Page 1 Siemens Industry 12/02/2015

12/02/2015

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Siemens Industry

Siemens Industry


Enterprise Recipe Management Steven Depoortere

12/02/2015


Siemens Industry

Me and my Family In-Law

New York, USA

Brussels, Belgium

Chinnor, UK

http://www.google.be/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0CAcQjRw&url=http://www.fashiontimes.com/articles/4249/20140330/angelina-jolie-tears-during-recent-campaign-against-war-rape-bosnia.htm&ei=X6zHVPfSE4mHPOOogIAJ&bvm=bv.84349003,d.ZGU&psig=AFQjCNHAFslc2l3rKPRIgBZsCU_rW33SNw&ust=1422458223455501

12/02/2015


Siemens Industry

Cooking is a Common Passion

New York, USA

Brussels, Belgium

Chinnor, UK Starter

Starter

Main

Course Dessert

Main

Course

Dessert

Starter

Main

Course

Dessert

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Siemens Industry

Localization Problem

Timezones

Chinnor, UK

Brussels, Belgium

+1

New York, USA

-5

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Siemens Industry


Quantities

Chinnor, UK

New York, USA

Brussels, Belgium

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Siemens Industry

New York, USA

Recipe Localization

Weights & Measures

Chinnor, UK

Brussels, Belgium

12/02/2015


Siemens Industry

Recipe Localization

Temperature

Chinnor, UK

Brussels, Belgium

oC

New York, USA

oF

Temperature

Zone

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Siemens Industry

Recipe Localization

Diet Restrictions

Chinnor, UK

Brussels, Belgium

New York, USA

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Siemens Industry

Chinnor, UK

Recipe Localization

Ingredient Availability

Brussels, Belgium

New York, USA

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Siemens Industry

Brussels, Belgium


Process Incompatibility

Chinnor, UK

New York, USA

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Siemens Industry


Process Incompatibility

Bimby Recipe

30 seconds on level 4,

reverse blades, dough

mode

WTF?

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Siemens Industry

San Francisco, USA

Sherborne, UK

Localization Solution

Standardize Equipment

Genova, Italy

12/02/2015


Siemens Industry

Cooking is a Common Passion

Brussels, Belgium

Chinnor, UK Starter

Main

Course Dessert

Dessert

Starter

Main

Course

New York, USA

Starter Main

Course Dessert

12/02/2015


Siemens Industry

Localization Solution

Use a common platform to Distribute & Synchronize Recipes

New York, USA

Brussels, Belgium

Chinnor, UK

Recipe

Asdll

asdklj

asdklj

las

Recipe

Asdll

asdklj

asdklj

las

Recipe

Asdll

asdklj

asdklj

las

Recipe

Asdll

asdklj

asdklj

las

Starter

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Siemens Industry

Transformation Rules

Quantity Scaling

Chinnor, UK

New York, USA

Reference Qty

Reference Qty

Reference Qty

Brussels, Belgium

Reference Qty

Reference Qty

½ Ref Qty

½ Ref Qty

Reference Qty

Reference Qty

½ Ref Qty

½ Ref Qty

½ Ref Qty

½ Ref Qty

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Siemens Industry


Ingredient & Process Parameter Mapping

Transformation

oF

-> oC * 9/5 + 32

Transformation

Creme Fraiche

-> Greek Yogurt

Transformation

1 lb Raw Sugar

-> 1.81 Cups

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Siemens Industry


Be Generic

Bimby Recipe

30 seconds on level 4,

reverse blades, dough

mode

General Recipe

Mix until Smooth

WTF?

Transformation

Mix -> Reverse blades,

dough mode

Smooth -> Level 4, 30

sec

Transformation

Mix -> knead

Smooth -> no lumps

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Siemens Industry

Summary

1. Recipes made available globally 24/7 -> latest version always online

2. Processes are described generically using a catalogue of agreed

operations

3. Each family member maintains library of conversion rules for :

a. Ingredients

b. Quantities

c. Temperatures

d. Weights & Measures

e. Operations

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Siemens Industry

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Siemens Industry

Recent Trends and Business Challenges

Frequent and successful new product introductions are essential for organic growth.

However, many companies find that revenues from new products fall short of expectations

“... in 2000 : about 10 times more product launches than in 1980...”

“... on average, 52% of revenue and 46% of profits are directly attributable to

products introduced within the last five years...”

“... 50% or more of new product introductions fail due to misalignment in R&D and

manufacturing ...”

AMR Research

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Siemens Industry

Production Product Design

Execution Optimiz-

ation Ideation Valid-

ation

Form-

ulation

Product Lifecycle

The world’s Greatest PLM/PDM The world’s Greatest MES

Production

Spec

Asdll

asdklj

asdklj

las

Here’s a Spec! See if

you can make something

out of it…

12/02/2015


Siemens Industry


Execution Optimiz-


ation

Form-

ulation

Product Lifecycle

The world’s Greatest PLM/PDM The world’s Greatest MES

Production

What problems do you

have? How can I help?

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Siemens Industry


Execution Optimiz-


ation

Form-

ulation Recipe

Creation

Transf-

ormation

Product Lifecycle


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Siemens Industry

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Siemens Industry

Some Issues…

• A “Recipe” means different things to different people

• Rolling out a recipe from R&D to Manufacturing is currently in most cases a labour intensive

process characterised by :

- a multitude of systems

- non harmonised terminology

- need for experience based translation from R&D to Manufacturing recipe

- 2 worlds not in sync, even with the best will in the world

• True “Enterprise Recipe Management” with smooth transitions between different recipe types

is considered to be one of the following :

- a naive dream

- maybe a possibility for the distant future

- a strategic goal to be achieved mid term

- a simple reality

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Siemens Industry

What is a Recipe ?

Batch Size & Production Rate

Bill of Material

Process Parameters

Addition Sequence

Work Instructions

Process Steps

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Siemens Industry

Roadmap of Faith

Process Library Definition

• Recipe objects Inventory

• Harmonize

• Define Common Language

Recipe Modeling

• Model recipes

• Link recipe types


• Define rules between recipe types / recipe objects

Faith

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Siemens Industry

The Customer’s Digital Enterprise


Realization (Automation & Production)

Ideation (Traditional PLM Space)

Utilization (Experiences, IOT)


Realization (Automation & Production)

Ideation (Traditional PLM Space)


Realizing Innovation (Seamless Product Production Process)

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Siemens Industry


Manufacturing Operations Management

• The Product to Production

process is critical to the

customer’s ability to bring

products to market, but it is not

the only process that the plant

must manage

Top

Floor

Shop

Floor

Vertical

Integration

• The ERP tells each plant what

to make and what information it

wants in return. It is the plant’s

responsibility to interpret and

respond according to its

resources and capabilities

Supply

Chain

• The primary role of the plant is

to convert raw materials into

finished products on time, on

quality and on price

Production Product

Plant

Lifecycle

Product

Lifecycle

Source: based on CMM model, ©ARC

plus MESA Guidebook for Lean Manufacturing

which is Copyright © MESA International

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Siemens Industry

Complete with all the MOM functionality a

customer requires

Covering all Manufacturing Processes in our

customer’s Production Facilities

Our Mission Cornerstones

Bringing Realization to

the Innovation Platform

Ready to drive Industry 4.0

with best-in-class efficiency

Siemens

MOM

12/02/2015


Siemens Industry

Thank you for your attention !

Steven Depoortere

Manager Delivery Services SIMATIC IT R&D Suite

Siemens Digital Factory

[email protected]

+32 474 97 97 54

siemens.com/answers

Page 1 Siemens Industry 12/02/2015

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