cycles Items to be inspected
Dailyinspection Daily
Ambient temperature, humidity, speck, dust or foreign objectAbnormalvibrationandnoiseMaincircuitvoltageOdorLintorotherparticlesatairholesCleannessatfrontportionofthedriverandconnectorDamageofthecables Loose connection or misalignment between the motor and machineorequipment Pinching of foreign object at the load
Periodicalinspection Annual
LoosetighteningTraceofoverheatDamagetotheterminalblockLoosefastenersonterminalblock
Note Inspection cycle may change when the running conditions of the above change.
Guideline for Parts ReplacementUse the table below for a reference. Parts replacement cycle varies depending on the actual operating conditions. Defective parts should be replaced or repaired when any errorhaveoccurred.
Prohibited
Disassembling for inspection and repair should be carried out only by authorized dealers or service company.
Product ComponentStandard replacement
cycles (hour)Note
Driver
Smoothingcondenser Approx. 5 years
Thesehoursorcyclesarereference.When you experience anyerror,replacementisrequiredevenbeforethisstandardreplace-mentcycle.
Coolingfan 2to3years(10,000to30,000hours)Aluminumelectrolyticcapacitor(onPCB) Approx. 5 years
Rushcurrentpreventiverelay
Approx. 100,000 times(depending on working
condition)
Rushcurrentpreventiveresistor
Approx. 20,000 times(depending on working
condition)
Motor
Bearing 3to5years(20,000to30,000hours)Oilseal 5000hours
Encoder 3to5years(20,000to30,000hours)
Batteryforabsoluteencoder
Lifetimevariesdependingon working conditions. RefertotheOperatingInstructionsattachedtothebatteryforabsoluteencoder.
6. Maintenance and InspectionsMaintenance and Inspections
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7. Conformity to EC Directives and UL StandardsEC Directives / Conformity to UL Standards
EC DirectivesThe EC Directives apply to all such electronic products as those having specific func-tions and have been exported to EU and directly sold to general consumers. Those products are required to conform to the EU unified standards and to furnish the CE markingontheproducts.
However, our AC servos meet the relevant EC Directives for Low Voltage Equipment sothatthemachineorequipmentcomprisingourACservoscanmeetECDirectives.
EMC DirectivesMINASServoSystemconformstorelevantstandardunderEMCDirectivessettingupcertain model (condition) with certain locating distance and wiring of the servo motor and the driver. And actual working condition often differs from this model condition es-pecially in wiring and grounding. Therefore, in order for the machine to conform to the EMCDirectives,especiallyfornoiseemissionandnoiseterminalvoltage,itisneces-sary to examine the machine incorporating our servos.
Conformity to UL StandardsObserve the following conditions of (1) and (2) to make the system conform to UL508C (FileNo.E164620).(1)Use thedriver in anenvironment ofPollutionDegree2or 1 prescribed in
IEC60664-1. (e.g. Install in the control box with IP54 enclosure.)(2) Make sure to install a circuit breaker or fuse which are UL recognized (Listed
marked) between the power supply and the noise filter. For the rated current of the circuit breaker or fuse, refer to P.B16, 17, "Driver and
List of Applicable Peripheral Equipments" of Preparation. Use a copper cable with temperature rating of 75C or higher.(3) Over-load protection level Over-load protective function will be activated when the effective current exceeds
115%ormore than the rated current basedon the time characteristics (see thenext page). Confirm that the effective current of the driver does not exceed the rated current. Set up the peak permissible current with Pr0.13 (Setup of 1st torque limit)andPr5.22(Setup2ndtorquelimit).
