OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for...

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0 | Praxair Business Confidential | 10/20/2017 OTM Solid State Combined Reformer Progress Update GSTC 2017 Colorado Springs OTM

Transcript of OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for...

Page 1: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

0 | Praxair Business Confidential | 10/20/2017

OTM Solid State Combined Reformer

Progress Update

GSTC 2017

Colorado Springs

OTM

Page 2: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

1 | Praxair Business Confidential | 10/20/2017

Praxair’s OTM Combined Reformer

Why:

The most efficient process to produce syngas

for chemicals

What:

Oxygen-based syngas supply system without

the oxygen plant

SMR inputs ATR outputs

How:

Solid-state air separation combined with

reforming in a robust ceramic membrane within

a modular, scalable package

Page 3: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

2 | Praxair Business Confidential | 10/20/2017

Step Change Syngas Technology

Combined reforming in a single integrated efficient package

Primary steam

methane reformer

Air separation

unit

Secondary auto thermal

reformer

Multi-

process

combined

reforming

Solid state

combined

reforming

with OTM

Primary

Reformer

Tubes

Ceramic

ASU + ATR

Tubes

Feed Product

Page 4: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

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Modular Syngas Technology

Combined reforming in a single integrated efficient package

OTM

Reformer

NG +

Steam

Syngas

Page 5: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

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Furnace Design and Scale-Up

Simplified modular scale-up

1000BBL/d

50BBL/d

5BBL/d Modularly

Constructed

System

Multi

Module

“Train”

Panel Pack Train

Page 6: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

5 | Praxair Business Confidential | 10/20/2017

Robust System Operation

No ceramics failures through 44 week torture test

Site

power

failure

Month 1 2 3 4

Stand-by

Operating

OT

M

Process

Trips

Process Starts

Deep

thermal

cycles ■ Site NG Syngas

■ 50,000 scfd Syngas

■ +150 on/off syngas cycles

■ Multiple deep thermal cycles

Page 7: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

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OTM Pilot System

New reactor and infrastructure for commercial scale panel operation

New reactor and infrastructure for commercial scale panel operation

Page 8: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

7 | Praxair Business Confidential | 10/20/2017

OTM

Plot

USGC 2019 Startup

Up to 8MMscfd syngas feed to MeOH plant

Evaluating OTM field demonstration project

OTM Syngas Pack

6 pack train

OTM Field Demonstration

Page 9: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

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OTM Platform

Syngas platform

– Can be optimized for MeOH, H2, GTL, CO

– High NG conversion efficiency

Modular syngas offering for CO, Chemicals, GTL

– “Oxygen free” alternative to POx, ATR and Combined Reforming

– Opportunity to pursue small CO where O2 is not available and ASU is difficult to justify

– 10% – 15% more efficient than SMR for MeOH and GTL

– Advantages validated by third parties (technology licensors)

Paradigm shift for methanol and GTL economics

Page 10: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

9 | Praxair Business Confidential | 10/20/2017 9 | Praxair Business Confidential | 10/20/2017 9 | Praxair Business Confidential | 10/20/2017

Typical Process Flowsheet- NG to syngas

Page 11: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

10 | Praxair Business Confidential | 10/20/2017

OTM Platform: Large Methanol

Joint evaluations with major licensor and producer

Greenfield methanol plants: 1000 – 3000 metric tons/day

SMR + ATR + ASU (CR)

SMR

CO2 emissions Base +16% NG Consumption Base +13% Operating cost Base +7% Capital investment Base -9%

15 yr IRR, % 14.1% 14.9% Net income*, $MM/yr 82 84

OTM CR

-29% (142,000 t/yr) Base

-4% ($5 MM/yr) -18% ($175 MM)

18.4% 113

*3000 mT/d; MeOH @ $350/mT

Page 12: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

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Technology Readiness

Achieved commercial ceramic performance targets

– Extraordinary progress on flux, strength, creep life, degradation

– Robust glass-ceramic seals

Proved unique combined reforming process

– Demonstrated at single and multi-panel levels

– Robust to system-start up, shut-down, trips, and transients

On-Track with Supply Chain and Cost Reduction

– Tube manufacturing capacity increased to 8 MM scfd syngas/yr

– Qualifying external parties for high volume substrate manufacturing

– Shops qualified to manufacture panel array modules

– Delivering on key capital cost reduction targets

Ready for industrial scale demonstration

Page 13: OTM Solid State Combined Reformer Progress Update Ines Stuckert.pdf · Modular syngas offering for CO, Chemicals, GTL –“Oxygen free” alternative to POx, ATR and Combined Reforming

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Questions?

Thank you!