Optimized Asset Monitoring for Upstream Petroleum · PDF fileOptimized Asset Monitoring with...
Transcript of Optimized Asset Monitoring for Upstream Petroleum · PDF fileOptimized Asset Monitoring with...
Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Optimized Asset Monitoring with Field Service for Upstream Petroleum –Mobile Remote Asset Monitoring with Field Service
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Customer Value Proposition:•Asset integrity, problem detectionand optimization•Better reporting and timeliness•Better data management (e.g. single data dashboard)•Less re-keying of data•Less asset downtime•Facilitates JIT inventory•Reduction in overtime
Optimized Asset Monitoring with Field Service for Upstream Petroleum - new SCADA for Pipeline Monitoring (and other remote upstream assets)
Solution Description: Optimized Asset Monitoring with Field Service for Upstream Petroleum combines the remote monitoring of upstream assets and field service capabilities from Infowave, allowing a company to increase operational efficiencies and achieve significant gains in productivity whilereducing unplanned outages and providing a proven ROI. As an example, the monitoring and control of the pipeline and associated assets is needed. Samples of variables monitored include flow, temperature, pressure, vortex, cathodicprotection, density, etc. Some pipelines don’t have any monitoring and need it, and others have SCADA that can be enhanced.
Solution ComponentsHardwareServers, gateways and other third party equipment
SoftwareWBI BrokerMQe and MQTTDB/2, DB/2eWECM, WEDMWASInfowave Application SuiteIBM ServicesOn demand strategy, design, deployment, systems integration and other wireless services
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Mobile and Remote Monitoring Solutions for Petrochemical Operations
Executive Summary: The Challenge§ Accurately managing assets in a manner that meets business objectives of the company
and regulatory requirements by leveraging supply chain and maintenance processes.
§ Field technicians are challenged to perform inspections, predictive, preventive, and corrective maintenance tasks efficiently and accurately across vast functional and geographic areas.
§ Reporting critical data fed back to a central data repository to leverage performance, cost
management, and regulatory programs to their fullest potential.
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Leading Solution Value Propositions for Upstream Petroleum
Improve overall operational performancemore Work Orders / tech, less techs, less support staff for techs. Increase first fix rates
Improve asset utilizationreduce downtime due to predictive maintenance, thereby reducing operating expenditures
Address regulatory requirementsfor example, GASB34
Accurately record capital depreciation events as equipment comes on and off line, update financial systems appropriately
Perform asset conditioning assessments and inspections to support commercial events such as rate submissions
Streamline sourcing and procurement track parts throughout the supply chain to reduce over-ordering & over-stocking
Decrease capital expenditures through preventive & predictive rather than reactive maintenance
Improve Employee Safetyless travel time by employees, decreased accidents, etc.
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Mobile Remote SCADA Access Project – satellite and wireless scenario
RTU/PLC
RTU/PLC
RTU/PLC
ARCOM
OASyS SCADASystem
TCP/IP
TCP/IP
Telispark /WebSphere
Mobile Server
Internet
WiFi
Customer Service Center
VSAT
intrinsically safe laptop
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Measurable ROI Value Propositions
90% reduction in overtimeReduction in overtime
>50% reduction in Order BacklogReduce order back log
MillionsJust in time inventory
50% saving on reactive maintenanceProlong asset life – switch from reactive to preventive/predictive maintenance
Increase by about 10% - 20%Increase first time fix rate
100% accuracyIncrease accuracy of capital depreciation
10% - 20%Reduce inventory loss through accountability
100% improvement in conformance rates
Measure SLA performance and associated regulatory commitments, customer satisfaction/retention
25%Maximize asset productivity – reducing downtime, reduce line change over time
>50% reduction in DSOIncrease accounts receivables accuracy
Avoid/Decrease finesGreater adherence to customer service programs
25% – 33%Reduce field workers’ administrative tasks and increase wrench time
ROIBusiness Issue
70% – 80%Reduce data QA
70% – 100%Reduce paperwork
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Core Solution Components
IBMØ WebSphere Application Server (WAS) Ø WebSphere Business Integrator (WBI)Ø WebSphere Everyplace Connection Manager (WECM) Ø WebSphere Everyplace Device Manager (WEDM)Ø MQeØ MQTTØ DB2 UBD & DB2eØ IBM Directory Server Ø x-Series (Intel – WinServe & Linux)Ø p-Series (Linux and AIX 5.2)Ø Other hardware sold through channels Ø Services via BCS/AIS/Wireless
Infowave – whole suiteØ mWorkManager, mInspect, mAsset, mT&M, mDepot, mDocs, mWarehouse, mCustomer,
mOffice
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Composite Applications for the EnterpriseUnique modular design, architecture and packaging enables customers to purchase an enterprise mobility application solution tailored to current business need and economics while meeting future mobility requirements.
IBM Infowave solution for the Mobile Enterprise
mAsset: asset tracking
mInspect: customer defined inspection & audit toolkit
mWorkManager: mobile work order management and processing for reactive, preventive, and long-lived (construction) environments
mTicket: maintenance notification
mT&M: time and materials capture for quote and invoice
mDepot: mobile materials management
mWarehouse: mobile warehouse management solution
mDocs: document search and retrieval tool
mCustomer: customer account/premise information
mOffice: Personal PIM access
FieldService
mT&M[Billing,Invoice
Time & Materials]
mWorkOrdermDepot
mAsset
mWarehouse
mInspect
mDocs
SupplyChain
Management
PlantMaintenance
mTicket
Enterprise Asset
Management
Maintenance Repair and Overhaul
mCustomer
mOffice
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
Why IBM and Infowave?
IBM Infowave mobile remote monitoring solution focuses on Field Service Management and Mobile Inventory Management
IBM Infowave mobile remote monitoring solution provides a very complete (breadth and depth of) solution for Field Service Management
IBM Infowave mobile remote monitoring solution codifies Mobile Work Processes and work flows based on Industry best practices and its own experiences
IBM Infowave mobile remote monitoring solution can provide significant value to our clients through:
Ø Software, hardware sales and solution implementationØ Shorter time for implementationØ IBM Infowave joint expertise and wealth of resourcesØ Adaptation of industry best practices and standardsØ User training supportØ Post implementation support
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© Copyright IBM Corporation 2004
Key IBM/Infowave Differentiators
Ø Configurable applications with mobile user workflow not backend systems workflow
Ø “Mix and match” modules
Ø Industry specific configuration and proven track record
Ø Systems seamlessly integrated into the optimized mobile process
Ø Laptop and handhelds
Ø Advanced mobile technology for secure, robust, scaleable systems access with or without coverage
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© Copyright IBM Corporation 2004
A Convergence of Processes and Objects
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Wireless/Pervasive Solutions
© Copyright IBM Corporation 2004
A Convergence of Processes and Objects within Mobile Solution