7. Conformity to EC Directives and UL StandardsEC Directives / Conformity to UL Standards
Time [s]
Overload protection time characteristics
MSME 50WMSME 100W100VMSME 100W200VMSME 200WMSME 400WMSME 750WMSME 1.0kW5.0kWMDME 1.0kW5.0kWMHME 1.0kW5.0kWMGME 900W3.0kW 100115
0.1
1
10
100
200 300 400 500Torque [%]
Conformed Standards
Driver Motor
ECDirectives
EMCDirectives
EN55011EN61000-6-2EN61800-3
Low-Voltage Directives EN61800-5-1
IEC60034-1IEC60034-5
Functionalsafety
EN954-1 (Cat. 3)ISO13849-1 (PL d)EN61508(SIL2)EN62061(SIL2)EN61800-5-2 (STO)IEC61326-3-1
ULStandards UL508C(FileNo.E164620) UL1004(FileNo.E166557)CSAStandards C22.2No.14 C22.2No.100
IEC :InternationalElectrotechnicalCommissionEN :EuropaischenNormenEMC :ElectromagneticCompatibilityUL :Underwriters LaboratoriesCSA :CanadianStandardsAssociationPursuanttothedirective2004/108/EC,article9(2)PanasonicTestingCentrePanasonicServiceEurope,adivisionofPanasonicMarketingEuropeGmbH
Winsbergring15,22525Hamburg,F.R.Germany
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LABEL
Terminal cover (transparent)
24.5
R Cx CxCy
L L
Cy
24.5 x 6.75
53.11.0
100.02.088.075.0 5.0
12.0
10.0 5
0.0
60.0
7.0
2.0
(11.6)(13.0)6-M4
2
1 3
4
Circuit diagramIN OUT
LABEL
ABC
H
10 FEDG
M4
Cover
Body
4
5
1
2
63
L1
Cx1
IN OUT
R Cx1
Cy1
Earth terminalM4
Screw for coverM3
A B C D E F G H115DV0PM20042
105 95 70 43 10 52 5.5145DV0P4220 135 125 70 50 10 52 5.5165DV0PM20043 136 165 90 80 40 54 5.5
Circuitdiagram
[Size]
[Unit: mm]
[Unit: mm]
LABEL
A
CB
H
M5
E
F
D
Earthterminal
M4
Screw forcoverM3
G
Cover
Body
7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
Installation EnvironmentUse the servodriver in theenvironment ofPollutionDegree1or 2 prescribed inIEC-60664-1 (e.g. Install the driver in control panel with IP54 protection structure.)
Caution UseoptionscorrectlyafterreadingOperatingInstructionsoftheoptionstobetterunderstandtheprecautions.Take care not to apply excessive stress to each optional part.
Power Supply
100V type : Single phase, 100V +10%to 120V +10% 50/60Hz(A to C-frame)
15% 15%
200V type : Single/3-phase, 200V +10%to 240V +10% 50/60Hz(A to D-frame)
15% 15%
200V type : 3-phase, 200V +10%to 230V +10% 50/60Hz(E, F-frame)
15% 15%
(1) This product is designed to be used in over-voltage category (installation category) III of EN 61800-5-1:2007.
(2) Use an insulated power supply of DC12 to 24V which has CE marking or complies with EN60950.
Circuit BreakerInstall a circuit breaker which complies with IEC Standards and UL recognized (Listed and marked) between power supply and noise filter.Integralsolidstateshortcircuitprotectiondoesnotprovidebranchcircuitprotection.Branch circuit protection must be provided in accordance with the National Electrical Codeandanyadditionallocalcodes.
Noise FilterWhen you install one noise filter at the power supply for multi-axes application, consult with manufacturer of the noise filter. If sufficient noise margin is required, connect 2 filters in series.
Optional parts
Option part No. Voltage specifications for driverManufacturers
part No.Applicable
driver (frame) ManufacturerDV0P4170 Singlephase100V/200V SUP-EK5-ER-6 A and B-frame OkayaElectricInd.
7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
Control boxController
Insulated power supply for interface
Safetycontroller
Powersupply
Circuitbreaker
Residualcurrent device
(RCD)
Surgeabsorber
Noise filter
Noise filter for signal lines
Protective earth (PE)
L1U
X4
XAXB
X3
X6
MRE
VW
L2L3L1CL2C
Noise filter for signal lines
Driver
Motor
Option part No. Voltage specifications for driverManufacturers
part No.Applicable
driver (frame) Manufacturer
DV0PM200423-phase 200V
3SUP-HU10-ER-6A, B-frame
OkayaElectricInd.Singlephase100V/200V
3-phase 200V C-frame
DV0P4220 Single/ 3-phase 200V 3SUP-HU30-ER-6 D-frameDV0PM20043 3-phase 200V 3SUP-HU50-ER-6 E-frame
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B42 B43
English7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
Circuit diagram
1
4.20.2
411
UL-1015 AWG16
281
5.5
1111
28.51
4.5
0.52
00+3
0-0
2 3
21 3
Noise Filter for Signal LinesInstall noise filters for signal lines to all cables (power cable, motor cable, encoder cableandinterfacecable)
Option part No. Manufacturerspart No. Manufacturer
DV0P1460 ZCAT3035-1330 TDK Corp.
Caution Fix the signal line noise filter in order to prevent excessive stresstothecables.
Residual current deviceInstall a type B Residual current device (RCD) at primary side of the power supply.
Grounding(1)Connecttheprotectiveearthterminal( )ofthedriverandtheprotectiveearth
terminal (PE) of the control box without fail to prevent electrical shocks.(2) Do not make a joint connection to the protective earth terminals ( ).2terminals
areprovidedforprotectiveearth.Note For driver and applicable peripheral equipments, refer to P.B12 "Driver
and List of Applicable Peripheral Equipments" .
7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
391341
301131
Mass: 62.8g
Circuit diagram4.20.2
411
UL-1015 AWG16
281
5.5
1111
28.51
4.5
0.52
00+3
0-0
1 2
21
Recommended components
Model No. Voltage specifications for driver Current rating (A) ManufacturerRTHN-5010 Singlephase100V/200V
3-phase 200V
10TDK-Lambda Corp.RTHN-5030 30
RTHN-5050 50
Remarks Select a noise filter whose capacity is commensurate with the power sourcecapacity(inconsiderationoftheloadcondition).
For the detailed specifications of each noise filter, contact the manufacturer.
Surge AbsorberProvide a surge absorber for the primary side of noise filter.
Option part No. Voltage specifications for driverManufacturers
part No. Manufacturer
DV0P1450 3-phase 200V RAV-781BXZ-4 OkayaElectricInd.
Option part No. Voltage specifications for driverManufacturers
part No.Applicable
driver (frame) Manufacturer
DV0P3410 3-phase 200V 3SUP-HL50-ER-6B F-frame OkayaElectricInd.Option part No. Voltage specifications for driver
Manufacturerspart No. Manufacturer
DV0P4190 Singlephase100V/200V RAV-781BWZ-4 OkayaElectricInd.
Circuit diagramIN OUT2863.0
1502-5.5 x 7 2-5.5
6-6M
2702551.0
240
120
901
.0(18)
(13)
L A B E L
1
2
3
4
5
6
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8. Built-in Holding BrakeOutline / Specifications
In the applications where the motor drives the vertical axis, this brake would be used to hold and prevent the work (moving load) from falling by gravity while the power to theservoisshutoff.
Use this built-in brake for "Holding" purpose only, that is to hold the stalling status. Never use this for "Brake" purpose to stop the load in motion.
Output Timing of BRK-OFF Signal For the brake release timing at power-on, or braking timing at Servo-OFF/Servo-
Alarm while the motor is in motion, refertotheOperatingInstructions(Overall). With the parameter, Pr4.38 (Setup of mechanical brake action while the motor is in
motion), you can set up a time between when the motor enters to a free-run from energized status and when BRK-OFF signal turns off (brake will be engaged), when the Servo-OFF or alarm occurs while the motor is in motion. Refer to the Operating Instructions(Overall)forthedetails.Note 1.Theliningsoundofthebrake(chatteringandetc.)mightbegenerated
while running the motor with built-in brake, however this does not af-fectanyfunctionality.
2. Magnetic flux might be generated through the motor shaft while the brake coil is energized (brake is open). Pay an extra attention when magneticsensorsareusednearbythemotor.
Specifications of Built-in Holding Brake
Motorseries
Motoroutput
Staticfrictiontorque
Nm
Rotorinertia
x 104 kgm2
Engagingtimems
Releasingtimems
ExcitingcurrentDC A
(at cool-off)
Releasingvoltage
Permissiblework (J) perone braking
Permissibletotal work
x 103J
Permissibleangular
accelerationrad/s2
MSME
50W,100W 0.29ormore 0.002 35orless 20orless 0.3DC1Vormore
39.2 4.9
10000
200W,400W 1.27ormore 0.018 50orless 15orless 0.36 137 44.1750W 2.45ormore 0.075 70orless 20orless 0.42 196 147
1.0kW,1.5kW,2.0kW 7.8ormore 0.33 50orless 15orless(100) 0.81 DC2V
ormore
392 4903.0kW 11.8ormore 80orless
4.0kW,5.0kW 16.2ormore 1.35 110orless50orless(130) 0.9 1470 2200
MDME
1.0kW 4.9ormore
1.35
80orless 70orless(200) 0.59
DC2Vormore
588 780
100001.5kW,2.0kW 13.7ormore 100orless 50orless(130)
0.79 1176 1500
3.0kW 16.1ormore 110orless 0.9 1470 2200
4.0kW,5.0kW 24.5ormore 4.7 80orless 25orless(200) 1.3 1372 2900 5440
MHME
1.0kW 4.9ormore1.35
80orless 70orless(200) 0.59
DC2Vormore
588 78010000
1.5kW 13.7ormore 100orless50orless(130) 0.79 1176 1500
2.0kWto5.0kW 24.5ormore 4.7 80orless
25orless(200) 1.3 1372 2900 5440
MGME
900W 13.7ormore 1.35 100orless50orless(130) 0.79
DC2Vormore
1176 1500 10000
2.0kW 24.5ormore4.7
80orless 25orless(200) 1.3 1372 2900 54403.0kW 58.8ormore 150orless
50orless(130) 1.4
Excitation voltage is DC24V10%.Releasing time values represent the ones with DC-cutoff using a varistor. Valuesin()representthosemeasuredbyusingadiode(V03CbyRenesasTech-nologyCorp.)
Above values (except static friction torque, releasing voltage and excitation current) representtypicalvalues.
Backlash of the built-in holding brake is kept 1or smaller at ex-factory point.Service life of the number of acceleration/deceleration with the above permissible
angular acceleration is more than 10 million times. (Life end is defined as when the brakebacklashdrasticallychanges.)
8. Built-in Holding BrakeOutline / Specifications
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This driver is designed to be used in a combination with the motor which are specified by us. Check the series name of the motor, rated output torque, voltage specifications and encoder specifications.
Caution Do not use in other combinations than those listed below.Motor Driver
Powersupply Type
Rated rotational speed Model
Ratedoutput Model Frame
Singlephase,100V
MSMELow inertia 3000r/min
MSME5AZG1* 50W MADHT1105A-frameMSME011G1* 100W MADHT1107
MSME021G1* 200W MBDHT2110 B-frameMSME041G1* 400W MCDHT3120 C-frame
Single/3-phase,200V
MSME5AZG1* 50W MADHT1505A-frameMSME012G1* 100W
MSME022G1* 200W MADHT1507MSME042G1* 400W MBDHT2510 B-frameMSME082G1* 750W MCDHT3520 C-frameMSME102G1* 1.0kW MDDHT5540 D-frameMSME152G1* 1.5kW
3-phase,200V
MSME202G1* 2.0kW MEDHT7364 E-frameMSME302G1* 3.0kW MFDHTA390
F-frameMSME402G1* 4.0kW MFDHTB3A2MSME502G1* 5.0kWSingle/3-phase,
200VMDME
Middleinertia 2000r/min
MDME102G1* 1.0kW MDDHT3530D-frameMDME152G1* 1.5kW MDDHT5540
3-phase,200V
MDME202G1* 2.0kW MEDHT7364 E-frameMDME302G1* 3.0kW MFDHTA390
F-frameMDME402G1* 4.0kW MFDHTB3A2MDME502G1* 5.0kWSingle/3-phase,
200V MGMEMiddleinertia 1000r/min
MGME092G1* 900W MDDHT5540 D-frame3-phase,200V
MGME202G1* 2.0kW MFDHTA390F-frameMGME302G1* 3.0kW MFDHTB3A2
Single/3-phase,200V
MHMEHighinertia 2000r/min
MHME102G1* 1.0kW MDDHT3530D-frameMHME152G1* 1.5kW MDDHT5540
3-phase,200V
MHME202G1* 2.0kW MEDHT7364 E-frameMHME302G1* 3.0kW MFDHTA390
F-frameMHME402G1* 4.0kW MFDHTB3A2MHME502G1* 5.0kW
Note Suffix of " * " in the applicable motor model represents the motor structure.
This driver is equipped with a dynamic brake for emergency stop.Pay a special attention to the followings.
Caution 1.Dynamicbrakeisonlyforemergencystop.Do not start/stop the motor by turning on/off the Servo-ON signal (SRV-ON).Otherwise it may damage the dynamic brake circuit of the driver.
The Motor becomes a dynamo when driven externally and short circuit current occurred while dynamic brake is activat-ed may cause smoking or fire.
2. Dynamic brake is a short-duration rating, and designed for only emergency stop. Allow approx. 3 minutes pause when the dynamic brake is activated during high-speed running.
(In the case of the F-frame driver, when the built-in dynamic brake circuitoverheats,theovercurrentprotection(Err14.0)maybeacti-vated.)
You can activate the dynamic brake in the following cases. 1) when the main power is turned off 2) at Servo-OFF 3) when one of the protective function is activated. 4) when over-travel inhibit input (NOT, POT) of connector X4 is acti-
vated Intheabovecasesfrom1)to4),youcanselecteitheractivationof
the dynamic brake or making the motor free-run during decelera-tion or after the stop, with parameter.
9. Dynamic BrakeOutline
10. Check of the Combination of the Driver and the MotorIncremental Specifications, 20-bit
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B48 B49
English
This driver is designed to be used in a combination with the motor which are specified by us. Check the series name of the motor, rated output torque, voltage specifications and encoder specifications.
Caution Do not use in other combinations than those listed below.Motor Driver
Powersupply Type
Rated rotational speed Model
Ratedoutput Model Frame
Singlephase,100V
MSMELow inertia 3000r/min
MSME5AZS1* 50W MADHT1105A-frameMSME011S1* 100W MADHT1107
MSME021S1* 200W MBDHT2110 B-frameMSME041S1* 400W MCDHT3120 C-frame
Single/3-phase,200V
MSME5AZS1* 50W MADHT1505A-frameMSME012S1* 100W
MSME022S1* 200W MADHT1507MSME042S1* 400W MBDHT2510 B-frameMSME082S1* 750W MCDHT3520 C-frameMSME102S1* 1.0kW MDDHT5540 D-frameMSME152S1* 1.5kW
3-phase,200V
MSME202S1* 2.0kW MEDHT7364 E-frameMSME302S1* 3.0kW MFDHTA390
F-frameMSME402S1* 4.0kW MFDHTB3A2MSME502S1* 5.0kWSingle/3-phase,
200VMDME
Middleinertia 2000r/min
MDME102S1* 1.0kW MDDHT3530D-frameMDME152S1* 1.5kW MDDHT5540
3-phase,200V
MDME202S1* 2.0kW MEDHT7364 E-frameMDME302S1* 3.0kW MFDHTA390
F-frameMDME402S1* 4.0kW MFDHTB3A2MDME502S1* 5.0kWSingle/3-phase,
200V MGMEMiddleinertia 1000r/min
MGME092S1* 900W MDDHT5540 D-frame3-phase,200V
MGME202S1* 2.0kW MFDHTA390F-frameMGME302S1* 3.0kW MFDHTB3A2
Single/3-phase,200V
MHMEHighinertia 2000r/min
MHME102S1* 1.0kW MDDHT3530D-frameMHME152S1* 1.5kW MDDHT5540
3-phase,200V
MHME202S1* 2.0kW MEDHT7364 E-frameMHME302S1* 3.0kW MFDHTA390
F-frameMHME402S1* 4.0kW MFDHTB3A2MHME502S1* 5.0kW
Note 1) Suffix of " * " in the applicable motor model represents the motor structure. 2) Default of the driver is set for the incremental encoder specifications. When you use in absolute, make the following operations. a)Installabatteryforabsoluteencoder.b)Switch the parameter Pr0.15 (Absolute encoder setup) from "1 (default)" to "0".
10. Check of the Combination of the Driver and the MotorAbsolute Specifications, 17-bit
11. SpecificationsBasic Specifications
Input power
100VMaincircuit Singlephase,100to120V 1050/60Hz 15
Controlcircuit Singlephase,100to120V 1050/60Hz 15
200V
Maincircuit
AtoD-frame Single/3-phase, 200 to 240V
1050/60Hz 15
EtoF-frame 3-phase, 200 to 230V
1050/60Hz 15
Controlcircuit
AtoD-frame Singlephase,200to240V
1050/60Hz 15
EtoF-frame Singlephase,200to230V
1050/60Hz 15
Controlmethod IGBT PWM Sinusoidal wave drive
Encoderfeedback 17-bit (131072 resolution) absolute encoder, 7-wire serial20-bit (1048576 resolution) incremental encoder, 5-wire serial
FeedbackscalefeedbackA/B phase, initialization signal defferential input.Manufacturers that support serial communication scale:MitsutoyoCorp.SonyManufacturingSystemsCorp.
Controlsignal
Input Generalpurpose10inputsThe function of general-purpose input is selected by parameters.
Output Generalpurpose6outputsThe function of general-purpose input is selected by parameters.Analog/Digitalsignal
Input 3 inputs (16Bit A/D : 1 input, 12Bit A/D : 2 inputs)Output 3outputs(Analog monitor: 2 output,Digital monitor: 1 output)
Pulsesignal
Input 2 inputs (Photo-coupler input, Line receiver inputOutput 4 outputs ( Line driver: 3 outputopen collector: 1 output)
Communicationfunction
USB Connection with PC etc.RS232 1 : 1 communicationRS485 1 : n communication up to 31 axes to a host.
Safetyfunction Used for IEC61800-5-2: STO.
Frontpanel (1) 5 keys (MODE, SET, UP, DOWN, SHIFT) (2) LED (6-digit)(3)Analogmonitoroutput(2ch)(4)Digitalmonitoroutput(1ch)
RegenerationA, B-frame: no built-in regenerative resistor (external resistor only) C to F-frame: Built-in regenerative resistor (external resistor is also enabled.)
Dynamicbrake Built-in
ControlmodeSwitching among the following 7 mode is enabled, (1)Positioncontrol(2)Velocitycontrol(3)Toquecontrol(4)Position/Velocitycontrol(5)Position/Torquecontrol(6) Velocity/Torque control (7) Full-closed control
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B50 B51
English
11. SpecificationsFunctions
11. SpecificationsFunctions
Positioncontrol
Controlinput(1)Deviationcounterclear(2)Commandpulseinhibition(3) Command dividing gradual increase switching(4) Damping control switching etc.
Controloutput Positioning complete (In-position) etc.
Pulseinput
Max. command pulsefrequency
Exclusive interface for Photo-coupler: 500kppsExclusive interface for line driver : 4Mpps
Inputpulsesignalformat Differentialinput
Electronicgear(Division/Multiplicationofcommandpulse)
1/1000to1000times
Smoothing filter Primarydelay filterorFIR type filter isadaptable to thecommandinputAnaloginput
Torquelimitcommandinput
Individualtorquelimitforbothpositiveandnegativedirectionisenabled.
InstantaneousSpeedObserver Available
DampingControl Available
Velocitycontrol
Controlinput(1)Selectionofinternalvelocitysetup1(2)Selectionofinternalvelocitysetup2(3)Selectionofinternalvelocitysetup3(4) Speed zero clamp etc.
Controloutput Speedarrivaletc.
Analoginput
Velocitycommandinput
Speedcommandinputcanbeprovidedbymeansofanalogvoltage.Parameters are used for scale setting and commandpolarity.
Torquelimitcommandinput
Individualtorquelimitforbothpositiveandnegativedirectionisenabled.
Internalvelocitycommand Switching the internal 8speed is enabled by command input.
Soft-start/down functionIndividualsetupo